An intensive sewage treatment device that is easy to replace a rotary disc aerator
By using installation components, positioning base, stop mechanism and splicing structure in intensive sewage treatment devices, the problems of looseness, displacement and defects of rotary disc aerator during work are solved, and more efficient sewage treatment and more Convenient maintenance.
Patent Information
- Application Number
- CN202311809188.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2043-12-26
AI Technical Summary
Existing rotary disc aerators are prone to loosening, displacement and defects during work, resulting in a reduction in aeration effect, high maintenance frequency, and inconvenient replacement, which affects the efficiency of sewage treatment.
An intensive sewage treatment device that is easy to replace is designed, using installation components, positioning base, stop mechanism and splicing structure to ensure the stable installation and disassembly of the aeration disc, reduce loosening and displacement, and improve the aeration effect.
By optimizing the structure, the maintenance frequency is reduced, the replacement process of aeration discs is simplified, and the sewage treatment efficiency and the practicality of the device are improved.
Smart Images

Figure CN117623517B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of sewage treatment equipment, and more specifically, to an intensive sewage treatment device which is convenient for replacing a rotary disc aerator. Background Art
[0002] Sewage refers to the discharged water from life and production that is polluted to a certain extent and has lost its original use function. The process of purifying sewage to make it meet the water quality requirements for discharge into a certain water body or reuse is called sewage treatment. Sewage treatment is widely used in various fields such as construction, agriculture, transportation, energy, petrochemical, environmental protection, urban landscape, medical care, catering, etc., and is increasingly entering the daily life of ordinary people. The sewage treatment system is composed of primary sedimentation tanks, filtration devices, oxidation tanks, anaerobic tanks, secondary sedimentation tanks, aeration devices, etc. and is used to purify sewage. In order to reduce the floor space, people usually make a reasonable layout of the above-mentioned facilities to form an intensive sewage treatment facility that is easy to replace the disc aerator.
[0003] The disc aerator is an aeration device used in intensive sewage treatment devices that is easy to replace. It is mainly composed of a drive motor, a reducer, a coupling, a main shaft, a bearing seat, an aeration disc, etc. When in use, the drive motor drives the aeration disc to rotate, and the aeration disc lifts the sewage to achieve the aeration effect. The aeration disc is usually made of two semicircular discs that are connected together. The two semicircular discs are buckled on the outside of the main shaft and connected together with bolts. However, the aeration disc will become loose, displaced, or damaged after working for a period of time. Looseness will cause the aeration disc to The main shaft slides and the transmission capacity decreases, which reduces the aeration effect. The displacement will change the distance between adjacent aeration discs, which will reduce the aeration effect. Workers are required to conduct regular inspections and calibrate and tighten the loose and displaced aeration discs. The maintenance frequency is high, and the process is extremely time-consuming and labor-intensive, which will reduce the sewage treatment efficiency. In addition, the installation and removal of the aeration discs are inconvenient. When the aeration disc is damaged, the replacement process is extremely time-consuming and labor-intensive, which further reduces the sewage treatment efficiency. Therefore, there is an urgent need to design an intensive sewage treatment device that is easy to replace the rotary disc aerator. Summary of the invention
[0004] 1. Technical issues to be solved
[0005] The disc aerator in the prior art is an aeration device used in an intensive sewage treatment device that is easy to replace. It is mainly composed of a driving motor, a reducer, a coupling, a main shaft, a bearing seat, an aeration disc, etc. When in use, the driving motor drives the aeration disc to rotate, and the aeration disc lifts the sewage to achieve the aeration effect. The aeration disc is usually formed by connecting two semicircular discs, which are buckled on the outside of the main shaft and connected together with bolts. However, the aeration disc will become loose, displaced, or damaged after working for a period of time. The looseness will cause the aeration disc to slide relative to the main shaft, and the transmission The capacity is reduced, the aeration effect is reduced, the displacement will change the distance between adjacent aeration discs, which will reduce the aeration effect. Workers are required to conduct regular inspections and calibrate and tighten the loose and displaced aeration discs. The maintenance frequency is high, and the process is extremely time-consuming and labor-intensive, which will reduce the sewage treatment efficiency. In addition, the installation and removal of the aeration discs are inconvenient. When the aeration disc is defective, the replacement process is extremely time-consuming and labor-intensive, further reducing the sewage treatment efficiency. The purpose of the present invention is to provide an intensive sewage treatment device that is easy to replace the rotary disc aerator, which can well solve the problems raised in the background technology.
[0006] 2. Technical solution
[0007] To solve the above problems, the present invention adopts the following technical solutions.
[0008] A intensive sewage treatment device that is easy to replace a rotary disc aerator, comprising a reducer, a driving motor, a coupling, a main shaft, a bearing seat and an aeration disc, wherein the driving motor is mounted on the top surface of the reducer, the coupling is mounted on the right side surface of the reducer, the right end of the coupling is connected to the main shaft, the right end of the main shaft is connected to the bearing seat, a plurality of aeration discs are mounted at equal distances on the surface of the main shaft, each aeration disc is spliced by two aeration arc discs, a mounting component is arranged on the surface of the main shaft, and the mounting component comprises a lower semicircular buckle plate and an upper The lower and upper semicircular buckle plates are buckled on the outside of the main shaft, the lower and upper semicircular buckle plates are butted together, a T-shaped track is fixedly connected to the end surface of the lower semicircular buckle plate, a T-shaped groove is provided on the end surface of the upper semicircular buckle plate, the T-shaped track is slidably inserted into the inside of the T-shaped groove, and a transfer fan-shaped plate is fixedly connected to the outer surfaces of the lower and upper semicircular buckle plates. The lower semicircular buckle plate is fixedly connected to the inner side of an aeration arc disc through the corresponding transfer fan-shaped plate, and the upper semicircular buckle plate is fixedly connected to the inner side of an aeration arc disc through the corresponding transfer fan-shaped plate. The fan-shaped plate is fixedly connected to the inner side of another aeration arc disc. A splicing structure is provided at the joint between the two aeration arc discs, and the splicing structure includes a U-shaped plug-in, which buckles the two aeration arc discs together. A positioning base located on the right side of the mounting component is provided on the outside of the main shaft, and the positioning base includes a positioning ring, which is fixedly sleeved on the outside of the main shaft, and a positioning thick-walled tube is fixedly sleeved on the outside of the positioning ring. The left end face of the positioning thick-walled tube is butted against the right end faces of the lower semicircular buckle plate and the upper semicircular buckle plate. A stopping mechanism is provided inside the positioning thick-walled tube, the stopping mechanism includes a stopping cavity, the stopping cavity is opened inside the positioning thick-walled tube, a disassembly structure is provided on the surface of the positioning thick-walled tube, the disassembly structure includes a limiting ring groove, the limiting ring groove is opened on the outer surface of the positioning thick-walled tube, a disassembly ring is slidably sleeved inside the limiting ring groove, a centering structure is provided on the inner side surfaces of the lower semicircular buckle plate and the upper semicircular buckle plate, the centering structure includes a straight centering groove, the straight centering groove is opened on the inner side surfaces of the lower semicircular buckle plate and the upper semicircular buckle plate.
[0009] Preferably, the positioning base also includes two semicircular plug plates, which are butt-jointed together to form a sleeve, which is sleeved on the outside of the main shaft and slidably inserted into the inside of the positioning thick-walled tube. The two semicircular plug plates are fixedly connected to the lower semicircular buckle plate and the upper semicircular buckle plate respectively, and positioning arc grooves are provided on the outer surfaces of the two semicircular plug plates, and the two positioning arc grooves are butt-jointed to form an annular groove.
[0010] Preferably, the stopping mechanism also includes a stopping spring, the top end of the stopping spring is fixedly connected to the top surface of the inner cavity of the stopping cavity, the stopping spring is in a stretched state, the bottom end of the stopping spring is fixedly connected to a stopping disk, the stopping disk is slidably inserted into the interior of the stopping cavity, a stopping head is fixedly connected to the bottom surface of the stopping disk, the other end of the stopping head extends into the cavity inside the positioning thick-walled tube and is movably inserted into the interior of the positioning arc groove, and a stopping column is fixedly connected to the other surface of the stopping disk.
[0011] Preferably, the disassembly structure also includes a displacement slide groove, which is opened on the inner wall of the limiting ring groove, and a pressure ramp block is slidably inserted inside the displacement slide groove, and the pressure ramp block is fixedly connected to the inner side surface of the disassembly ring, and the end of the stop column is slidably inserted inside the positioning thick-walled tube and extends to the inside of the displacement slide groove and contacts with the inclined surface of the pressure ramp block.
[0012] Preferably, the disassembly structure also includes an arc-shaped column cavity, which is opened inside the positioning thick-walled tube. The inner wall of the arc-shaped column cavity is connected to a pull-back piston through a pull-back spring transmission. The pull-back spring is in a stretched state. The pull-back piston is slidably inserted into the interior of the arc-shaped column cavity. A sliding slot is opened on the inner wall of the arc-shaped column cavity. The sliding slot is connected to the limiting ring groove. A linkage wing is slidably inserted inside the sliding slot. The linkage wing is fixedly connected to the disassembly ring and the pull-back piston.
[0013] Preferably, the centering structure also includes a plurality of tapered centering grooves, which are opened on the right side surface of the semicircular plug plate, and the plurality of tapered centering grooves form a circle, and there is a boundary overlap between two adjacent tapered centering grooves, and the left end of the tapered centering groove extends to the interior of the lower semicircular buckle plate and the upper semicircular buckle plate and is connected with the corresponding straight centering groove. The centering structure also includes a centering slide bar, which is slidably inserted into the interior of the straight centering groove, and the centering slide bar is fixedly connected to the surface of the main shaft, and a centering inclined surface is provided at the corner of the left end of the centering slide bar.
[0014] Preferably, the splicing structure also includes a splicing groove, which is opened on the side of the aeration arc disc and located at its end. A left bite strip is formed at the end of one aeration arc disc, and a right bite strip is formed at the end of the other aeration arc disc. The left bite strip and the right bite strip are bite-fitted together. The sides of the left bite strip and the right bite strip that are away from each other are both provided with plug-in grooves, and the U-shaped plug-in is slidably plugged into the inside of the plug-in groove.
[0015] Preferably, the U-shaped plug-in includes a straight plug-in bar and a sliding plug-in bar, which are respectively slidably inserted into the inside of the two plug-in grooves, and a sliding baffle is fixedly connected to the end of the sliding bar, and the sliding baffle is in contact with the end of the straight plug-in bar. The U-shaped plug-in also includes a docking hole, which is provided on the left bite bar and the right bite bar, and the two docking holes are connected to each other, and a docking column is slidably inserted into the inside of the docking hole, and the left end of the docking column is fixedly connected to the surface of the straight plug-in bar, and the right end of the docking column extends to the inside of the corresponding plug-in groove and is provided with a buckling ring groove on its surface, and a limiting hole is provided on the sliding bar, and a limiting clamping ring is fixedly connected to the inner wall of the limiting hole, and the limiting clamping ring is clamped in the inside of the buckling ring groove.
[0016] 3. Beneficial effects
[0017] Compared with the prior art, the advantages of the present invention are:
[0018] 1. The position of the aeration arc disc relative to the main shaft can be corrected through the centering structure to ensure that the aeration arc disc is coaxial with the main shaft, so that the aeration arc disc rotates more smoothly. At the same time, the centering structure can fix the position of the aeration arc disc relative to the main shaft in the rotation direction of the aeration arc disc, so that the aeration arc disc will not slide relative to the main shaft in its rotation direction, ensuring that the transmission capacity between the main shaft and the aeration arc disc is stable, which helps to increase the aeration effect. The mounting component and the positioning base can be fixed together through the stop mechanism to ensure that the mounting component cannot slide along the axial direction of the main shaft, so that the aeration arc disc cannot be displaced along the axial direction of the main shaft, ensuring that the spacing between the aeration arc discs will not change, which helps to further increase the aeration effect, reduce the maintenance frequency, reduce the workload of workers, increase the duration of sewage treatment, and improve the sewage treatment efficiency. The practicality of the intensive sewage treatment device that is easy to replace the rotary disc aerator is improved.
[0019] 2. Through the installation component, the aeration arc disc can be stably set on the outside of the main shaft without falling off. The installation and disassembly method is more convenient, and no bolts are needed to avoid the adverse consequences of loose bolts. The installation position of the aeration arc disc can be accurately determined through the positioning base to avoid the adverse consequences of human measurement errors. Through the stopping mechanism, people can quickly fix the installation component and the positioning base together, and then quickly install the aeration arc disc. Through the disassembly structure, people can quickly release the installation component, and then facilitate the disassembly of the aeration arc disc, making the replacement of the aeration arc disc more convenient and quick, and the replacement process is more time-saving and labor-saving, thereby improving the practicality of the intensive sewage treatment device that is easy to replace the rotary disc aerator.
[0020] 3. The splicing structure can completely splice the ends of the aeration arc disc together, making the splicing more secure. There is no through gap at the joint of the aeration arc disc, which can avoid the two aeration arc discs from being misaligned with each other, making the aeration arc disc work more stably and helping to extend the service life of the aeration arc disc. At the same time, it is convenient for people to splice, fix and split the two aeration arc discs, simplifying the process of replacing the aeration arc discs and improving the practicality of the intensive sewage treatment device that is easy to replace the rotary disc aerator. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the present invention;
[0022] Figure 2 For the present invention Figure 1 A schematic diagram of the structure of the installation components;
[0023] Figure 3 For the present invention Figure 2 Left view of;
[0024] Figure 4 For the present invention Figure 2 Schematic diagram of the internal structure;
[0025] Figure 5 For the present invention Figure 3 A magnified schematic diagram of the structure at center A;
[0026] Figure 6 For the present invention Figure 2 Structural schematic diagram of the splicing structure;
[0027] Figure 7 For the present invention Figure 6 Schematic diagram of the internal structure;
[0028] Figure 8 For the present invention Figure 7 Left view of the middle insert slider;
[0029] Fig. 9 For the present invention Figure 4 Top view of the internal structure of the tapered centering groove;
[0030] Fig.10 For the present invention Figure 4 A magnified schematic diagram of the structure at B in the middle;
[0031] Fig.11 For the present invention Figure 4 Sectional view at CC;
[0032] Fig.12 For the present invention Figure 4 Sectional view at DD in the middle;
[0033] Fig.13 For the present invention Fig.12 A magnified schematic diagram of the structure at position E in the middle.
[0034] Description of the numbers in the figure:
[0035] 01. Reducer; 02. Drive motor; 03. Coupling; 04. Main shaft; 05. Bearing seat; 06. Aeration arc disc; 1. Mounting component; 11. Lower semicircular buckle plate; 12. Upper semicircular buckle plate; 13. T-type track; 14. T-type groove; 15. Adapter fan plate; 2. Positioning base; 21. Positioning ring; 22. Positioning thick-walled tube; 23. Semicircular plug plate; 24. Positioning arc groove; 3. Stop mechanism; 31. Stop cavity; 32. Stop spring; 33. Stop disk; 34. Stop head; 35. Stop column; 4. Disassembly structure; 41. Arc column cavity; 42. Pull back spring; 43. Pull back Piston; 44, sliding slot hole; 45, limiting ring groove; 46, linkage wing; 47, disassembly ring; 48, pressure ramp block; 49, displacement slide; 5, centering structure; 51, tapered centering slot; 52, straight centering slot; 53, centering slide; 54, centering ramp; 6, splicing structure; 61, splicing groove; 62, left bite strip; 63, right bite strip; 64, plug-in groove; 65, U-shaped plug-in; 651, straight plug-in strip; 652, plug-in slide; 653, plug-in slide baffle; 654, docking hole; 655, docking column; 656, buckle ring groove; 657, limiting hole; 658, limiting clamp. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without creative work are within the scope of protection of the present invention.
[0037] See also Figure 1-3 , an intensive sewage treatment device that is easy to replace a rotary disc aerator, including a reducer 01, a drive motor 02, a coupling 03, a main shaft 04, a bearing seat 05 and an aeration disc. The drive motor 02 is installed on the top surface of the reducer 01, the coupling 03 is installed on the right side of the reducer 01, the right end of the coupling 03 is connected to the main shaft 04, and the right end of the main shaft 04 is connected to the bearing seat 05. A plurality of aeration discs are installed at equal distances on the surface of the main shaft 04, and each aeration disc is spliced by two aeration arc discs 06. Please refer to Figure 2-5A mounting member 1 is provided on the surface of the main shaft 04, and the mounting member 1 includes a lower semicircular buckle plate 11 and an upper semicircular buckle plate 12. The lower semicircular buckle plate 11 and the upper semicircular buckle plate 12 are both buckled on the outside of the main shaft 04, and the lower semicircular buckle plate 11 is butt-jointed with the upper semicircular buckle plate 12. A T-shaped track 13 is fixedly connected to the end surface of the lower semicircular buckle plate 11, and a T-shaped groove 14 is provided on the end surface of the upper semicircular buckle plate 12. The T-shaped track 13 is slidably inserted into the inside of the T-shaped groove 14. A transfer fan-shaped plate 15 is fixedly connected to the outer surfaces of the lower semicircular buckle plate 11 and the upper semicircular buckle plate 12. The lower semicircular buckle plate 11 is fixedly connected to the inner side surface of an aeration arc disc 06 through the corresponding transfer fan-shaped plate 15, and the upper semicircular buckle plate 12 is fixedly connected to the inner side surface of another aeration arc disc 06 through the corresponding transfer fan-shaped plate 15, which is used to mount the aeration arc disc 06 on the outside of the main shaft 04. Please refer to Figure 3 , the joint between the two aeration arc discs 06 is provided with a joint structure 6, please refer to Figure 6 The splicing structure 6 includes a U-shaped insert 65, which buckles the two aeration arc discs 06 together. Figure 2 , the outside of the main shaft 04 is provided with a positioning base 2 located on the right side of the mounting component 1, please refer to Fig.10 The positioning base 2 includes a positioning ring 21, which is fixedly sleeved on the outside of the main shaft 04. The outside of the positioning ring 21 is fixedly sleeved with a positioning thick-walled tube 22. The left end surface of the positioning thick-walled tube 22 is connected to the right end surfaces of the lower semicircular buckle plate 11 and the upper semicircular buckle plate 12. A stop mechanism 3 is provided inside the positioning thick-walled tube 22. The stop mechanism 3 includes a stop cavity 31. The stop cavity 31 is opened inside the positioning thick-walled tube 22. Please refer to Figure 2 and 10 The surface of the positioning thick-walled tube 22 is provided with a disassembly structure 4, which includes a limiting ring groove 45. The limiting ring groove 45 is provided on the outer surface of the positioning thick-walled tube 22, and a disassembly ring 47 is slidably sleeved inside the limiting ring groove 45. Please refer to Figure 4 A centering structure 5 is provided on the inner side surfaces of the lower semicircular buckle plate 11 and the upper semicircular buckle plate 12. The centering structure 5 includes a straight centering groove 52. The straight centering groove 52 is opened on the inner side surfaces of the lower semicircular buckle plate 11 and the upper semicircular buckle plate 12.
[0038] See also Figure 10-11The positioning base 2 also includes two semicircular plug plates 23, which are butt-jointed to form a sleeve, which is sleeved on the outside of the main shaft 04, and the sleeve is slidably plugged into the inside of the positioning thick-walled tube 22. The two semicircular plug plates 23 are fixedly connected to the lower semicircular buckle plate 11 and the upper semicircular buckle plate 12 respectively, and positioning arc grooves 24 are provided on the outer surfaces of the two semicircular plug plates 23. The two positioning arc grooves 24 are butt-jointed to form an annular groove, which is used to limit the position of the mounting component 1, and then limit the distance between two adjacent aeration discs. There is no need to manually measure and determine the installation position of the aeration disc, which saves time and effort and avoids measurement errors and operation errors.
[0039] See also Fig.10 The stopping mechanism 3 also includes a stopping spring 32, the top of which is fixedly connected to the top surface of the inner cavity of the stopping chamber 31, and the stopping spring 32 is in a stretched state. The bottom end of the stopping spring 32 is fixedly connected to a stopping plate 33, and the stopping plate 33 is slidably inserted into the interior of the stopping chamber 31. A stopping head 34 is fixedly connected to the bottom surface of the stopping plate 33, and the other end of the stopping head 34 extends into the cavity inside the positioning thick-walled tube 22 and is movably inserted into the interior of the positioning arc groove 24. A stopping column 35 is fixedly connected to the other surface of the stopping plate 33, and the semicircular plug plate 23 and the positioning thick-walled tube 22 are fixed together through the clamping action between the stopping head 34 and the positioning arc groove 24, thereby fixing the aeration arc disc 06, so that the distance between two adjacent aeration discs can be fixed.
[0040] See also Figure 10-11 The disassembly structure 4 also includes a displacement slot 49, which is provided on the inner wall of the limiting ring groove 45, and a pressure ramp block 48 is slidably inserted inside the displacement slot 49, and the pressure ramp block 48 is fixedly connected to the inner side surface of the disassembly ring 47. The end of the stop column 35 is slidably inserted into the interior of the positioning thick-walled tube 22 and extends to the interior of the displacement slot 49 and contacts with the inclined surface of the pressure ramp block 48, which is used to convert the rotational force exerted on the disassembly ring 47 into pressure on the stop column 35, thereby simplifying the disassembly process.
[0041] See also Figure 10-13The disassembly structure 4 also includes an arc column cavity 41, which is opened inside the positioning thick-walled tube 22. The inner wall of the arc column cavity 41 is connected to a pull-back piston 43 through a pull-back spring 42. The pull-back spring 42 is in a stretched state. The pull-back piston 43 is slidably inserted into the arc column cavity 41. A sliding slot 44 is opened on the inner wall of the arc column cavity 41. The sliding slot 44 is connected to the limiting ring groove 45. A linkage wing 46 is slidably inserted inside the sliding slot 44. The linkage wing 46 is fixedly connected to the disassembly ring 47 and the pull-back piston 43, and is used to apply thrust to the pressure ramp block 48, so that the pressure ramp block 48 can apply thrust to the stop head 34, thereby making the stop head 34 extend into the positioning arc groove 24, ensuring that the positioning thick-walled tube 22 can be clamped together with the semicircular plug plate 23.
[0042] See also Figure 4 and Fig. 9 The centering structure 5 also includes a plurality of tapered centering grooves 51, which are opened on the right side surface of the semicircular plug plate 23. The plurality of tapered centering grooves 51 form a circle, and there is a boundary overlap between two adjacent tapered centering grooves 51. The left end of the tapered centering groove 51 extends to the interior of the lower semicircular buckle plate 11 and the upper semicircular buckle plate 12 and is connected to the corresponding straight centering groove 52. The centering structure 5 also includes a centering slide 53, which is slidably inserted into the interior of the straight centering groove 52. The centering slide 53 is fixedly connected to the surface of the main shaft 04. A centering inclined surface 54 is provided at the corner of the left end of the centering slide 53, which is used to make the central axis of the lower semicircular buckle plate 11 and the upper semicircular buckle plate 12 coincide with the central axis of the main shaft 04.
[0043] See also Figure 6-7 The splicing structure 6 also includes a splicing groove 61, which is opened on the side of the aeration arc disc 06 and located at its end. A left bite strip 62 is formed at the end of one aeration arc disc 06, and a right bite strip 63 is formed at the end of the other aeration arc disc 06. The left bite strip 62 and the right bite strip 63 are bitten together. The left bite strip 62 and the right bite strip 63 are both provided with plug-in grooves 64 on the sides away from each other. The U-shaped plug-in 65 is slidably plugged into the inside of the plug-in groove 64 to splice the two aeration arc discs 06 together. There is no through gap at the splicing point, which helps to increase the aeration effect and extend the service life of the aeration arc disc 06.
[0044] See also Figure 7-8The U-shaped plug-in 65 includes a straight plug-in strip 651 and a sliding strip 652. The straight plug-in strip 651 and the sliding strip 652 are respectively slidably plugged into the two plug-in grooves 64. The end of the sliding strip 652 is fixedly connected with a sliding baffle 653. The sliding baffle 653 is in contact with the end of the straight plug-in strip 651. The U-shaped plug-in 65 also includes a docking hole 654. The docking hole 654 is provided on the left bite strip 62 and the right bite strip 63. The two docking holes 654 are connected to each other. A docking column 655 is slidably plugged into the interior of the docking hole 654. The left end of the column 655 is fixedly connected to the surface of the straight insertion strip 651, and the right end of the docking column 655 extends to the inside of the corresponding plug-in groove 64 and is provided with a snap-fit ring groove 656 on its surface. A limiting hole 657 is provided on the insertion slide strip 652, and a limiting clamping ring 658 is fixedly connected to the inner wall of the limiting hole 657. The limiting clamping ring 658 is snapped into the inside of the snap-fit ring groove 656 to better and more stably fix the two aeration arc discs 06 together, ensure that the U-shaped plug-in 65 will not fall off during use, and avoid torsion due to warping.
[0045] Working principle:
[0046] When the aeration arc disc 06 needs to be replaced, first rotate the disassembly ring 47 clockwise, then the disassembly ring 47 rotates clockwise with the pressure bevel block 48, then the bevel of the pressure bevel block 48 is separated from the end of the stop cylinder 35, then the stop disc 33 moves upward with the stop head 34 under the elastic tension of the stop spring 32, and then the stop head 34 is pulled out from the inside of the positioning arc groove 24, and then a leftward thrust is applied to the aeration arc disc 06, and then the aeration arc disc 06 moves to the left with the lower semicircular buckle plate 11 and the upper semicircular buckle plate 12 through the adapter fan plate 15, and then the lower semicircular buckle plate 11 and the upper semicircular buckle plate 12 move to the left with the semicircular plug plate 23, and then the semicircular plug plate 23 is pulled out from the inside of the positioning thick-walled tube 22 , then release the disassembly ring 47, and then the pull-back spring 42 applies a counterclockwise rotational force to the pull-back piston 43 under the action of its own elastic force, and then the pull-back piston 43 rotates counterclockwise with the disassembly ring 47 through the linkage wing 46, and then the disassembly ring 47 rotates counterclockwise with the pressure ramp block 48, and then the ramp of the pressure ramp block 48 contacts the end of the stop column 35, and then the top of the stop column 35 rolls on the ramp of the pressure ramp block 48, and then the ramp of the pressure ramp block 48 applies a downward thrust to the stop column 35, and then the stop column 35 moves the stop disk 33 downward to the dead point position, at this time the stop head 34 extends into the cavity inside the positioning thick-walled tube 22, and the mounting component 1 is separated from the positioning base 2, and then A radial outward thrust is applied to the insertion slide 652 and the insertion slide baffle 653, and then the insertion slide 652 moves outward with the limiting snap ring 658, and then the limiting snap ring 658 moves out from the inside of the buckling ring groove 656, and then the insertion slide 652 is removed, and then a leftward thrust is applied to the docking column 655 to move the straight insertion strip 651 out of the insertion groove 64, and then the docking column 655 is pulled out of the docking hole 654 through the straight insertion strip 651, and then the straight insertion strip 651 is removed, and then the corresponding aeration arc disc 06 is supported to keep the upper semicircular buckle plate 12 immovable, and then a leftward thrust is applied to the lower semicircular buckle plate 11 through the corresponding aeration arc disc 06, and then the lower semicircular buckle plate 11 is pulled out from the inside of the T-shaped groove 14 with the T-shaped track 13. 14, and then the T-shaped track 13 is completely pulled out from the T-shaped groove 14. At this point, the lower semicircular buckle plate 11 is separated from the upper semicircular buckle plate 12, and the two aeration arc discs 06 are separated. Then, the lower whole formed by the lower semicircular buckle plate 11, T-shaped track 13, transfer fan-shaped plate 15, and aeration arc disc 06 and the upper whole formed by the upper semicircular buckle plate 12, T-shaped groove 14, transfer fan-shaped plate 15, and aeration arc disc 06 are removed, and then a new lower whole and upper whole are taken out, and then the lower semicircular buckle plate 11 and the upper semicircular buckle plate 12 are buckled on the outside of the main shaft 04, and then the lower semicircular buckle plate 11 is moved to the right and close to the upper semicircular buckle plate 12, and then the T-shaped track 13 is inserted into the T-shaped groove 14 until the lower semicircular buckle plate 11 moves to the dead point relative to the upper semicircular buckle plate 12.At this time, the end faces of the lower semicircular buckle plate 11 and the upper semicircular buckle plate 12 are aligned, the end faces of the two semicircular plug plates 23 are aligned, the left bite strip 62 and the right bite strip 63 are bitten together, and then the docking column 655 is inserted into the docking hole 654, and then the straight plug strip 651 is inserted into the plug-in groove 64, and then the end of the docking column 655 is aligned with the limiting hole 657, so that the docking column 655 can be inserted into the limiting hole 657, and then the sliding strip 652 is pressed into another plug-in groove 64 along the direction perpendicular to the side of the aeration arc disc 06, and then the docking column 655 is inserted into the limiting hole 657, and the limiting snap ring 658 is aligned with the snap ring groove 656, and then a radial thrust toward the center of the circle is applied to the sliding baffle 653, and then the limiting snap ring 658 is buckled. Inside the buckling ring groove 656, the sliding baffle 653 contacts the straight insertion strip 651, so that the ends of the aeration arc disc 06 are spliced together, and then the aeration arc disc 06 is moved to the right, and then the aeration arc disc 06 moves to the right with the tapered centering groove 51 and the straight centering groove 52 through the transfer fan plate 15, the lower semicircular buckle plate 11, the upper semicircular buckle plate 12, and the semicircular plug plate 23, and then the centering slide bar 53 is inserted into the tapered centering groove 51, and then the surface of the centering inclined surface 54 applies a lifting force to the inner wall of the corresponding tapered centering groove 51, and then the lower semicircular buckle plate 11 and the upper semicircular buckle plate 12 move upward under the action of the lifting force to force the central axis of the aeration arc disc 06 to coincide with the central axis of the main shaft 04 , until the centering inclined surface 54 completely enters the tapered centering groove 51, and then the centering slide bar 53 applies a rotational force with the main shaft 04 as the center axis to the inner wall of the tapered centering groove 51, and then the semicircular plug plate 23 twists the lower semicircular buckle plate 11 and the upper semicircular buckle plate 12 under the action of the rotational force, and then the centering slide bar 53 slides into the inside of the straight centering groove 52, and then the main shaft 04 can be transmitted to the lower semicircular buckle plate 11 and the upper semicircular buckle plate 12 through the plug-in effect of the centering slide bar 53 and the straight centering groove 52, and the lower semicircular buckle plate 11 and the upper semicircular buckle plate 12 can be transmitted to the aeration circular arc disc 06 through the adapter fan-shaped plate 15, so that the aeration circular arc disc 06 can rotate with the main shaft 04 as the center axis, and then the aeration circular arc disc 06 The semicircular insert plate 23 is inserted into the positioning thick-walled tube 22 through the transfer sector plate 15, the lower semicircular buckle plate 11, and the upper semicircular buckle plate 12. Then the semicircular insert plate 23 applies pressure to the inclined surface of the stop head 34. Then the stop head 34 is pushed upward. Then the stop head 34 moves slightly upward with the stop cylinder 35 through the stop plate 33. The stop cylinder 35 drives the disassembly ring 47 to rotate slightly through the pressure bevel block 48. Then the bottom end of the stop head 34 is against the surface of the semicircular insert plate 23. Then the stop head 34 is aligned with the positioning arc groove 24. Then the stop head 34 is inserted into the positioning arc groove 24 under the elastic tension of the return spring 42, and the mounting component 1 is fixed with the positioning base 2. At this point, the replacement is completed.
[0047] The above is only a preferred specific implementation manner of the present invention; but the protection scope of the present invention is not limited thereto; any technician familiar with the technical field within the technical scope disclosed by the present invention; any equivalent replacement or change based on the technical solution and improved concept of the present invention shall be covered by the protection scope of the present invention.
Claims
1. An intensive sewage treatment device that is easy to replace a rotary disc aerator, comprising a reducer (01), a drive motor (02), a coupling (03), a main shaft (04), a bearing seat (05) and an aeration disc, wherein the drive motor (02) is mounted on the top surface of the reducer (01), the coupling (03) is mounted on the right side surface of the reducer (01), the right end of the coupling (03) is connected to the main shaft (04), and the right end of the main shaft (04) is connected to the bearing seat (05), and a plurality of aeration discs are mounted at equal distances on the surface of the main shaft (04), each aeration disc is formed by splicing two aeration arc discs (06), and the device is characterized in that: A mounting member (1) is provided on the surface of the main shaft (04), and the mounting member (1) comprises a lower semicircular buckle plate (11) and an upper semicircular buckle plate (12). The lower semicircular buckle plate (11) and the upper semicircular buckle plate (12) are both buckled on the outside of the main shaft (04), the lower semicircular buckle plate (11) and the upper semicircular buckle plate (12) are butt-jointed together, a T-shaped track (13) is fixedly connected to the end surface of the lower semicircular buckle plate (11), a T-shaped groove (14) is provided on the end surface of the upper semicircular buckle plate (12), the T-shaped track (13) is slidably inserted into the inside of the T-shaped groove (14), and the lower semicircular buckle plate (11) is fixedly connected to the end surface of the upper semicircular buckle plate (12). 1) and the outer surface of the upper semicircular buckle plate (12) are fixedly connected with a transfer fan-shaped plate (15), the lower semicircular buckle plate (11) is fixedly connected to the inner side surface of one aeration arc disc (06) through the corresponding transfer fan-shaped plate (15), and the upper semicircular buckle plate (12) is fixedly connected to the inner side surface of another aeration arc disc (06) through the corresponding transfer fan-shaped plate (15). A splicing structure (6) is provided at the splicing point between the two aeration arc discs (06), and the splicing structure (6) includes a U-shaped plug-in (65), and the U-shaped plug-in (65) buckles the two aeration arc discs (06) together. Together, the outside of the main shaft (04) is provided with a positioning base (2) located on the right side of the mounting member (1), the positioning base (2) includes a positioning ring (21), the positioning ring (21) is fixedly sleeved on the outside of the main shaft (04), the outside of the positioning ring (21) is fixedly sleeved with a positioning thick-walled tube (22), the left end surface of the positioning thick-walled tube (22) is connected to the right end surface of the lower semicircular buckle plate (11) and the upper semicircular buckle plate (12), and the inside of the positioning thick-walled tube (22) is provided with a stop mechanism (3), the stop mechanism (3) includes a stop cavity (31), and the stop cavity (31) is opened in the positioning thick-walled tube Inside the tube (22), a disassembly structure (4) is provided on the surface of the positioning thick-walled tube (22), the disassembly structure (4) comprises a limiting ring groove (45), the limiting ring groove (45) is provided on the outer surface of the positioning thick-walled tube (22), a disassembly ring (47) is slidably sleeved inside the limiting ring groove (45), and a centering structure (5) is provided on the inner side surfaces of the lower semicircular buckle plate (11) and the upper semicircular buckle plate (12), the centering structure (5) comprises a straight centering groove (52), and the straight centering groove (52) is provided on the inner side surfaces of the lower semicircular buckle plate (11) and the upper semicircular buckle plate (12); The positioning base (2) also includes two semicircular plug plates (23), which are butt-jointed together to form a sleeve, which is sleeved on the outside of the main shaft (04) and slidably plugged into the inside of the positioning thick-walled tube (22). The two semicircular plug plates (23) are respectively fixedly connected to the lower semicircular buckle plate (11) and the upper semicircular buckle plate (12), and the outer surfaces of the two semicircular plug plates (23) are both provided with positioning arc grooves (24), and the two positioning arc grooves (24) are butt-jointed to form an annular groove; The stop mechanism (3) further comprises a stop spring (32), the top end of the stop spring (32) being fixedly connected to the top surface of the inner cavity of the stop chamber (31), the stop spring (32) being in a stretched state, the bottom end of the stop spring (32) being fixedly connected to a stop plate (33), the stop plate (33) being slidably inserted into the interior of the stop chamber (31), a stop head (34) being fixedly connected to the bottom surface of the stop plate (33), the other end of the stop head (34) extending into the cavity inside the positioning thick-walled tube (22) and being movably inserted into the interior of the positioning arc groove (24), and a stop column (35) being fixedly connected to the other surface of the stop plate (33); The disassembly structure (4) further comprises a displacement slide groove (49), the displacement slide groove (49) being arranged on the inner wall of the limiting ring groove (45), a pressure inclined surface block (48) being slidably inserted inside the displacement slide groove (49), the pressure inclined surface block (48) being fixedly connected to the inner side surface of the disassembly ring (47), the end of the stop column (35) being slidably inserted inside the positioning thick-walled tube (22) and extending into the displacement slide groove (49) and contacting the inclined surface of the pressure inclined surface block (48).
2. The intensive sewage treatment device for facilitating replacement of a rotary disc aerator according to claim 1, characterized in that: The disassembly structure (4) also includes an arc-shaped column cavity (41), which is arranged inside the positioning thick-walled tube (22). The inner wall of the arc-shaped column cavity (41) is connected to a pull-back piston (43) through a pull-back spring (42). The pull-back spring (42) is in a stretched state. The pull-back piston (43) is slidably inserted inside the arc-shaped column cavity (41). A sliding slot hole (44) is arranged on the inner wall of the arc-shaped column cavity (41). The sliding slot hole (44) is connected to a limiting ring groove (45). A linkage wing (46) is slidably inserted inside the sliding slot hole (44). The linkage wing (46) is fixedly connected to the disassembly ring (47) and the pull-back piston (43).
3. The intensive sewage treatment device for facilitating replacement of a rotary disc aerator according to claim 1, characterized in that: The centering structure (5) further comprises a plurality of tapered centering grooves (51), the tapered centering grooves (51) being arranged on the right side surface of the semicircular plug plate (23), the plurality of tapered centering grooves (51) forming a circle, a boundary between two adjacent tapered centering grooves (51) overlapping, the left end of the tapered centering groove (51) extending to the interior of the lower semicircular buckle plate (11) and the upper semicircular buckle plate (12) and being connected to the corresponding straight centering groove (52), the centering structure (5) further comprises a centering slide bar (53), the centering slide bar (53) being slidably inserted into the interior of the straight centering groove (52), the centering slide bar (53) being fixedly connected to the surface of the main shaft (04), and a centering inclined surface (54) being provided at the corner of the left end of the centering slide bar (53).
4. The intensive sewage treatment device for facilitating replacement of a rotary disc aerator according to claim 1, characterized in that: The splicing structure (6) further comprises a splicing groove (61), which is provided on the side of the aeration arc disc (06) and is located at the end thereof. A left bite strip (62) is formed at the end of one aeration arc disc (06), and a right bite strip (63) is formed at the end of the other aeration arc disc (06). The left bite strip (62) and the right bite strip (63) are engaged with each other. A plug-in groove (64) is provided on the sides of the left bite strip (62) and the right bite strip (63) that are away from each other. A U-shaped plug-in (65) is slidably plugged into the plug-in groove (64).
5. The intensive sewage treatment device for facilitating replacement of a rotary disc aerator according to claim 4, characterized in that: The U-shaped plug-in (65) comprises a straight plug-in strip (651) and a sliding plug-in strip (652), the straight plug-in strip (651) and the sliding plug-in strip (652) are respectively slidably plugged into the two plug-in grooves (64), the end of the sliding plug-in strip (652) is fixedly connected with a sliding baffle (653), the sliding baffle (653) is in contact with the end of the straight plug-in strip (651), the U-shaped plug-in (65) further comprises a docking hole (654), the docking hole (654) is provided on the left bite strip (62) and the right bite strip (63), the two docking holes (654) are connected to the left bite strip (62) and the right bite strip (63), and the two docking holes (654) are connected to the left bite strip (62) and the right bite strip (63). The connecting rod (654) is connected to the connecting rod (654), a connecting rod (655) is slidably inserted into the interior of the connecting hole (654), the left end of the connecting rod (655) is fixedly connected to the surface of the straight inserting strip (651), the right end of the connecting rod (655) extends to the interior of the corresponding inserting groove (64) and a buckling ring groove (656) is provided on the surface of the connecting rod (651), a limiting hole (657) is provided on the inserting slide strip (652), a limiting clamping ring (658) is fixedly connected to the inner wall of the limiting hole (657), and the limiting clamping ring (658) is clamped in the inside of the buckling ring groove (656).
Citation Information
Patent Citations
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