A single rocker arm gear motor

By designing a single swingarm upper gear motor in electric vehicles, using gear combinations and lubricating oil circulation flow system, the problem of excessive battery load in traditional electric vehicles during uphill and uneven roads is solved, extending battery life and improving Battery endurance.

CN119109248BActive Publication Date: 2025-01-17TAIZHOU CRAFTSMAN POWER TECH CO LTD
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Patent Information

Application Number
CN202411600296.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-01-17
Estimated Expiration
2044-11-11

AI Technical Summary

Technical Problem

Traditional electric vehicles need to frequently increase the motor current when dealing with uphill and uneven road sections, resulting in excessive load on the battery, shortening their service life and affecting their endurance.

Method used

A single rocker wheel upper gear motor is designed to reduce the speed of the drive assembly twice, increase torque, and reduce the load on the battery, using a gear combination and a lubricant oil circulation flow system to reduce cooling and wear.

Benefits of technology

It extends the battery life, reduces energy consumption, improves range and system stability, and reduces charging frequency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a gear motor on a single rocker wheel, belonging to the technical field of single rocker wheels, comprising a driving assembly, the driving assembly is composed of a driving body and a driving shaft; a gearbox cover, the gearbox cover is installed at the output end of the driving assembly, and one end of the driving shaft extends to the inside of the gearbox cover; a first gear, the first gear is installed at one end of the driving shaft, and the first gear is located in the gearbox cover; a second gear, the second gear is meshed and connected with the first gear. It can be achieved by reducing the speed of the driving assembly twice and increasing the torque, so that when the driving assembly drives the wheel hub assembly to travel on the road, the torque of the wheel hub assembly as a whole is greatly increased, which enables the wheel hub assembly to easily pass through the potholes on the road without increasing the input current of the driving assembly, so that the battery can be discharged smoothly, which is conducive to maintaining the health of the battery and extending its service life.
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Description

Technical Field

[0001] The present invention relates to the technical field of single rocker wheels, and more specifically to a gear motor on a single rocker wheel. Background Art

[0002] When traditional electric vehicles are dealing with uphill sections, their traction is greatly limited due to the effect of their own gravity. In order to overcome this gravity obstacle, electric vehicles usually need to increase the current output to the motor to increase the torque of the motor, thereby ensuring that the electric vehicle can climb smoothly. However, this solution is not without cost. Increasing the current output means that the battery needs to release more energy in a short period of time, which will not only cause the battery power to drop rapidly, but may also have an adverse effect on the chemical structure inside the battery. In the long run, this high-load usage will accelerate the aging process of the battery, shorten its service life, and may even cause battery failure or safety problems.

[0003] In addition, when electric vehicles are driving, they will inevitably encounter bumpy roads. In order to pass these potholes smoothly, electric vehicles need to constantly adjust their posture and power output, which also means that the battery needs to frequently output large currents to the motor to cope with sudden power demands. This frequent current fluctuation will cause additional burden on the battery. More importantly, the frequent output of large currents by the battery will also cause rapid consumption of the electric vehicle's power. For electric vehicles that rely on battery power, the rapid decline in power will directly limit their driving distance and endurance, which will not only affect users' travel plans, but may also bring unnecessary charging troubles and increased costs. Therefore, for traditional electric vehicles, how to reduce the load and loss of the battery while ensuring power output has become a technical problem that needs to be solved urgently.

[0004] In view of this, in view of the above-mentioned deficiencies, the present invention improves and optimizes the output of electric vehicles in the prior art and develops a single rocker arm wheel gear motor. Summary of the invention

[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide a single-arm wheel gear motor, which can reduce the rotation speed and increase the torque of the drive assembly twice. In this way, when the drive assembly drives the wheel hub assembly to travel on the road, the overall torque of the wheel hub assembly is greatly improved, which enables the wheel hub assembly to easily pass through bumpy roads without increasing the input current of the drive assembly. This allows the battery to discharge smoothly, which is beneficial to maintaining the health of the battery and extending its service life.

[0006] To solve the above problems, the present invention adopts the following technical solutions.

[0007] A single rocker wheel gear motor comprises a driving assembly, wherein the driving assembly is composed of a driving body and a driving shaft;

[0008] A gearbox cover, wherein the gearbox cover is mounted at the output end of the drive assembly, and one end of the drive shaft extends to the interior of the gearbox cover;

[0009] A first gear, the first gear is mounted on one end of the driving shaft, and the first gear is located in the gear box cover;

[0010] a second gear, the second gear being meshed and connected with the first gear, and a diameter of the second gear being greater than a diameter of the first gear;

[0011] A third gear, the third gear is fixedly mounted on one side of the second gear, and the diameter of the third gear is smaller than the diameter of the second gear;

[0012] a fourth gear, the fourth gear being meshed and connected with the third gear, the diameter of the fourth gear being larger than the diameter of the third gear, and the fourth gear being coaxially arranged with the first gear;

[0013] A stabilizing assembly, the stabilizing assembly is installed between the first gear and the fourth gear, and the stabilizing assembly is used to stabilize the concentric axis of the fourth gear and the first gear;

[0014] An output bearing, the output bearing is installed at the center of the fourth gear, and the output bearing movably passes through the gearbox cover and extends to the outside;

[0015] A hub assembly is mounted on an output bearing outside the gearbox cover.

[0016] Further, a protective shell, wherein the protective shell is installed outside the drive assembly;

[0017] A heat sink, wherein the heat sink is installed outside the protective shell, the heat sink is arranged in multiple groups, and the heat sink is hollow in design;

[0018] A connecting pipe, wherein the connecting pipe is installed between two heat sinks, and the interiors of the multiple groups of heat sinks are interconnected through the connecting pipe;

[0019] A guide pipe, the guide pipe is installed on one of the groups of heat sinks, the outer shell of the gearbox cover is designed to be raised at a position corresponding to the third gear, and one end of the guide pipe away from the heat sink is connected to the raised position of the gearbox cover;

[0020] Paddle blades, an annular hole is formed through the second gear, two ends of the paddle blades are fixedly connected to the inner wall of the annular hole, the paddle blades are arranged in multiple groups, and the multiple groups of paddle blades are distributed in an annular shape;

[0021] A delivery pipe, one end of which is connected to one of the groups of heat sinks;

[0022] A drain pipe is connected to the delivery pipe, and the interior of the drain pipe is connected to the interior of the gear box cover.

[0023] Further, a processor cover, the processor cover is mounted on an end of the delivery pipe away from the heat sink, and the delivery pipe is connected to the upper half of the processor cover, and the drain pipe is connected to the lower half of the processor cover;

[0024] A filter screen cartridge, wherein the filter screen cartridge is disposed inside the processor cover, and the filter screen cartridge is disposed at the lower half of the processor cover;

[0025] A permanent magnet plate is installed at the inner bottom of the processor cover.

[0026] Further, a sealing plate, the sealing plate is fixedly connected to the inner wall of the processor cover, and the sealing plate is located above the filter screen cylinder;

[0027] A lifting column, wherein the lifting column movably passes through the upper and lower ends of the sealing plate;

[0028] A liquid discharge port, the liquid discharge port being provided on the lower end surface of the lifting column;

[0029] A support rod, the support rod being fixedly connected to the side surface of the lifting column near the lower end;

[0030] A brush ring, the inner wall of which is fixedly connected to an end of the support rod away from the lifting column, and the bristles of the brush ring are in contact with the inner wall of the filter cylinder;

[0031] A spring, wherein the spring is sleeved on the outside of the lifting column and the spring is located above the sealing plate;

[0032] A blocking plate, which is fixedly connected to the upper end of the lifting column and is made of permanent magnetic material;

[0033] The electromagnet is installed at the upper end of the processor cover, and the electromagnet is energized to push the blocking plate to move downward through magnetic repulsion.

[0034] Further, a crescent-shaped plate, the crescent-shaped plate is arranged between the first gear and the fourth gear, a threaded hole is opened on the crescent-shaped plate, and the crescent-shaped plate is fixedly connected to the gear box cover by screws passing through the threaded hole;

[0035] A stabilizing sleeve, wherein the stabilizing sleeve is fixedly mounted on the adjacent surface of the crescent-shaped plate and the first gear, the first gear is hidden in the stabilizing sleeve, and one side of the stabilizing sleeve is provided with an opening for meshing the first gear with the second gear;

[0036] A plug-in shaft, the plug-in shaft is fixedly connected to a side of the crescent-shaped plate away from the stabilizing sleeve, the output bearing is hollow in design, and one end of the plug-in shaft away from the crescent-shaped plate is plugged into the hollow part of the output bearing;

[0037] The bearing is inserted on the outside of the plug-in shaft, and the outer wall of the bearing contacts with the hollow inner wall of the output bearing.

[0038] Further, a brake disc and an outer gear ring, wherein the outer gear ring is mounted at the center of the brake disc;

[0039] An inner gear ring, wherein the inner gear ring is fixedly connected to the outer circumferential surface of the output bearing, and the outer circumferential surface of the inner gear ring can be engaged with the inner wall of the outer gear ring;

[0040] A limiting ring, which is fixedly connected to the outer circumferential surface of the output bearing and is located between the fourth gear and the inner gear ring, and is used to block the movement of the brake disc;

[0041] A wheel hub, wherein the wheel hub is plugged into the output bearing;

[0042] A bolt hole, wherein the bolt hole is provided on the brake disc;

[0043] A bolt, wherein the bolt is inserted into the bolt hole, and one end of the bolt passes through the wheel hub and extends to the outside;

[0044] A nut is threadedly connected to the portion of the bolt that passes through the wheel hub.

[0045] Furthermore, a fastening cap, one end of the output bearing passes through the wheel hub and is threadedly connected to the fastening cap, and the threaded fixing direction of the fastening cap and the output bearing is the same as the direction of the wheel hub.

[0046] Furthermore, the first jet tube and the second jet tube are both connected to the end of the drain pipe away from the processor cover, and the ends of the first jet tube and the second jet tube away from the drain pipe both extend to the interior of the gear box cover, the opening of the first jet tube faces the meshing position of the third gear and the fourth gear, and the opening of the second jet tube faces the meshing position of the first gear and the second gear.

[0047] Furthermore, the reflow sheets are fixedly connected to the inner wall of the delivery tube and are distributed in multiple groups of rings. The reflow sheets are made of elastic material. When the reflow sheets are in a free state, adjacent reflow sheets are close to each other, so that the connection between the delivery tube and the processor cover is in a closed state, and multiple groups of the reflow sheets are inclined toward the processor cover.

[0048] Furthermore, the processor cover is composed of an upper cover and a lower cover, the upper cover and the lower cover are threadedly connected, the upper cover is arranged above the lower cover, the outer circular surface of the filter cylinder is connected with an outer ring near the upper end, the lower end of the outer ring is provided with a barrier ring, and the barrier ring is fixedly connected to the inner wall of the lower cover.

[0049] Compared with the prior art, the present invention has the following beneficial effects:

[0050] (1) This solution reduces the rotation speed of the drive assembly twice to increase the torque. In this way, when the drive assembly drives the wheel hub assembly to travel on the road, the overall torque of the wheel hub assembly is greatly improved, which enables the wheel hub assembly to easily pass through bumpy roads without increasing the input current of the drive assembly. This allows the battery to discharge smoothly and avoids increasing the input current of the drive assembly, which means that the battery's workload is more stable and reduces the risk of battery overheating, performance degradation, or even damage caused by current mutations. This is beneficial to maintaining the health of the battery and extending its service life. Since the drive assembly can pass through various road conditions smoothly without increasing the input current of the drive assembly, the present invention effectively reduces energy consumption. In scenarios such as electric vehicles that rely on battery power, it helps to extend the driving range and reduce the charging frequency, thereby improving energy efficiency.

[0051] (2) This solution circulates the lubricating oil and dissipates the heat during the circulation process, thereby cooling the inside of the gearbox cover and reducing wear and failure caused by high temperature, thereby improving the stability and durability of the entire system. When the lubricating oil circulates, it is also filtered to remove iron filings in the lubricating oil, which reduces the wear between the gears to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0052] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0053] Figure 1 This is an appearance view of the overall structure of the present invention;

[0054] Figure 2 It is a schematic diagram of the structure inside the gearbox cover of the present invention;

[0055] Figure 3 It is a disassembled view of the internal components of the gearbox cover of the present invention;

[0056] Figure 4 This is a disassembled view of the hub structure of the present invention;

[0057] Figure 5 It is a structural schematic diagram of the brake disc of the present invention;

[0058] Figure 6 It is a schematic diagram of the structure of the stabilizing member of the present invention;

[0059] Figure 7 It is a structural schematic diagram of the processor cover of the present invention;

[0060] Figure 8 It is a schematic diagram of the structure of the paddle blade of the present invention;

[0061] Fig. 9 is a cross-sectional view of the interior of the processor cover of the present invention;

[0062] Fig.10 It is a structural schematic diagram of the lifting column of the present invention;

[0063] Fig.11 It is a structural schematic diagram of the first jet tube and the second jet tube of the present invention;

[0064] Fig.12 It is a schematic structural diagram of the liquid discharge pipe of the present invention.

[0065] Description of the numbers in the figure:

[0066] 1. Drive assembly; 101. Drive body; 102. Drive shaft; 2. First gear; 3. Stabilizing assembly; 301. Crescent plate; 302. Stabilizing sleeve; 303. Connecting shaft; 4. Second gear; 5. Third gear; 6. Fourth gear; 7. Output bearing; 8. Bearing; 9. Limiting ring; 10. Inner gear ring; 11. Fastening cap; 12. Outer gear ring; 13. Brake disc; 14. Wheel hub; 15. Bolt; 16. Bolt hole; 17. Nut; 18. Protective shell; 19. Gearbox cover ; 20. heat sink; 21. connecting pipe; 22. paddle blades; 23. guide pipe; 24. delivery pipe; 25. processor cover; 251. upper cover; 252. lower cover; 26. filter screen; 27. drain pipe; 28. first jet pipe; 29. ​​second jet pipe; 30. sealing plate; 31. lifting column; 32. spring; 33. barrier disc; 34. drain port; 35. support rod; 36. brush ring; 37. permanent magnet plate; 38. electromagnet; 39. deflector; 40. rocker frame. DETAILED DESCRIPTION

[0067] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.

[0068] See also Figures 1 to 12 A single rocker wheel gear motor includes a driving assembly 1, which is composed of a driving body 101 and a driving shaft 102; a gearbox cover 19, which is installed at the output end of the driving assembly 1, and one end of the driving shaft 102 extends to the inside of the gearbox cover 19; a first gear 2, which is installed at one end of the driving shaft 102, and the first gear 2 is located in the gearbox cover 19; a second gear 4, which is meshed with the first gear 2, and the diameter of the second gear 4 is greater than the diameter of the first gear 2; a third gear 5, which is fixedly installed on one side of the second gear 4, and the third gear The diameter of the wheel 5 is smaller than that of the second gear 4; the fourth gear 6, the fourth gear 6 is meshed and connected with the third gear 5, and the diameter of the fourth gear 6 is larger than the diameter of the third gear 5, and the fourth gear 6 is arranged concentrically with the first gear 2; the stabilizing component 3, the stabilizing component 3 is installed between the first gear 2 and the fourth gear 6, and the stabilizing component 3 is used to stabilize the concentric axis of the fourth gear 6 and the first gear 2; the output bearing 7, the output bearing 7 is installed at the center position of the fourth gear 6, and the output bearing 7 moves through the gear box cover 19 and extends to the outside; the hub assembly, the hub assembly is installed on the output bearing 7 outside the gear box cover 19.

[0069] When in use, by turning on the driving component 1, the driving component 1 is a motor. When the driving component 1 is turned on, the driving shaft 102 will rotate, and the driving shaft 102 will drive the first gear 2 to rotate when rotating, and the first gear 2 will drive the second gear 4 to rotate when rotating, because the first gear 2 and the second gear 4 are small gears driving large gears to rotate, thus achieving a first reduction in the speed of the output of the driving component 1 and increasing the torque, the second gear 4 will synchronously drive the third gear 5 to rotate when rotating, and the third gear 5 will drive the fourth gear 6 to rotate when rotating, because the third gear 5 and the fourth gear 6 are small gears driving large gears to rotate, thus achieving a second reduction in the speed of the output of the driving component 1 and increasing the torque, the present invention achieves a second reduction in the speed of the output of the driving component 1 and increasing the torque by twice The driving component 1 reduces the rotation speed and increases the torque. In this way, when the driving component 1 drives the wheel hub component to travel on the road, the overall torque of the wheel hub component is greatly improved, which enables the wheel hub component to easily pass through bumpy roads without increasing the input current of the driving component 1. This allows the battery to discharge smoothly and avoids increasing the input current of the driving component 1, which means that the battery's workload is more stable and reduces the risk of battery overheating, performance degradation, or even damage due to current mutations. This is beneficial to maintaining the battery's health and extending its service life. Since various road conditions can be smoothly passed without increasing the input current of the driving component 1, the present invention effectively reduces energy consumption. In scenarios such as electric vehicles that rely on battery power, it helps to extend the cruising range and reduce the charging frequency, thereby improving energy efficiency.

[0070] In addition, the fourth gear 6 of the present invention is concentrically arranged with the first gear 2 and the hub assembly. Such a concentric arrangement makes the entire transmission system more compact, helps to save space, and facilitates hiding the motor inside the hub. The compact structure also helps to reduce the overall weight of the equipment and improve the flexibility and mobility of the equipment. The concentric arrangement can ensure the accuracy of the transmission system. The high-precision transmission system helps to improve the overall performance and efficiency of the equipment.

[0071] In some embodiments, a protective shell 18 is installed on the outside of the drive assembly 1; a heat sink 20 is installed on the outside of the protective shell 18, and the heat sink 20 is arranged in multiple groups, and the heat sink 20 is hollow; a connecting pipe 21 is installed between the heat sinks 20, and the interiors of the multiple groups of heat sinks 20 are interconnected through the connecting pipe 21; a guide pipe 23 is installed on one group of heat sinks 20, and the outer shell of the gearbox cover 19 is convexly designed corresponding to the third gear 5. The guide pipe 23 has one end away from the heat sink 20 and is connected to the protrusion of the gearbox cover 19; the paddle blades 22 have an annular hole extending through the second gear 4, and both ends of the paddle blades 22 are fixedly connected to the inner wall of the annular hole. The paddle blades 22 are arranged in multiple groups, and the multiple groups of paddle blades 22 are distributed in an annular shape; the delivery pipe 24 has one end connected to one group of heat sinks 20; the drain pipe 27 is connected to the delivery pipe 24, and the interior of the drain pipe 27 is connected to the interior of the gearbox cover 19.

[0072] Because the gear structures in the gearbox cover 19 are arranged closely to each other, the heat dissipation effect is poor. However, when the electric vehicle is running, the second gear 4 will rotate. Due to the connection or integrated design between the second gear 4 and the paddle blade 22, the paddle blade 22 will rotate synchronously with the second gear 4. The rotating paddle blade 22 pushes the lubricating oil in the gearbox cover 19, so that the lubricating oil flows to the protrusion of the gearbox cover 19. The design of the protrusion helps to guide the lubricating oil into the guide pipe 23, and the lubricating oil flows into the inside of the heat sink 20 through the guide pipe 23, and then is distributed to each heat sink 20 through the connecting pipe 21. After flowing inside the heat sink 20, the lubricating oil flows into the delivery pipe 24, and finally returns to the gearbox cover 19 through the drain pipe 27, completing a cycle. During the driving process of the electric vehicle, the external airflow will pass through the heat sink 20, increase the contact area between the heat sink 20 and the air, and improve the heat dissipation efficiency. At the same time, when the flowing lubricating oil passes through the heat sink 20, the heat sink 20 not only helps the motor to dissipate heat, but also helps the lubricating oil to cool down. The cooled lubricating oil enters the gearbox cover 19 again to cool the inside of the gearbox cover 19, reducing wear and failure caused by high temperature, thereby improving the stability and durability of the entire system. By closely combining the heat dissipation function with the gear structure, it not only meets the heat dissipation requirements, but also maintains the compactness of the structure, thereby improving the overall performance of the electric vehicle.

[0073] In some embodiments, a processor cover 25, the processor cover 25 is installed at one end of the delivery pipe 24 away from the heat sink 20, and the delivery pipe 24 is connected to the upper half of the processor cover 25, and a drain pipe 27 is connected to the lower half of the processor cover 25; a filter screen cylinder 26, the filter screen cylinder 26 is arranged inside the processor cover 25, and the filter screen cylinder 26 is arranged in the lower half of the processor cover 25; a permanent magnet plate 37, the permanent magnet plate 37 is installed at the inner bottom position of the processor cover 25, a sealing plate 30, the sealing plate 30 is fixedly connected to the inner wall of the processor cover 25, and the sealing plate 30 is located above the filter screen cylinder 26; a lifting column 31, the lifting column 31 movably passes through the upper and lower ends of the sealing plate 30; a drain port 34, a drain The liquid port 34 is provided at the lower end surface of the lifting column 31; the support rod 35, the support rod 35 is fixedly connected to the side surface of the lifting column 31 near the lower end; the brush ring 36, the inner wall of the brush ring 36 is fixedly connected to the end of the support rod 35 away from the lifting column 31, and the bristles of the brush ring 36 are in contact with the inner wall of the filter cylinder 26; the spring 32, the spring 32 is sleeved on the outside of the lifting column 31, and the spring 32 is located above the sealing plate 30; the blocking disk 33, the blocking disk 33 is fixedly connected to the upper end of the lifting column 31, and the blocking disk 33 is made of permanent magnetic material; the electromagnet 38, the electromagnet 38 is installed at the upper end of the processor cover 25, and the electromagnet 38 is energized to push the blocking disk 33 to move downward through the magnetic repulsion force.

[0074] By adopting the above technical solution, the lubricating oil in the delivery pipe 24 will be discharged into the processor cover 25, and flow into the filter screen cylinder 26 through the drain port 34, filtered by the filter screen cylinder 26, and then discharged into the gear box cover 19 through the drain pipe 27. Because the wear between the gears will produce iron filings, these iron filings flow into the gaps of the gear meshing with the lubricating oil, which will accelerate the wear of the gears. The present invention removes the iron filings in the lubricating oil by filtering the filter screen cylinder 26, which slows down the wear between the gears to a certain extent. During the driving of the electric vehicle, the electromagnet 38 can be intermittently energized. When the electromagnet 38 is energized, the magnetic repulsion of the electromagnet 38 will push the blocking plate 33 to move downward, and the blocking plate 33 will drive the lifting column 31 to move synchronously when moving downward, so that the lifting column 31 can be lifted. When the lowering column 31 moves downward, the discharge port 34 will move downward to the bottom of the sealing plate 30, and the lifting column 31 will seal the opening of the sealing plate 30. At this time, the lubricating oil can no longer flow from the top of the sealing plate 30 to the bottom of the sealing plate 30. When the lifting column 31 moves downward, it will drive the support rod 35 and the brush ring 36 to move downward synchronously. When the brush ring 36 moves downward, it will clean the iron filings on the inner wall of the filter screen cylinder 26, because at this time the lubricating oil no longer passes through the filter screen cylinder 26. In the absence of lubricating oil impacting the filter screen cylinder 26, the cleaning effect is better. The iron filings cleaned by the brush ring 36 are also easy to fall down with their own gravity. A permanent magnet plate 37 is provided below the filter screen cylinder 26. The permanent magnet plate 37 can lock the iron filings at the bottom of the filter screen cylinder 26 through magnetic force to prevent the lubricating oil from floating up again and clogging the filter screen cylinder 26 when circulating. When the blocking plate 33 moves downward, it will also squeeze the spring 32. When the electromagnet 38 is powered off, the blocking plate 33 will no longer be subjected to a magnetic repulsive force. The previously compressed spring 32 will push the blocking plate 33 to move upward. When the blocking plate 33 moves upward, it will drive the lifting column 31 to move synchronously. Finally, the drain port 34 will move to the opening of the sealing plate 30 and open the opening of the sealing plate 30. At this time, the lubricating oil can pass through the drain port 34 and the opening of the sealing plate 30 and flow into the filter screen cylinder 26 for circulation filtration.

[0075] In some embodiments, the first jet tube 28 and the second jet tube 29 are both connected to the end of the drain pipe 27 away from the processor cover 25, and the ends of the first jet tube 28 and the second jet tube 29 away from the drain pipe 27 extend to the interior of the gear box cover 19, and the opening of the first jet tube 28 faces the meshing position of the third gear 5 and the fourth gear 6, and the opening of the second jet tube 29 faces the meshing position of the first gear 2 and the second gear 4.

[0076] The lubricating oil discharged from the drain pipe 27 of the present invention will flow out from the openings of the first jet tube 28 and the second jet tube 29. When the motor rotates at high speed, the circulating lubricating oil will flow rapidly. At this time, the rapidly flowing lubricating oil will be ejected from the openings of the first jet tube 28 and the second jet tube 29, respectively toward the meshing position of the third gear 5 and the fourth gear 6 and the meshing position of the first gear 2 and the second gear 4. By impacting the meshing position of the gears with the lubricating oil, iron filings at the meshing position of the gears can be quickly removed, greatly reducing the wear of the gears during meshing transmission, and facilitating the iron filings at the meshing position of the gears to flow with the lubricating oil to the filter screen cylinder 26 for filtering treatment. In addition, when the lifting column 31 blocks the opening of the sealing plate 30, the rotation of the paddle blades 22 will continuously transport lubricating oil into the processor cover 25, causing the oil pressure in the upper half of the processor cover 25 to increase. When the lifting column 31 moves up to open the opening of the sealing plate 30, the lubricating oil in the upper half of the processor cover 25 will instantly release pressure and flow downward. Finally, the openings of the first jet tube 28 and the second jet tube 29 will instantly spray a high jet of lubricating oil to impact the gear meshing. By intermittently ejecting a high jet of lubricating oil to the gear meshing, the effect of removing iron filings at the gear meshing can be improved. The injection of lubricating oil can not only remove iron filings, but also reduce the friction and wear of the gears during meshing transmission, thereby extending the service life of the gears.

[0077] In some embodiments, the deflector sheets 39 are fixedly connected to the inner wall of the delivery tube 24, and are distributed in multiple groups in a ring shape. The deflector sheets 39 are made of elastic material. When the deflector sheets 39 are in a free state, adjacent deflector sheets 39 are close to each other, so that the connection between the delivery tube 24 and the processor cover 25 is in a closed state, and multiple groups of deflector sheets 39 are inclined toward the processor cover 25.

[0078] When the lubricating oil circulates, it will break open the multiple groups of reversal plates 39 to ensure the circulation of the lubricating oil. If the lubricating oil flows in the opposite direction, for example, when the electric vehicle is reversing, the paddle blades 22 rotate in the opposite direction, and the reverse-flowing lubricating oil impacts the reversal plates 39. Because the multiple groups of reversal plates 39 are close to each other and the reversal plates 39 are tilted toward the processor cover 25, the lubricating oil cannot flow in the opposite direction. The multiple groups of reversal plates 39 act as a one-way valve. This design can prevent the iron filings in the processor cover 25 from flowing back.

[0079] In some embodiments, the processor cover 25 is composed of an upper cover 251 and a lower cover 252, the upper cover 251 and the lower cover 252 are threadedly connected, the upper cover 251 is arranged above the lower cover 252, the outer circular surface of the filter screen cylinder 26 is connected to an outer ring near the upper end, and a barrier ring is arranged at the lower end of the outer ring, and the barrier ring is fixedly connected to the inner wall of the lower cover 252.

[0080] If the filter screen cartridge 26 needs to be replaced, one only needs to unscrew the upper cover 251 and the lower cover 252, take out the old filter screen cartridge 26, put the new filter screen cartridge 26 into the lower cover 252, and tighten the upper cover 251 and the lower cover 252 again. The operation is simple and convenient.

[0081] In some embodiments, the centering assembly 3 also includes a crescent plate 301, which is arranged between the first gear 2 and the fourth gear 6. A threaded hole is opened on the crescent plate 301, and the crescent plate 301 is fixedly connected to the gear box cover 19 by screws passing through the threaded hole; a stabilizing sleeve 302, which is fixedly installed on the adjacent surface of the crescent plate 301 and the first gear 2, and the first gear 2 is hidden in the stabilizing sleeve 302, and one side of the stabilizing sleeve 302 is opened with an opening for the first gear 2 to mesh with the second gear 4; a plug-in shaft 303, which is fixedly connected to a side of the crescent plate 301 away from the stabilizing sleeve 302, and the output bearing 7 is hollow in design, and the end of the plug-in shaft 303 away from the crescent plate 301 is plugged into the hollow part of the output bearing 7; a bearing 8, which is plugged into the outside of the plug-in shaft 303, and the outer wall of the bearing 8 is in contact with the hollow inner wall of the output bearing 7.

[0082] In the present invention, the fourth gear 6, the first gear 2 and the hub assembly are concentrically arranged to ensure the accuracy and stability of the transmission. The crescent plate 301 is firmly fixed inside the gearbox cover 19 by screws, providing stable support for subsequent assembly. The first gear 2 is hidden in the stabilizing sleeve 302, which not only protects the first gear 2, but also ensures the stability of the first gear 2 during the transmission process through its structural characteristics. The output bearing 7 is directly inserted into the plug-in shaft 303. This design simplifies the assembly process, making the assembly of the fourth gear 6 and the third gear 5 easier. At the same time, the plug-in shaft 303 also provides a stable support for the output bearing 7, avoiding the eccentric rotation during the rotation process. The setting of the bearing 8 further reduces the friction between the output bearing 7 and the plug-in shaft 303, so that the output bearing 7 can rotate more smoothly. By ensuring that the fourth gear 6, the first gear 2 and the hub assembly are concentrically arranged, the accuracy and stability of the transmission are improved. This improvement helps to reduce errors and vibrations during the transmission process, thereby improving the driving performance and riding comfort of the vehicle. By simplifying the assembly process of the gears inside the gearbox cover 19, the production cost can be reduced and the production efficiency can be improved.

[0083] In some embodiments, the wheel hub assembly includes a brake disc 13 and an outer gear ring 12, wherein the outer gear ring 12 is installed at the center of the brake disc 13; an inner gear ring 10, wherein the inner gear ring 10 is fixedly connected to the outer circumferential surface of the output bearing 7, and the outer circumferential surface of the inner gear ring 10 can be engaged with the inner wall of the outer gear ring 12; a limiting ring 9, wherein the limiting ring 9 is fixedly connected to the outer circumferential surface of the output bearing 7, and the limiting ring 9 is located between the fourth gear 6 and the inner gear ring 10, and the limiting ring 9 is used to block the movement of the brake disc 13; a wheel hub 14, The wheel hub 14 is inserted into the output bearing 7; the bolt hole 16 is provided on the brake disc 13; the bolt 15 is inserted into the bolt hole 16, one end of the bolt 15 passes through the wheel hub 14 and extends to the outside; the nut 17 is threadedly connected to the portion of the bolt 15 passing through the wheel hub 14; the fastening cap 11, one end of the output bearing 7 passes through the wheel hub 14 and is threadedly connected to the fastening cap 11, and the threaded fixing direction of the fastening cap 11 and the output bearing 7 is the same as the forward direction of the wheel hub 14.

[0084] To fix the wheel hub 14 and the brake disc 13, the bolt 15 is passed through the bolt hole 16 and the bolt hole on the wheel hub 14, and then the nut 17 is tightened to achieve the fixation between the wheel hub 14 and the brake disc 13. The output bearing 7 of the present invention passes through the center of the brake disc 13 and the center of the wheel hub 14. At this time, the outer gear ring 12 will be stuck on the inner gear ring 10. At this time, the fastening cap 11 is tightened on the thread of the output bearing 7 to achieve the fixation of the wheel hub 14 and the brake disc 13. When the wheel hub 14 needs to be disassembled, only the fastening cap 11 needs to be screwed off to disassemble the wheel hub 14 and the brake disc 13. The operation is simple, convenient and practical. In addition, the threaded fixing direction of the fastening cap 11 and the output bearing 7 is the same as the forward direction of the wheel hub 14. When the wheel hub 14 is moving forward, the threaded connection between the fastening cap 11 and the output bearing 7 will be subjected to a preload force in the same direction as the driving direction. This preload force helps to maintain the stability of the connection. In the present invention, a rocker frame 40 is installed outside the protective shell 18 to facilitate installation of the wheel hub 14 with power output on the electric vehicle, thereby forming a modular assembly.

[0085] The above are only preferred specific implementations of the present invention; however, the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and improved concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A single rocker wheel gear motor, characterized in that: include: A driving assembly (1), wherein the driving assembly (1) is composed of a driving body (101) and a driving shaft (102); A gearbox cover (19), wherein the gearbox cover (19) is mounted at the output end of the drive assembly (1), and one end of the drive shaft (102) extends into the interior of the gearbox cover (19); A first gear (2), the first gear (2) being mounted on one end of the driving shaft (102), the first gear (2) being located in a gearbox cover (19); a second gear (4), the second gear (4) being meshingly connected with the first gear (2), and the diameter of the second gear (4) being greater than the diameter of the first gear (2); A third gear (5), the third gear (5) being fixedly mounted on one side of the second gear (4), and the diameter of the third gear (5) being smaller than the diameter of the second gear (4); a fourth gear (6), the fourth gear (6) being meshingly connected with the third gear (5), the diameter of the fourth gear (6) being larger than the diameter of the third gear (5), and the fourth gear (6) being coaxially arranged with the second gear (4); A stabilizing component (3), the stabilizing component (3) being mounted on the first gear (2) and the fourth gear (6), the stabilizing component (3) being used to stabilize the coaxial axis of the fourth gear (6) and the first gear (2); an output bearing (7), the output bearing (7) being mounted at a central position of the fourth gear (6), the output bearing (7) movably passing through the gearbox cover (19) and extending to the outside; A hub assembly, the hub assembly being mounted on an output bearing (7) outside the gearbox cover (19); A protective shell (18), wherein the protective shell (18) is installed outside the drive assembly (1); Heat sinks (20), the heat sinks (20) being mounted outside the protective shell (18), the heat sinks (20) being arranged in multiple groups, and the heat sinks (20) being hollow in design; A connecting pipe (21), wherein the connecting pipe (21) is installed between two heat sinks (20), and the interiors of the plurality of groups of heat sinks (20) are interconnected via the connecting pipe (21); a guide pipe (23), the guide pipe (23) being mounted on one of the groups of heat sinks (20), the outer shell of the gearbox cover (19) being designed to be raised at a position corresponding to the third gear (5), and the end of the guide pipe (23) away from the heat sink (20) being connected to the raised position of the gearbox cover (19); Paddle blades (22), an annular hole being formed through the second gear (4), two ends of the paddle blades (22) being fixedly connected to the inner wall of the annular hole, the paddle blades (22) being arranged in a plurality of groups, and the plurality of groups of paddle blades (22) being distributed in an annular shape; A delivery pipe (24), one end of the delivery pipe (24) being connected to one of the groups of heat sinks (20); a liquid discharge pipe (27), the liquid discharge pipe (27) being in communication with the delivery pipe (24), and the interior of the liquid discharge pipe (27) being in communication with the interior of the gearbox cover (19); The centering assembly (3) further includes: A crescent-shaped plate (301), the crescent-shaped plate (301) being arranged between the first gear (2) and the fourth gear (6), the crescent-shaped plate (301) being provided with a threaded hole, the crescent-shaped plate (301) being fixedly connected to the gear box cover (19) by means of screws passing through the threaded holes; a stabilizing sleeve (302), the stabilizing sleeve (302) being fixedly mounted on the adjacent surface of the crescent-shaped plate (301) and the first gear (2), the first gear (2) being hidden in the stabilizing sleeve (302), and one surface of the stabilizing sleeve (302) being provided with an opening for meshing the first gear (2) with the second gear (4); A plug-in shaft (303), the plug-in shaft (303) being fixedly connected to a side of the crescent-shaped plate (301) away from the stabilizing sleeve (302), the output bearing (7) being hollow in design, and an end of the plug-in shaft (303) away from the crescent-shaped plate (301) being plugged into the hollow portion of the output bearing (7); A bearing (8), the bearing (8) being inserted on the outside of the plug-in shaft (303), and the outer wall of the bearing (8) being in contact with the hollow inner wall of the output bearing (7).

2. A single rocker wheel gear motor according to claim 1, characterized in that: include: A processor cover (25), the processor cover (25) being mounted on an end of the delivery pipe (24) away from the heat sink (20), the delivery pipe (24) being connected to an upper half of the processor cover (25), and the drain pipe (27) being connected to a lower half of the processor cover (25); A filter screen cartridge (26), wherein the filter screen cartridge (26) is arranged inside the processor cover (25), and the filter screen cartridge (26) is arranged at the lower half of the processor cover (25); A permanent magnetic plate (37) is installed at the inner bottom of the processor cover (25).

3. A single rocker arm gear motor according to claim 2, characterized in that: include: A sealing plate (30), the sealing plate (30) being fixedly connected to the inner wall of the processor cover (25), and the sealing plate (30) being located above the filter screen cylinder (26); A lifting column (31), wherein the lifting column (31) movably penetrates the upper and lower ends of the sealing plate (30); A liquid discharge port (34), wherein the liquid discharge port (34) is provided on the lower end surface of the lifting column (31); A support rod (35), wherein the support rod (35) is fixedly connected to a side surface of the lifting column (31) near a lower end; a brush ring (36), wherein the inner wall of the brush ring (36) is fixedly connected to an end of the support rod (35) away from the lifting column (31), and the bristles of the brush ring (36) are in contact with the inner wall of the filter screen cylinder (26); A spring (32), wherein the spring (32) is sleeved on the outside of the lifting column (31), and the spring (32) is located above the sealing plate (30); A blocking plate (33), the blocking plate (33) being fixedly connected to the upper end of the lifting column (31), and the blocking plate (33) being made of a permanent magnetic material; An electromagnet (38) is mounted on the upper end of the processor cover (25). When the electromagnet (38) is energized, it pushes the blocking plate (33) to move downwards through magnetic repulsion.

4. A single rocker arm wheel gear motor according to claim 3, characterized in that: The wheel hub assembly includes: A brake disc (13) and an outer gear ring (12), wherein the outer gear ring (12) is mounted at a central position of the brake disc (13); An inner gear ring (10), the inner gear ring (10) being fixedly connected to the outer circumferential surface of the output bearing (7), and the outer circumferential surface of the inner gear ring (10) being capable of being snap-fitted and connected to the inner wall of the outer gear ring (12); a limiting ring (9), the limiting ring (9) being fixedly connected to the outer circumferential surface of the output bearing (7), and the limiting ring (9) being located between the fourth gear (6) and the inner gear ring (10), and the limiting ring (9) being used to prevent the brake disc (13) from moving; A wheel hub (14), wherein the wheel hub (14) is plugged into the output bearing (7) A bolt hole (16), wherein the bolt hole (16) is formed on the brake disc (13); A bolt (15), wherein the bolt (15) is inserted into the bolt hole (16), and one end of the bolt (15) passes through the wheel hub (14) and extends to the outside; A nut (17) is threadedly connected to a portion of the bolt (15) that passes through the wheel hub (14).

5. The single rocker arm gear motor according to claim 4, characterized in that: include: A fastening cap (11), one end of the output bearing (7) passes through the wheel hub (14) and is threadedly connected to the fastening cap (11), and the threaded fixing direction of the fastening cap (11) and the output bearing (7) is the same as that of the wheel hub (14).

6. A single rocker arm wheel gear motor according to claim 5, characterized in that: include: A first jet tube (28) and a second jet tube (29), wherein the first jet tube (28) and the second jet tube (29) are both connected to an end of the drain pipe (27) away from the processor cover (25), and the ends of the first jet tube (28) and the second jet tube (29) away from the drain pipe (27) extend to the interior of the gearbox cover (19), the opening of the first jet tube (28) faces the meshing portion of the third gear (5) and the fourth gear (6), and the opening of the second jet tube (29) faces the meshing portion of the first gear (2) and the second gear (4).

7. A single rocker arm wheel gear motor according to claim 6, characterized in that: include: A reflow sheet (39), wherein the reflow sheet (39) is fixedly connected to the inner wall of the delivery tube (24), and the reflow sheets (39) are distributed in a plurality of groups in an annular shape. The reflow sheets (39) are made of elastic material. When the reflow sheets (39) are in a free state, adjacent reflow sheets (39) are closely attached to each other, so that the connection between the delivery tube (24) and the processor cover (25) is in a closed state. The plurality of groups of reflow sheets (39) are inclined toward the processor cover (25).

8. The single rocker wheel gear motor according to claim 7, characterized in that: The processor cover (25) is composed of an upper cover (251) and a lower cover (252), the upper cover (251) and the lower cover (252) being threadedly connected, the upper cover (251) being arranged above the lower cover (252), an outer ring being connected to the outer circumferential surface of the filter screen cylinder (26) near the upper end, a barrier ring being arranged at the lower end of the outer ring, and the barrier ring being fixedly connected to the inner wall of the lower cover (252).

Citation Information

Patent Citations

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