A sterilizing device for cotton tire products without mesh
By designing the sterilization equipment of netless cotton tire products, using feed, loosening and carding mechanisms, the problems of low steam permeability and discontinuous operation processes in the existing sterilization technology are solved, and efficient and uniform cotton clumping is achieved Improved continuity and efficiency of sterilization and production processing.
Patent Information
- Application Number
- CN202411255806.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-09-09
AI Technical Summary
The existing gridless cotton tire sterilization technology has problems such as low steam permeability, poor uniformity and poor operating process continuity, resulting in high sterilization costs and poor quality.
A sterilization equipment for netless cotton tire products is designed, including a sterilization box, discharge port, negative pressure fan, feeding mechanism, loosening mechanism, carding mechanism and drive mechanism. The cotton clump is quickly pushed into the sterilization box through the feeding mechanism. The loosening mechanism uses a jaw roller to disperse the cotton fibers, and the secondary conveying and loosening of the cotton clump are realized through the carding mechanism and the driving mechanism.
It improves the sterilization efficiency and quality of cotton clumps, reduces sterilization time, and enhances the continuity and efficiency of the operating process.
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Figure CN118903487B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sterilization of mesh-free cotton tire products, in particular to a sterilization device for mesh-free cotton tire products. Background Art
[0002] The meshless cotton batting is a special quilt product, which is characterized in that the surface of the cotton batting is not reinforced with a mesh, but a stable reinforcement structure is formed by utilizing the characteristics of the cotton fiber itself. The production process of the meshless cotton batting usually includes the steps of opening, cleaning, combing, laying, compression molding, etc.; in the prior art, recycled old cotton products can be used as raw materials to produce cotton batting products. The recycled cotton products usually need to be dispersed into cotton clumps first, and then the cotton clumps are sterilized by high-temperature steam. Finally, the sterilized cotton clumps can be loosened and dispersed by a roller with spikes evenly covered on the surface, so that the recycled cotton products can be put into production as cotton batting raw materials.
[0003] However, the existing method of sterilizing recycled cotton products has the following problems: 1. When the recycled cotton clumps are sterilized with high-temperature steam, since the recycled cotton clumps are severely compacted and the gaps between the cotton fibers are small, it takes a long time for the steam to penetrate into the cotton clumps, the efficiency is low and the uniformity is poor, resulting in high cost and poor quality of the overall sterilization of the recycled cotton clumps; 2. In the prior art, the cotton clumps are generally first steam sterilized, and then the sterilized cotton clumps are loosened and dispersed. This operation method results in poor continuity in the overall operation process of the sterilization treatment of the cotton clumps and subsequent production and processing, resulting in low sterilization efficiency of the cotton batting products and the overall production and processing. Summary of the invention
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a meshless cotton tire product sterilization equipment, comprising a sterilization box, a discharge port and a negative pressure fan, the front side of the sterilization box is fixedly provided with a discharge port, the discharge port is fixedly provided with a negative pressure fan, the rear side of the sterilization box is provided with a feeding mechanism, the sterilization box is provided with a loosening mechanism, the sterilization box is provided with a combing mechanism, and the upper side of the sterilization box is provided with a driving mechanism for driving the combing mechanism.
[0005] The feeding mechanism comprises a feeding box, a driving assembly and a pushing assembly; the feeding box is fixedly arranged on the rear side of the sterilizing box, the driving assembly is arranged on the feeding box, and the pushing assembly is arranged in the feeding box.
[0006] The opening mechanism comprises a licker-in roller 1, a material return assembly and a licker-in roller 2; a licker-in roller 1 is symmetrically arranged in the middle part of the sterilization box for front-to-back rotation, a material return assembly is arranged on the upper side of the licker-in roller 1, and a licker-in roller 2 is symmetrically arranged in the lower side of the licker-in roller 1 in the sterilization box for front-to-back rotation, the licker-in rollers 1 and 2 are both connected by a pulley structure, and the licker-in rollers 1 and 2 on the front side are connected by a gear structure.
[0007] The combing mechanism includes a combing component, a lifting component, a scraping component and a linkage component; wherein a combing component is commonly arranged in front of the front licker-in roller 1 and the front licker-in roller 2, a lifting component is arranged on the upper side of the combing component, a scraping component is arranged on the front side of the combing component, and a linkage component is arranged on the upper side of the scraping component.
[0008] Preferably, the feeding mechanism also includes an air intake pipe, a guide groove and a limiting wedge; the lower sides of the sterilization box and the feeding box are both symmetrically fixed with air intake pipes, a filter is fixedly provided at the upper end of the air intake pipe, a feeding port is provided on the rear surface of the feeding box, guide grooves are symmetrically provided on the left and right sides inside the feeding box, and a limiting wedge is fixedly provided at the front end of the guide groove.
[0009] The loosening mechanism also includes a motor 1, a scraper 1 and a connecting rod 2; a motor 1 is fixedly arranged on the right side of the sterilization box, wherein the right end of the licker-in roller 2 on the front side is fixedly connected to the driving end of the motor 1, a scraper 1 that moves forward and backward is arranged on the lower side of the licker-in roller 2, and a connecting rod 2 is fixedly arranged symmetrically on the rear side of the scraper 1, and the rear ends of the symmetrical connecting rod 2 are respectively fixedly connected to the lower ends of the vertical sections on the left and right sides of the U-shaped frame.
[0010] The driving mechanism includes motor 2, a half gear, a rotating frame, a rotating column, gear 3 and a driving groove; motor 2 is fixedly arranged on the upper side of the sterilization box through plate 5, and a half gear is fixedly arranged on the driving end of motor 2; a rotating frame is fixedly arranged on the upper side of the sterilization box in front of the half gear, a rotating column is rotatably arranged in the rotating frame, and gear 3 meshing with the half gear is fixedly arranged at the lower end of the rotating column; a driving groove that slides with the driven shaft is opened on the surface of the rotating column, and the driving groove is composed of two spiral bevel grooves with the same pitch, opposite rotation direction and connected end to end.
[0011] Preferably, the driving assembly includes an electric push rod, a U-shaped frame, a connecting rod and a spring rod; an electric push rod is fixedly provided on the upper side of the feed box through a plate member, a U-shaped frame is fixedly provided on the telescopic end of the electric push rod, a connecting rod is symmetrically fixedly provided on the front side of the upper end of the U-shaped frame, and a spring rod is fixedly provided on the front end of the connecting rod through a plate member.
[0012] Preferably, the pushing assembly includes an L-shaped pushing plate, a spring sleeve and a clamp; an L-shaped pushing plate is elastically slidably provided at the lower end of the spring rod, a spring sleeve is symmetrically fixedly provided on the rear side of the horizontal section of the L-shaped pushing plate, and a clamp that slidably cooperates with the guide groove is elastically slidably provided in the spring sleeve.
[0013] Preferably, the return material assembly includes an L-shaped bracket, a conveyor roller, a conveyor belt, a gear 1 and a rack 1; an L-shaped bracket is fixedly arranged on the upper side of the licker-in roller 1 in the sterilization box, and conveyor rollers are symmetrically rotated front and back on the upper side of the L-shaped bracket in the sterilization box, and a conveyor belt is commonly driven on the surfaces of the front and back symmetrical conveyor rollers, wherein gears 1 are symmetrically fixedly arranged at both ends of the conveyor roller on the front side, and a rack 1 that moves up and down is meshed with the rear side of the gear 1.
[0014] Preferably, the combing assembly includes a connecting rod three, an L-shaped slide, a connecting plate one and U-shaped comb teeth; the upper surface of the sterilization box is symmetrically slidably provided with a connecting rod three, the lower end of the connecting rod three is elastically slidably provided with an L-shaped slide, a connecting plate one is commonly fixed between the lower ends of the vertical sections of the L-shaped slide, a plurality of U-shaped comb teeth are evenly fixedly provided on the lower surface of the connecting plate one, and a plurality of tooth hooks are fixedly provided on the U-shaped comb teeth.
[0015] Preferably, the lifting assembly includes a connecting plate 2, an L-shaped pressure plate and a driven shaft; the upper ends of the connecting rods 3 are commonly fixed with connecting plate 2, the middle section of the connecting plate 2 is fixed with an L-shaped pressure plate, the rear side of the vertical section of the L-shaped pressure plate is fixed with a driven shaft, and the two ends of the connecting plate 2 are symmetrically fixedly connected with rack 1 through L-shaped plate 3.
[0016] Preferably, the scraper assembly includes a linear groove, a connecting rod four, a rack two, a connecting plate three, a connecting rod five and a scraper two; linear grooves are symmetrically opened on the left and right sides of the upper surface of the sterilization box, and connecting rods four are slidably arranged in the linear grooves, and racks two are fixedly arranged on the upper ends of the connecting rods four, and connecting plates three are fixedly arranged on the lower ends of the connecting rods four through plate members four, and a plurality of connecting rods five are evenly fixedly arranged on the rear side of the connecting plate three, and scraper two staggered with the U-shaped comb teeth are fixedly arranged at the rear ends of the connecting rods five.
[0017] Preferably, the linkage assembly includes gear 2, rack 3, connecting plate 4, spring rod 2, fixed frame and driven wheel; the upper side of the sterilization box is provided with gear 2 meshing with rack 2 symmetrically rotatable through support 1, the upper side of the gear 2 is meshing with rack 3 that moves forward and backward, a connecting plate 4 is fixed between the rear ends of the rack 3, a spring rod 2 is fixedly arranged symmetrically on the front side of the connecting plate 4, the spring rod 2 is elastically slidably connected to the support 2 symmetrically fixedly arranged on the upper surface of the sterilization box, a fixed frame is fixedly arranged in the middle section of the upper surface of the connecting plate 4, and the upper end of the fixed frame is rotatably provided with a driven wheel that cooperates with the L-shaped pressure plate for transmission.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. The present invention can realize the rapid and stable pushing of the cotton clumps to be sterilized into the sterilization box for sterilization treatment through the feeding mechanism, thereby ensuring the efficiency and stability of feeding the cotton clumps during the sterilization process, and while conveying the cotton clumps in the feeding box, they can also be pre-treated and sterilized by high-temperature steam, thereby improving the overall sterilization efficiency and effect of the cotton clumps.
[0020] 2. The present invention can disperse the cotton clumps in the sterilization box into loose cotton fibers by cooperating with the licker-in roller 1 and the licker-in roller 2 in the loosening mechanism. This operation method can not only greatly improve the speed and uniformity of the high-temperature steam in the sterilization box penetrating into the cotton clumps, thereby reducing the time consumed in the sterilization treatment of the cotton clumps and improving the overall sterilization efficiency and quality of the cotton clumps, but also this operation method can realize the simultaneous sterilization treatment and loosening and dispersion of the cotton clumps, thereby improving the continuity and efficiency of the sterilization treatment of cotton batting products and the overall production and processing operation process.
[0021] 3. The present invention can realize combing and grabbing of large cotton clumps that have not been completely loosened and dispersed through the cooperation of the combing mechanism and the driving mechanism, and return them to the feed box again to achieve secondary transportation and loosening and sterilization. This operation mode not only ensures the stability and consistency of the overall loosening and dispersion of the cotton clumps, but also ensures the uniformity and quality of the overall sterilization of the cotton clumps. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the present invention.
[0023] Figure 2 It is a schematic diagram of the internal structure of the present invention.
[0024] Figure 3 It is a schematic diagram of the feeding mechanism structure.
[0025] Figure 4 for Figure 3Enlarged schematic diagram at point A in the middle.
[0026] Figure 5 This is a schematic diagram of the structure of the first part of the combing mechanism.
[0027] Figure 6 It is a schematic diagram of the structure of the second part of the combing mechanism.
[0028] Figure 7 It is a schematic diagram of the driving mechanism structure.
[0029] In the figure: 1. Sterilization box; 2. Discharge port; 3. Negative pressure fan; 4. Feed mechanism; 41. Feed box; 42. Inlet pipe; 43. Guide groove; 44. Limit wedge; 45. Drive assembly; 451. Electric push rod; 452. U-shaped frame; 453. Connecting rod 1; 454. Spring rod 1; 46. Pushing assembly; 461. L-shaped pushing plate; 462. Spring sleeve; 463. Clamp; 5. Loosening mechanism; 51. Motor 1; 52. Taker-in roller 1; 53. Return assembly; 531. L-shaped bracket; 532. Conveyor roller; 533. Conveyor belt; 534. Gear 1; 535. Rack 1; 54. Taker-in roller 2; 55. Scraper 1; 56. Connecting rod 2; 6. Combing mechanism; 61 , combing assembly; 611, connecting rod three; 612, L-shaped slide; 613, connecting plate one; 614, U-shaped comb teeth; 62, lifting assembly; 621, connecting plate two; 622, L-shaped pressure plate; 623, driven shaft; 63, scraper assembly; 631, linear groove; 632, connecting rod four; 633, rack two; 634, connecting plate three; 635, connecting rod five; 636, scraper two; 64, linkage assembly; 641, gear two; 642, rack three; 643, connecting plate four; 644, spring rod two; 645, fixed frame; 646, driven wheel; 7, driving mechanism; 71, motor two; 72, half gear; 73, rotating frame; 74, rotating column; 75, gear three; 76, driving groove. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] See also Figure 1 and Figure 2A meshless cotton tire product sterilization equipment comprises a sterilization box 1, a discharge port 2, a negative pressure fan 3, a feeding mechanism 4, an opening mechanism 5, a combing mechanism 6 and a driving mechanism 7. The discharge port 2 is fixedly arranged on the front side of the sterilization box 1, the negative pressure fan 3 is fixedly arranged on the discharge port 2, the feeding mechanism 4 is arranged on the rear side of the sterilization box 1, the opening mechanism 5 is arranged in the sterilization box 1, the combing mechanism 6 is arranged on the sterilization box 1, and the driving mechanism 7 is arranged on the upper side of the sterilization box 1.
[0032] See also Figure 2 and Figure 3 The feeding mechanism 4 includes a feeding box 41, an air intake pipe 42, a guide groove 43, a limiting wedge block 44, a driving assembly 45 and a pushing assembly 46; the feeding box 41 is fixedly arranged on the rear side of the sterilization box 1, and the air intake pipe 42 is fixedly arranged on the lower sides of the sterilization box 1 and the feeding box 41 symmetrically, and a filter is fixedly arranged on the upper end of the air intake pipe 42. A feeding port is provided on the rear surface of the feeding box 41, and guide grooves 43 are symmetrically arranged on the left and right sides of the inside of the feeding box 41. A limiting wedge block 44 is fixedly arranged at the front end of the guide groove 43, a driving assembly 45 is arranged on the feeding box 41, and a pushing assembly 46 is arranged in the feeding box 41.
[0033] See also Figure 2 and Figure 3 The driving assembly 45 includes an electric push rod 451, a U-shaped frame 452, a connecting rod 453 and a spring rod 454; an electric push rod 451 is fixedly provided on the upper side of the feed box 41 through a plate 1, a U-shaped frame 452 is fixedly provided on the telescopic end of the electric push rod 451, a connecting rod 453 is fixedly provided on the front side of the upper end of the U-shaped frame 452 symmetrically, and a spring rod 454 is fixedly provided on the front end of the connecting rod 453 through a plate 2.
[0034] See also Figure 2 , Figure 3 and Figure 4 The pushing assembly 46 includes an L-shaped pushing plate 461, a spring sleeve 462 and a clamp 463; the lower end of the spring rod 454 is elastically slidably provided with an L-shaped pushing plate 461, and the rear side of the horizontal section of the L-shaped pushing plate 461 is symmetrically fixed with a spring sleeve 462, and a clamp 463 that slides with the guide groove 43 is elastically slidably provided inside the spring sleeve 462.
[0035] When the recovered cotton clumps are to be stably conveyed into the sterilization box 1, the cotton clumps are first continuously put into the feed box 41 from the feed port, and high-temperature steam can be simultaneously introduced into the feed box 41 through the air intake pipe 42 on the lower side of the feed box 41 to perform steam pretreatment and sterilization on the cotton clumps. At the same time, the electric push rod 451 drives the U-shaped frame 452 to move back and forth a specific distance, and the connecting rod 453 drives the L-shaped push plate 461 and the clamp 463 to move back and forth along the guide groove 43.
[0036] When the L-shaped push plate 461 and the clamping member 463 move to the front end along the horizontal section of the guide groove 43, the clamping member 463 is first retracted into the spring sleeve 462 under the action of the inclined surface of the rear end of the limiting wedge block 44 until the clamping member 463 completely passes over the limiting wedge block 44. At this time, the clamping member 463 is extended again under the elastic action of the spring sleeve 462 and is clamped into the front end of the guide groove 43. At the same time, the limiting wedge block 44 uses the vertical surface of the front end to make the clamping member 463 and the L-shaped push plate 461 move backward only along the inclined section of the guide groove 43, so that the L-shaped push plate 461 moves upward synchronously along the inclined section of the guide groove 43 under the backward drive of the electric push rod 451.
[0037] When the L-shaped push plate 461 moves to the rear end of the inclined section of the guide groove 43, under the elastic action of the spring rod 454, the L-shaped push plate 461 moves downward along the vertical section of the guide groove 43 to the lowest end. At this time, the vertical section of the L-shaped push plate 461 just moves to the rear side of the cotton cluster in the feed box 41, so that the L-shaped push plate 461 is driven forward by the electric push rod 451, so that the L-shaped push plate 461 can move forward along the horizontal section of the guide groove 43 and simultaneously push the cotton cluster on the front side quickly and stably into the sterilization box 1. This operation mode not only ensures the efficiency and stability of feeding the cotton cluster during the sterilization process, but also pre-treats and sterilizes the cotton cluster with high-temperature steam while conveying it, thereby improving the overall sterilization efficiency and effect of the cotton cluster.
[0038] See also Figure 1 , Figure 2 and Figure 3The opening mechanism 5 includes a motor 51, a licker-in roller 52, a material return assembly 53, a licker-in roller 54, a scraper 55 and a connecting rod 56; a motor 51 is fixedly arranged on the right side of the sterilizing box 1, a licker-in roller 52 is symmetrically arranged in the middle part of the sterilizing box 1, a material return assembly 53 is arranged on the upper side of the licker-in roller 52, a licker-in roller 54 is symmetrically arranged in the lower side of the licker-in roller 52 in the sterilizing box 1, and a licker-in roller 54 is symmetrically arranged in the lower side of the licker-in roller 52. They are all connected through a pulley structure transmission, wherein the front side of the licker-in roller 1 52 and the licker-in roller 2 54 are connected through a gear structure transmission, wherein the right end of the front side of the licker-in roller 2 54 is fixedly connected to the driving end of the motor 1 51, and the lower side of the licker-in roller 2 54 is provided with a scraper 1 55 that moves forward and backward, and the rear side of the scraper 1 55 is symmetrically fixed with a connecting rod 2 56, and the rear ends of the symmetrical connecting rod 2 56 are respectively fixedly connected to the lower ends of the vertical sections on the left and right sides of the U-shaped frame 452.
[0039] The front licker-in roller 2 54 is driven by the motor 1 51 to rotate counterclockwise (such as Figure 2 As shown in the figure, the front licker-in roller 1 52 rotates synchronously clockwise under the transmission of the gear structure, and the rear licker-in roller 1 52 and licker-in roller 2 54 rotate synchronously and in the same direction as the front licker-in roller 1 52 and licker-in roller 2 54 respectively under the transmission of the pulley structure.
[0040] When the cotton mass transported into the sterilizing box 1 contacts the licker-in roller 1 52 and the licker-in roller 2 54, the licker-in roller 1 52 and the licker-in roller 2 54 rotate synchronously in opposite directions. Therefore, the cotton mass can be continuously and rapidly pulled in two opposite directions, upward and downward, to be loosened, so that the cotton mass can be quickly dispersed into fibers in the sterilizing box 1. At the same time, high-temperature steam is introduced into the sterilizing box 1 through the air inlet pipe 42 at the lower side of the sterilizing box 1, so that the loosened and dispersed cotton fibers can be sterilized synchronously by steam. , and the scraper 1 55 on the lower side of the licker-in roller 54, which moves back and forth synchronously with the U-shaped frame 452, can continuously clean the filter screen at the upper end of the air inlet pipe 42, so as to prevent the cotton fibers from clogging the filter screen. This simultaneous operation mode of loosening, dispersing and steam sterilization not only improves the sterilization treatment of cotton products and the continuity of the overall production and processing operation process, but also greatly improves the speed and uniformity of steam penetration into cotton fibers, thereby reducing the time consumed in the sterilization treatment of cotton agglomerations and improving the overall sterilization efficiency and quality of cotton agglomerations.
[0041] See also Figure 2 , Figure 3 and Figure 6The return material assembly 53 includes an L-shaped bracket 531, a conveying roller 532, a conveying belt 533, a gear 534 and a rack 535; an L-shaped bracket 531 is fixedly arranged on the upper side of the licker-in roller 52 in the sterilization box 1, and a conveying roller 532 is symmetrically rotated front and back on the upper side of the L-shaped bracket 531 in the sterilization box 1, and a conveying belt 533 is jointly driven on the surfaces of the front and rear symmetrical conveying rollers 532, wherein gears 534 are symmetrically fixedly arranged at both ends of the conveying roller 532 on the front side, and a rack 535 that moves up and down is meshed with the rear side of the gear 534.
[0042] See also Figure 2 The combing mechanism 6 includes a combing component 61, a lifting component 62, a scraper component 63 and a linkage component 64; wherein the front sides of the licker-in roller 1 52 and the licker-in roller 2 54 are jointly provided with a combing component 61, the upper side of the combing component 61 is provided with a lifting component 62, the front side of the combing component 61 is provided with a scraper component 63, and the upper side of the scraper component 63 is provided with a linkage component 64.
[0043] See also Figure 2 and Figure 6 The combing component 61 includes a connecting rod three 611, an L-shaped slide 612, a connecting plate one 613 and U-shaped comb teeth 614; the upper surface of the sterilization box 1 is symmetrically slidably provided with a connecting rod three 611, the lower end of the connecting rod three 611 is elastically slidably provided with an L-shaped slide 612, and a connecting plate one 613 is fixedly provided between the lower ends of the vertical sections of the L-shaped slide 612, and a plurality of U-shaped comb teeth 614 are evenly fixedly provided on the lower surface of the connecting plate one 613, and a plurality of tooth hooks are fixedly provided on the U-shaped comb teeth 614.
[0044] The licker-in roller 1 52 and the licker-in roller 2 54 can not only quickly loosen and disperse the cotton clumps by rotating in coordination, but also continuously transport the cotton clumps and cotton fibers in reverse to the discharge port 2, and the negative pressure fan 3 can quickly output the sterilized cotton fibers from the discharge port 2 through negative pressure, while the large cotton clumps that are not completely loosened and dispersed will be blocked and grasped by the U-shaped comb teeth 614 on the front side of the licker-in roller 1 52 and the licker-in roller 2 54, and the tooth hooks on the U-shaped comb teeth 614 can ensure the stability of combing and grasping the cotton clumps.
[0045] See also Figure 2 and Figure 5 The lifting assembly 62 includes a connecting plate 2 621, an L-shaped pressure plate 622 and a driven shaft 623; the upper ends of the connecting rods 3 611 are fixedly provided with a connecting plate 2 621, the middle section of the connecting plate 2 621 is fixedly provided with an L-shaped pressure plate 622, the rear side of the vertical section of the L-shaped pressure plate 622 is fixedly provided with a driven shaft 623, and the two ends of the connecting plate 2 621 are symmetrically fixedly connected with a rack 1 535 through L-shaped plate 3.
[0046] See also Figure 2 , Figure 5 and Figure 6 The scraper assembly 63 includes a linear groove 631, a connecting rod 4 632, a rack 2 633, a connecting plate 3 634, a connecting rod 5 635 and a scraper 2 636; the linear grooves 631 are symmetrically opened on the left and right sides of the upper surface of the sterilization box 1, and the connecting rod 4 632 is slidably arranged in the linear grooves 631, the upper end of the connecting rod 4 632 is fixedly provided with a rack 2 633, the lower end of the connecting rod 4 632 is fixedly provided with a connecting plate 3 634 through a plate 4, a plurality of connecting rods 5 635 are evenly fixedly provided on the rear side of the connecting plate 3 634, and the rear end of the connecting rod 5 635 is fixedly provided with a scraper 2 636 staggered with the U-shaped comb teeth 614.
[0047] See also Figure 2 and Figure 5 The linkage assembly 64 includes a gear 2 641, a rack 3 642, a connecting plate 4 643, a spring rod 2 644, a fixing frame 645 and a driven wheel 646; a gear 2 641 meshing with the rack 2 633 is symmetrically rotated on the upper side of the sterilization box 1 through a support 1, and a rack 3 642 that moves forward and backward is meshed on the upper side of the gear 2 641. A connecting plate 4 643 is fixed between the rear ends of the rack 3 642, and a spring rod 2 644 is symmetrically fixed on the front side of the connecting plate 4 643. The spring rod 2 644 is elastically slidably connected to the support 2 symmetrically fixed on the upper surface of the sterilization box 1, and a fixing frame 645 is fixed on the middle section of the upper surface of the connecting plate 4 643. The upper end of the fixing frame 645 is rotatably provided with a driven wheel 646 that cooperates with the L-shaped pressure plate 622 for transmission.
[0048] When the L-shaped pushing plate 461 moves backward a certain distance along the inclined section of the guide groove 43, most of the cotton clumps pushed into the sterilization box 1 have been loosened, and the unopened cotton clumps have been combed and grasped by the U-shaped comb teeth 614. At this time, the driving mechanism 7 drives the driven shaft 623 to drive the L-shaped pressing plate 622 and the connecting plate 621 to achieve a fixed distance of reciprocating movement up and down before the L-shaped pushing plate 461 pushes a part of the cotton clumps into the sterilization box 1 again.
[0049] When the connecting plate 2 621 is driven upward by the driving mechanism 7 and drives the L-shaped slide 612 upward to the uppermost end inside the sterilization box 1 through the connecting rod 3 611, the L-shaped slide 612 and the U-shaped comb teeth 614 cannot continue to move upward, while the connecting rod 3 611 and the L-shaped pressure plate 622 can still continue to move upward a certain distance, and the inclined section of the L-shaped pressure plate 622 that continues to move upward can gradually drive the fixed frame 645 to move forward a specific distance by pressing the driven wheel 646. In the process of the fixed frame 645 moving forward, the rack 3 642 moves forward synchronously and meshes with the gear 2 641 for transmission, and the gear 2 641 drives the rack 2 633 to move backward synchronously through the meshing transmission. When the fixed frame 645 moves to the front end, the rack 2 633 drives the connecting rod 4 632 to move to the rear end along the straight groove 631 under the meshing transmission of the gear 2 641.
[0050] When the U-shaped comb teeth 614 cannot move further upward, the scraper plate 2 636 is aligned with the gap between the U-shaped comb teeth 614, and the rack 1 535 that moves upward synchronously with the connecting plate 2 621 is disengaged from the gear 1 534. When the connecting rod 4 632 moves backward under the indirect drive of the L-shaped pressure plate 622 that continues to move upward, the scraper plate 2 636 moves backward synchronously therewith and inserts into the gap between the U-shaped comb teeth 614 to scrape off the large pieces of cotton clumps attached to the U-shaped comb teeth 614, and the scraped cotton clumps fall on the upper surface of the conveyor belt 533.
[0051] When the L-shaped pressing plate 622 and the connecting plate 2 621 move downward a specific distance under the drive of the driving mechanism 7, the inclined section of the L-shaped pressing plate 622 is separated from the driven wheel 646, and the fixing frame 645 moves backward and resets under the action of the spring rod 2 644, and the scraper 2 636 also moves forward and resets under the drive of the rack 3 642. At the same time, the L-shaped slide 612 and the U-shaped comb teeth 614 start to move downward under the drive of the connecting rod 3 611, and the rack 1 535 is meshed with the gear 1 534 again. When the connecting plate 2 621 drives the U-shaped comb teeth 614 to continue to move downward through the connecting rod 3 611, the rack 1 535 is also meshed with the gear 1 534. The conveyor roller 532 meshes with the gear 534 for transmission, and rotates accordingly, driving the conveyor belt 533 to convey backwards until the U-shaped comb teeth 614 are reset again, thereby conveying the cotton clumps that have fallen on the conveyor belt 533 to the front side of the L-shaped pushing plate 461 again. At this time, the L-shaped pushing plate 461 also starts to move forward to push the material. This operation method can comb and capture large cotton clumps that have not been completely loosened and dispersed, and return them to the feed box 41 again to achieve secondary conveying and loosening and sterilization, which not only ensures the stability and consistency of the overall loosening and dispersion of the cotton clumps, but also ensures the uniformity and quality of the overall sterilization of the cotton clumps.
[0052] See also Figure 6 and Figure 7The driving mechanism 7 includes a second motor 71, a half gear 72, a rotating frame 73, a rotating column 74, a gear three 75 and a driving groove 76; the second motor 71 is fixedly provided on the upper side of the sterilization box 1 through a plate five, and the driving end of the second motor 71 is fixedly provided with a half gear 72, and the upper side of the sterilization box 1 is located in front of the half gear 72. A rotating frame 73 is rotatably provided in the rotating frame 73, and a gear three 75 meshing with the half gear 72 is fixedly provided at the lower end of the rotating column 74. The surface of the rotating column 74 is provided with a driving groove 76 that slides with the driven shaft 623, and the driving groove 76 is composed of two spiral bevel grooves with the same pitch, opposite rotation direction, and connected end to end.
[0053] When the L-shaped push plate 461 moves backward a certain distance along the inclined section of the guide groove 43, under the drive of the motor 2 71, the half gear 72 begins to mesh with the gear 3 75 and drives it to rotate one circle, and the rotating column 74 rotates one circle and drives the driven shaft 623 and the L-shaped pressure plate 622 through the driving groove 76 to realize a certain distance of up and down reciprocating movement.
[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sterilizing device for mesh-free cotton tire products, comprising a sterilizing box (1), a material outlet (2) and a negative pressure fan (3), characterized in that: A discharge port (2) is fixedly provided on the front side of the sterilization box (1), a negative pressure fan (3) is fixedly provided on the discharge port (2), a feeding mechanism (4) is provided on the rear side of the sterilization box (1), an opening mechanism (5) is provided inside the sterilization box (1), a combing mechanism (6) is provided on the sterilization box (1), and a driving mechanism (7) for driving the combing mechanism (6) is provided on the upper side of the sterilization box (1); The feeding mechanism (4) comprises a feeding box (41), a driving assembly (45) and a pushing assembly (46); the feeding box (41) is fixedly arranged on the rear side of the sterilizing box (1), the driving assembly (45) is arranged on the feeding box (41), and the pushing assembly (46) is arranged inside the feeding box (41); The opening mechanism (5) comprises a licker-in roller (52), a material return assembly (53) and a licker-in roller (54); a licker-in roller (52) is symmetrically arranged in the middle of the sterilizing box (1) for front-to-back rotation, a material return assembly (53) is arranged on the upper side of the licker-in roller (52), and a licker-in roller (54) is symmetrically arranged in the lower side of the licker-in roller (52) in the sterilizing box (1) for front-to-back rotation, the licker-in roller (52) and the licker-in roller (54) are both connected to each other through a pulley structure, wherein the licker-in roller (52) and the licker-in roller (54) on the front side are connected to each other through a gear structure; The combing mechanism (6) comprises a combing assembly (61), a lifting assembly (62), a scraping assembly (63) and a linkage assembly (64); wherein the combing assembly (61) is arranged in front of the first licker-in roller (52) and the second licker-in roller (54) on the front side, the lifting assembly (62) is arranged on the upper side of the combing assembly (61), the scraping assembly (63) is arranged on the front side of the combing assembly (61), and the linkage assembly (64) is arranged on the upper side of the scraping assembly (63); The feeding mechanism (4) further comprises an air intake duct (42), a guide groove (43) and a limiting wedge (44); the air intake duct (42) is fixedly arranged symmetrically on the lower sides of the sterilizing box (1) and the feeding box (41); the guide groove (43) is symmetrically arranged on the left and right sides of the inside of the feeding box (41); and the limiting wedge (44) is fixedly arranged at the front end of the guide groove (43); The driving assembly (45) comprises an electric push rod (451), a U-shaped frame (452), a connecting rod 1 (453) and a spring rod 1 (454); the upper side of the feed box (41) is fixedly provided with an electric push rod (451) via a plate member 1, the telescopic end of the electric push rod (451) is fixedly provided with a U-shaped frame (452), the front side of the upper end of the U-shaped frame (452) is symmetrically fixedly provided with a connecting rod 1 (453), and the front end of the connecting rod 1 (453) is fixedly provided with a spring rod 1 (454) via a plate member 2; The pusher assembly (46) comprises an L-shaped pusher plate (461), a spring sleeve (462) and a clamp (463); the lower end of the spring rod (454) is elastically slidably provided with an L-shaped pusher plate (461), the rear side of the horizontal section of the L-shaped pusher plate (461) is symmetrically fixed with a spring sleeve (462), and the spring sleeve (462) is elastically slidably provided with a clamp (463) that slidably cooperates with the guide groove (43) inside.
2. The netless cotton product sterilization equipment according to claim 1, characterized in that: A filter screen is fixedly provided at the upper end of the air intake pipe (42), and a feed port is provided on the rear surface of the feed box (41); The opening mechanism (5) further comprises a motor 1 (51), a scraper 1 (55) and a connecting rod 2 (56); the motor 1 (51) is fixedly arranged on the right side of the sterilizing box (1), wherein the right end of the licker-in roller 2 (54) on the front side is fixedly connected to the driving end of the motor 1 (51), the scraper 1 (55) which moves forward and backward is arranged on the lower side of the licker-in roller 2 (54), and the connecting rod 2 (56) is fixedly arranged on the rear side of the scraper 1 (55) in a symmetrical manner, and the rear ends of the symmetrical connecting rod 2 (56) are respectively fixedly connected to the lower ends of the vertical sections on the left and right sides of the U-shaped frame (452); The driving mechanism (7) comprises a second motor (71), a half gear (72), a rotating frame (73), a rotating column (74), a third gear (75) and a driving groove (76); the second motor (71) is fixedly arranged on the upper side of the sterilizing box (1) through a plate member (5); the driving end of the second motor (71) is fixedly arranged with a half gear (72); the upper side of the sterilizing box (1) is fixedly arranged with a rotating frame (73) in front of the half gear (72); a rotating column (74) is rotatably arranged in the rotating frame (73); the lower end of the rotating column (74) is fixedly arranged with a third gear (75) meshing with the half gear (72) for transmission; the surface of the rotating column (74) is provided with a driving groove (76) which is slidably matched with the driven shaft (623); the driving groove (76) is composed of two spiral inclined grooves with the same pitch, opposite rotation directions and connected end to end.
3. The netless cotton product sterilization equipment according to claim 1, characterized in that: The return material assembly (53) comprises an L-shaped bracket (531), a conveying roller (532), a conveying belt (533), a gear one (534) and a rack one (535); the L-shaped bracket (531) is fixedly arranged on the upper side of the licker-in roller one (52) in the sterilization box (1); a conveying roller (532) is rotatably arranged front and rearward on the upper side of the L-shaped bracket (531) in the sterilization box (1); a conveying belt (533) is commonly driven on the surfaces of the front and rear symmetrical conveying rollers (532); gears one (534) are symmetrically fixedly arranged at both ends of the conveying roller (532) on the front side; and a rack one (535) is meshed with the rear side of the gear one (534) and moves up and down.
4. The netless cotton product sterilization equipment according to claim 1, characterized in that: The combing assembly (61) comprises a connecting rod three (611), an L-shaped slide (612), a connecting plate one (613) and U-shaped comb teeth (614); the upper surface of the sterilizing box (1) is symmetrically and slidably provided with the connecting rod three (611), the lower end of the connecting rod three (611) is elastically and slidably provided with the L-shaped slide (612), the lower ends of the vertical sections of the L-shaped slide (612) are commonly and fixedly provided with the connecting plate one (613), the lower surface of the connecting plate one (613) is evenly and fixedly provided with a plurality of U-shaped comb teeth (614), and the U-shaped comb teeth (614) are fixedly provided with a plurality of tooth hooks.
5. The netless cotton product sterilization equipment according to claim 4, characterized in that: The lifting assembly (62) comprises a second connecting plate (621), an L-shaped pressure plate (622) and a driven shaft (623); the upper ends of the third connecting rod (611) are fixedly provided with the second connecting plate (621), the middle section of the second connecting plate (621) is fixedly provided with the L-shaped pressure plate (622), the rear side of the vertical section of the L-shaped pressure plate (622) is fixedly provided with the driven shaft (623), and the two ends of the second connecting plate (621) are symmetrically fixedly connected with the first rack (535) through the third L-shaped plate.
6. The sterilizing equipment for mesh-free cotton products according to claim 4, characterized in that: The scraper assembly (63) comprises a linear groove (631), a connecting rod four (632), a rack two (633), a connecting plate three (634), a connecting rod five (635) and a scraper two (636); the linear grooves (631) are symmetrically provided on the left and right sides of the upper surface of the sterilizing box (1), the connecting rod four (632) is slidably arranged in each of the linear grooves (631), the rack two (633) is fixedly arranged on the upper end of the connecting rod four (632), the connecting plate three (634) is fixedly arranged on the lower end of each of the connecting rods four (632) through a plate four, a plurality of connecting rods five (635) are evenly fixedly arranged on the rear side of the connecting plate three (634), and the scraper two (636) staggered with the U-shaped comb teeth (614) is fixedly arranged on the rear end of each of the connecting rods five (635).
7. The netless cotton product sterilization equipment according to claim 6, characterized in that: The linkage assembly (64) comprises a second gear (641), a third rack (642), a fourth connecting plate (643), a second spring rod (644), a fixing frame (645) and a driven wheel (646); a second gear (641) meshingly connected to the second rack (633) is provided on the upper side of the sterilization box (1) via a support 1 for symmetrical rotation left and right, and a third rack (642) is meshingly provided on the upper side of the second gear (641) for moving forward and backward, and a rear end of the third rack (642) is provided. A connecting plate four (643) is fixedly arranged between them, and a spring rod two (644) is fixedly arranged symmetrically on the front side of the connecting plate four (643). The spring rod two (644) is elastically slidably connected to a support two symmetrically fixedly arranged on the upper surface of the sterilization box (1). A fixing frame (645) is fixedly arranged in the middle section of the upper surface of the connecting plate four (643), and a driven wheel (646) that cooperates with the L-shaped pressure plate (622) for transmission is rotatably arranged on the upper end of the fixing frame (645).
Citation Information
Patent Citations
Novel environment-friendly full-automatic recyclable cotton production system
CN104894698A
Steam sterilization apparatus
CN111328887A