Rapid guide rail mounting method

Abstract

The invention relates to the technical field of vertical bidirectional guide rail mounting, and discloses a guide rail quick mounting method which comprises the following steps: S1, mounting a reference rail; s2, mounting a T-shaped ruler; s3, the reference rail is locked to abut against the T-shaped ruler; s4, taking down the T-shaped ruler, and inserting the mounting sliding block and the sliding table; s5, mounting the rest guide rails; s6, matched sliding block and sliding table accessories are replaced and installed; and S7, detecting the parallelism: detecting the parallelism of the two guide rails in the same direction. According to the method, by combining the T-shaped ruler, guide rail installation and parallelism debugging can be efficiently completed in a short time, the standard guide rail can be rapidly installed, the straightness can be guaranteed, meanwhile, the T-shaped ruler can also guarantee the perpendicularity of the two guide rails, the assembling mode is simple and rapid, and the technical quality requirement of assembling personnel is lowered.

Description

Technical Field

[0001] The invention relates to the technical field of vertical bidirectional guide rail installation, and in particular to a guide rail quick installation method. Background Art

[0002] The parallelism of the traditional dicing machine guide rails is usually ensured by machining and manual assembly. During the installation process, workers will use spirit levels and measuring tools to repeatedly measure and adjust to ensure that the parallelism of the guide rails meets the requirements. And the conventional detection of the parallelism of the guide rails requires the installation of the two guide rails of the X-axis first, and then adjust them one by one, and then install the two guide rails of the Y-axis and adjust them one by one, and finally lock the pressure blocks and screws. This installation method is not easy to ensure the straightness of the guide rails, which may lead to reduced subsequent cutting accuracy; and because it relies on manual measurement and adjustment, the verticality is often difficult to achieve the ideal state, affecting the cutting effect; the installation quality is highly dependent on the skills and experience of the workers, and different operators may cause large differences in installation results; due to insufficient initial installation accuracy, the equipment may enter the maintenance period prematurely, increasing long-term operating costs. Summary of the invention

[0003] 1. Technical issues to be resolved

[0004] In view of the shortcomings of the prior art, the present invention provides a method for quickly installing guide rails, which solves the problems of low efficiency and high skill level requirements for installers in traditional two-way guide rail installation, inaccurate control of the verticality and straightness accuracy of the guide rails after installation, and high subsequent maintenance costs for the guide rails after installation.

[0005] (II) Technical solution

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0007] A guide rail quick installation method comprises the following steps:

[0008] S1. Install the reference rail: Arrange the two guide rails perpendicular to each other on the upper end surface of the bed, and initially fix them with locking screws to serve as the reference rail;

[0009] S2. Install the T-ruler: accurately insert the T-ruler between the two installed reference rails;

[0010] S3. Lock the reference rails against the T-ruler: Use the fixing screws and pins to squeeze and lock the two reference rails on one side of the T-ruler;

[0011] S4, remove the T-shaped ruler, insert and install the slider and slide template that have been accurately debugged in advance: insert the X-axis mounting slider and the X-axis mounting slide, and the Y-axis mounting slider and the Y-axis mounting slide into the reference rail after step S3 respectively;

[0012] S5. Install the remaining guide rails: insert the two guide rails into the X-axis mounting slide block and the Y-axis mounting slide block respectively, and make the X-axis mounting slide table and the Y-axis mounting slide table slide slowly along one end of the guide rails. During the sliding process, tighten the locking screws on the guide rails, the fixing screws and pins on both sides of the guide rails one by one;

[0013] S6. Replace and install the matching slider and slide table accessories: remove the X-axis mounting slider and the X-axis mounting slide table, the Y-axis mounting slider and the Y-axis mounting slide table, and replace and install the matching slider and slide table accessories on the guide rail;

[0014] S7. Check parallelism: Check the parallelism of two guide rails in the same direction.

[0015] Preferably, the bed is provided with slots matching with the two ends of the T-shaped ruler, and the upper end surface of the bed is provided with a plurality of matching threaded holes for matching with screws to install and fix the guide rail and the T-shaped ruler.

[0016] Preferably, the X-axis mounting slider and the X-axis mounting slide, the Y-axis mounting slider and the Y-axis mounting slide are universal slider and slide templates that have been precisely debugged.

[0017] Preferably, a plurality of mounting holes are arranged on the top of the T-shaped ruler, and the plurality of mounting holes are connected end to end in sequence to form a T-shape, and at least one mounting hole is provided in the middle of the intersection of the T-shape, and the T-shaped ruler can be fixedly connected to the bed through the mounting holes and screws.

[0018] Preferably, the T-shaped ruler is integrally formed by using marble or ceramic material.

[0019] Preferably, in step S1, the reference rail located in the X-axis direction of the two reference rails is close to the outer surface of the T-shaped ruler at the maximum width, and the two reference rails arranged on the X-axis and the Y-axis are perpendicular to each other along the extension lines of the X-axis and the Y-axis.

[0020] Preferably, in step S5, during the sliding process, a group of matching holes for locking screws and fixing screws are exposed at the rear of the X-axis mounting slide and the Y-axis mounting slide. At this time, the sliding of the X-axis mounting slide and the Y-axis mounting slide is stopped, and the locking screws, fixing screws and pins on both sides of the guide rail are installed first.

[0021] (III) Beneficial effects

[0022] The present invention has the following beneficial effects:

[0023] (1) This guide rail quick installation method uses a T-ruler to assist in the initial positioning and installation of two guide rails, and then cooperates with the X-axis mounting slider and the X-axis mounting slide, and the Y-axis mounting slider and the Y-axis mounting slide that have been precisely debugged to install and fix the other two sections of the guide rails. The use of a T-ruler as a key tool in the guide rail installation process can not only ensure the consistency of mass production, but also greatly simplify the installation process, improve installation efficiency, and ensure the installation accuracy of the guide rails. By combining the T-ruler with the auxiliary installation method of the X-axis mounting slider and the X-axis mounting slide, and the Y-axis mounting slider and the Y-axis mounting slide that have been precisely debugged, the parallelism of the guide rails can be debugged efficiently in a short time, thereby significantly improving the consistency, accuracy and efficiency of mass production, and winning valuable time and competitive advantages for the company.

[0024] (2) The guide rail quick installation method can speed up the positioning and installation process of the reference rail by using a T-shaped ruler, while ensuring the straightness of the guide rail and improving the cutting accuracy. The T-shaped ruler can accurately control the verticality between the two sets of guide rails, thereby improving the cutting performance and stability of the overall device. The assembly method using a T-shaped ruler simplifies the operation process, reduces the dependence on the skill level of the assembly personnel, and reduces the difficulty of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the process of the present invention;

[0026] Figure 2 It is a schematic diagram of the structure of the present invention;

[0027] Figure 3 It is a schematic diagram of the overall structure of the bed of the present invention;

[0028] Figure 4 This is a schematic diagram of the installation structure of the T-shaped ruler and two guide rails of the present invention;

[0029] Figure 5 This is a schematic diagram of the structure after the four guide rails of the present invention are installed;

[0030] Figure 6 It is a schematic diagram of the installation layout structure of the slider, slide assembly and guide rail of the present invention.

[0031] In the figure: 1. bed; 11. notch; 12. matching threaded hole; 2. guide rail; 3. Y-axis mounting slider; 4. Y-axis mounting slide; 5. X-axis mounting slider; 6. X-axis mounting slide; 7. locking screw; 8. fixing screw; 9. pin; 10. T-ruler; 101. mounting hole. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] See also Figure 1 The present invention provides a technical solution: a method for quickly installing a guide rail 2, comprising the following steps:

[0034] S1. Install the reference rails: Arrange the two guide rails perpendicular to each other on the upper end surface of the bed, and initially fix them with locking screws to serve as two reference rails;

[0035] S2. Install the T-ruler: accurately insert the T-ruler between the two installed reference rails;

[0036] S3. Lock the reference rails against the T-ruler: Use the fixing screws and pins to squeeze and lock the two reference rails on one side of the T-ruler;

[0037] S4, remove the T-shaped ruler, insert and install the slider and slide template that have been accurately debugged in advance: insert the X-axis mounting slider and the X-axis mounting slide, and the Y-axis mounting slider and the Y-axis mounting slide into the reference rail after step S3 respectively;

[0038] S5. Install the remaining guide rails 2: insert the two guide rails 2 into the X-axis mounting slide block 5 and the Y-axis mounting slide block 3 respectively, and make the X-axis mounting slide table 6 and the Y-axis mounting slide table 4 slide slowly along one end of the guide rails 2. During the sliding process, tighten the locking screws 7 on the guide rails 2, the fixing screws 8 and the pins 9 on both sides of the guide rails 2 one by one;

[0039] S6. Replace and install matching slider and slideway accessories: remove the X-axis mounting slider 5 and the X-axis mounting slideway 6, the Y-axis mounting slider 3 and the Y-axis mounting slideway 4, and replace and install matching slider and slideway accessories on the guide rail 2;

[0040] S7. Check parallelism: Check the parallelism of the two guide rails 2 in the same direction.

[0041] The present invention uses a T-ruler 10 to assist in the preliminary positioning and installation of two guide rails 2, and then cooperates with the X-axis installation slider 5 and the X-axis installation slide 6, and the Y-axis installation slider 3 and the Y-axis installation slide 4 after precise debugging to install and fix the other two sections of the guide rail 2. The use of the T-ruler 10 as a key tool in the guide rail 2 installation process can not only ensure the consistency of mass production, but also greatly simplify the installation process, improve the installation efficiency, and ensure the installation accuracy of the guide rail 2. By combining the T-ruler 10 with the auxiliary installation method of the X-axis installation slider 5 and the X-axis installation slide 6, and the Y-axis installation slider 3 and the Y-axis installation slide 4 after precise debugging, the parallelism of the guide rail 2 can be debugged efficiently in a short time, thereby significantly improving the consistency, accuracy and efficiency of mass production, and winning valuable time and competitive advantages for the enterprise.

[0042] Reference Figure 1 and 2 As shown, in this embodiment, the bed 1 is provided with slots 11 that match the two ends of the T-shaped ruler 10, and the upper end surface of the bed 1 is provided with a plurality of threaded holes 12 that match the screws to install the fixed guide rail 2 and the T-shaped ruler 10. Since the guide rail 2 is squeezed and locked on one side of the T-shaped ruler 10 by the fixing screws 8 and the pins 9 in step S3, the T-shaped ruler 10 is squeezed and clamped and is inconvenient to be directly removed, so the T-shaped ruler 10 can be pried out upward through the slots 11, and the T-shaped ruler 10 can be removed conveniently and quickly.

[0043] In this embodiment, the X-axis mounting slider 5 and the X-axis mounting slide 6, the Y-axis mounting slider 3 and the Y-axis mounting slide 4 are universal slider slide templates that have been precisely debugged. The precisely debugged slide slider can be used as a template, and then the guide rail can be debugged using a T-shaped ruler, and the universal slider slide accessories corresponding to the X-axis and Y-axis directions can be directly used.

[0044] Reference Figure 2 As shown, in this embodiment, a plurality of mounting holes 101 are arranged on the top of the T-shaped ruler 10, and a T-shape can be formed by connecting the plurality of mounting holes 101 end to end in sequence, and at least one mounting hole 101 is arranged in the middle of the intersection of the T-shape, and the T-shaped ruler 10 can be fixedly connected to the bed 1 through the mounting holes 101 with screws. The mounting holes 101 arranged in a T-shape can effectively ensure the stability of the T-shaped ruler 10 after it is installed and fixed, thereby improving the positioning accuracy of the guide rail 2 that is squeezed and locked with it.

[0045] In this embodiment, the T-shaped ruler 10 is integrally formed of marble or ceramic material. In order to ensure the overall installation accuracy, the T-shaped ruler 10 is made of high-precision materials such as marble or ceramic, which can ensure that the measurement accuracy meets the applicable requirements and make the parallelism adjustment of the guide rail 2 more accurate.

[0046] In this embodiment, in step S1, the reference rail in the X-axis direction of the two reference rails is close to the outer surface of the T-shaped ruler with the maximum width, and the two reference rails arranged on the X-axis and the Y-axis are perpendicular to each other along the extension lines of the X-axis and the Y-axis.

[0047] In this embodiment, in step S5, during the sliding process, a group of matching holes for locking screws and fixing screws are exposed at the rear of the X-axis mounting slide and the Y-axis mounting slide. At this time, the sliding of the X-axis mounting slide and the Y-axis mounting slide is stopped, and the locking screws, fixing screws and pins on both sides of the guide rails are installed first.

[0048] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A guide rail quick installation method, characterized in that: The following steps are involved: S1. Install the reference rails: Arrange the two guide rails perpendicular to each other on the upper end surface of the bed, and initially fix them with locking screws to serve as two reference rails; S2. Install the T-ruler: accurately insert the T-ruler between the two installed reference rails; S3. Lock the reference rails against the T-ruler: Use the fixing screws and pins to squeeze and lock the two reference rails on one side of the T-ruler; S4, remove the T-shaped ruler, insert and install the slider and slide template that have been accurately debugged in advance: insert the X-axis mounting slider and the X-axis mounting slide, and the Y-axis mounting slider and the Y-axis mounting slide into the reference rail after step S3 respectively; S5. Install the remaining guide rails: insert the two guide rails into the X-axis mounting slide block and the Y-axis mounting slide block respectively, and make the X-axis mounting slide table and the Y-axis mounting slide table slide slowly along one end of the guide rails. During the sliding process, tighten the locking screws on the guide rails, the fixing screws and pins on both sides of the guide rails one by one; S6. Replace and install the matching slider and slide table accessories: remove the X-axis mounting slider and the X-axis mounting slide table, the Y-axis mounting slider and the Y-axis mounting slide table, and replace and install the matching slider and slide table accessories on the guide rail; S7. Check parallelism: Check the parallelism of two guide rails in the same direction.

2. A guide rail quick installation method according to claim 1, characterized in that: The bed is provided with slots matching with the two ends of the T-shaped ruler, and the upper end surface of the bed is provided with a plurality of matching threaded holes for matching with screws to install and fix the guide rail and the T-shaped ruler.

3. A guide rail quick installation method according to claim 2, characterized in that: The X-axis mounting slider and the X-axis mounting slide table, the Y-axis mounting slider and the Y-axis mounting slide table are all universal slider and slide table templates that have been precisely debugged.

4. A guide rail quick installation method according to claim 2, characterized in that: A plurality of mounting holes are arranged on the top of the T-shaped ruler, and a T-shape can be formed by connecting the mounting holes end to end. At least one mounting hole is provided in the middle of the intersection of the T-shape, and the T-shaped ruler can be fixedly connected to the bed through the mounting holes and screws.

5. A guide rail quick installation method according to claim 4, characterized in that: The T-shaped ruler is formed by integrally processing marble or ceramic material.

6. A guide rail quick installation method according to any one of claims 1 to 5, characterized in that: In step S1, the reference rail located in the X-axis direction of the two reference rails is close to the outer surface of the T-shaped ruler at the maximum width, and the two reference rails arranged on the X-axis and the Y-axis are perpendicular to each other along the extension lines of the X-axis and the Y-axis.

7. A guide rail quick installation method according to any one of claim 6, characterized in that: In step S5, during the sliding process, a group of matching holes for locking screws and fixing screws are exposed at the rear of the X-axis mounting slide and the Y-axis mounting slide. At this time, the sliding of the X-axis mounting slide and the Y-axis mounting slide is stopped, and the locking screws, fixing screws and pins on both sides of the guide rails are installed first.

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