Building engineering structure gap grouting device

By automatically controlling slurry injection in the gap grouting device of construction engineering construction engineering structures, the problems of low conveying efficiency and slurry overflow in the existing technology are solved, efficient grouting and automated control are achieved, and grouting quality is ensured. and the smoothness of the feed pipe.

CN119122287AInactive Publication Date: 2024-12-13SHANDONG SHENGDA CONSTR GRP DECORATION ENG CO LTD

Patent Information

Application Number
CN202411336689.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When existing grouting devices deal with gaps in different construction engineering structures, the conveying efficiency is low and it is easy to cause slurry to overflow, causing waste, and it is difficult to automatically control the grouting end.

Method used

A structural gap grouting device for construction engineering was designed, using PLC controller and induction components to automatically control slurry injection, grouting was simultaneously done through multiple injection tubes, and grouting was stopped in time by using induction components to prevent slurry from overflowing, and cleaning components were set up at the same time. and dredge assembly ensures unobstructed feed pipes.

Benefits of technology

It improves the conveying efficiency of the grouting device, reduces slurry waste, ensures the grouting quality and cleaning of the feed pipe, avoids clogging problems, and improves the degree of automation of the work.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention belongs to the technical field of grouting devices, and particularly relates to a constructional engineering structure gap grouting device which comprises a vehicle body and a handle arranged on the upper side wall of the vehicle body, the side wall of the handle is fixedly connected with a control button, the lower side wall of the vehicle body is fixedly connected with a PLC, and the control button is electrically connected with the PLC. When the grouting device is used for grouting the gap of the constructional engineering structure, a proper amount of material injection pipes can be automatically inserted into the gap for grouting treatment according to the width of the gap, grouting work is carried out through the multiple material injection pipes at the same time, the conveying efficiency of the grouting device is greatly improved, and the labor intensity of workers is reduced. And after the gap is filled with the slurry through the grouting device, the grouting device can be timely controlled to stop working, so that the problem that the slurry overflows from the gap and is wasted due to the fact that an operator manually closes the grouting device is solved.
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Description

Technical Field

[0001] The invention belongs to the technical field of grouting devices, and in particular relates to a structural gap grouting device for a building engineering project. Background Art

[0002] During the construction of a building project, gaps may appear at some structural joints, which need to be grouted to enhance the overall stability of the building and avoid later damage to the building. During the grouting process, grouting equipment is required to inject concrete slurry into the gaps. For example, a structural gap grouting device for construction engineering is proposed in patent publication number CN115874839A.

[0003] When working, the existing filling device mainly relies on conveying components such as pumps to inject slurry into the gaps. However, due to differences in construction technology, construction quality and concrete materials in different construction projects, when gaps appear in the construction project structure, their widths and depths are often different. The traditional filling device only conveys slurry to the gaps through one filling head, which makes the conveying efficiency relatively slow. In addition, when the gaps are filled, the slurry will overflow from the gaps. At this time, the operator will manually control the grouting device to stop working only after seeing the slurry overflowing, which leads to waste of slurry.

[0004] Therefore, a construction engineering structure gap grouting device is proposed to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide a construction engineering structure gap grouting device in view of the above problems.

[0006] To achieve the above object, the present invention adopts the following technical scheme: a construction engineering structure gap grouting device, comprising a body and a handle arranged on the upper side wall of the body, the side wall of the handle is fixedly connected with a control button, the lower side wall of the body is fixedly connected with a PLC controller, the control button and the PLC controller are electrically connected, and further comprising: A filling barrel is mounted on the upper side wall of the vehicle body, a material pump is fixedly connected to the upper side wall of the vehicle body, a feeding end of the material pump is connected to the filling barrel, two vertical electric push rods are fixedly connected to the lower side wall of the vehicle body, the moving ends of the two vertical electric push rods are fixedly connected to the same injection box, a control valve is arranged inside the discharge end of the material pump, the discharge end of the material pump passes through the vehicle body and is connected to the upper side wall of the injection box; A plurality of injection pipes are connected to the injection box through a connecting assembly, and the pipe wall at the lower end of the injection pipe is connected with a sensing assembly through bolts, and the injection status of the gap slurry is detected through the sensing assembly; A prompting component, arranged on the lower side wall of the injection box and connected to the connecting component, is used to detect the blockage of the injection pipe; A cleaning component, arranged on the upper side wall of the vehicle body, capable of cleaning impurities inside the gap; The dredging component is arranged on the upper side wall of the vehicle body and can clean the hardened slurry inside the injection pipe.

[0007] Preferably, the connecting assembly includes a connecting telescopic tube and a threaded barrel, the lower side wall of the injection box is provided with a plurality of sockets matching the injection tube, the connecting telescopic tube is fixedly connected to the lower side wall of the injection box, and the socket is located in the connecting telescopic tube, the threaded barrel is connected to the lower port of the connecting telescopic tube, the outer wall of the injection tube is fixedly sleeved with a threaded ring matching the threaded barrel, the outer wall of the injection tube is fixedly connected with a sealing plate sleeved on the outer wall of the injection tube, the lower side wall of the injection box is fixedly connected with a baffle, the side wall of the baffle is provided with a receiving port, the upper side wall of the injection box is fixedly connected with a protective telescopic tube located outside the socket, the upper end of the protective telescopic tube is fixedly connected with a baffle cover matching the injection tube, the upper side wall of the baffle cover is provided with a feed port, and the upper side wall of the injection box is fixedly connected with a baffle block located above the injection tube.

[0008] Preferably, the sensing assembly includes an annular box and two vertical rods, the annular box is fixedly connected to the outer wall of the injection tube by bolts, the two vertical rods are inserted in the annular box, the lower ends of the two vertical rods extend out of the annular box and are fixedly connected to the same floating ring, the annular box and the floating ring are fixedly connected to the same protective telescopic tube sleeved on the outside of the vertical rods, the upper inner wall of the annular box is fixedly connected to a pressure sensor located above the right vertical rod, and the pressure sensor is electrically connected to the material pump through a PLC controller.

[0009] Preferably, the prompt component includes a plurality of vertical boxes and a plurality of lifting plates, the lower ends of the plurality of vertical boxes are fixedly inserted in the lower side wall of the injection box, the lifting plates are fixedly connected to the upper inner wall of the vertical boxes through springs, the lower side wall of the lifting plates is fixedly connected with a pull rope, the lower end of the pull rope extends out of the vertical box and is fixedly connected to the upper side wall of the sealing plate, the inner wall of the vertical box is fixedly connected with an extrusion switch, the lower side wall of the sealing plate is fixedly connected with a prompt lamp bead, the extrusion switch is electrically connected to the corresponding prompt lamp bead through a PLC controller, the left side wall of the filling cylinder is fixedly connected with a buzzer, and the extrusion switch and the pressure sensor are electrically connected to the buzzer through the PLC controller.

[0010] Preferably, the cleaning component includes a water tank and a high-pressure water pump, the water tank is fixedly connected to the upper side wall of the vehicle body, the high-pressure water pump is connected to the side wall of the water tank, the water inlet end of the high-pressure water pump is connected to the water tank, the water outlet end of the high-pressure water pump passes through the vehicle body and is fixedly connected to a water spray head, a first magnetic control valve is provided inside the water outlet end of the high-pressure water pump, the water outlet end of the high-pressure water pump is connected to a cleaning pipe, a second magnetic control valve is provided in the cleaning pipe, the right end of the cleaning pipe is connected to the upper side wall of the injection box, the upper side wall of the vehicle body is fixedly connected to a high-pressure air pump, the air outlet end of the high-pressure air pump passes through the side wall of the vehicle body and is fixedly connected to a spray head.

[0011] Preferably, the dredging assembly includes a support frame and a small electric push rod, the support frame is fixedly connected to the upper side wall of the vehicle body, the small electric push rod is fixedly connected to the upper side wall of the support frame, the movable end of the small electric push rod is fixedly connected to a dredging rod, the lower end of the dredging rod is fixedly connected to a scraper plate, the right inner wall of the support frame is fixedly connected to a mounting ring that matches the injection pipe, and the front side wall of the mounting ring is threaded with a positioning bolt.

[0012] Preferably, a stirring motor is fixedly connected to the upper side wall of the filling cylinder, and an output end of the stirring motor passes through the filling cylinder and is fixedly connected to a stirring frame.

[0013] Preferably, the upper side wall of the injection box is connected with a hydraulic sensor, and the hydraulic sensor is electrically connected to the material pump through a PLC controller.

[0014] Compared with the existing technology, the advantages of a construction engineering structure gap grouting device are: Through the vehicle body, handles, control buttons, PLC controller, filling barrel, material pump, vertical electric push rod, filling box, control valve, filling pipe and connecting components, when using the grouting device to grout the gaps in the construction engineering structure, a proper amount of filling pipes can be automatically inserted into the gaps according to the width of the gaps to carry out grouting work. Grouting work can be carried out simultaneously through multiple filling pipes, which greatly improves the transportation efficiency of the grouting device.

[0015] By setting up the sensing component, after the grouting device is used to fill the gap with slurry, the grouting device can be controlled to stop working in time, thereby avoiding the problem that the operator manually closes the grouting device, which will cause the slurry to overflow from the gap and cause slurry waste.

[0016] By setting up the prompt component, unblocking component and cleaning component, when the grouting device finishes working, the residual slurry in the injection pipe can be immediately cleaned by water flow, ensuring the flow performance of the injection pipe, and when the injection pipe is blocked, the blocked part of the injection pipe can be automatically unblocked to avoid the problem of poor slurry injection caused by blockage of the injection pipe.

[0017] By setting up the cleaning component, impurities inside the gap can be automatically cleaned before grouting the gap. After the slurry is injected into the gap, the slurry can be fully in contact with the inner wall of the gap, so that the slurry can be firmly combined with the gap, ensuring the working quality of the grouting device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of a building engineering structure gap grouting device provided by the present invention; Figure 2 The invention provides a construction engineering structure gap grouting device Figure 1 A magnified schematic diagram of part A; Figure 3 It is a structural schematic diagram of an induction component in a building engineering structure gap grouting device provided by the present invention; Figure 4 It is a structural schematic diagram of a prompt component in a construction engineering structure gap grouting device provided by the present invention; Figure 5 It is a right view of a material injection box in a construction engineering structure gap grouting device provided by the present invention; Figure 6 It is a schematic diagram of the internal structure of a filling cylinder in a construction engineering structure gap grouting device provided by the present invention; Figure 7 It is a structural schematic diagram of a dredging component in a construction engineering structure gap grouting device provided by the present invention.

[0019] In the figure: 1 body, 2 handle, 3 control button, 4 PLC controller, 5 filling barrel, 6 material pump, 7 vertical electric push rod, 8 filling box, 9 control valve, 10 filling pipe, 11 connection component, 111 connecting telescopic pipe, 112 threaded barrel, 12 jack, 13 threaded ring, 14 sealing plate, 15 baffle, 16 storage port, 17 protective telescopic pipe, 18 baffle cover, 19 feed port, 20 baffle, 21 induction component, 211 ring box, 212 vertical rod, 22 floating ring, 23 protective telescopic pipe, 24 pressure sensor, 2 5 prompt assembly, 251 vertical box, 252 lifting plate, 26 pull rope, 27 squeeze switch, 28 prompt lamp beads, 29 buzzer, 30 cleaning assembly, 301 water tank, 302 high-pressure water pump, 31 water spray head, 32 first magnetic control valve, 33 cleaning pipe, 34 second magnetic control valve, 35 high-pressure air pump, 36 jet head, 37 dredging assembly, 371 support frame, 372 small electric push rod, 38 dredging rod, 39 scraper plate, 40 mounting ring, 41 positioning bolt, 42 stirring motor, 43 stirring frame, 44 hydraulic sensor. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] like Figure 1-Figure 7 As shown, a construction engineering structure gap grouting device includes a body 1 and a handle 2 arranged on the upper side wall of the body 1, a control button 3 is fixedly connected to the side wall of the handle 2, a PLC controller 4 is fixedly connected to the lower side wall of the body 1, and the control button 3 and the PLC controller 4 are electrically connected, and also includes: A filling barrel 5 is mounted on the upper side wall of the vehicle body 1. A material pump 6 is fixedly connected to the upper side wall of the vehicle body 1. The feeding end of the material pump 6 is connected to the filling barrel 5. Two vertical electric push rods 7 are fixedly connected to the lower side wall of the vehicle body 1. The moving ends of the two vertical electric push rods 7 are fixedly connected to the same injection box 8. A control valve 9 is provided inside the discharge end of the material pump 6. The discharge end of the material pump 6 passes through the vehicle body 1 and is connected to the upper side wall of the injection box 8. A plurality of injection pipes 10 are connected to the injection box 8 through a connecting assembly 11. The pipe wall at the lower end of the injection pipe 10 is connected with a sensing assembly 21 through bolts, and the injection status of the gap slurry is detected through the sensing assembly 21. The prompt component 25 is arranged on the lower side wall of the injection box 8 and connected to the connecting component 11, and is used to detect the blockage of the injection tube 10. The prompt component 25 includes multiple vertical boxes 251 and multiple lifting plates 252. The lower ends of the multiple vertical boxes 251 are fixedly plugged into the lower side wall of the injection box 8. The lifting plates 252 are fixedly connected to the upper inner wall of the vertical box 251 through a spring. The lower side wall of the lifting plates 252 is fixedly connected with a pull rope 26. The lower end of the pull rope 26 extends out of the vertical box 251 and is fixedly connected to the upper side wall of the sealing plate 14. The inner wall of the vertical box 251 is fixedly connected with an extrusion switch 27. The lower side wall of the sealing plate 14 is fixedly connected with a prompt lamp bead 28. The extrusion switch 27 is electrically connected to the corresponding prompt lamp bead 28 through the PLC controller 4. The left side wall of the filling cylinder 5 is fixedly connected with a buzzer 29. The extrusion switch 27 and the pressure sensor 24 are both connected by the PLC controller 4 is electrically connected to the buzzer 29, the dredging component 37 includes a support frame 371 and a small electric push rod 372, the support frame 371 is fixedly connected to the upper side wall of the vehicle body 1, the small electric push rod 372 is fixedly connected to the upper side wall of the support frame 371, the moving end of the small electric push rod 372 is fixedly connected with a dredging rod 38, the lower end of the dredging rod 38 is fixedly connected with a scraper plate 39, the right inner wall of the support frame 371 is fixedly connected with a mounting ring 40 that matches the injection pipe 10, and the front side wall of the mounting ring 40 is threadedly inserted with a positioning bolt 41. When the grouting device is finished, the water flow can be used immediately to clean the residual slurry in the injection pipe 10, ensuring the flow performance of the injection pipe 10, and when the injection pipe 10 is blocked, the blocked part of the injection pipe 10 can be automatically dredged to avoid the problem of poor slurry injection caused by the blockage of the injection pipe 10; The cleaning component 30 is arranged on the upper side wall of the vehicle body 1, and can clean the impurities inside the gap. The cleaning component 30 includes a water tank 301 and a high-pressure water pump 302. The water tank 301 is fixedly connected to the upper side wall of the vehicle body 1, and the high-pressure water pump 302 is connected to the side wall of the water tank 301. The water inlet end of the high-pressure water pump 302 is connected to the water tank 301, and the water outlet end of the high-pressure water pump 302 passes through the vehicle body 1 and is fixedly connected to a water spray head 31. The water outlet end of the high-pressure water pump 302 is provided with a first magnetic control valve 32, and the water outlet end of the high-pressure water pump 302 A cleaning pipe 33 is connected, and a second magnetic control valve 34 is arranged in the cleaning pipe 33. The right end of the cleaning pipe 33 is connected to the upper side wall of the injection box 8. A high-pressure air pump 35 is fixedly connected to the upper side wall of the vehicle body 1. The air outlet of the high-pressure air pump 35 passes through the side wall of the vehicle body 1 and is fixedly connected to a nozzle 36. Before grouting the gap, impurities inside the gap can be automatically cleaned. After the slurry is injected into the gap, the slurry can be fully in contact with the inner wall of the gap, so that the slurry can be firmly combined with the gap, thereby ensuring the working quality of the grouting device; The clearing assembly 37 is arranged on the upper side wall of the vehicle body 1 and can clean the hardened slurry inside the injection pipe 10 .

[0022] The connecting assembly 11 includes a connecting telescopic tube 111 and a threaded barrel 112. The lower side wall of the injection box 8 is provided with a plurality of jacks 12 that match the injection tube 10. The connecting telescopic tube 111 is fixedly connected to the lower side wall of the injection box 8, and the jacks 12 are located in the connecting telescopic tube 111. The threaded barrel 112 is connected to the lower end of the connecting telescopic tube 111. The outer wall of the injection tube 10 is fixedly sleeved with a threaded ring 13 that matches the threaded barrel 112. The outer wall of the injection tube 10 is fixedly connected with a threaded ring sleeved on the outer wall of the injection tube 10. A sealing plate 14 and a baffle plate 15 are fixedly connected to the lower side wall of the injection box 8, a storage port 16 is provided on the side wall of the baffle plate 15, a protective telescopic tube 17 is fixedly connected to the upper side wall of the injection box 8 and is located outside the insertion hole 12, and a baffle cover 18 matching the injection tube 10 is fixedly connected to the upper end of the protective telescopic tube 17, and a feed port 19 is provided on the upper side wall of the baffle cover 18, and a baffle block 20 is fixedly connected to the upper side wall of the injection box 8 and is located above the injection tube 10, so as to facilitate the installation of multiple injection tubes 10 to the lower side of the injection box 8 respectively.

[0023] The sensing assembly 21 includes an annular box 211 and two vertical rods 212. The annular box 211 is fixedly connected to the outer wall of the injection tube 10 by bolts. The two vertical rods 212 are inserted into the annular box 211. The lower ends of the two vertical rods 212 extend out of the annular box 211 and are fixedly connected with the same floating ring 22. The annular box 211 and the floating ring 22 are fixedly connected with the same protective telescopic tube 23 sleeved on the outside of the vertical rod 212. The upper inner wall of the annular box 211 is fixedly connected with a pressure sensor 24 located above the right vertical rod 212. The pressure sensor 24 is electrically connected to the material pump 6 through the PLC controller 4. After the grouting device is used to fill the gap with slurry, the grouting device can be controlled to stop working in time, thereby avoiding the problem that the operator manually closes the grouting device, which will cause the slurry to overflow from the gap and cause slurry waste.

[0024] The upper side wall of the filling barrel 5 is fixedly connected with a stirring motor 42 , the output end of which passes through the filling barrel 5 and is fixedly connected with a stirring frame 43 , which can stir the slurry in the filling barrel 5 to fully mix the slurry.

[0025] The upper side wall of the injection box 8 is connected with a hydraulic sensor 44 , which is electrically connected to the material pump 6 via the PLC controller 4 , and can detect the strength of the hydraulic pressure in the injection box 8 .

[0026] The operating principle of the present invention is now described as follows: before grouting the gap of the construction engineering structure, the gap is first pre-processed by grooving using external grinding and cutting equipment according to needs to facilitate the grouting operation, and then the vehicle body 1 is moved to the gap of the construction engineering structure, so that the vehicle body 1 is aligned with one end of the gap, and then the vehicle body 1 is moved. At the same time, the operator sends a control signal to the PLC controller 4 through the control button 3. After receiving the control signal, the PLC controller 4 first controls the high-pressure water pump 302 and the first magnetic control valve 32 to work simultaneously, and the high-pressure water pump 302 pumps the water in the water tank 301. The water is transported to the water spray head 31 for spraying, and the water spray head 31 sprays high-speed water flow to the gap to clean out the impurities remaining in the gap. At the same time, the PLC controller 4 controls the high-pressure air pump 35 to work, and the high-pressure air pump 35 blows high-speed air flow to the gap to clean out the water remaining in the gap. When the operator moves the vehicle body 1 to an appropriate distance (the operator can see the cleaned gap from the rear of the vehicle body 1), the high-pressure water pump 302 and the high-pressure air pump 35 are immediately stopped by the control button 3 and the PLC controller 4. Then the operator moves the vehicle body 1 while observing to align the rear end of the injection box 8 with the rear end of the gap. Then the operator transmits a start signal to the PLC controller 4 through the control button 3. After receiving the electric signal, the PLC controller 4 first controls the two vertical electric push rods 7 to work. The two vertical electric push rods 7 drive the injection box 8 to move downward together, so that the injection box 8 contacts the ground. A part of the injection tube 10 stops moving after contacting the ground, while the injection box 8 still moves downward under the action of the vertical electric push rods 7, so that the injection tube 10 moves upward relatively in the injection box 8. When the baffle plate 15 on the lower surface of the injection box 8 contacts the ground, the injection tube 10 in contact with the ground drives the sealing plate 14 and other components to move to the storage port 16 for storage, and the upper end of the part of the injection tube 10 drives the baffle cover 18 to move upward and contact the baffle block 20, and the baffle block 20 is used to block the feed port 19 on the surface of the baffle cover 18. The injection pipe 10 located just above the gap will extend into the gap. When the two vertical electric push rods 7 stop working, the PLC controller 4 will control the material pump 6 to work. The material pump 6 transports the slurry in the filling barrel 5 to the injection box 8, and transports the slurry into the gap through the injection pipe 10 extending into the gap. When the width and length of the gap are relatively small, only a small amount of the injection pipe 10 will extend into the gap. At this time, the injection speed of the slurry is less than the feeding speed of the material pump 6, and the hydraulic pressure in the injection box 8 will quickly When the hydraulic pressure sensor 44 detects that the hydraulic pressure in the injection box 8 reaches the set threshold, the hydraulic pressure sensor 44 will control the power of the material pump 6 to continue to decrease through the PLC controller 4 until the slurry speed delivered by the material pump 6 to the injection box 8 is equivalent to the discharge speed of the injection pipe 10. The material pump 6 will continue to work at a lower power, avoiding the problem that the feeding speed of a single injection pipe 10 is too fast and collides with the gap, causing a large amount of air to be mixed into the slurry, causing more bubbles to be generated inside the slurry, and affecting the slurry quality. When the amount of slurry in the gap increases, the liquid level of the slurry will gradually rise. In the process of moving upward, the liquid level of the slurry will push the floating ring 22, so that the floating ring 22 drives the vertical rod 212 to move upward, and the vertical rod 212 will press upward to the pressure sensor 24. After the pressure sensor 24 is squeezed, an electrical signal will be transmitted to the PLC controller 4. After receiving the electrical signal, the PLC controller 4 will control the material pump 6 to stop working, and at the same time, the PLC controller 4 will control the buzzer 29 to work, reminding the operator that the grouting operation has been completed and the grouting operation can be carried out at the next location; When all the grouting operations are completed, the operator can send an electrical signal to the PLC controller 4 through the control button 3. After receiving the electrical signal, the PLC controller 4 will control the high-pressure water pump 302 and the second magnetic control valve 34 to work, and control the control valve 9 to close. The high-pressure water pump 302 transports the water in the water tank 301 to the injection box 8 through the cleaning pipe 33, and the high-pressure water flow will be discharged through the injection pipe 10. The high-pressure water flow can wash away the slurry attached to the inner wall of the injection pipe 10. When there is solidified slurry on the inner wall of the injection pipe 10 and the high-pressure water flow cannot wash it away, when the subsequent material pump 6 transports the slurry to the injection box 8 and discharges it through the injection pipe 10, the injection pipe 10 will The sealing plate 14 will be subjected to greater pressure due to poor fluidity, and the distance that the injection tube 10 drives the sealing plate 14 to move downward will be much greater than that of other normal injection tubes 10. The sealing plate 14 will drive the lifting plate 252 to move downward a longer distance through the pull rope 26, so that the lifting plate 252 presses the squeeze switch 27 at that location, and the squeeze switch 27 will control the buzzer 29 and the prompt lamp bead 28 at that location through the PLC controller 4. The buzzer 29 reminds the operator with different tones that the injection tube 10 is blocked (when the gap is filled with material, the buzzer 29 reminds the operator with a beeping sound, and when the injection tube 10 is blocked, the buzzer 29 reminds the operator with a clicking sound); After the operator finishes the work of the grouting device and cleans the injection pipe 10, the operator lifts the grouting device to a certain height through the external lifting device. The operator can find the blocked injection pipe 10 under the grouting device through the prompt light bead 28. The operator removes the injection pipe 10 from the device by rotating the injection pipe 10, and then inserts it into the mounting ring 40, and fixes the mounting ring 40 with the clamp positioning bolt 41. Then the operator controls the small electric push rod 372 through the control button 3 and the PLC controller 4 to drive the dredging rod 38 to reciprocate up and down once. The dredging rod 38 drives the scraper plate 39 to move in the injection pipe 10, and the scraper plate 39 is used to clean the slurry adhering to the injection pipe 10. Then, the injection pipe 10 is installed to the original position, and the grouting device is placed on the ground through the external lifting device.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A construction engineering structure gap grouting device, comprising a body (1) and a handle (2) arranged on the upper side wall of the body (1), the side wall of the handle (2) being fixedly connected to a control button (3), the lower side wall of the body (1) being fixedly connected to a PLC controller (4), the control button (3) and the PLC controller (4) being electrically connected, characterized in that: Also includes: A filling barrel (5) is mounted on the upper side wall of the vehicle body (1); a material pump (6) is fixedly connected to the upper side wall of the vehicle body (1); a feeding end of the material pump (6) is in communication with the filling barrel (5); two vertical electric push rods (7) are fixedly connected to the lower side wall of the vehicle body (1); the moving ends of the two vertical electric push rods (7) are fixedly connected to the same injection box (8); a control valve (9) is provided inside the discharge end of the material pump (6); the discharge end of the material pump (6) passes through the vehicle body (1) and is in communication with the upper side wall of the injection box (8); A plurality of injection pipes (10) are connected to the injection box (8) via a connecting assembly (11); the pipe wall at the lower end of the injection pipe (10) is connected to a sensing assembly (21) via bolts, and the injection status of the gap slurry is detected via the sensing assembly (21); A prompting component (25) is arranged on the lower side wall of the injection box (8) and is connected to the connecting component (11) and is used to detect the blockage of the injection pipe (10); A cleaning component (30) is arranged on the upper side wall of the vehicle body (1) and is capable of cleaning impurities inside the gap; The clearing assembly (37) is arranged on the upper side wall of the vehicle body (1) and is capable of clearing the hardened slurry inside the injection pipe (10).

2. A construction engineering structure gap grouting device according to claim 1, characterized in that: The connecting assembly (11) comprises a connecting telescopic tube (111) and a threaded barrel (112); a plurality of jacks (12) matching the injection tube (10) are provided on the lower side wall of the injection box (8); the connecting telescopic tube (111) and the lower side wall of the injection box (8) are fixedly connected, and the jacks (12) are located inside the connecting telescopic tube (111); the threaded barrel (112) and the lower end of the connecting telescopic tube (111) are connected; the outer wall of the injection tube (10) is fixedly sleeved with a threaded ring (13) matching the threaded barrel (112); the outer wall of the injection tube (10) is fixedly connected with a threaded ring (13) matching the threaded barrel (112); A sealing plate (14) is sleeved on the outer wall of the injection tube (10); a baffle (15) is fixedly connected to the lower side wall of the injection box (8); a receiving port (16) is provided on the side wall of the baffle (15); a protective telescopic tube (17) is fixedly connected to the upper side wall of the injection box (8) and is located outside the insertion hole (12); a baffle (18) matching the injection tube (10) is fixedly connected to the upper end of the protective telescopic tube (17); a feed port (19) is provided on the upper side wall of the baffle (18); and a baffle (20) located above the injection tube (10) is fixedly connected to the upper side wall of the injection box (8).

3. A construction engineering structure gap grouting device according to claim 2, characterized in that: The sensing assembly (21) comprises an annular box (211) and two vertical rods (212); the annular box (211) is fixedly connected to the outer wall of the injection pipe (10) by bolts; the two vertical rods (212) are inserted into the annular box (211); the lower ends of the two vertical rods (212) extend out of the annular box (211) and are fixedly connected to the same floating ring (22); a same protective telescopic tube (23) sleeved on the outside of the vertical rods (212) is fixedly connected between the annular box (211) and the floating ring (22); a pressure sensor (24) located above the right vertical rod (212) is fixedly connected to the upper inner wall of the annular box (211); the pressure sensor (24) is electrically connected to the material pump (6) via a PLC controller (4).

4. A construction engineering structure gap grouting device according to claim 1, characterized in that: The prompt assembly (25) comprises a plurality of vertical boxes (251) and a plurality of lifting plates (252), the lower ends of the plurality of vertical boxes (251) are fixedly plugged into the lower side wall of the injection box (8), the lifting plates (252) are fixedly connected to the upper inner wall of the vertical boxes (251) via springs, the lower side wall of the lifting plates (252) is fixedly connected to a pull rope (26), the lower end of the pull rope (26) extends out of the vertical box (251) and is fixedly connected to the upper side wall of the sealing plate (14), The inner wall of the vertical box (251) is fixedly connected with a squeeze switch (27), the lower side wall of the sealing plate (14) is fixedly connected with a warning light bead (28), the squeeze switch (27) is electrically connected to the corresponding warning light bead (28) through a PLC controller (4), the left side wall of the filling cylinder (5) is fixedly connected with a buzzer (29), and the squeeze switch (27) and the pressure sensor (24) are both electrically connected to the buzzer (29) through the PLC controller (4).

5. A construction engineering structure gap grouting device according to claim 2, characterized in that: The cleaning assembly (30) comprises a water tank (301) and a high-pressure water pump (302); the water tank (301) is fixedly connected to the upper side wall of the vehicle body (1); the high-pressure water pump (302) is connected to the side wall of the water tank (301); the water inlet of the high-pressure water pump (302) is connected to the water tank (301); the water outlet of the high-pressure water pump (302) passes through the vehicle body (1) and is fixedly connected to a water spray head (31); A first magnetic control valve (32) is provided inside the water outlet end; the water outlet end of the high-pressure water pump (302) is connected to a cleaning pipe (33); a second magnetic control valve (34) is provided inside the cleaning pipe (33); the right end of the cleaning pipe (33) is connected to the upper side wall of the injection box (8); the upper side wall of the vehicle body (1) is fixedly connected to a high-pressure air pump (35); the air outlet end of the high-pressure air pump (35) passes through the side wall of the vehicle body (1) and is fixedly connected to a spray head (36).

6. A construction engineering structure gap grouting device according to claim 1, characterized in that: The dredging assembly (37) comprises a support frame (371) and a small electric push rod (372); the support frame (371) is fixedly connected to the upper side wall of the vehicle body (1); the small electric push rod (372) is fixedly connected to the upper side wall of the support frame (371); the movable end of the small electric push rod (372) is fixedly connected to a dredging rod (38); the lower end of the dredging rod (38) is fixedly connected to a scraper plate (39); the right inner wall of the support frame (371) is fixedly connected to a mounting ring (40) that matches the injection pipe (10); and the front side wall of the mounting ring (40) is threadedly plugged with a positioning bolt (41).

7. A construction engineering structure gap grouting device according to claim 1, characterized in that: The upper side wall of the filling cylinder (5) is fixedly connected to a stirring motor (42); the output end of the stirring motor (42) passes through the filling cylinder (5) and is fixedly connected to a stirring frame (43).

8. A construction engineering structure gap grouting device according to claim 1, characterized in that: The upper side wall of the injection box (8) is connected to a hydraulic sensor (44), and the hydraulic sensor (44) is electrically connected to the material pump (6) via a PLC controller (4).

Citation Information

Patent Citations

  • Structural gap grouting device for constructional engineering

    CN115874839A

Cited By

  • Structural gap grouting device

    CN120061215A