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364results about How to "Improve restoration quality" patented technology

Novel full-automatic online cold welding repairing process for roll squeezers

The invention discloses a novel full-automatic online cold welding repairing process for roll squeezers. The novel full-automatic online cold welding repairing process is characterized by comprising steps of (1), pre-treating roll surfaces of cement squeeze rolls to remove fatigue layers, welding check rings at two ends of each roll surface and enabling the corresponding check rings and each roll surface to be located on the same curved surface; (2), checking the roll surfaces to determine whether cracks are formed on the roll surfaces or not, grinding crack positions of the roll surfaces to remove the cracks, and performing repair welding on pits until the pits are filled; (3), performing buildup welding on the roll surfaces by means of automatic open arc welding; (4), removing the check rings and grinding and leveling the roll surfaces. The novel full-automatic online cold welding repairing process has the advantages that the buildup welding repairing quality can be guaranteed, the rolls of the roll squeezers do not need to be detached, stress relieving measures such as heating and heat insulation are omitted in buildup welding procedures, accordingly, working procedures can be greatly simplified, the construction cost can be greatly reduced, and energy can be saved.
Owner:柳州市三龙耐磨焊接科技有限公司

Multi-frame self-adaption optical image high resolution restoration method using wave front data

The invention relates to a multiframe self-adaptive optical image high resolution restoration method by utilization of wavefront data, comprising the following steps: firstly, a multiframe short exposure degraded image gm (x, y) and a corresponding slope signal of a wavefront sensor are recorded continuously; secondly, the slope signal is restored into a point spread function hm (x, y) by utilization of wavefront residuals, and the function is taken as a guess starting point; thirdly, an estimated value f(x, y) of a real image is restored by utilization of the short exposure degraded image gm (x, y) and the point spread function hm (x, y), and an estimated value f(x, y) is obtained after addition of positivity limitation on the estimated value f(x, y); fourthly, an estimated value hm (x, y) of the point spread function is obtained by utilization of the short exposure degraded image gm (x, y) and the estimated value f(x, y), and an estimated value h(x, y) is obtained after addition of positivity limitation in the same way; fifthly, iteration stopping conditions are defined, if the iteration stopping conditions are not met, the third step is returned until convergence. The invention has the advantages of quick convergence speed, capability of being adaptive to different degraded images obtained under the condition of wavefront disturbances with different types and degrees, effective compensation of correction capability under hardware limitation of a self-adaptive optical system, and improvement of imaging quality.
Owner:INST OF OPTICS & ELECTRONICS - CHINESE ACAD OF SCI

Image synthesis restoration method based on local structure features

The present invention relates to an image synthesis restoration method based on local structure features, comprising the following steps: inputting an image to be restored; initializing confidence coefficients of all pixel points in the image to be restored; selecting a template block of each pixel point by respectively taking each pixel point on a damaged boundary of the image to be restored as the center; calculating the priority of the template block where each pixel point on the damaged boundary of the image to be restored locates, and performing descending sort; searching an area which has the highest similarity with the template block having the greatest priority from an undamaged area in the image to be restored to serve as an optimal matching block; copying pixel values in the optimal matching block to the template block; and updating the confidence coefficients and returning to execute corresponding steps until the image to be restored is completely restored. The image synthesis restoration method based on local structure features provided in the present invention can improve image restoration accuracy for a damaged image with a complicated texture structure. The present invention also relates to an image synthesis restoration system based on local structure features.
Owner:LUDONG UNIVERSITY

3D printing in-situ repairing system for metal part damage and repairing method thereof

The invention provides a 3D printing in-situ repairing system for metal part damage and a repairing method thereof. According to the 3D printing in-situ repairing system for metal part damage and therepairing method thereof, rapid in-situ repairment can be carried out on the damage of parts of a high-speed train, the repairing quality is good, and the efficiency is high. The repairing system comprises a mechanical arm, a laser-TIG composite welding gun, a wire feeding device, a space scanning camera shooting device, a printing path design device, an interlayer temperature monitoring device, an interlayer quality control device and a control terminal, wherein the laser-TIG composite welding gun and the wire feeding device are installed at the tail end of the mechanical arm, the space scanning camera shooting device comprises a laser contour scanner for carrying out three-dimensional outline scanning on the defect portions of the parts, the printing path design device is used for acquiring three-dimensional outline data of the defect portions of the parts, setting the layer thickness of a layer to be printed, determining the printing starting point for the layer to be printed and determining the printing path of the layer to be printed, and the interlayer quality control device comprises an interlayer temperature control sub-device and a cladding layer quality optimization sub-device.
Owner:SOUTHWEST JIAOTONG UNIV

Brazing repair method for failures of aeroengine cobalt-based superalloy parts

ActiveCN106493506AReduce scrap rateTroubleshoot such components that cannot be repairedSoldering apparatusAdhesiveSuperalloy
The invention relates to a brazing repair method for failures of aeroengine cobalt-based superalloy parts. The method comprises the following steps: S1, polishing; S2, cleaning; S3, making positioning pieces positioned; S4, filling alloy powder: filling gaps among polishing zones by using the alloy powder which is minus 100 to 325 meshes and mixed with adhesives, wherein the materials of the alloy powder are the same as or similar to the materials of the cobalt-based superalloy parts, and the filling heights exceed 1-5mm of the surfaces of the cobalt-based superalloy parts; S5, filling solders; S6, drying; S7, carrying out vacuum brazing: firstly, rising temperature to 600 to 800 DEG C, carrying out heat preservation for 10-30min, then adjusting the temperature to 1100 to 1180 DEG C, carrying out heat preservation for 1-2h, performing brazing, cooling to the temperature of 800 to 900 DEG C along with a furnace, then filling 800 to 1500-mbar argon and cooling to the temperature of 50 to 100 DEG C, and discharging from the furnace; S8, machining profiles; S9, carrying out post-welding inspection. The brazing repair method for the failures of the aeroengine cobalt-based superalloy parts disclosed by the invention has the advantages of solving the problems of incapability of repairing the parts by using the conventional fusion welding, having a good repairing effect and making the parts being capable of reused to reduce the cost.
Owner:国营川西机器厂

Fractal image compression method based on combination of quad tree and neighborhood searching

The invention provides a fractal image compression method based on the combination of a quad tree and neighborhood searching. The method comprises the following steps of: setting the maximum and minimum depths of the quad tree and an error threshold value; dividing an image into value region blocks according to the minimum depth; extracting a value region block to be matched; searching for a neighborhood definitional domain block corresponding to the value region block to be matched; calculating affinity, matching the affinity and the value region block, and calculating a mean square error of the affinity and the value region block; comparing the mean square error with the threshold value; if the mean square error is small, recording a current value region block, a current definitional domain block and the affinity; if the mean square error is greater, judging whether the current value region block is the maximum depth or not, recording the current value region block, a definitional domain block with the lowest error, and the affinity if the current value region block is the maximum depth, and if the current value region block is not the maximum depth, dividing the value region block into sub-blocks according to the quad tree as value region blocks to be matched, correspondingly reducing the corresponding definitional domain block, and repeating the matching process; and judging whether all the value region blocks to be matched are matched or not, and if not all the value region blocks to be matched are matched, repeating the matching process. Searching time is shortened, and high image recovery quality is ensured.
Owner:SHANGHAI INST OF APPLIED PHYSICS - CHINESE ACAD OF SCI

Pre-embedded bag for multi-stage remediation of uranium-contaminated soil and use method thereof

The invention discloses a pre-embedded bag for multi-stage remediation of uranium-contaminated soil and a use method thereof, and belongs to the technical field of uranium-contaminated soil remediation. The pre-embedded bag for multi-stage remediation of uranium-contaminated soil can be pre-embedded by a soil cleaning and per-embedding manner, on the one hand, uranyl ions in the soil are transferred through a strict water-conducting network, a large amount of uranyl ions are actively and quickly collected into the pre-embedded bag to facilitate fixed-point remediation, on the other hand, a special soil remediation agent is used to greatly improve adsorption and accumulation for uranyl ions, agglomeration of uranyl ions is improved based on nano porous properties, and uranyl ions are filledin micro-pores to avoid contamination and diffusion. After the active primary remediation, uranyl ions in the uranium-contaminated soil are reduced to a certain value, then natural secondary remediation, namely heavy metal uranium enrichment plant remediation, is followed, the soil organic matter content and soil fertility are increased, a soil surface structure is improved and maintained, and asolid foundation for direct use of the soil after uranium pollution remediation is laid.
Owner:绍兴市上虞区武汉理工大学高等研究院

Preparation method of magnesium surface ultrasonic micro-arc oxidation-HF-silica sol multistage compound bioactive coating composite material

The invention provides a preparation method of a magnesium surface ultrasonic micro-arc oxidation-HF-silica sol multistage compound bioactive coating composite material, relates to a method for preparing a pure magnesium bioactive coating composite material, and aims to solve the problem that matched human bone density and elastic modulus, certain bioactivity and degradability and controllable dissolution rate can not be simultaneously achieved for the existing bone fixing material and short-term hard tissue implantation material. The method comprises the following steps: 1, performing surface pretreatment on a pure magnesium sample; 2, preparing an electrolyte; 3, performing ultrasonic micro-arc oxidation treatment; and 4, soaking, and performing heating aftertreatment. According to the invention, for the prepared bioactive coating composite material, the bottom layer is compact, the surface layer is porous, and both the corrosion resistance and wear resistance of the prepared composite material are superior to those of a simplex micro-arc oxidation coating. The method provided by the invention can be used for preparation of the magnesium surface ultrasonic micro-arc oxidation-HF-silica sol multistage compound bioactive coating composite material.
Owner:JIAMUSI UNIVERSITY

Three-phase tissue engineering scaffold

The invention discloses a three-phase tissue engineering scaffold, which comprises a bone scaffold, a cartilage scaffold and a tendon scaffold, wherein a bone fixing wrapping page part is arranged atone end of the bone scaffold; bone page sheets are arranged at the other end of the bone scaffold in a tangent mode; bone differentiation cell sheets are arranged between the various bone page sheets;a cartilage fixing wrapping page part is arranged at one end of the cartilage scaffold; cartilage page sheets are arranged at the other end of the cartilage scaffold in a tangent mode; cartilage differentiation cell sheets are arranged between the various cartilage page sheets; a tendon fixing wrapping page part is arranged at one end of the tendon scaffold; tendon page sheets are arranged at theother end of the tendon scaffold in a tangent mode; tendon differentiation cell sheets are arranged between the various tendon page sheets; the bone page sheet at the lowest part of the bone scaffoldis connected to the cartilage page sheet at the topmost side of the cartilage scaffold; and the cartilage page sheet at the lowest part of the cartilage scaffold is connected to the tendon page sheetat the topmost side of the tendon scaffold. The tissue engineering scaffold has the advantages of being simple to prepare, convenient to uses and capable of shortening a cell removal time and improving repair quality.
Owner:XIANGYA HOSPITAL CENT SOUTH UNIV

Visual perception correction image compression method based on DCT transform

The invention proposes a visual perception correction image compression method based on DCT transform. The method is used for lossy compression of an image, and comprises the following steps: firstly, converting the image into a Ycrcb format via domain space transformation; secondly, decomposing the image into 8x8 image subblocks, and performing DCT transform on each image subblock; thirdly, in a DCT coefficient of each subblock, processing the coefficient through a judgment method and then decomposing the coefficient into a high frequency coefficient and a low frequency coefficient, wherein an error compensation mechanism is adopted for the high efficiency coefficient and visual perception correction transformation is performed on the low frequency coefficient, and then encoding; and finally, the process of reconstructing the image is an inverse operation of the compression process. Through the method of the invention, the image can not only get a higher compression ratio, but also the compression efficiency of the image is not reduced due to the increase of the amount of calculation; and meanwhile, the reconstructed image is analyzed, the image restoration degree is increased, the signal to noise ratio is enhanced, and the image restoration quality is obviously improved, therefore, the visual perception correction image compression method based on the DCT transform provided by the invention has strong practicability.
Owner:SICHUAN YONGLIAN INFORMATION TECH CO LTD

Modularization type material addition and reduction composite repairing method for defective region of component surface

The invention provides a modularization type material addition and reduction composite repairing method for a defective region of a component surface and relates to the technical field of machining. The main process of the method comprises the following steps of: implementing three-dimensional scanning on the defective region of the component surface and acquiring point cloud data of a to-be-repaired region; calculating the characteristic parameters of the defective region according to the point cloud data; selecting a corresponding geometric module according to the characteristic parameters;implementing modular milling and removal on the defective region to obtain a regular to-be-repaired region; implementing modular laser melt-coating repairing on the to-be-repaired region; and precisely milling the laser-repaired surface to end the repairing. By adopting a material addition and reduction composite way, the method provided by the invention repairs a complicated irregular defective appearance into a regular geometry; on the basis, the modular to-be-repaired geometry is subjected to laser melt-coating repairing; and the operation route is conveniently and quickly planned, so the overall repairing efficiency is improved. Beside, the precise milling for the laser melt-coating region can maintain the repairing precision of the contour of the repaired surface, and the use performance of the repaired surface is also improved.
Owner:NANJING INST OF TECH

Cast isometric crystal high-temperature alloy turbine rotor blade tip repairing method and tool

The invention belongs to the technical field of aero-engine maintenance, and relates to a cast isometric crystal high-temperature alloy turbine rotor blade tip repairing method and tool. According tothe method, repairing is completed through a laser selective melting or electron beam selective melting process, a blade can be placed in a forming area of laser selective melting or electron beam selective melting equipment and formed at a blade tip through the tool, data are obtained through three-dimensional scanning for reverse modeling, a model needing to be repaired and formed and related position information are obtained, the corresponding tool and blade clamping are designed, the structure and form of the tool are not limited, and the tool can be used for completing blade clamping, auxiliary positioning and position calibration; printing repairing forming is conducted after positioning calibration, and finally aftertreatment and detection are completed; and the positioning precision of blade repairing is well controlled, and the beneficial effects that the cast isometric crystal high-temperature alloy turbine rotor blade tip repairing method and tool is small in heat input, fine in grains, excellent in mechanical property, small in deformation, excellent in surface roughness and high in size precision, near-net forming does not need machining, and forming is rapid and efficient are achieved.
Owner:AVIC BEIJING INST OF AERONAUTICAL MATERIALS

Mobile semiconductor laser mould repairing system

InactiveCN102126104AMeet organizational performance requirementsAchieve Field RepairLaser beam welding apparatusLight guideSemiconductor package
The invention discloses a high-efficiency flexible laser repairing system for a mould in a complicated shape. The system integrates a high-power semiconductor laser device, 6-axis full-joint type industrial robot, an optical fiber light guiding system and the like. According to the invention, as a semiconductor laser device with small volume and light weight and a movably-mounted industrial robot are adopted, the movement of the entire system can be realized conveniently so as to realize field repair of the mould. The invention provides a method for integrating the semiconductor laser device, the industrial robot, a laser working head and the like, and the method comprises the following steps: transmitting semiconductor laser through the optical fiber light guiding system which has good flexibility and is flexible and convenient; after the semiconductor laser reaches the laser working head held in the wrist of the industrial robot, collimating and focusing the semiconductor laser and irradiating the damaged part; and meanwhile, heating the powder and workpiece surface material, and cladding the repaired part layer by layer under the program control to realize repair of the damaged part. According to the invention, the field processing of large and ultra-large moulds or parts which are inconvenient to move can be realized, and the system disclosed by the invention is particularly suitable for flexible production of multiple varieties and batches.
Owner:HUNAN UNIV

Wrought superalloy and stainless steel gas compressor rotor blade tip repair method and tool

The invention belongs to the technical field of aero-engine maintenance and relates to a wrought superalloy and stainless steel gas compressor rotor blade tip repair method and tool. According to themethod, repairing of the tip of a gas compressor rotor blade is completed through a selective laser melting or selective electron beam melting process; by the aid of the tool, the blade can be arranged in a forming area of selective laser melting or selective electron beam melting equipment and the tip of the blade can be formed; data are obtained through 3D scanning to conduct reverse modeling toobtain a model requiring repair forming and the related position information, the corresponding tool is designed for clamping the blade; the structure and form of the tool are not limited, and the tool can be used for completing blade clamping, auxiliary locating and position correction; after locating correction, printing repair forming is carried out, and finally, aftertreatment and detection are completed; and the locating precision for blade repairing is controlled well. Moreover, the wrought superalloy and stainless steel gas compressor rotor blade tip repair method and tool have the advantages of small thermal input, fine grain particles, good mechanical performance, little deformation, good surface roughness, high dimensional precision, near-net forming without machining, rapid andefficient forming and the like.
Owner:AVIC BEIJING INST OF AERONAUTICAL MATERIALS

Environment-friendly contaminated soil off-site control device

The invention discloses an environment-friendly contaminated soil off-site control device which comprises a traveling base. Supporting frames are mounted on two sides of the upper end of the travelingbase, a repairing cylinder is mounted between middles of the supporting frames, a top frame is mounted at the upper ends of the supporting frames, a power box is mounted in the middle of the upper end of the top frame, a chemical tank is mounted on the right side of the upper end of the top frame, a power shaft is mounted in the power box, power blades are uniformly arranged at the upper end of the power shaft positioned in the power box, the lower end of the power shaft penetrates the top frame and is connected with stirring blades, a rotating cylinder is arranged in the repairing cylinder,a rotating shaft is connected in the middle of the low end of the rotating cylinder, a first gear is connected at the lower end of the rotating shaft, a second gear is connected at the lower end of the first gear, a rotating shaft is mounted in the middle of the second gear, and a drying cylinder is mounted on the left side of the upper end of the traveling base. According to the device, a liquidrepair agent and a solid repair agent are mixed and stirred in a divided manner, the repair effects of the contaminated soil are improved, the repaired soil is dried and secondly mixed, and the repairquality of the soil is further improved.
Owner:HEBEI HUAQING ENVIRONMENTAL TECH GRP CO LTD
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