A high-efficiency and energy-saving tubular heat exchanger
By integrating the insulating box and drive box on the tube heat exchanger, combining scraper, water spray, blower and temperature measurement components, the problems of cooling temperature detection and water volume adjustment of the outer wall of the heat exchanger are solved, and efficient and energy-saving cooling is achieved Effects, avoiding waste of water resources.
Patent Information
- Application Number
- CN202410790139.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-06-19
AI Technical Summary
When used in a factory environment, it is difficult to measure temperature and adjust the liquid water volume while cooling the outer wall, resulting in poor cooling effect and may cause waste of water resources.
A high-efficiency energy-saving tube heat exchanger including an insulated box and a drive box is designed, using scraper brush, water spray, blower and temperature measurement components to control the water volume of the water spray assembly through adjustment blocks and telescopic springs, combining a bidirectional motor and The power gear realizes multi-range cooling and scraping brushing to ensure uniform cooling and temperature measurement on the outer surface of the heat exchanger.
It realizes temperature detection and water volume adjustment while cooling the outer wall of the heat exchanger, improves cooling efficiency, reduces waste of water resources, and ensures the energy-saving performance and use effect of the heat exchanger.
Smart Images

Figure CN118602828B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of heat exchangers, and in particular to a high-efficiency and energy-saving tubular heat exchanger. Background Art
[0002] The tubular heat exchanger is mainly composed of a shell, a tube bundle, a tube sheet and a head. The shell is mostly circular and contains parallel tube bundles. Both ends of the tube bundle are fixed on the tube sheet. The two fluids that exchange heat in the tubular heat exchanger, one flows in the tube, and its stroke is called the tube pass.
[0003] When a tubular heat exchanger is in use, condensed water is usually required to cool the heat source in the heat exchanger for heat exchange. For example, a Chinese patent with publication number CN111521048A in the relevant technology proposes a rotating cylinder water cooling device, which has a motor driving the tube group structure to rotate as a whole, so that all the heat dissipation tubes rotate around the axis of the second cylinder. At the same time, the first spray hole and the second spray hole synchronously spray water toward the tube group structure to achieve heat exchange with the medium flowing through the heat dissipation tube, thereby achieving cooling of the medium. In this process, water is in full contact with the heat dissipation tube, thereby greatly improving the utilization rate of cooling water and improving the heat dissipation efficiency.
[0004] With respect to the above-mentioned related technologies, the inventors believe that the following defects exist: when the tubular heat exchanger is working in a factory, the temperature of the outer wall of the heat exchanger will gradually increase due to the ambient temperature of the factory and the drive of the heat exchange system inside the heat exchanger. Long-term use will affect the heat exchange effect of the heat source in the heat exchanger. Therefore, a cooling system needs to be set up to cool the outer wall of the heat exchanger. However, this technology is not convenient for measuring the temperature while the outer wall of the heat exchanger is being cooled, and it is not convenient to adjust the amount of liquid water sprayed according to the temperature at different positions on the outer wall of the heat exchanger. If the temperature of the outer wall of the heat exchanger is too high and the amount of liquid sprayed is too low, it will affect the cooling effect of the outer wall of the heat exchanger. If the temperature of the outer wall of the heat exchanger is too low and the amount of liquid sprayed is too high, it will cause a waste of water resources and affect the energy-saving effect of the heat exchanger. It is inconvenient to use and cannot guarantee the performance and effect of the tubular heat exchanger. Summary of the invention
[0005] In order to solve the problem that it is inconvenient to measure the temperature while the outer wall of the heat exchanger is cooling, and thus it is inconvenient to adjust the amount of liquid water sprayed according to the temperature at different positions on the outer wall of the heat exchanger, the present application provides a high-efficiency and energy-saving tubular heat exchanger.
[0006] The present application provides a high-efficiency and energy-saving tubular heat exchanger adopts the following technical solution:
[0007] A high-efficiency and energy-saving tubular heat exchanger, comprising a heat exchanger body, a heat insulation box arranged on the outside of the heat exchanger body, and a drive box arranged on the heat insulation box, wherein a processing mechanism for scraping, spraying, blowing and measuring the temperature of the outer wall of the heat exchanger body is arranged on the inner side of the heat insulation box, and the processing mechanism comprises a scraping and brushing component, a water spraying component, a blowing component and a temperature measuring component, and the temperature measuring component can control the water volume of the water spraying component; an adjusting component for rotating and adjusting the scraping and brushing component, a cooling component and a temperature measuring component is arranged on the heat exchanger body; a storage mechanism for recovering and filtering condensed water is arranged on the outside of the heat exchanger body; the scraping and brushing component comprises two scraping and brushing plates rotatably arranged on the outside of the heat exchanger body and An adjusting member for rotationally adjusting the two scraping brush plates, wherein the two scraping brush plates are movably fitted with the outer wall of the heat exchanger body; the water spraying assembly comprises two fixed square tubes rotatably arranged on the outer side of the heat exchanger body and a water supply member for supplying water to the two fixed square tubes; the temperature measuring assembly comprises two adjusting blocks rotatably arranged on the outer side of the heat exchanger body and adjusting plates respectively sliding through the inner sides of the two fixed square tubes, a liquid gap is arranged between the left side of the adjusting plate and the inner side of the fixed square tube, the adjusting block will expand at high temperature and contract at low temperature, so that the adjusting block can drive the adjusting plate to translate due to temperature changes to control the size of the liquid gap inside the fixed square tube.
[0008] By adopting the above technical scheme, the outer surface of the heat exchanger body can have a heat-insulating effect through the heat insulation box, so as to avoid the influence of the temperature outside the factory on the heat exchange of the heat exchanger body, so as to enhance the heat exchange effect between the condensed water and the hot raw material inside the heat exchanger body. The bidirectional motor, two drive shafts and two power gears can be hidden and stored through the drive box. The outer surface of the heat exchanger body can be sprayed with water for cooling through the water spray assembly, so as to reduce the temperature of the outer surface of the heat exchanger body and prevent the external temperature from interfering with the heat exchange between the condensed water and the hot raw material inside the heat exchanger body. It can avoid the outer surface of the heat exchanger body from transferring heat to the inner side of the heat exchanger body due to excessive temperature, so as to ensure the heat exchange effect of the outer surface of the heat exchanger body and at the same time, dissipate heat and cool the heat exchanger body.
[0009] The outer surface of the heat exchanger body can be scraped and brushed by the scraping and brushing assembly to prevent the condensed water from scaling and adhering to the outer side of the heat exchanger body when the water spray assembly sprays water to cool the heat exchanger body. At the same time, it can prevent the condensed water from spraying the heat exchanger body for a long time and causing corrosion and cracking of the heat exchanger body. The temperature of the outer surface of the heat exchanger body can be detected by the temperature measuring assembly. At the same time, the temperature measuring assembly can control the water flow rate of the water spray assembly. When the temperature of the outer surface of the heat exchanger body increases, the regulating block will expand due to the high temperature. When the temperature of the outer surface of the heat exchanger body decreases, the regulating block will shrink due to the low temperature. Therefore, the expansion and contraction of the regulating block will change with the change of the outer surface temperature of the heat exchanger body. The expansion of the regulating block can enlarge the gap inside the fixed square tube and increase the water flow rate of the fixed square tube. The contraction of the regulating block can drive the regulating plate to Moving it right can reduce the gap inside the fixed square tube, reduce the water flow rate of the fixed square tube, and spray cooling the outer surface of the heat exchanger body with a normal amount of water, which can reduce the utilization rate of condensed water. The outer surface of the heat exchanger body can be cooled by blowing through the blowing mechanism, and the effect of blowing cooling on the outside of the heat exchanger body can be enhanced by spraying condensed water. The positions of the scraping and brushing components, the cooling components and the temperature measuring components can be adjusted through the adjusting components, and the speed and effect of scraping, spraying cooling and measuring the temperature of the outer surface of the heat exchanger body by the scraping and brushing components, the cooling components and the temperature measuring components can be used to control the speed and effect of scraping, spraying cooling and measuring the temperature of the outer surface of the heat exchanger body. The used condensed water on the inside of the heat exchanger body can be filtered, purified and stored through the storage mechanism. At the same time, the condensed water sprayed on the outer surface of the heat exchanger body by the inside of the insulation box can also be collected, filtered and purified, which can reduce the waste of water resources and ensure the energy-saving effect of the heat exchanger body.
[0010] Optionally, the temperature measuring component includes two fixed covers rotatably arranged on the outside of the heat exchanger body, the two adjusting blocks are respectively arranged on the inner sides of the two fixed covers, the outer sides of the two adjusting blocks are provided with movable push plates, the outer sides of the two movable push plates are provided with movable rollers, the inner sides of the two fixed covers are provided with telescopic springs, the outer sides of the telescopic springs are provided with movable cone blocks, the number of the movable cone blocks is two, the outer sides of the two movable cone blocks are provided with adjustment plates, the outer sides of the two adjusting plates are provided with limit plates, the inner sides of the two fixed covers and the two fixed square tubes are provided with fixed square holes, the top two fixed square holes are slidably connected to the top adjustment plate, the bottom two fixed square holes are slidably connected to the bottom adjustment plate, and the two limit plates are respectively located on the inner sides of the two fixed square tubes.
[0011] By adopting the above technical solution, because the two adjusting blocks are respectively attached to the outside of the heat exchanger body, when the temperature of the outer surface of the heat exchanger body increases, the adjusting blocks will expand due to the high temperature, and when the temperature of the outer surface of the heat exchanger body decreases, the adjusting blocks will shrink due to the low temperature. The expansion and contraction of the two adjusting blocks will respectively drive the two movable push plates and the two movable rollers to move up and down. The two sets of telescopic springs can make the two movable cone blocks have a buffering effect. When the two movable rollers move up and down, they will respectively drive the two movable cone blocks, the two adjusting plates and the two limit plates to move left and right. The two adjusting plates move left and right on the inner sides of the two fixed square tubes respectively. The size of the gap inside the two fixed square tubes can be controlled to control the flow rate of condensed water inside the two fixed square tubes. When the temperature of the outer surface of the heat exchanger body is too high, the expansion of the adjusting block can drive the adjusting plate to move to the left, so that the gap inside the fixed square tube can be enlarged and the water flow rate of the fixed square tube can be increased. When the temperature of the outer surface of the heat exchanger body is too low, the contraction of the adjusting block can drive the adjusting plate to move to the right, so that the gap inside the fixed square tube can be reduced and the water flow rate of the fixed square tube can be reduced to ensure that the sprinkler head sprays and cools the outer surface of the heat exchanger body with a normal amount of water, thereby reducing the use rate of condensed water and avoiding the waste of condensed water as much as possible.
[0012] Optionally, the two movable cone blocks are both triangular in shape, the two movable rollers are respectively movably fitted with the inclined surfaces of the two movable cone blocks, movable pulleys are respectively provided on the outer sides of the two movable cone blocks, pulley grooves are respectively opened on the inner sides of the two fixed covers, and the two movable pulleys are respectively slidably connected with the two pulley grooves.
[0013] By adopting the above technical scheme, the two movable cone blocks can have a buffering effect through the two sets of telescopic springs, and because the two movable rollers are respectively movably fitted with the inclined surfaces of the two movable cone blocks, when the two movable rollers move up and down, the two movable cone blocks, the two adjustment plates and the two limit plates can be guaranteed to move left and right through the cooperation of the two movable rollers and the inclined surfaces of the two movable cone blocks and the buffering effect of the two sets of telescopic springs. The two movable cone blocks can be limited respectively by the two movable pulleys and the two pulley grooves to ensure the stability of the left and right movement of the two movable cone blocks. The two adjustment blocks can be hidden and stored respectively by the two fixed covers, so as to avoid condensed water spraying on the two adjustment blocks when the two sets of sprinkler heads cool the outer surface of the heat exchanger body. At the same time, it can be avoided that the temperature of the condensed water interferes with the adjustment blocks when the two adjustment blocks cool the heat exchanger body, and the adjustment blocks can be isolated from the temperature outside the fixed cover to ensure the temperature measurement effect of the two adjustment blocks on the heat exchanger body.
[0014] Optionally, the scraper assembly includes two fixed boxes rotatably arranged on the outside of the heat exchanger body, buffer springs fixed on the inside of the two fixed boxes, and buffer plates arranged on the outside of the buffer springs. The number of the buffer plates is two, and the two buffer plates are respectively fixedly connected to the two scraper plates. The number of the buffer springs is two groups, and the two groups of buffer springs are evenly distributed on the inside of the two fixed boxes. Connecting plates are arranged on the left and right sides of the two fixed boxes, and the two fixed covers are respectively fixedly connected to the two connecting plates on the right side.
[0015] By adopting the above technical scheme, when the scraper assembly is driven by the adjusting assembly to rotate about 180 degrees, the two fixed boxes, two sets of buffer springs, two buffer plates, and two scraper plates can be driven to rotate about 180 degrees respectively. When the two scraper plates rotate about 180 degrees, the outer surface of the heat exchanger body can be scraped and brushed to prevent condensed water from spraying and cooling the outer side of the heat exchanger body for a long time, scaling and adhesion on the outer side of the heat exchanger body, and at the same time, it can prevent condensed water from spraying on the heat exchanger body for a long time, causing corrosion and cracking of the heat exchanger body.
[0016] Optionally, the water supply component includes a water pump arranged on the outside of the heat exchanger body, a water pump pipe is arranged at the inlet of the water pump, a fixed pipe is arranged at the outlet of the water pump, two telescopic hoses are arranged on the outside of the fixed pipe, the two telescopic hoses are respectively fixedly connected to two fixed square tubes, and sprinkler heads are arranged on the outside of the two fixed square tubes. The number of the sprinkler heads is two groups, and the number of the sprinkler heads in each group is six.
[0017] By adopting the above technical scheme, the condensed water can be sequentially pumped into the inner sides of the water pump, the fixed pipe, the two telescopic hoses, the two fixed square tubes and the two groups of sprinkler heads through the water pump. The two groups of sprinkler heads will spray the condensed water on the outside of the heat exchanger body respectively. The two groups of sprinkler heads can spray the condensed water in multiple ranges to ensure the cooling and heat dissipation effect of the outside of the heat exchanger body. At the same time, when the adjusting component drives the water spray component to rotate about 180 degrees, it can drive the two fixed square tubes and the two groups of sprinkler heads to rotate about 180 degrees respectively, so that the two groups of sprinkler heads can spray and cool the outside of the heat exchanger body in multiple ranges, which can enhance the cooling effect of the heat exchanger body. The two telescopic hoses can make the two fixed square tubes have a telescopic effect, so as to avoid the two telescopic hoses interfering with the angular rotation of the two fixed square tubes when the two fixed square tubes are rotating forward or reverse.
[0018] Optionally, the adjustment component includes a bidirectional motor fixed on the heat insulation box, the output shafts on the left and right sides of the bidirectional motor are provided with drive shafts, the outer sides of the two drive shafts are provided with power gears, the outer sides of the two power gears are meshed with transmission gears, the inner sides of the two transmission gears are provided with movable rings, the two fixed square tubes are fixedly connected to the two movable rings, the two connecting plates on the left are fixedly connected to the left movable ring, and the two fixed covers are fixedly connected to the right movable ring.
[0019] By adopting the above technical scheme, the two driving shafts and the two power gears can be frequently driven by the bidirectional motor to rotate about 180 degrees respectively. Because the two power gears are respectively engaged with the two transmission gears, when the two power gears rotate about 180 degrees, they can respectively drive the two transmission gears, two movable rings, two fixed square tubes, two groups of sprinkler heads, two fixed boxes, two buffer plates, two scraping plates, two fixed covers, two adjusting blocks, two movable push plates, two movable rollers, two groups of telescopic springs, two movable cone blocks, two adjusting plates and two limit plates to rotate about 180 degrees, which can ensure the range of scraping, temperature measurement and cooling of the outside of the heat exchanger body.
[0020] Optionally, the blowing assembly includes two first bevel gears respectively fixed on the outside of the two driving shafts, the outsides of the four first bevel gears are meshed with second bevel gears, the insides of the four second bevel gears are provided with movable shafts, the outsides of the four movable shafts are provided with fan blades, and the four fan blades are located above the heat exchanger body.
[0021] By adopting the above technical solution, when the bidirectional motor frequently drives the two drive shafts to rotate about 180 degrees, it will also frequently drive the four first bevel gears to rotate forward and reverse to a certain extent. Because the four first bevel gears are respectively meshed with the four second bevel gears, when the four second bevel gears rotate, they will frequently drive the four movable shafts and the four fan blades to rotate forward and reverse respectively. When the four fan blades frequently rotate forward and reverse, wind force will be generated. The frequent fluttering of wind force on the outside of the heat exchanger body can enhance the cooling effect of the outside of the heat exchanger body. In addition, in combination with the spraying of condensed water by two sets of sprinkler nozzles and the frequent fluttering of wind force, the speed and effect of cooling the outer surface of the heat exchanger body can be guaranteed.
[0022] Optionally, the storage mechanism includes a storage box arranged on the outside of the heat exchanger body, a filter frame arranged on the inside of the storage box, and an activated carbon adsorption plate arranged on the inside of the storage box, the filter frame is located directly above the activated carbon adsorption plate, and the inner side of the filter frame is provided with evenly distributed filter holes.
[0023] By adopting the above technical scheme, the condensed water after the use of the heat exchanger body can be collected through the storage box, and the condensed water can be filtered through the filter frame to separate the particles and impurities in the condensed water from the condensed water. The particles and impurities will flow on the inner side of the filter frame, and the condensed water will flow through the filter holes to the activated carbon adsorption plate, and then the harmful substances in the condensed water can be adsorbed and purified by the activated carbon adsorption plate, so as to ensure the quality of the condensed water. Finally, the purified condensed water will flow to the inner bottom wall of the storage box for storage, so as to facilitate the recovery of the condensed water.
[0024] Optionally, two partition circular plates are provided on the inner side of the heat exchanger body, evenly distributed heat exchange tubes are provided on the inner side of the partition circular plates, a discharge pipe is provided on the left side of the heat exchanger body, a fixed valve is provided on the outer side of the discharge pipe, a feed pipe is provided on the top of the heat exchanger body, and a liquid inlet pipe is provided on the top of the heat exchanger body.
[0025] By adopting the above technical scheme, the inlets and outlets of multiple heat exchange tubes are respectively connected to the two dividing circular plates. The inner space of the heat exchanger body can be divided by the two dividing circular plates to form two heat source chambers and one cooling chamber. The cooling chamber is located between the two heat source chambers. The hot raw material is poured into the inner side of the heat exchanger body through the feed pipe, and the hot raw material will flow into the two heat source chambers and multiple heat exchange tubes on the inner side of the heat exchanger body. The condensed water is poured into the inner side of the heat exchanger body through the liquid inlet pipe, and the condensed water will flow into the cooling chamber between the two dividing circular plates. The condensed water can be separated from the hot raw material, and the condensed water can cover the outer surface of each heat exchange tube. The condensed water can be heat exchanged with the hot raw material through the flow of the condensed water. The hot raw material that has been heat exchanged on the inner side of the heat exchanger body can be discharged through the discharge pipe by adjusting the fixed valve.
[0026] Optionally, a liquid outlet pipe is provided at the bottom of the heat exchanger body, a stop valve is provided on the outside of the liquid outlet pipe, the storage box and the heat exchanger body are both connected with the liquid outlet pipe, the liquid outlet pipe is located below between two partition circular plates, a connecting pipe is provided at the bottom of the insulation box, a control valve is provided on the outside of the connecting pipe, and the insulation box and the storage box are both connected with the connecting pipe.
[0027] By adopting the above technical scheme, the stop valve can be opened to allow the condensed water inside the heat exchanger body that has been cooled by the chiller and the cold water pipe to be put into the inner side of the storage box through the liquid outlet pipe for recovery. By adjusting the control valve, the used condensed water inside the insulation box can be put into the inner side of the storage box again through the connecting pipe. The condensed water is filtered and purified by the filter frame and the activated carbon adsorption plate, and the used condensed water can be recycled again, which can reduce the waste of water resources and ensure the energy-saving effect of the heat exchanger body.
[0028] In summary, the present application includes at least one of the following beneficial technical effects:
[0029] 1. Pour the hot raw material into the two heat source chambers and multiple heat exchange tubes in the heat exchanger body through the feed pipe, and then pour the condensed water into the two partition circular plates in the heat exchanger body through the liquid inlet pipe, so as to separate the condensed water from the hot raw material. The flow of condensed water can make the condensed water and the hot raw material exchange heat. The chiller and the cold water pipe can reduce the temperature of the condensed water, which can enhance the heat exchange effect between the condensed water and the hot raw material. The stop valve can be opened to put the used condensed water inside the heat exchanger body into the inner side of the storage box through the liquid outlet pipe. The particles and impurities in the condensed water can be separated from the condensed water through the filter frame. The particles and impurities will flow on the inner side of the filter frame. The condensed water will flow to the activated carbon adsorption plate through the filter hole. The harmful substances in the condensed water can be adsorbed and purified by the activated carbon adsorption plate. The purified condensed water will flow to the inner bottom wall of the storage box for storage, so as to facilitate the recovery of the condensed water.
[0030] 2. The purified condensed water inside the storage box can be pumped into the pumping pipe, the fixed pipe, two telescopic hoses, two fixed square tubes and the inside of two groups of sprinkler heads in sequence through the water pump. The two groups of sprinkler heads will spray the condensed water on the outside of the heat exchanger body respectively. The two groups of sprinkler heads can spray the condensed water in a multi-range to ensure the cooling and heat dissipation effect of the outside of the heat exchanger body. The two-way motor can frequently drive the two drive shafts and two power gears to rotate about 180 degrees, and then drive the two transmission gears, two movable rings, two fixed square tubes, two groups of sprinkler heads, two fixed boxes, two buffer plates, two scraper plates, two fixed covers, two adjustment blocks, two movable push plates, two movable rollers, two groups of telescopic springs, two movable cone blocks, two adjustment plates and two limit switches. The plate can be rotated about 180 degrees to adjust the angles of the two groups of sprinkler heads, so that the two groups of sprinkler heads can spray and cool the outside of the heat exchanger body in a multi-range, which can enhance the cooling effect of the heat exchanger body. The outer surface of the heat exchanger body can be scraped and brushed when the two scraper plates are rotated about 180 degrees to avoid condensed water spraying and cooling the outside of the heat exchanger body for a long time, scaling and adhesion on the outside of the heat exchanger body, and corrosion and cracking of the heat exchanger body caused by condensed water. Through the cooperation between the two fixed boxes, the two groups of buffer springs and the two buffer plates, the two scraper plates can have a buffering and shock-absorbing effect, and the two scraper plates can be stably attached to the heat exchanger body, avoiding the two scraper plates from damaging the outer surface of the heat exchanger body due to excessive scraping force;
[0031] 3. Because the two adjusting blocks are respectively attached to the outside of the heat exchanger body, the temperature of the outer surface of the heat exchanger body can be detected through the two adjusting blocks. When the temperature of the outer surface of the heat exchanger body increases, the adjusting block will expand due to the high temperature. When the temperature of the outer surface of the heat exchanger body decreases, the adjusting block will shrink due to the low temperature. Therefore, the expansion and contraction of the adjusting block will change with the change of the outer surface temperature of the heat exchanger body. The expansion and contraction of the two adjusting blocks will respectively drive the two movable push plates and the two movable rollers to move up and down. The two sets of telescopic springs can make the two movable cone blocks have a buffering effect. Because the two movable rollers are respectively movably attached to the inclined surfaces of the two movable cone blocks, when the two movable rollers move up and down, they will respectively drive the two movable cone blocks, the two adjusting plates and the two limit plates to move left and right, so as to control the size of the gap inside the two fixed square tubes, so as to control the flow rate of the condensed water inside the two fixed square tubes. When the temperature of the outer surface of the heat exchanger body is too high, the expansion of the adjusting block can drive the adjusting plate to move to the left, so as to enlarge the gap inside the fixed square tube and improve the fixed The water flow rate of the square tube can ensure the effect of the sprinkler head spraying and cooling the outer surface of the heat exchanger body. When the temperature of the outer surface of the heat exchanger body is too low, the contraction of the adjustment block can drive the adjustment plate to move to the right, which can reduce the gap inside the fixed square tube and reduce the water flow rate of the fixed square tube to ensure that the sprinkler head sprays and cools the outer surface of the heat exchanger body with a normal amount of water, which can reduce the use rate of condensed water and try to avoid wasting condensed water to improve the effect of spraying and cooling the outer surface of the heat exchanger body. Two sets of sprinkler heads When the outer surface of the heat exchanger body is sprayed for cooling, the condensed water will eventually flow to the inner bottom wall of the insulation box due to its weight. The condensed water used inside the insulation box can be put into the inner side of the storage box again through the connecting pipe by adjusting the control valve, and the condensed water is filtered and purified by the filter frame and the activated carbon adsorption plate. The condensed water can be recycled again to ensure the energy-saving effect of the heat exchanger body. The temperature can be measured while the outer wall of the heat exchanger is cooled. The amount of liquid water sprayed can be adjusted according to the temperature at different positions of the outer wall of the heat exchanger.
[0032] 4. When the two fixed covers and the two adjustment blocks rotate about 180 degrees at the same time, the two adjustment blocks can perform multi-range detection on the outer surface of the heat exchanger body. The amount of water inside the two fixed square tubes can be adjusted according to the different positions of the outer surface of the heat exchanger body to improve the effect of water spray cooling on the outer surface of the heat exchanger body. At the same time, when the two fixed covers rotate about 180 degrees respectively, the two scraping plates can be used to scrape and clean the outer surface of the heat exchanger body to ensure the range and effect of scraping and cleaning the outer surface of the heat exchanger body. When the two-way motor frequently drives the two drive shafts to rotate about 180 degrees, it will also frequently drive the four first bevel gears, the four second bevel gears, the four movable shafts and The four fan blades rotate forward and reverse. When the four fan blades rotate forward and reverse frequently, wind will be generated. The wind frequently flutters on the outside of the heat exchanger body, which can enhance the cooling effect of the outside of the heat exchanger body. In addition, the spraying of condensed water by two sets of sprinkler nozzles and the frequent fluttering of wind can ensure the speed and effect of cooling the outer surface of the heat exchanger body. The condensed water discharged from the tubular heat exchanger can be recycled to avoid wasting water resources and avoiding the influence of the heat exchange effect of the heat source inside the heat exchanger due to the ambient temperature of the factory and the drive of the heat exchange system of the heat exchanger when the tubular heat exchanger is used in the factory. It can also avoid damage to the components of the heat exchanger and prevent workers from touching the heat exchanger and getting burned. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0034] Figure 2 A cross-sectional view of the heat exchanger body connection structure in an embodiment of the present application;
[0035] Figure 3 A left view of the fixed cover connection structure in the embodiment of the present application;
[0036] Figure 4 A left view of the heat exchanger body connection structure in the embodiment of the present application;
[0037] Figure 5 Left view of the heat insulation box connection structure in the embodiment of the present application;
[0038] Figure 6 Right view of the heat insulation box connection structure in the embodiment of the present application;
[0039] Figure 7 A top view of the heat insulation box connection structure in the embodiment of the present application;
[0040] Figure 8 A top view of the fixed cover connection structure in the embodiment of the present application;
[0041] Fig. 9 In the present application embodiment Figure 2 Enlarged view of point A in the middle;
[0042] Fig.10 In the present application embodiment Figure 2 Enlarged view of point B in the middle;
[0043] Fig.11 In the present application embodiment Figure 3 Enlarged view of point C in the middle;
[0044] Fig.12 Front view of the heat exchanger body connection structure in the embodiment of the present application.
[0045] Figure numerals: 1, heat exchanger body; 2, heat insulation box; 3, drive box; 4, bidirectional motor; 5, drive shaft; 6, power gear; 7, transmission gear; 8, movable ring; 9, fixed box; 10, buffer spring; 11, buffer plate; 12, scraper plate; 13, connecting plate; 14, water pump; 15, water pump pipe; 16, fixed pipe; 17, telescopic hose; 18, fixed square pipe; 19, sprinkler head; 20, fixed cover; 21, adjustment block; 22, movable push plate; 23, movable roller; 24, telescopic spring; 25, movable cone block; 26, adjustment plate; 27, limit plate; 28, first bevel gear; 29 , the second bevel gear; 30, the movable shaft; 31, the fan blade; 32, the storage box; 33, the liquid outlet pipe; 34, the stop valve; 35, the first limit strip; 36, the filter frame; 37, the second limit strip; 38, the activated carbon adsorption plate; 39, the partition circular plate; 40, the heat exchange tube; 41, the discharge pipe; 42, the fixed valve; 43, the feed pipe; 44, the liquid inlet pipe; 45, the sliding block; 46, the first slide bar; 47, the second slide bar; 48, the collecting pipe; 49, the supporting foot; 50, the fixed plate; 51, the movable pulley; 52, the sealing door; 53, the connecting pipe; 54, the control valve; 55, the chiller; 56, the cold water pipe. DETAILED DESCRIPTION
[0046] The following is combined with Figure 1-12 This application is described in further detail.
[0047] The present application discloses a highly efficient and energy-saving tubular heat exchanger. Figure 1 and Figure 2, comprising a heat exchanger body 1, an insulation box 2 fixed to the outside of the heat exchanger body 1, and a driving box 3 fixed to the insulation box 2. A processing mechanism for scraping, spraying, blowing and measuring the temperature of the outer wall of the heat exchanger body 1 is arranged on the inner side of the insulation box 2. The processing mechanism comprises a scraping component, a water spraying component, a blowing component and a temperature measuring component. The temperature measuring component can control the water volume of the water spraying component; an adjusting component for rotating and adjusting the scraping component, the cooling component and the temperature measuring component is arranged on the heat exchanger body 1; a storage mechanism for recovering and filtering condensed water is arranged on the outside of the heat exchanger body 1; the scraping component comprises two scraping plates 12 rotatably arranged on the outside of the heat exchanger body 1 and an adjusting member for rotating and adjusting the two scraping plates 12, and the two scraping plates 12 are movably fitted with the outer wall of the heat exchanger body 1; the water spraying component The component includes two fixed square tubes 18 rotatably arranged on the outside of the heat exchanger body 1 and a water supply part for supplying water to the two fixed square tubes 18; the temperature measuring component includes two adjusting blocks 21 rotatably arranged on the outside of the heat exchanger body 1 and adjusting plates 26 respectively slidingly passing through the inner sides of the two fixed square tubes 18, a liquid gap is arranged between the left side of the adjusting plate 26 and the inner side of the fixed square tube 18, the adjusting block 21 will expand at high temperature, and the adjusting block 21 will shrink at low temperature, so that the adjusting block 21 can drive the adjusting plate 26 to translate due to the change of temperature to control the size of the liquid gap inside the fixed square tube 18, the material of the adjusting block 21 is preferably silicone rubber, and under other working conditions, natural rubber, styrene-butadiene rubber, nitrile rubber and ethylene-propylene rubber and other materials can also be selected, any material that can expand at high temperature and shrink at low temperature can be used.
[0048] The temperature measuring assembly includes two fixed covers 20 rotatably arranged on the outside of the heat exchanger body 1, two adjusting blocks 21 are respectively fixed on the inner sides of the two fixed covers 20, the outer sides of the two adjusting blocks 21 are fixedly connected with movable push plates 22, the outer sides of the two movable push plates 22 are fixedly connected with movable rollers 23, the inner sides of the two fixed covers 20 are fixedly connected with telescopic springs 24, the outer sides of the telescopic springs 24 are fixedly connected with movable cone blocks 25, the number of movable cone blocks 25 is two, the outer sides of the two movable cone blocks 25 are fixedly connected with adjusting plates 26, the outer sides of the two adjusting plates 26 are fixedly connected with limit plates 27, and the two Fixed square holes are provided on the inner sides of the fixed cover 20 and the two fixed square tubes 18. The two top fixed square holes are slidably connected to the top adjustment plate 26, and the two bottom fixed square holes are slidably connected to the bottom adjustment plate 26. The two limit plates 27 are respectively located on the inner sides of the two fixed square tubes 18. The height of the limit plates 27 is greater than the height of the fixed square holes. The width of the adjustment plate 26 is equal to the width of the fixed square holes. The height of the adjustment plate 26 is equal to the height of the fixed square holes. There are two groups of telescopic springs 24, and each group of telescopic springs 24 has four springs. The two movable cone blocks 25 are respectively located on the inner sides of the two fixed covers 20.
[0049] The two movable cone blocks 25 are both triangular, the two movable rollers 23 are respectively movably fitted with the inclined surfaces of the two movable cone blocks 25, the outer sides of the two movable cone blocks 25 are fixedly connected with movable pulleys 51, the inner sides of the two fixed covers 20 are provided with pulley grooves, the two movable pulleys 51 are respectively slidably connected with the two pulley grooves, the two fixed covers 20 are movably fitted with the outer side wall of the heat exchanger body 1, the two fixed covers 20 are fixedly connected with the right movable ring 8, the two movable rings 8 are respectively movably fitted with the left wall and the right wall of the heat insulation box 2, and the two Two sliding blocks 45 are fixedly connected to the opposite sides of the movable ring 8, and annular grooves are provided on the left and right side walls of the heat insulation box 2. The two sliding blocks 45 on the left are slidably connected to the left annular groove, and the two sliding blocks 45 on the right are slidably connected to the right annular groove. The two fixed covers 20 are respectively fixedly connected to the two fixed square tubes 18. By setting the fixed square holes, the stability of the left and right movement of the adjustment plate 26 can be guaranteed. At the same time, by setting the limit plate 27, the adjustment plate 26 can be limited to prevent the adjustment plate 26 from completely separating from the fixed square tube 18.
[0050] The scraper assembly includes two fixed boxes 9 rotatably arranged on the outside of the heat exchanger body 1, buffer springs 10 fixed on the inside of the two fixed boxes 9, and buffer plates 11 fixed on the outside of the buffer springs 10. There are two buffer plates 11, and the two buffer plates 11 are respectively fixedly connected to the two scraper plates 12. There are two groups of buffer springs 10, and the two groups of buffer springs 10 are evenly distributed on the inside of the two fixed boxes 9. The left and right sides of the two fixed boxes 9 are fixedly connected with connecting plates 13, and the two fixed covers 20 are respectively fixedly connected to the two connecting plates 13 on the right side.
[0051] The water supply part includes a water pump 14 arranged on the outside of the heat exchanger body 1, a water pump 15 is fixedly connected to the inlet of the water pump 14, a fixed pipe 16 is fixedly connected to the outlet of the water pump 14, two telescopic hoses 17 are fixedly connected to the outside of the fixed pipe 16, the two telescopic hoses 17 are respectively fixedly connected to two fixed square pipes 18, and the outsides of the two fixed square pipes 18 are fixedly connected to sprinkler heads 19. The number of sprinkler heads 19 is two groups, and the number of sprinkler heads 19 in each group is six. The six sprinkler heads 19 are arranged at equal distances on the outside of the fixed square pipe 18, and the two groups of sprinkler heads 19 are arranged up and down. Symmetrically arranged, the six sprinkler heads 19 are all connected to the fixed square tube 18, the fixed tube 16 is fixedly connected to the heat exchanger body 1, the two telescopic hoses 17 are respectively connected to the two fixed square tubes 18, the two telescopic hoses 17 are both connected to the fixed tube 16, two fixed through holes are provided on the inner side of the right movable ring 8 and the right side of the insulation box 2, the top telescopic hose 17 is located on the inner side of the two top fixed through holes, the bottom telescopic hose 17 is located on the inner side of the two bottom fixed through holes, the top sprinkler head 19 is located above the top scraper plate 12, and the bottom sprinkler head 19 is located above the bottom scraper plate 12.
[0052] The adjustment component includes a bidirectional motor 4 fixed on the heat insulation box 2, and the output shafts on the left and right sides of the bidirectional motor 4 are fixedly connected to the drive shaft 5, the outer sides of the two drive shafts 5 are fixedly connected to the power gears 6, the outer sides of the two power gears 6 are meshed with transmission gears 7, the inner sides of the two transmission gears 7 are fixedly connected to the movable rings 8, the two fixed square tubes 18 are fixedly connected to the two movable rings 8, the two left connecting plates 13 are fixedly connected to the left movable rings 8, and two fixing holes are provided on the top of the heat insulation box 2, and the two power gears 6 are respectively located on the inner sides of the two fixing holes.
[0053] The blowing assembly includes two first bevel gears 28 fixed on the outside of the two driving shafts 5, the outsides of the four first bevel gears 28 are meshed with second bevel gears 29, the insides of the four second bevel gears 29 are fixedly connected with movable shafts 30, the outsides of the four movable shafts 30 are fixedly connected with fan blades 31, the four fan blades 31 are all located above the heat exchanger body 1, and the four fan blades 31 are all located above the top fixed square tube 18.
[0054] The outer sides of the four movable shafts 30 and the two drive shafts 5 are fixedly connected with rolling bearings. The rolling bearings on the outer sides of the four movable shafts 30 are fixedly connected to the heat insulation box 2, and the rolling bearings on the outer sides of the two drive shafts 5 are fixedly connected to the drive box 3. The bottom end of the movable shaft 30 passes through the second bevel gear 29, the heat insulation box 2 and the rolling bearing in sequence and extends to the top of the fan blade 31. The end of the drive shaft 5 away from the bidirectional motor 4 passes through the first bevel gear 28, the power gear 6 and the rolling bearing in sequence and extends to the inner side of the rolling bearing. The rolling bearing consists of four parts: an inner ring, an outer ring, a rolling element and a retaining frame. The function of the inner ring is to cooperate with the shaft and rotate with the shaft, and the function of the outer ring is to cooperate with the box body to provide support.
[0055] The storage mechanism includes a storage box 32 arranged on the outside of the heat exchanger body 1, a filter frame 36 arranged on the inside of the storage box 32, and an activated carbon adsorption plate 38 arranged on the inside of the storage box 32. The left and right side walls of the storage box 32 are fixedly connected with first limit bars 35, and the left and right sides of the filter frame 36 are fixedly connected with first slide bars 46. The inner sides of the two first limit bars 35 are provided with first slide grooves, and the two first slide bars 46 are respectively slidably connected with the two first slide grooves. The two first slide bars 46 and the two first slide grooves are both T-shaped. The two first limit bars 35 are movably fitted with the filter frame 36, and the inner side of the filter frame 36 is provided with evenly distributed filter holes. By arranging the two first slide bars 46 and the two first slide grooves, the stability of the filter frame 36 moving forward and backward can be improved, and the filter frame 36 can be supported at the same time. The front of the storage box 32 is movably connected with a sealing door 52, and the sealing door 52 is located on the front of the filter frame 36.
[0056] The left and right side walls of the storage box 32 are fixedly connected with second limit bars 37, and the left and right sides of the filter frame 36 are fixedly connected with second slide bars 47. The inner sides of the two second limit bars 37 are provided with second slide grooves, and the two second slide bars 47 are slidably connected with the two second slide grooves respectively. The two second slide bars 47 and the two second slide grooves are T-shaped, and the two second limit bars 37 are movably fitted with the activated carbon adsorption plate 38. By providing the two second slide bars 47 and the two second slide grooves, the stability of the activated carbon adsorption plate 38 moving forward and backward can be improved, and the activated carbon adsorption plate 38 can be supported at the same time. The filter frame 36 is located directly above the activated carbon adsorption plate 38, and the end of the water pump 15 away from the water pump 14 passes through the storage box 32 and extends to the storage box. On the inner side of the box 32, the bottom of the heat exchanger body 1 is fixedly connected with a liquid outlet pipe 33, the outer side of the liquid outlet pipe 33 is fixedly connected with a stop valve 34, the storage box 32 and the heat exchanger body 1 are both connected with the liquid outlet pipe 33, the liquid outlet pipe 33 is located below between the two partition circular plates 39, the filter frame 36 is located below the liquid outlet pipe 33, the top of the storage box 32 is fixedly connected with a collecting pipe 48, the top of the collecting pipe 48 is movably connected with a sealing cover, the collecting pipe 48 is connected with the storage box 32, the bottom of the heat insulation box 2 is fixedly connected with a connecting pipe 53, the outer side of the connecting pipe 53 is fixedly connected with a control valve 54, the heat insulation box 2 and the storage box 32 are both connected with the connecting pipe 53, the inner bottom wall of the heat insulation box 2 is an inclined surface, and the connecting pipe 53 is located above the filter frame 36.
[0057] Two partition circular plates 39 are fixedly connected to the inner side of the heat exchanger body 1, and evenly distributed heat exchange tubes 40 are fixedly connected to the inner side of the partition circular plates 39. A discharge pipe 41 is fixedly connected to the left side of the heat exchanger body 1, and a fixed valve 42 is fixedly connected to the outer side of the discharge pipe 41. A feed pipe 43 is fixedly connected to the top of the heat exchanger body 1, and a connecting cover is movably connected to the top of the feed pipe 43. A liquid inlet pipe 44 is fixedly connected to the top of the heat exchanger body 1, and a movable cover is movably connected to the top of the liquid inlet pipe 44. The discharge pipe 41, the feed pipe 43 and the liquid inlet pipe 44 are all connected to the heat exchanger body 1. The liquid inlet pipe 44 is located above between the two partition circular plates 39, and the feed pipe 43 is located above the right side of the right partition circular plate 39.
[0058] The bottom of the heat exchanger body 1 is fixedly connected with a supporting foot 49, and the number of the supporting feet 49 is four. The bottom of the supporting foot 49 is fixedly connected with a fixing plate 50, and the fixing plate 50 is fixedly connected to the storage box 32. The water pump 14 is fixedly connected to the top of the fixing plate 50, and the water pump 14 is fixedly connected to the left side of the storage box 32. The outside of the heat exchanger body 1 is fixedly connected with a chiller 55, and the outlet of the chiller 55 is fixedly connected with a cold water pipe 56. The bottom end of the cold water pipe 56 passes through the heat exchanger body 1 and extends to the inner side of the heat exchanger body 1. The chiller 55 is fixedly connected to the left side of the insulation box 2.
[0059] The inner sides of the two fixed boxes 9 are each provided with a connecting square hole, and the two buffer plates 11 are respectively slidably connected to the two connecting square holes. The inner sides of the two movable rings 8 are each provided with a fixed through hole with the same diameter as the outer side of the heat exchanger body 1, and the two fixed through holes are both slidably connected to the heat exchanger body 1. The two movable rings 8 are both movably connected to the insulation box 2, and the inlets and outlets of the multiple heat exchange tubes 40 are respectively connected to the two partition circular plates 39. The inner space of the heat exchanger body 1 can be divided by the two partition circular plates 39 to form two heat source chambers and one cooling chamber, and the cooling chamber is located between the two heat source chambers.
[0060] The implementation principle of an efficient and energy-saving tubular heat exchanger in the embodiment of the present application is:
[0061] By opening the connection cover, the hot raw material can be poured into the inner side of the heat exchanger body 1 through the feed pipe 43, and the hot raw material will flow into the two heat source chambers and multiple heat exchange tubes 40 inside the heat exchanger body 1. By opening the movable cover, the condensed water can be poured into the inner side of the heat exchanger body 1 through the liquid inlet pipe 44, and the condensed water will flow into the cooling chamber between the two partition circular plates 39, thereby separating the condensed water from the hot raw material, and allowing the condensed water to cover the outer surface of each heat exchange tube 40. Through the flow of the condensed water, the condensed water and the hot raw material can be heat exchanged. The temperature of the condensed water can be reduced through the chiller 55 and the cold water pipe 56, thereby enhancing the heat exchange effect between the condensed water and the hot raw material. By adjusting the fixed valve 42, the hot raw material that has been heat exchanged inside the heat exchanger body 1 can be discharged through the discharge pipe 41;
[0062] By opening the stop valve 34, the condensed water cooled by the chiller 55 and the cold water pipe 56 inside the heat exchanger body 1 can be put into the inner side of the storage box 32 through the liquid outlet pipe 33, and the condensed water can be filtered by the filter frame 36, so that the particles and impurities in the condensed water can be separated from the condensed water, and the particles and impurities will flow on the inner side of the filter frame 36, and the condensed water will flow to the activated carbon adsorption plate 38 through the filter hole, and then the harmful substances in the condensed water can be adsorbed and purified by the activated carbon adsorption plate 38, so as to ensure the quality of the condensed water, and finally the purified condensed water will flow to the inner bottom wall of the storage box 32 for storage, so as to recover the condensed water, and the sealing cover can also be opened to add condensed water to the inner side of the storage box 32 through the collecting pipe 48, and the particles and impurities inside the filter frame 36 can be cleaned regularly by opening the sealing door 52, and the activated carbon adsorption plate 38 can be replaced regularly to ensure the effect of filtering and purifying the condensed water;
[0063] The purified condensed water inside the storage box 32 can be pumped into the pumping pipe 15, the fixed pipe 16, the two telescopic hoses 17, the two fixed square pipes 18 and the inside of the two groups of sprinkler heads 19 in sequence through the pumping pump 14. The two groups of sprinkler heads 19 will spray the condensed water on the outside of the heat exchanger body 1 respectively. The two groups of sprinkler heads 19 can spray the condensed water in multiple ranges, which can ensure the cooling and heat dissipation effect of the outside of the heat exchanger body 1.
[0064] At the same time, the two-way motor 4 can frequently drive the two driving shafts 5 and the two power gears 6 to rotate about 180 degrees. Because the two power gears 6 are meshed with the two transmission gears 7 respectively, when the two power gears 6 rotate about 180 degrees, they can respectively drive the two transmission gears 7, the two movable rings 8, the two fixed square tubes 18, the two groups of sprinkler heads 19, the two fixed boxes 9, the two buffer plates 11, the two scraper plates 12, the two fixed covers 20, the two adjustment blocks 21, the two movable push plates 22, the two movable rollers 23, the two groups of telescopic springs 24, the two movable cone blocks 25, the two adjustment plates 26 and the two limit plates 27 to rotate about 180 degrees, so that the angles of the two groups of sprinkler heads 19 can be adjusted, so that the two groups of sprinkler heads 19 can perform multi-range spray cooling on the outside of the heat exchanger body 1, which can enhance the cooling effect of the heat exchanger body 1;
[0065] When the two scraping and brushing plates 12 rotate about 180 degrees, the outer surface of the heat exchanger body 1 can be scraped and brushed to prevent the condensed water from spraying and cooling the outer side of the heat exchanger body 1 for a long time, causing scaling and adhesion on the outer side of the heat exchanger body 1, and also preventing the condensed water from spraying the heat exchanger body 1 for a long time, causing corrosion and cracking of the heat exchanger body 1;
[0066] Through the cooperation between the two fixing boxes 9, the two groups of buffer springs 10 and the two buffer plates 11, the two scraping and brushing plates 12 can have a buffering and shock absorbing effect, and the two scraping and brushing plates 12 can be stably attached to the top of the heat exchanger body 1. At the same time, the two scraping and brushing plates 12 can be prevented from damaging the outer surface of the heat exchanger body 1 due to excessive scraping force, and the two scraping and brushing plates 12 can ensure the effect of scraping and cleaning the outer surface of the heat exchanger body 1;
[0067] Because the two adjustment blocks 21 are respectively attached to the outside of the heat exchanger body 1, the temperature of the outer surface of the heat exchanger body 1 can be detected through the two adjustment blocks 21. When the temperature of the outer surface of the heat exchanger body 1 increases, the adjustment block 21 will expand due to the high temperature. When the temperature of the outer surface of the heat exchanger body 1 decreases, the adjustment block 21 will shrink due to the low temperature. Therefore, the expansion and contraction of the adjustment block 21 will change with the change of the temperature of the outer surface of the heat exchanger body 1. The expansion and contraction of the two adjustment blocks 21 will respectively drive the two movable push plates 22 and the two movable rollers 23 to move up and down. The telescopic spring 24 can make the two movable cone blocks 25 have a buffering effect. Because the two movable rollers 23 are respectively in contact with the inclined surfaces of the two movable cone blocks 25, when the two movable rollers 23 move up and down, they will respectively drive the two movable cone blocks 25, the two adjustment plates 26 and the two limit plates 27 to move left and right. By moving the two adjustment plates 26 left and right on the inside of the two fixed square tubes 18, the size of the gap on the inside of the two fixed square tubes 18 can be controlled to control the flow rate of the condensed water on the inside of the two fixed square tubes 18. When the temperature of the outer surface of the heat exchanger body 1 is too high, the adjustment plate 26 can be used to adjust the flow rate of the condensed water on the inside of the two fixed square tubes 18. The expansion of the node block 21 can drive the adjustment plate 26 to move to the left, and the gap inside the fixed square tube 18 can be enlarged, and the water flow rate of the fixed square tube 18 can be increased to ensure the effect of the sprinkler head 19 spraying and cooling the outer surface of the heat exchanger body 1. When the temperature of the outer surface of the heat exchanger body 1 is too low, the contraction of the adjustment block 21 can drive the adjustment plate 26 to move to the right, and the gap inside the fixed square tube 18 can be reduced, and the water flow rate of the fixed square tube 18 can be reduced to ensure that the sprinkler head 19 sprays and cools the outer surface of the heat exchanger body 1 with a normal amount of water, which can reduce the use rate of condensed water and minimize the heat exchanger body 1. The amount of condensed water is avoided to improve the effect of spraying and cooling the outer surface of the heat exchanger body 1. When the two groups of sprinkler heads 19 spray and cool the outer surface of the heat exchanger body 1, the condensed water will finally flow to the inner bottom wall of the heat insulation box 2 due to its weight. By adjusting the control valve 54, the condensed water used inside the heat insulation box 2 can be put into the inner side of the storage box 32 again through the connecting pipe 53, and the condensed water can be filtered and purified by the filter frame 36 and the activated carbon adsorption plate 38. The condensed water can be recycled again, which can reduce the waste of water resources and ensure the energy-saving effect of the heat exchanger body 1.
[0068] At the same time, when the two fixed covers 20 and the two adjustment blocks 21 rotate about 180 degrees, the two adjustment blocks 21 can perform multi-range detection on the outer surface of the heat exchanger body 1, and can adjust the amount of water inside the two fixed square tubes 18 according to the different positions of the outer surface of the heat exchanger body 1, so as to improve the effect of water spray cooling on the outer surface of the heat exchanger body 1. At the same time, when the two fixed covers 20 rotate about 180 degrees, the two scraping plates 12 can be used to scrape and clean the outer surface of the heat exchanger body 1, so as to ensure the range and effect of scraping and cleaning the outer surface of the heat exchanger body 1.
[0069] When the bidirectional motor 4 frequently drives the two driving shafts 5 to rotate about one hundred and eighty degrees, it will also frequently drive the four first bevel gears 28 to rotate forward and reverse to a certain extent. Because the four first bevel gears 28 are respectively meshed with the four second bevel gears 29, when the four first bevel gears 28 rotate, they will frequently drive the four second bevel gears 29, the four movable shafts 30 and the four fan blades 31 to rotate forward and reverse respectively. When the four fan blades 31 frequently rotate forward and reverse, wind force will be generated. The frequent fluttering of wind force on the outside of the heat exchanger body 1 can enhance the cooling effect of the outside of the heat exchanger body 1, and the spraying of condensed water by the two groups of sprinkler heads 19 and the frequent fluttering of wind force can ensure the speed and effect of cooling the outer surface of the heat exchanger body 1.
[0070] The overall structure is simple and easy to use. The condensed water discharged from the tubular heat exchanger can be recycled. There is no need to discharge or discard the condensed water, which avoids wasting water resources and preventing stains mixed in the condensed water from affecting the factory environment. When the tubular heat exchanger is used in the factory, the factory's ambient temperature and the drive of the heat exchange system of the heat exchanger will not affect the heat exchange effect of the heat source inside the heat exchanger, and damage to the components of the heat exchanger will be avoided. The staff will be prevented from touching the heat exchanger and getting scalded. The temperature can be measured while the outer wall of the heat exchanger is cooling. The amount of liquid water sprayed can be adjusted according to the temperature at different positions on the outer wall of the heat exchanger, so as to avoid the outer wall of the heat exchanger being too high and the amount of liquid sprayed being too low, affecting the cooling effect of the outer wall of the heat exchanger, and preventing the outer wall of the heat exchanger from being too low and the amount of liquid sprayed being too high, causing waste of water resources, ensuring the energy-saving effect of the heat exchanger, and ensuring the performance and effect of the tubular heat exchanger.
[0071] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A high-efficiency and energy-saving tubular heat exchanger, Features: The heat exchanger comprises a heat exchanger body (1), a heat insulation box (2) arranged outside the heat exchanger body (1), and a drive box (3) arranged on the heat insulation box (2); the heat insulation box (2) is provided with a processing mechanism for scraping, spraying water, blowing air and measuring the temperature of the outer wall of the heat exchanger body (1) on the inner side; the processing mechanism comprises a scraping component, a water spray component, a blowing component and a temperature measuring component; the temperature measuring component can control the amount of water in the water spray component; The heat exchanger body (1) is provided with an adjustment component for rotationally adjusting the scraping component, the cooling component and the temperature measuring component; the outer side of the heat exchanger body (1) is provided with a storage mechanism for recovering and filtering condensed water; The scraper assembly comprises two scraper plates (12) rotatably arranged on the outside of the heat exchanger body (1) and an adjusting member for adjusting the rotation of the two scraper plates (12), wherein the two scraper plates (12) are movably fitted to the outer side wall of the heat exchanger body (1); The water spray assembly comprises two fixed square tubes (18) rotatably arranged outside the heat exchanger body (1) and a water supply component for supplying water to the two fixed square tubes (18); The temperature measuring component comprises two adjusting blocks (21) rotatably arranged on the outside of the heat exchanger body (1) and adjusting plates (26) respectively slidingly penetrating the inside of the two fixed square tubes (18); a liquid gap is arranged between the left side of the adjusting plate (26) and the inside of the fixed square tube (18); the adjusting block (21) will expand at high temperature and contract at low temperature; the adjusting block (21) can drive the adjusting plate (26) to translate due to temperature changes, so as to control the size of the liquid gap inside the fixed square tube (18).
2. A high-efficiency and energy-saving tubular heat exchanger according to claim 1, Features: The temperature measuring assembly comprises two fixed covers (20) rotatably arranged on the outside of the heat exchanger body (1), the two adjusting blocks (21) are respectively arranged on the inside of the two fixed covers (20), the outsides of the two adjusting blocks (21) are each provided with a movable push plate (22), the outsides of the two movable push plates (22) are each provided with a movable roller (23), the insides of the two fixed covers (20) are each provided with a telescopic spring (24), the outsides of the telescopic spring (24) are provided with a movable cone block (25), and the movable cone block (25) is provided with a movable cone block (26). 5) is two in number, the outer sides of the two movable cone blocks (25) are each provided with an adjustment plate (26), the outer sides of the two adjustment plates (26) are each provided with a limit plate (27), the inner sides of the two fixed covers (20) and the two fixed square tubes (18) are each provided with a fixed square hole, the top two fixed square holes are each slidably connected to the top adjustment plate (26), the bottom two fixed square holes are each slidably connected to the bottom adjustment plate (26), and the two limit plates (27) are respectively located on the inner sides of the two fixed square tubes (18).
3. A high-efficiency and energy-saving tubular heat exchanger according to claim 2, Features: The two movable cone blocks (25) are both triangular in shape, the two movable rollers (23) are respectively movably fitted with the inclined surfaces of the two movable cone blocks (25), the outer sides of the two movable cone blocks (25) are both provided with movable pulleys (51), the inner sides of the two fixed covers (20) are both provided with pulley grooves, and the two movable pulleys (51) are respectively slidably connected with the two pulley grooves.
4. A high-efficiency and energy-saving tubular heat exchanger according to claim 3, Features: The scraper assembly comprises two fixed boxes (9) rotatably arranged on the outside of the heat exchanger body (1), a buffer spring (10) fixed on the inside of the two fixed boxes (9), and a buffer plate (11) arranged on the outside of the buffer spring (10), the number of the buffer plates (11) is two, the two buffer plates (11) are respectively fixedly connected to the two scraper plates (12), the number of the buffer springs (10) is two groups, the two groups of buffer springs (10) are evenly distributed on the inside of the two fixed boxes (9), the left and right sides of the two fixed boxes (9) are both provided with connecting plates (13), and the two fixed covers (20) are respectively fixedly connected to the two right connecting plates (13).
5. The high-efficiency and energy-saving tubular heat exchanger according to claim 1, Features: The water supply component comprises a water pump (14) arranged outside the heat exchanger body (1), a water pump (15) being arranged at the inlet of the water pump (14), a fixed pipe (16) being arranged at the outlet of the water pump (14), two telescopic hoses (17) being arranged outside the fixed pipe (16), the two telescopic hoses (17) being respectively fixedly connected to two fixed square pipes (18), and sprinkler heads (19) being arranged outside the two fixed square pipes (18), the number of the sprinkler heads (19) being two groups, and the number of the sprinkler heads (19) in each group being six.
6. A high-efficiency and energy-saving tubular heat exchanger according to claim 4, Features: The adjustment component comprises a bidirectional motor (4) fixed on the heat insulation box (2), the output shafts on the left and right sides of the bidirectional motor (4) are both provided with drive shafts (5), the outer sides of the two drive shafts (5) are both provided with power gears (6), the outer sides of the two power gears (6) are both meshed with transmission gears (7), the inner sides of the two transmission gears (7) are both provided with movable rings (8), the two fixed square tubes (18) are both fixedly connected to the two movable rings (8), the two left connecting plates (13) are both fixedly connected to the left movable ring (8), and the two fixed covers (20) are both fixedly connected to the right movable ring (8).
7. A high-efficiency and energy-saving tubular heat exchanger according to claim 6, Features: The blowing assembly comprises two first bevel gears (28) respectively fixed on the outside of the two driving shafts (5); the outsides of the four first bevel gears (28) are meshed with second bevel gears (29); the insides of the four second bevel gears (29) are provided with movable shafts (30); the outsides of the four movable shafts (30) are provided with fan blades (31); and the four fan blades (31) are located above the heat exchanger body (1).
8. The high-efficiency and energy-saving tubular heat exchanger according to claim 1, Features: The storage mechanism comprises a storage box (32) arranged outside the heat exchanger body (1), a filter frame (36) arranged inside the storage box (32), and an activated carbon adsorption plate (38) arranged inside the storage box (32); the filter frame (36) is located directly above the activated carbon adsorption plate (38); and evenly distributed filter holes are provided inside the filter frame (36).
9. The high-efficiency and energy-saving tubular heat exchanger according to claim 8, Features: Two partition circular plates (39) are arranged on the inner side of the heat exchanger body (1), and evenly distributed heat exchange tubes (40) are arranged on the inner side of the partition circular plates (39). A discharge pipe (41) is arranged on the left side of the heat exchanger body (1), and a fixed valve (42) is arranged on the outer side of the discharge pipe (41). A feed pipe (43) is arranged on the top of the heat exchanger body (1), and a liquid inlet pipe (44) is arranged on the top of the heat exchanger body (1).
10. The high-efficiency and energy-saving tubular heat exchanger according to claim 9, Features: A liquid outlet pipe (33) is provided at the bottom of the heat exchanger body (1), a stop valve (34) is provided on the outside of the liquid outlet pipe (33), the storage box (32) and the heat exchanger body (1) are both connected to the liquid outlet pipe (33), the liquid outlet pipe (33) is located below between two partition circular plates (39), a connecting pipe (53) is provided at the bottom of the heat insulation box (2), a control valve (54) is provided on the outside of the connecting pipe (53), and the heat insulation box (2) and the storage box (32) are both connected to the connecting pipe (53).
