Discharging device for PVC (polyvinyl chloride) granulator

Through dynamic uniform cooling components and dry ice particle jet technology, combined with superconducting magnet alloy bearing plate, the problems of melting adhesion and poor cooling during the discharge of PVC hard material are solved, and efficient and uniform cooling effect is achieved, avoiding blockage and improving Productivity.

CN119116197AInactive Publication Date: 2024-12-13JIANGSHAN XINGHUI PLASTIC CO LTD
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Patent Information

Application Number
CN202411391556.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

PVC hard materials are prone to melt and stick during discharge process, and the existing air-cooled cooling methods cannot be cooled effectively in time, resulting in local overcooling or hot spots, causing blockage of the discharge port and affecting production efficiency.

Method used

Using dynamic uniform cooling components, combined with dry ice particle jet technology and superconducting magnet alloy bearing plate, the angle sensor and position sensor monitoring are used, and the angle, speed and total amount of dry ice particle jet is adjusted by sequential logic controller to form dry ice particle mist for uniform cooling. , and achieve all-round cooling through the superconducting magnet alloy bearing plate with interlaced step-distributed superconducting magnet alloy bearing plate.

Benefits of technology

It effectively avoids local overcooling or hot spots, ensures uniform cooling and surface quality of the discharge, improves production efficiency, and reduces the blockage problems that may be caused by traditional cooling methods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a discharging device for a PVC (polyvinyl chloride) pelletizer, and relates to the technical field of pelletizers, the discharging device comprises a connecting mounting port, under the cooperation of a dynamic uniform cooling assembly, the temperature of materials is effectively reduced, local supercooling or hot spots are avoided, uniform cooling and surface quality of discharged materials are ensured, efficient and uniform cooling of PVC particles is realized, and the service life of the PVC pelletizer is prolonged. The cooling effect is ensured, meanwhile, the problem of local supercooling or hot spots caused by a traditional cooling mode is solved, the discharging quality is remarkably improved, the problem that during large-batch discharging, air cooling cannot effectively cool all hard materials in time, and consequently materials poor in cooling can be accumulated and blocked at a discharging port is solved, and under cooperation of the uniform cooling assembly, the discharging quality is improved. The superconducting magnet alloy bearing plate can dynamically adjust the bearing angle according to the material falling speed under the action of the magnetic field generation regulator, and it is ensured that the stability and efficiency of the cooling effect can be maintained even in the continuous production process.
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Description

Technical Field

[0001] The invention relates to the technical field of granulators, in particular to a discharging device for a PVC granulator. Background Art

[0002] During the processing of PVC pipes, granulation is required first. The granulated raw materials need to be transported to the temporary storage equipment through a conveyor and wait for extrusion processing.

[0003] In the prior art, there is a PVC pipe processing auxiliary equipment with a publication number of CN202805456U, specifically a discharging device for a PVC granulator, which includes a granulator, a barrel connected to the granulator, the barrel connected to a conveying pipeline, a blower provided on the conveying pipeline, and the other end of the conveying pipeline connected to a storage tank, which is placed on a square bracket.

[0004] However, in the prior art, during the discharging process, since the PVC hard material particles are easily melted and adhered at high temperature during the discharging process, and the existing cooling is mostly carried out by air cooling, resulting in that when discharging in large quantities, the air cooling cannot effectively cool all the hard materials in time, causing the materials to be locally overcooled or hot spots, and causing the poorly cooled materials to accumulate and block at the discharge port. After a long period of operation, it is necessary to stop the machine from time to time to clean the blocked position, affecting the overall production efficiency. Therefore, it is necessary to propose a discharging device for a PVC granulator. Summary of the invention

[0005] The object of the present invention is to provide a discharging device for a PVC granulator to solve the problem proposed in the above background technology that during the discharging process, since the particles of PVC hard materials are easy to melt and stick together at high temperature during the discharge process, and the existing ones are mostly cooled by air cooling, resulting in that when discharging in large quantities, the air cooling cannot effectively cool all the hard materials in time, causing the materials to be locally overcooled or hot spots, and causing the poorly cooled materials to accumulate and block at the discharging port. After a long period of operation, it is necessary to stop the machine from time to time to clean the blocked position, affecting the overall production efficiency.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a discharging device for a PVC granulator, comprising a connection installation port, the connection installation port is used to communicate with the granulation port of the PVC granulator, a semiconductor heat absorption structure is installed on the top of the side of the connection installation port, a horizontal linear rail is installed on the side of the inner wall of the bottom end of the semiconductor heat absorption structure, the internal sliding position block of the horizontal linear rail is fastened to the vertical linear rail, and the internal sliding position block of the vertical linear rail is fastened to the side of the dynamic uniform cooling component;

[0007] The dynamic uniform cooling component includes a connecting side frame seat, a first gear steering transmission structure is installed inside the connecting side frame seat, an angle sensor is installed on the top of the first gear steering transmission structure for calibrating the transmission angle, a steering connecting seat is installed on the outside of the side end of the first gear steering transmission structure, a circumferential rotating motor box is fastened to the side end of the steering connecting seat, a connecting arm frame is fastened to the side end of the connecting arm frame, a second gear steering transmission structure is installed on the side end of the second gear steering transmission structure, a position sensor connecting seat is fastened to the side end of the second gear steering transmission structure for calibrating the position, and the position A dry ice particle conveyor is installed at the top of the sensor connecting seat, and three groups of short fine-tuning drive guide rails are installed around the side end of the position sensor connecting seat. The three groups of short fine-tuning drive guide rails are all connected to the external sequential logic controller by electromagnetic signals, and the outsides of the three groups of short fine-tuning drive guide rails are slidingly connected to the sliding connecting seat, and the sides of the sliding connecting seat are all installed with miniature electromagnetic telescopic guide rods, and the connecting ends of the miniature electromagnetic telescopic guide rods are connected to the linear mesh injection end of the dry ice particles, and the side ends of the linear mesh injection end of the dry ice particles are connected to the injection guide pipeline, and the side ends of the injection guide pipeline are connected to the dry ice particle conveyor.

[0008] Preferably, a discharge box is integrally formed at the bottom of the connecting installation port, the bottom of the discharge box is connected to a weighing and metering discharge end, a metering discharge control component is installed on the side of the discharge box, and a plurality of groups of equalizing cooling components are arranged on the inner wall surface of the discharge box, and the plurality of groups of equalizing cooling components are fastened in an staggered and stepped manner on the inner wall surface of the discharge box.

[0009] Preferably, the uniform cooling assembly includes a superconducting magnet alloy receiving plate, the bottom of the superconducting magnet alloy receiving plate is fastened with a rack via a connecting frame, the left and right sides of the superconducting magnet alloy receiving plate are fastened with a transmission clamping movable wheel frame, the internal clamping and sliding connection of the transmission clamping movable wheel frame is a first adjusting arm frame, and the side end of the first adjusting arm frame is hinged with a second adjusting arm frame.

[0010] Preferably, the bottom side end of the second adjusting arm is hinged with a mounting seat, the side center end of the mounting seat is rotatably connected to a pneumatic adjusting guide rod, the center end of the first adjusting arm is provided with a control motor, the output end of the control motor is connected to a transmission gear, and the transmission gear and the rack form a meshing connection.

[0011] Preferably, the metering discharge control component includes a photoelectric detection seat connecting frame, and the left and right ends of the photoelectric detection seat connecting frame are symmetrically fastened with side frame plates, and the first adjusting gear and the second adjusting gear are respectively installed on the inner wall surface of the side frame plate, and the center end of the second adjusting gear on one side is connected to a rotating arc rod.

[0012] Preferably, the side end of the rotating arc rod is fastened to an electric guide rod, and the electric guide rod is fastened to the surface of a side frame plate, and the bottom of the rotating arc rod and the other side center ends of the first adjusting gear and the second adjusting gear are fastened to a docking opening and closing plate.

[0013] Preferably, the interior of the connecting installation port is connected with a plurality of groups of rotating rod columns in a stepped rotational manner, and the side ends of the plurality of groups of rotating rod columns are hinged with rotating elastic rebound plates for buffering the discharged hard materials.

[0014] Preferably, a dry ice particle transferor is installed on the top of the semiconductor heat absorption structure, the output end of the dry ice particle transferor is connected to the top of the dry ice particle conveyor through a telescopic flexible tube, the dry ice particle transferor is connected to an external dry ice particle maker through a conveying branch, and the external dry ice particle maker can form a multi-stage connection with multiple groups of dry ice particle transferors in cooperation with an appropriate distributor.

[0015] Preferably, a countercurrent cooling heat exchanger is mounted on the top surface of the photoelectric detection seat connecting frame, the bottom of the countercurrent cooling heat exchanger is connected to the bottom end of the exhaust box through a cooling rising gas pipeline, and the top of the countercurrent cooling heat exchanger is connected to the semiconductor heat absorption structure through a heat absorption guide pipe.

[0016] Preferably, a magnetic field generator and regulator is installed on the side wall surface of the discharge box body, a limiting sliding groove is opened on the bottom surface of the semiconductor heat absorption structure, and the top end of the vertical linear rail is located inside the limiting sliding groove for sliding connection.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. In the present invention, with the cooperation of the dynamic uniform cooling component, when the hard material discharge operation is carried out, the overall structure is started, the circular rotating motor box drives the connecting arm to start rotating, and at the same time, the first gear steering transmission structure is initially calibrated through the angle sensor to ensure the accuracy of the transmission angle and the precise control of the subsequent motion trajectory, and the position sensor on the position sensor connection seat is also pre-calibrated, and the dry ice particle conveyor receives and stores a certain amount of dry ice particles, ready to be delivered on demand, and the dry ice particle conveyor is connected to the injection guide pipeline to form a transmission channel for the dry ice particles, and the second ... pre The dynamic structure cooperates with the position sensor connector. According to the real-time discharge situation and temperature feedback, the calculation logic of the external sequential logic controller controls three sets of short fine-tuning drive guide rails to push the sliding connector to move precisely along the track, thereby driving the micro-electromagnetic telescopic guide rod to extend and retract to adjust the position and injection mode of the linear mesh surface injection end of the dry ice particles. With the fine adjustment of the micro-electromagnetic telescopic guide rod, the linear mesh surface injection end of the dry ice particles will form a uniformly distributed dry ice particle mist on the PVC particle discharge path, so that these dry ice particle mists will quickly sublimate when they come into contact with high-temperature PVC particles, absorb heat, and effectively reduce the material temperature. , while avoiding the generation of local overcooling or hot spots, ensuring uniform cooling and surface quality of the discharged material, and during the operation, the angle sensor and position sensor connector are used to continuously monitor the working status and injection position of the transmission component, and the information is fed back to the external sequential logic controller, so that the external sequential logic controller can adjust the injection angle, speed and total amount in real time according to the set optimal cooling strategy to adapt to different discharge conditions and production requirements, and maintain the optimization of the entire cooling process. At the same time, when the above-mentioned dynamic uniform cooling component is operating, it can be adjusted according to the two-dimensional angle formed by the horizontal linear rail and the vertical linear rail, which is convenient for The subsequent uniform cooling component and the material adhesion generated inside the discharge box are cleaned in all directions. A dynamic uniform cooling component is introduced, combined with the linear mesh spraying of dry ice particles, to achieve efficient and uniform cooling of PVC particles. The spray angle, speed and total amount of dry ice particles are dynamically adjusted by an external sequential logic controller to ensure the cooling effect while avoiding local overcooling or hot spot problems that may be caused by traditional cooling methods. The discharge quality is significantly improved, and the problem of poorly cooled materials being unable to be cooled in time and effectively at the discharge port due to air cooling being unable to cool all hard materials in a timely and effective manner during large-scale discharge is reduced.

[0019] 2. In the present invention, with the cooperation of the uniform cooling component, when the material begins to fall into the discharge box, the control motor is activated, and the superconducting magnet alloy receiving plate is driven through the meshing action of the transmission gear and the rack, and is located outside the first adjustment arm to move with the cooperation of the transmission clamping moving wheel frame, and then with the coordinated action of the first adjustment arm frame and the second adjustment arm frame, the superconducting magnet alloy receiving plate and the transmission clamping moving wheel frame can flexibly move on the inner wall surface of the discharge box to form a staggered stepped distribution, ensuring that each batch of PVC particles can evenly contact the cooling surface, and according to the discharge condition and temperature feedback, the overall device activates the pneumatic adjustment guide rod, and by adjusting the angle and position of the second adjustment arm frame, the superconducting magnet alloy receiving plate can dynamically adjust the receiving angle according to the falling speed of the material, ensuring that the stability and efficiency of the cooling effect can be maintained even in the continuous production process, and then the PVC hard particles that are fully cooled by the above-mentioned uniform cooling component gradually fall to the bottom of the discharge box, and are automatically measured and discharged through the weighing metering discharge end. This process can monitor and control the discharge volume in real time to ensure the consistency of weight between batches.

[0020] 3. In the present invention, with the cooperation of the magnetic field generator and regulator, the superconducting magnet alloy receiving plate can periodically change the magnetic field strength applied to the magnetic material in the superconducting magnet alloy receiving plate during the material receiving process, thereby causing the surface temperature of the superconducting magnet alloy receiving plate to change, thereby realizing active regulation of the material cooling process, so that the periodic temperature fluctuation can more efficiently exchange heat energy of the material, ensure that the heat is quickly extracted, maintain the material temperature uniform and suitable for subsequent processing, effectively improve the cooling efficiency as a whole, and enhance the flexibility and precise control ability of the cooling process. With the cooperation of the countercurrent cooling heat exchanger, during the discharge process, a closed-loop heat exchange system is formed through the connection with the bottom of the discharge box and the semiconductor heat absorption structure, and the cooling rising gas and the heat absorption conduction pipeline are used to improve the heat exchange efficiency and further enhance the cooling capacity of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the main structure of a discharging device for a PVC granulator according to the present invention;

[0022] Figure 2 It is a schematic structural diagram of a side view of a discharging device for a PVC granulator of the present invention;

[0023] Figure 3 It is a schematic diagram of the internal cross-sectional structure of a discharge box in a discharge device for a PVC granulator according to the present invention;

[0024] Figure 4 It is a structural schematic diagram of a metering discharge control component in a discharging device for a PVC granulator according to the present invention;

[0025] Figure 5 This is a schematic diagram of the installation position structure of a horizontal linear rail and a vertical linear rail in a discharging device for a PVC granulator according to the present invention;

[0026] Figure 6 It is a schematic structural diagram of an installation position of a uniform cooling component in a discharging device of a PVC granulator according to the present invention;

[0027] Figure 7 It is a structural schematic diagram of a uniform cooling assembly in a discharging device for a PVC granulator according to the present invention;

[0028] Figure 8 The present invention is a discharging device for a PVC granulator Figure 7 A schematic diagram of the structure enlarged at A;

[0029] Fig. 9 This is a schematic diagram of the installation position structure of a dynamic uniform cooling component in a discharging device of a PVC granulator according to the present invention;

[0030] Fig.10 The present invention is a schematic structural diagram of a dynamic uniform cooling component in a discharging device of a PVC granulator.

[0031] In the figure: 1. Connecting installation port; 2. Discharge box; 3. Magnetic field generation regulator; 4. Semiconductor heat absorption structure; 5. Countercurrent cooling heat exchanger; 6. Dry ice particle transfer device; 7. Metering discharge control component; 71. Photoelectric detection seat connection frame; 72. Electric guide rod; 73. Rotating arc rod; 74. First adjustment gear; 75. Second adjustment gear; 76. Docking opening and closing; 8. Rotating rod column; 9. Rotating elastic rebound plate; 10. Horizontal linear rail; 11. Vertical linear rail; 12. Dynamic uniform cooling component; 120. Connecting side frame seat; 121. Angle sensor; 122. First gear steering transmission structure; 123. Steering connection seat; 124. Circular rotation motor box; 125. Connecting arm; 126. Second gear steering transmission structure; 127. Position sensor connecting seat; 128. Dry ice particle conveyor; 129. Injection guide pipeline; 1290. Dry ice particle linear mesh injection end; 1291. Short fine-tuning drive guide rail; 1292. Sliding connecting seat; 1293. Micro electromagnetic telescopic guide rod; 13. Uniform cooling component; 131. Superconducting magnet alloy receiving plate; 132. Transmission clamping moving wheel frame; 133. First adjustment arm; 134. Second adjustment arm; 135. Pneumatic adjustment guide rod; 136. Control motor; 137. Transmission gear; 138. Rack; 14. Weighing and metering discharge end; 15. Limit sliding groove. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] Reference Figure 1 - Fig.10 As shown: a discharging device for a PVC granulator, comprising a connecting installation port 1, the connecting installation port 1 is used to communicate with the granulation port of the PVC granulator, a semiconductor heat absorption structure 4 is installed on the top of the side of the connecting installation port 1, a horizontal linear rail 10 is installed on the inner wall side of the bottom end of the semiconductor heat absorption structure 4, the internal sliding position block of the horizontal linear rail 10 is fastened with a vertical linear rail 11, and the internal sliding position block of the vertical linear rail 11 is fastened with a dynamic uniform cooling component 12; the dynamic uniform cooling component 12 comprises a connecting side frame seat 120, a first gear steering transmission structure 122 is installed inside the connecting side frame seat 120, an angle sensor 121 is installed on the top of the first gear steering transmission structure 122 for calibrating the transmission angle, a steering connecting seat 123 is installed on the outside of the side end of the first gear steering transmission structure 122, the side end of the steering connecting seat 123 is fastened with a circumferential rotating motor box 124, and the side end of the circumferential rotating motor box 124 is fastened with a connecting arm frame 125, a second gear steering transmission structure 126 is mounted on the side end of the connecting arm 125, a position sensor connecting seat 127 is fastened to the side end of the second gear steering transmission structure 126 for calibrating the position, a dry ice particle conveyor 128 is mounted on the top of the position sensor connecting seat 127, and three sets of short fine-tuning drive guide rails 1291 are mounted around the side end of the position sensor connecting seat 127, and the three sets of short fine-tuning drive guide rails 1291 are connected to the external sequential logic controller to form a The electromagnetic signal is connected, and the external sliding connection of the three groups of short fine-tuning driving guide rails 1291 is connected with a sliding connection seat 1292. The sides of the sliding connection seat 1292 are installed with miniature electromagnetic telescopic guide rods 1293. The connecting ends of the miniature electromagnetic telescopic guide rods 1293 are connected with dry ice particle linear mesh injection ends 1290. The side ends of the dry ice particle linear mesh injection ends 1290 are connected with injection guide pipelines 129. The side ends of the injection guide pipelines 129 are connected with the dry ice particle conveyor 128.

[0034] In a specific scheme, when the hard material is discharged, the whole structure is started, the circular rotating motor box 124 drives the connecting arm 125 to start rotating, and the first gear steering transmission structure 122 is initially calibrated through the angle sensor 121 to ensure the accuracy of the transmission angle and the precise control of the subsequent motion trajectory, and the position sensor on the position sensor connection seat 127 is also pre-calibrated, and the dry ice particle conveyor 128 receives and stores a certain amount of dry ice particles, ready for on-demand delivery, and the dry ice particle conveyor 128 is connected to the injection guide pipeline 129 to form a transmission channel for dry ice particles. The second gear steering transmission structure 126 cooperates with the position sensor connection seat 127, and controls the three sets of short fine-tuning drive guide rails 1291 to push the sliding connection seat 1292 to move precisely along the track according to the real-time discharge situation and temperature feedback through the calculation logic of the external sequential logic controller, thereby driving the micro electromagnetic telescopic guide rod 1293 to extend and retract to adjust the position and injection mode of the dry ice particle linear mesh injection end 1290. With the fine adjustment of the micro electromagnetic telescopic guide rod 1293, the dry ice particle linear mesh injection end 1290 will form a uniformly distributed dry ice particle mist on the PVC particle discharge path, so that these dry ice particle mists will quickly sublime when contacting the high-temperature PVC particles, absorb heat, and effectively reduce the material temperature. At the same time, it avoids the generation of local overcooling or hot spots, ensuring the uniform cooling and surface quality of the discharge. In the operation process, the angle sensor 121 and the position sensor connector 127 are used to continuously monitor the working status and injection position of the transmission component, and the information is fed back to the external sequential logic controller, so that the external sequential logic controller can adjust the injection angle, speed and total amount in real time according to the set optimal cooling strategy to adapt to different discharge conditions and production requirements, so as to keep the entire cooling process optimized. At the same time, when the above-mentioned dynamic uniform cooling component 12 is operating, it can be adjusted according to the two-dimensional angle formed by the horizontal linear rail 10 and the vertical linear rail 11, so as to facilitate the comprehensive cleaning of the subsequent uniform cooling component 13 and the material adhesion generated inside the discharge box 2.

[0035] In the present invention, according to Figure 1 , Figure 2 and Figure 4 - Figure 8 As shown, a discharge box body 2 is integrally formed at the bottom of the connection installation port 1, and the bottom of the discharge box body 2 is connected to a weighing and metering discharge end 14, a metering discharge control component 7 is installed on the side of the discharge box body 2, and a plurality of groups of equalizing cooling components 13 are arranged on the inner wall surface of the discharge box body 2, and the plurality of groups of equalizing cooling components 13 are fastened and installed on the inner wall surface of the discharge box body 2 in an alternating stepped manner.

[0036] The uniform cooling assembly 13 includes a superconducting magnet alloy receiving plate 131, the bottom of which is fastened with a rack 138 via a connecting frame, the left and right sides of the superconducting magnet alloy receiving plate 131 are fastened with a transmission clamping movable wheel frame 132, the internal clamping and sliding connection of the transmission clamping movable wheel frame 132 is a first adjusting arm frame 133, and the side end of the first adjusting arm frame 133 is hinged with a second adjusting arm frame 134.

[0037] The bottom side end of the second adjustment arm 134 is hinged with a mounting seat, and the side center end of the mounting seat is rotatably connected to a pneumatic adjustment guide rod 135. The center end of the first adjustment arm 133 is provided with a control motor 136, and the output end of the control motor 136 is connected to a transmission gear 137, and the transmission gear 137 and the rack 138 form a meshing connection.

[0038] In a specific solution, when the material begins to fall into the discharge box 2, the control motor 136 is activated, and the superconducting magnet alloy receiving plate 131 is driven through the meshing action of the transmission gear 137 and the rack 138. With the cooperation of the transmission clamping moving wheel frame 132, the superconducting magnet alloy receiving plate 131 is located outside the first adjustment arm frame 133 and moves. Then, with the coordinated action of the first adjustment arm frame 133 and the second adjustment arm frame 134, the superconducting magnet alloy receiving plate 131 and the transmission clamping moving wheel frame 132 can flexibly move on the inner wall surface of the discharge box 2 to form a staggered stepped distribution, ensuring that each batch of PVC particles can be evenly received. When the material touches the cooling surface, and according to the discharge condition and temperature feedback, the overall device activates the pneumatic adjustment guide rod 135, and by adjusting the angle and position of the second adjustment arm 134, the superconducting magnet alloy receiving plate 131 can dynamically adjust the receiving angle according to the falling speed of the material, ensuring that the stability and efficiency of the cooling effect can be maintained even in the continuous production process. After that, the PVC hard particles that have been fully cooled by the above-mentioned uniform cooling component 13 gradually fall to the bottom of the discharge box 2, and are automatically measured and discharged through the weighing and metering discharge end 14. This process can monitor and control the discharge volume in real time to ensure the consistency of weight between batches.

[0039] In the present invention, according to Figure 1 - Figure 4 As shown, the metering discharge control component 7 includes a photoelectric detection seat connecting frame 71, and the left and right ends of the photoelectric detection seat connecting frame 71 are symmetrically fastened with side frame plates, and the inner wall surfaces of the side frame plates are respectively installed with a first adjusting gear 74 and a second adjusting gear 75, and the central end of the second adjusting gear 75 on one side is connected to a rotating arc rod 73.

[0040] The side end of the rotating arc rod 73 is fastened to the electric guide rod 72, and the electric guide rod 72 is fastened to the surface of one side frame plate. The bottom of the rotating arc rod 73 and the other side center ends of the first adjusting gear 74 and the second adjusting gear 75 are fastened to the docking opening and closing plate 76.

[0041] In a specific scheme, when the accumulation of PVC particles reaches a preset threshold, the sensor on the photoelectric detection support connecting frame 71 sends a signal to start the electric guide rod 72. After receiving the start signal, the electric guide rod 72 drives the rotating arc rod 73 to start rotating. During the rotation process, the first adjusting gear 74 and the second adjusting gear 75 rotate synchronously due to the connection with the rotating arc rod 73, thereby realizing precise positioning control of the docking opening and closing plate 76. As the first adjusting gear 74 and the second adjusting gear 75 rotate, the docking opening and closing plate 76 slides along the inner wall of the side frame plate driven by the rotating arc rod 73. After reaching the predetermined position, the docking opening and closing plate 76 performs an opening or closing action to control the flow path of the PVC particles, thereby facilitating the instant opening and closing and precise metering and regulation of the particle flow, thereby ensuring the weight consistency of each batch.

[0042] In the present invention, according to Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, the interior of the connection installation port 1 is connected to multiple groups of rotating rod columns 8 in a stepped rotation manner, and the side ends of the multiple groups of rotating rod columns 8 are hinged with rotating elastic rebound plates 9 for buffering the discharged hard materials.

[0043] A dry ice particle transferor 6 is installed on the top of the semiconductor heat absorption structure 4. The output end of the dry ice particle transferor 6 is connected to the top of the dry ice particle conveyor 128 through a telescopic flexible tube. The dry ice particle transferor 6 is connected to an external dry ice particle maker through a conveying branch. The external dry ice particle maker can form a multi-stage connection with multiple groups of dry ice particle transferors 6 with the cooperation of an appropriate distributor.

[0044] A countercurrent cooling heat exchanger 5 is mounted on the top surface of the photoelectric detection seat connecting frame 71. The bottom of the countercurrent cooling heat exchanger 5 is connected to the bottom end of the exhaust box 2 through a cooling rising gas pipeline, and the top of the countercurrent cooling heat exchanger 5 is connected to the semiconductor heat absorption structure 4 through a heat absorption guide pipe.

[0045] The side wall surface of the discharge box 2 is installed with a magnetic field generator 3, the bottom surface of the semiconductor heat absorption structure 4 is provided with a limited sliding groove 15, and the top end of the vertical linear rail 11 is located inside the limited sliding groove 15 for sliding connection.

[0046] In a specific solution, during the discharge process, multiple groups of rotating rods 8 and rotating elastic rebound plates 9 are used to provide a buffer mechanism for the discharged hard materials, thereby reducing the damage and noise caused by the direct impact of the hard materials and ensuring the integrity of the materials and the stability of the equipment. In cooperation with the dry ice particle transfer device 6 and the external dry ice particle maker, the instant supply of dry ice particles provides a rapid cooling effect for the materials, and the cooperation of the external dry ice particle maker and the appropriate dispenser ensures the continuous supply of dry ice, and can be dynamically adjusted according to actual needs to achieve efficient heat absorption and material cooling, and can be formed into multiple groups of discharge structures for dry ice particle supply, reducing operating costs, and then in cooperation with the countercurrent cooling heat exchanger 5, during the discharge process, through the bottom of the discharge box 2 and the semiconductor heat absorption structure 4 is connected to form a closed-loop heat exchange system, which utilizes the cooling rising gas and the heat absorbing and conducting pipeline to improve the heat exchange efficiency and further enhance the cooling capacity of the material. At the same time, with the cooperation of the magnetic field generator and regulator 3, the superconducting magnet alloy receiving plate 131 can periodically change the magnetic field strength applied to the magnetic material in the superconducting magnet alloy receiving plate 131 during the material receiving process, thereby causing the surface temperature of the superconducting magnet alloy receiving plate 131 to change, thereby realizing the active regulation of the material cooling process, so that the periodic fluctuation of temperature can more efficiently exchange heat energy with the material, ensure that the heat is quickly extracted, maintain the material temperature uniform and suitable for subsequent processing, and effectively improve the cooling efficiency as a whole, and also enhance the flexibility and precise control ability of the cooling process.

[0047] The wiring diagram of the magnetic field generating regulator 3, countercurrent cooling heat exchanger 5, dry ice particle transferor 6, angle sensor 121, position sensor connecting seat 127, dry ice particle conveyor 128, control motor 136 and photoelectric detection seat connecting frame 71 in the present invention belongs to the common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use. Therefore, the control method and wiring arrangement of the magnetic field generating regulator 3, countercurrent cooling heat exchanger 5, dry ice particle transferor 6, angle sensor 121, position sensor connecting seat 127, dry ice particle conveyor 128, control motor 136 and photoelectric detection seat connecting frame 71 will no longer be explained in detail.

[0048] The method of use and working principle of the device are as follows: first, the connection installation port 1 is connected to the PVC granulator outlet. When discharging hard materials, multiple sets of rotating rods 8 and rotating elastic rebound plates 9 are used to provide a buffer mechanism for the discharged hard materials, reducing the damage and noise caused by the direct impact of the hard materials, ensuring the integrity of the materials and the stability of the equipment. Then, when the materials begin to fall into the discharge box 2, the circular rotating motor box 124 drives the connecting arm 125 to start rotating. At the same time, the first gear steering transmission structure 122 is initially calibrated through the angle sensor 121 to ensure the accuracy of the transmission angle and the precise control of the subsequent motion trajectory. The position sensor on the position sensor connection seat 127 is also pre-calibrated, and the dry ice particle conveyor 128 receives and stores a certain amount of dry ice particles, ready for delivery on demand, and uses the dry ice particle conveyor 128 to connect with the injection guide pipeline 129 to form a transmission channel for dry ice particles. The second gear steering transmission structure 126 cooperates with the position sensor connection seat 127. According to the real-time discharge situation and temperature feedback, the calculation logic of the external sequential logic controller controls the three sets of short fine-tuning drive guide rails 1291 to push the sliding connection seat 1292 to move accurately along the track, thereby driving the micro electromagnetic telescopic guide rod 1293 to extend and retract, so as to adjust the position and injection mode of the dry ice particle linear mesh injection end 1290. With the fine adjustment of the micro electromagnetic telescopic guide rod 1293, the dry ice particle linear mesh injection end 1290 will form a mesh on the PVC particle discharge path. The dry ice particles are evenly distributed in the mist, so that the dry ice particles quickly sublimate when contacting the high-temperature PVC particles, absorb heat, and effectively reduce the material temperature. At the same time, local overcooling or hot spots are avoided, ensuring uniform cooling and surface quality of the discharged material. In addition, during the operation, the angle sensor 121 and the position sensor connector 127 are used to continuously monitor the working state and injection position of the transmission component, and the information is fed back to the external sequential logic controller, so that the external sequential logic controller can adjust the injection angle, speed and total amount in real time according to the set optimal cooling strategy to adapt to different discharge conditions and production requirements, so as to keep the entire cooling process optimized. At the same time, when the above-mentioned dynamic uniform cooling component 12 is in operation, it can adjust the injection angle, speed and total amount according to the horizontal linear track 10 and the vertical linear track 1 The two-dimensional angle adjustment formed by 1 is convenient for all-round cleaning of the material adhesion generated in the subsequent uniform cooling component 13 and the discharge box 2. Then, the control motor 136 is activated, and the superconducting magnet alloy receiving plate 131 is driven through the meshing action of the transmission gear 137 and the rack 138. Under the cooperation of the transmission clamping moving wheel frame 132, it is located outside the first adjustment arm frame 133 to move. Then, with the coordinated action of the first adjustment arm frame 133 and the second adjustment arm frame 134, the superconducting magnet alloy receiving plate 131 and the transmission clamping moving wheel frame 132 can move flexibly on the inner wall surface of the discharge box 2 to form a staggered stepped distribution, ensuring that each batch of PVC particles can evenly contact the cooling surface, and according to the discharge condition and temperature feedback,The overall device activates the pneumatic adjustment guide rod 135, and by adjusting the angle and position of the second adjustment arm 134, the superconducting magnet alloy receiving plate 131 can dynamically adjust the receiving angle according to the material falling speed, ensuring that the stability and efficiency of the cooling effect can be maintained even in the continuous production process. After that, the PVC hard particles that have been fully cooled by the above-mentioned uniform cooling component 13 gradually fall to the bottom of the discharge box 2, and are automatically measured and discharged through the weighing metering discharge end 14. When the accumulation of PVC particles reaches a preset threshold, the sensor on the photoelectric detection seat connecting frame 71 sends a signal, so that the electric guide rod 72 is started, and the start signal is received. After that, the electric guide rod 72 drives the rotating arc rod 73 to start rotating. During the rotation process, the first adjusting gear 74 and the second adjusting gear 75 rotate synchronously due to the connection with the rotating arc rod 73, thereby realizing the precise positioning control of the docking opening and closing plate 76. As the first adjusting gear 74 and the second adjusting gear 75 rotate, the docking opening and closing plate 76 slides along the inner wall of the side frame plate driven by the rotating arc rod 73. After reaching the predetermined position, the docking opening and closing plate 76 performs an opening or closing action to control the flow path of the PVC particles, thereby facilitating the instant opening and closing and precise metering control of the particle flow, thereby ensuring the weight consistency of each batch. At the same time, when the magnetic field generates a regulator 3, the superconducting magnet alloy receiving plate 131 can periodically change the magnetic field strength applied to the magnetic material in the superconducting magnet alloy receiving plate 131 during the process of receiving the material, thereby causing the surface temperature of the superconducting magnet alloy receiving plate 131 to change, thereby realizing the active regulation of the material cooling process, so that the periodic fluctuation of the temperature can more efficiently exchange heat energy with the material, ensure that the heat is quickly extracted, maintain the material temperature uniform and suitable for subsequent processing, and effectively improve the cooling efficiency as a whole, and also enhance the flexibility and precise control ability of the cooling process, and in the dry ice particle transfer device 6 and the external dry ice particle making device are equipped with In this way, the instant supply of dry ice particles provides a rapid cooling effect for the material, and the cooperation of the external dry ice particle maker and the appropriate dispenser ensures the continuous supply of dry ice, and can be dynamically adjusted according to actual needs to achieve high-efficiency heat absorption and material cooling. It can form multiple groups of discharge structures for dry ice particle supply to reduce operating costs. Then, with the cooperation of the countercurrent cooling heat exchanger 5, during the discharge process, through the connection with the bottom of the discharge box 2 and the semiconductor heat absorption structure 4, a closed-loop heat exchange system is formed, and the cooling rising gas and the heat absorption guide pipeline are used to improve the heat exchange efficiency and further enhance the cooling capacity of the material.

[0049] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A discharging device for a PVC granulator, characterized in that: The invention comprises a connection installation port (1), wherein the connection installation port (1) is used to communicate with a granulation outlet of a PVC granulator, a semiconductor heat absorption structure (4) is installed on the top of the side of the connection installation port (1), a transverse linear rail (10) is installed on the side of the inner wall of the bottom end of the semiconductor heat absorption structure (4), an internal sliding position block of the transverse linear rail (10) is fastened to a vertical linear rail (11), and an internal sliding position block of the vertical linear rail (11) is fastened to a dynamic uniform cooling component (12); The dynamic uniform cooling component (12) comprises a connecting side frame seat (120), a first gear steering transmission structure (122) is installed inside the connecting side frame seat (120), an angle sensor (121) is installed at the top of the first gear steering transmission structure (122) for calibrating the transmission angle, a steering connecting seat (123) is installed outside the side end of the first gear steering transmission structure (122), a side end of the steering connecting seat (123) is fastened with a circumferential rotating motor box (124), a side end of the circumferential rotating motor box (124) is fastened with a connecting arm frame (125), a side end of the connecting arm frame (125) is mounted with a second gear steering transmission structure (126), a side end of the second gear steering transmission structure (126) is fastened with a position sensor connecting seat (127) for calibrating the position, and the position sensor A dry ice particle conveyor (128) is installed at the top of the position sensor connection seat (127), and three groups of short fine-tuning drive guide rails (1291) are installed around the side end of the position sensor connection seat (127). The three groups of short fine-tuning drive guide rails (1291) are all connected to an external sequential logic controller in an electromagnetic signal manner, and the outsides of the three groups of short fine-tuning drive guide rails (1291) are slidably connected to a sliding connection seat (1292). The sides of the sliding connection seat (1292) are all installed with a micro electromagnetic telescopic guide rod (1293). The connection end of the micro electromagnetic telescopic guide rod (1293) is connected to a dry ice particle linear mesh injection end (1290). The side end of the dry ice particle linear mesh injection end (1290) is connected to a spray guide pipeline (129), and the side end of the spray guide pipeline (129) is connected to the dry ice particle conveyor (128).

2. The discharging device for a PVC granulator according to claim 1, characterized in that: The bottom of the connection installation port (1) is integrally formed with a discharge box (2), the bottom of the discharge box (2) is connected to a weighing and metering discharge port (14), a metering discharge control component (7) is installed on the side of the discharge box (2), and a plurality of groups of average cooling components (13) are arranged on the inner wall surface of the discharge box (2), and the plurality of groups of average cooling components (13) are fastened and installed on the inner wall surface of the discharge box (2) in a staggered stepped manner.

3. The discharging device for a PVC granulator according to claim 2, characterized in that: The uniform cooling component (13) comprises a superconducting magnet alloy receiving plate (131), the bottom of the superconducting magnet alloy receiving plate (131) is fastened with a rack (138) via a connecting frame, the left and right sides of the superconducting magnet alloy receiving plate (131) are fastened with a transmission clamping movable wheel frame (132), the interior of the transmission clamping movable wheel frame (132) is clamped and slidably connected with a first adjustment arm frame (133), and the side end of the first adjustment arm frame (133) is hinged with a second adjustment arm frame (134).

4. The discharging device for a PVC granulator according to claim 3, characterized in that: The bottom side end of the second adjustment arm (134) is hinged with a mounting seat, and the side center end of the mounting seat is rotatably connected to a pneumatic adjustment guide rod (135). The center end of the first adjustment arm (133) is provided with a control motor (136), and the output end of the control motor (136) is connected to a transmission gear (137), and the transmission gear (137) and the rack (138) form a meshing connection.

5. The discharging device for a PVC granulator according to claim 2, characterized in that: The metering discharge control component (7) comprises a photoelectric detection seat connecting frame (71), and the left and right ends of the photoelectric detection seat connecting frame (71) are symmetrically fastened with side frame plates, and the inner wall surfaces of the side frame plates are respectively installed with a first adjustment gear (74) and a second adjustment gear (75), and a rotating arc rod (73) is connected to the central end of the second adjustment gear (75) on one side.

6. The discharging device for a PVC granulator according to claim 5, characterized in that: The side end of the rotating arc rod (73) is fastened to an electric guide rod (72), and the electric guide rod (72) is fastened to a surface of a side frame plate. The bottom of the rotating arc rod (73) and the other side center ends of the first adjusting gear (74) and the second adjusting gear (75) are fastened to a docking opening and closing plate (76).

7. The discharging device for a PVC granulator according to claim 1, characterized in that: The interior of the connection installation port (1) is connected to a plurality of rotating rod columns (8) in a stepped rotational manner, and the side ends of the plurality of rotating rod columns (8) are hingedly connected to rotating elastic rebound plates (9) for buffering the discharged hard materials.

8. The discharging device for a PVC granulator according to claim 1, characterized in that: A dry ice particle transfer device (6) is mounted on the top of the semiconductor heat absorption structure (4); the output end of the dry ice particle transfer device (6) is connected to the top of a dry ice particle conveyor (128) via a telescopic flexible tube; the dry ice particle transfer device (6) is connected to an external dry ice particle maker via a conveying branch; and the external dry ice particle maker can form a multi-stage connection with multiple groups of dry ice particle transfer devices (6) in cooperation with an appropriate amount distributor.

9. The discharging device for a PVC granulator according to claim 5, characterized in that: A counter-flow cooling heat exchanger (5) is mounted on the top surface of the photoelectric detection seat connecting frame (71), the bottom of the counter-flow cooling heat exchanger (5) is connected to the bottom end of the exhaust box (2) through a cooling ascending gas pipeline, and the top of the counter-flow cooling heat exchanger (5) is connected to the semiconductor heat absorption structure (4) through a heat absorption guide pipe.

10. The discharging device for a PVC granulator according to claim 2, characterized in that: A magnetic field generator and regulator (3) is installed on the side wall surface of the discharge box (2), a limiting sliding groove (15) is provided on the bottom surface of the semiconductor heat absorption structure (4), and the top end of the vertical linear rail (11) is located inside the limiting sliding groove (15) for sliding connection.

Citation Information

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