Quartz tube stretching deviation correction method and system based on self-adaptive adjustment
By collecting data in real time, generating three-dimensional simulated structures and adaptive adjustments, precise control of the quartz tube stretching process is achieved, which solves the problem of lack of real-time monitoring and adaptive adjustment in traditional methods, and improves product quality and production efficiency.
Patent Information
- Application Number
- CN202411289698.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional quartz tube tensile processing technology lacks real-time monitoring and adaptive adjustment mechanisms, resulting in untimely and inaccurate control parameter adjustment and deviation correction, affecting product quality and production efficiency.
Adaptive adjustment is adopted to achieve accurate control of the quartz tube stretching process by collecting stretching data in real time, generating three-dimensional simulated structure data, building adaptive adjustment channels and generating deviation correction control instructions.
It improves the size and shape accuracy of the finished quartz tube products, significantly improves production efficiency and product quality, and reduces manual intervention and deviation correction time.
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Figure CN119191690A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of quartz tube processing, and in particular to a quartz tube stretching and deviation correction method and system based on adaptive adjustment. Background Art
[0002] Quartz tube, as an important basic material, is widely used in many high-tech fields such as optoelectronic communications, semiconductors, chemical industry, aerospace, etc. Its unique physical and chemical properties, such as high purity, high temperature resistance, good chemical stability and optical transparency, make it an ideal material for manufacturing high-end products such as optical fibers, semiconductor devices, chemical reactors, and high-temperature furnace tubes.
[0003] In the stretching process of quartz tubes, traditional technology mainly relies on the operator's experience and judgment and the control of fixed parameters. This method is powerless to cope with dynamic changes in the processing process, such as fluctuations in temperature and tension. Due to the lack of real-time monitoring and intelligent adjustment mechanisms, traditional processing methods can hardly ensure the size and shape accuracy of quartz tubes during the stretching process, resulting in poor geometric consistency of the finished product. In addition, the process of finding the best processing conditions through trial and error is time-consuming and labor-intensive, so that deviations that occur during the stretching process cannot be corrected in time, limiting the production efficiency and pass rate of quartz tubes. What's more tricky is that in the face of slight changes in material properties or uncertainties in the processing environment, traditional methods lack effective response strategies, resulting in unstable product quality and increased uncertainty in the production process. Summary of the invention
[0004] The present application provides a quartz tube stretching correction method and system based on adaptive adjustment, which solves the technical problem that the traditional method lacks real-time monitoring and adaptive adjustment of control parameters during the stretching process, resulting in untimely and inaccurate adjustment and correction of control parameters, thereby causing product quality fluctuations and insufficient size and shape accuracy, and achieves the technical effect of accurately controlling the quartz tube stretching process and effectively improving the molding quality and production efficiency of the quartz tube.
[0005] In view of the above problems, on the one hand, the present application provides a quartz tube stretching correction method based on adaptive adjustment, the method comprising: placing the quartz tube to be processed at the target position for heating and stretching, and collecting stretching data in real time to determine multiple stretching control parameters; simulating the stretching of the quartz tube based on the multiple stretching control parameters to generate three-dimensional simulated structure data; constructing an adaptive adjustment channel, synchronizing the three-dimensional simulated structure data to the adaptive adjustment channel to generate multiple deviation adjustment information; performing deviation adjustment marking on the quartz tube according to the multiple deviation adjustment information to generate a correction control instruction; and sending the correction control instruction to the stretching equipment to perform an intelligent correction operation.
[0006] On the other hand, the present application also provides a quartz tube stretching and correction system based on adaptive adjustment, the system comprising: a control parameter acquisition module, the control parameter acquisition module is used to place the quartz tube to be processed at the target position for heating and stretching, and to collect stretching data in real time to determine multiple stretching control parameters; a simulation stretching module, the simulation stretching module is used to simulate the stretching of the quartz tube based on the multiple stretching control parameters to generate three-dimensional simulation structure data; an adaptive adjustment module, the adaptive adjustment module is used to construct an adaptive adjustment channel, synchronize the three-dimensional simulation structure data to the adaptive adjustment channel to generate multiple deviation adjustment information; a correction control instruction generation module, the correction control instruction generation module is used to perform deviation adjustment identification on the quartz tube according to the multiple deviation adjustment information, and generate a correction control instruction; a correction execution module, the correction execution module is used to send the correction control instruction to the stretching equipment to perform intelligent correction operation.
[0007] One or more technical solutions provided in this application have at least the following technical effects or advantages: The quartz tube to be processed is placed in the target position for heating and stretching, and the stretching data is collected in real time to determine multiple stretching control parameters, providing a data basis for subsequent intelligent adjustment. Based on the multiple stretching control parameters, the quartz tube is simulated and stretched to generate three-dimensional simulated structural data. This step can not only predict the potential deviations in the stretching process, but also provide an intuitive basis for the formulation of adaptive adjustment strategies. An adaptive adjustment channel is constructed, and the three-dimensional simulated structural data is synchronized to the adaptive adjustment channel to generate multiple deviation adjustment information, which realizes dynamic monitoring and intelligent deviation correction of the processing process and ensures that the stretching process is always in the best state. According to the multiple deviation adjustment information, the quartz tube is marked for deviation adjustment, and a deviation correction control instruction is generated. The deviation correction control instruction is sent to the stretching equipment to perform intelligent deviation correction operations, which effectively avoids processing deviations and ensures the size and shape accuracy of the quartz tube.
[0008] To summarize, the present application realizes precise control of the quartz tube stretching process by collecting stretching data in real time, simulating stretching to generate three-dimensional simulation structure data, constructing an adaptive adjustment channel to generate deviation adjustment information, and generating correction control instructions based on this information and sending them to the stretching equipment to perform intelligent correction operations. This reduces manual intervention, improves the correction speed and accuracy, thereby optimizing the production process and significantly improving product quality and pass rate.
[0009] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 A schematic flow chart of a quartz tube stretching and deviation correction method based on adaptive adjustment provided in an embodiment of the present application.
[0011] Figure 2 A schematic diagram of a flow chart for determining the stretching deviation amount in a quartz tube stretching correction method based on adaptive adjustment provided in an embodiment of the present application.
[0012] Figure 3 A schematic diagram of a flow chart for determining a stretching deviation influence coefficient in a quartz tube stretching correction method based on adaptive adjustment provided in an embodiment of the present application.
[0013] Figure 4 A schematic diagram of the structure of a quartz tube stretching and deviation correction system based on adaptive adjustment provided in an embodiment of the present application.
[0014] Description of the reference numerals: control parameter acquisition module 10 , simulation stretching module 20 , adaptive adjustment module 30 , deviation correction control instruction generation module 40 , deviation correction execution module 50 . DETAILED DESCRIPTION
[0015] The embodiments of the present application provide a quartz tube stretching deviation correction method and system based on adaptive adjustment. Through closed-loop control of data collection, simulation analysis, deviation identification and intelligent adjustment, the traditional method lacks real-time monitoring and adaptive adjustment of control parameters in the stretching process, resulting in untimely and inaccurate adjustment and correction of control parameters, thus causing technical problems such as fluctuations in product quality and insufficient size and shape accuracy. The technical effect of accurately controlling the quartz tube stretching process and effectively improving the molding quality and production efficiency of the quartz tube is achieved.
[0016] Embodiment 1, as Figure 1 As shown, the embodiment of the present application provides a quartz tube stretching and deviation correction method based on adaptive adjustment, the method comprising: Step S100: placing the quartz tube to be processed at a target position for heating and stretching, collecting stretching data in real time, and determining a plurality of stretching control parameters.
[0017] Specifically, the quartz tube to be processed refers to the quartz tube raw material that has not been stretched. The target position refers to the predetermined position of the quartz tube for heating and stretching. Heating and stretching refers to the process of softening the quartz tube material by heating and then stretching it. Stretching data refers to various data collected during the stretching process, such as temperature, stretching speed, tension, etc. Stretching control parameters refer to key parameters used to guide the stretching process, including heating temperature, heating time, tension, stretching speed and position, etc.
[0018] In the initial stage of quartz tube stretching, the quartz tube to be processed is placed in a preset heating and stretching device for the initial heating and stretching process. During this process, the real-time data acquisition system continuously monitors and records the key parameters of the quartz tube during the heating and stretching process through a series of sensors, including temperature sensors, tension sensors, speed sensors, etc. These data are the basis for subsequent analysis and intelligent adjustment, ensuring precise control of the processing process. For example, the temperature sensor monitors the temperature of the heating area and the heating time to ensure that the quartz tube is stretched at an appropriate temperature, while the tension sensor records the force of the quartz tube during the stretching process to help analyze its deformation trend.
[0019] Step S200: performing simulated stretching on the quartz tube based on the multiple stretching control parameters to generate three-dimensional simulated structure data.
[0020] Specifically, simulated stretching refers to simulating the stretching process of the quartz tube by computer simulation technology. The three-dimensional simulated structure data refers to the three-dimensional model data generated during the simulated stretching process, which reflects the shape and size of the quartz tube after stretching.
[0021] Based on the multiple stretching control parameters collected in step S100, including but not limited to heating temperature, heating time, tension and stretching speed, a three-dimensional simulation software is used to simulate and analyze the virtual stretching process. In this stage, a three-dimensional model of the quartz tube is established, and the morphological changes of the quartz tube under different stretching conditions are predicted by combining material properties such as thermal expansion coefficient, elastic modulus and real-time collected stretching parameters. Three-dimensional simulation software, such as ANSYS, COMSOL, etc., can generate detailed three-dimensional simulation structural data of the quartz tube stretching process, including the geometric deformation, temperature distribution, stress distribution, etc. of the quartz tube, providing an intuitive analysis basis for subsequent adaptive adjustment strategies. For example, the simulation software can predict the possible bending or twisting of the quartz tube under specific temperature and tension, helping designers optimize the stretching conditions and avoid deviations during the processing process.
[0022] Step S300: constructing an adaptive adjustment channel, and synchronizing the three-dimensional simulation structure data to the adaptive adjustment channel to generate a plurality of deviation adjustment information.
[0023] Specifically, the adaptive adjustment channel refers to an algorithm or model used to analyze the three-dimensional simulation structure data and generate adaptive adjustment information. The deviation adjustment information refers to information used to correct the deviation during the stretching process.
[0024] An adaptive adjustment channel is constructed through a machine learning algorithm, which can be a neural network, a support vector machine, a decision tree, etc. The three-dimensional simulation structure data generated in step S200 is synchronized to the adaptive adjustment channel, and the system can generate multiple deviation adjustment information according to the simulation results. The adaptive adjustment channel is a dynamic feedback system that can automatically generate adjustment instructions based on real-time data and simulation results to compensate for deviations in the processing process. For example, if the simulation results show that the temperature of the quartz tube at a specific position is too low, the adaptive adjustment channel will generate adjustment information to increase the heating power to ensure that the temperature of the quartz tube at this position reaches the expected value, thereby avoiding uneven stretching caused by insufficient temperature. Through the adaptive adjustment channel, the system can identify deviations in the stretching process and automatically generate corresponding adjustment information to correct the deviations in the stretching process, thereby ensuring the size and shape accuracy of the quartz tube and the stretching quality.
[0025] Step S400: performing deviation adjustment marking on the quartz tube according to the plurality of deviation adjustment information, and generating a deviation correction control instruction.
[0026] Specifically, the deviation adjustment mark refers to the position and degree of deviation of the quartz tube during the stretching process. Based on the multiple deviation adjustment information generated in step S300, the system further analyzes and processes, performs deviation adjustment marks on the quartz tube, and generates specific correction control instructions. Correction control instructions are operation instructions for processing equipment, such as heaters, robotic arms, etc., which are used to adjust the parameters of the equipment, such as heating power, stretching speed and position control, to achieve accurate correction of the quartz tube stretching deviation. For example, if the deviation mark shows that the stretching speed of the quartz tube is too fast, the correction control instruction will require reducing the stretching speed of the robotic arm to avoid deformation of the quartz tube due to excessive stretching. This step converts the deviation adjustment information into control instructions during the execution of the equipment, and then adjusts and controls the actual stretching process to ensure that the quartz tube stretching operation is carried out according to the expected goals and achieves accurate control of the stretching process.
[0027] Step S500: sending the deviation correction control instruction to the stretching device to perform an intelligent deviation correction operation.
[0028] Specifically, the correction control instruction is sent to the stretching equipment to perform intelligent correction operations. In this stage, the processing equipment automatically adjusts its operating parameters, such as the power of the heater, the stretching speed and position of the robot arm, according to the instructions received, to achieve real-time correction of the quartz tube stretching deviation. For example, the heater adjusts the power according to the correction instruction to ensure that the temperature distribution of the quartz tube is uniform during the stretching process; the robot arm adjusts the stretching speed according to the instruction to avoid deformation of the quartz tube caused by uneven speed. Through this series of intelligent adjustments, the stretching process of the quartz tube is optimized, the size and shape accuracy of the finished product are significantly improved, and the production efficiency and product quality stability are also enhanced.
[0029] Furthermore, step S300 of the embodiment of the present application further includes: Step S310: construct an adaptive adjustment channel, wherein the adaptive adjustment channel includes a deviation detection branch, a deviation evaluation branch, and a deviation adjustment branch.
[0030] Step S320: synchronizing the three-dimensional simulation structure data to the deviation detection branch for analysis to determine the stretching deviation amount.
[0031] Step S330: Based on the stretching deviation amount, in combination with the three-dimensional simulation structure, synchronize to the deviation evaluation branch to perform an impact evaluation and determine a stretching deviation impact coefficient.
[0032] Step S340: According to the stretching deviation influence coefficient, in combination with the stretching deviation amount, synchronized to the deviation adjustment branch to perform adaptive deviation adjustment, and generate the plurality of deviation adjustment information.
[0033] Specifically, the adaptive adjustment channel consists of three core branches: deviation detection branch, deviation evaluation branch, and deviation adjustment branch. These branches work together to form a dynamic feedback adjustment system to ensure the accuracy and stability of the quartz tube stretching process. Among them, the deviation detection branch is used to detect the deviation that occurs during the stretching process. The deviation evaluation branch is used to evaluate the impact of the deviation on product quality. The deviation adjustment branch is used to generate deviation adjustment information.
[0034] To build an adaptive adjustment channel, we first need to design a preprocessing module to clean and preprocess the raw data, including noise removal, data standardization and other operations to ensure the quality of subsequent analysis. Then, according to the role of each branch, set the corresponding algorithm and build the corresponding branch model. For the deviation detection branch, statistical analysis and pattern recognition technology are used to develop a deviation recognition algorithm, which can identify the deviation between the production process and the preset standard or historical data based on the preprocessed data. And design an alarm mechanism in this branch. When a significant deviation is detected, the system can issue an alarm in time and record the deviation information for subsequent evaluation and adjustment. For the deviation evaluation branch, an impact analysis model can be built based on statistical models or machine learning algorithms to evaluate the impact of deviations on the production process and product quality. For the deviation adjustment branch, an adaptive adjustment module can be built through algorithms such as gradient descent, least squares method, and Kalman filtering to generate corresponding deviation adjustment information based on the stretching deviation influence coefficient and deviation amount. Finally, the three branches of deviation detection, deviation evaluation and deviation adjustment are integrated together to form a closed-loop control loop to achieve automatic adjustment.
[0035] The deviation detection branch is the first step of the adaptive adjustment channel. At this stage, the 3D simulation structure data is synchronized to the deviation detection branch, which uses data analysis and pattern recognition technology to compare various parameters in the stretching process with the preset ideal state to detect whether there is a deviation and determine the stretching deviation. The stretching deviation refers to the difference between the actual measured value and the expected value during the stretching process. For example, if the simulation results show that the quartz tube has unexpected bending or twisting during the stretching process, the deviation detection branch will identify these deviations and calculate the specific deviation amount, such as the bending angle from the ideal straight line or the dimensional difference from the expected size.
[0036] Next, the deviation assessment branch further analyzes the degree of influence of the deviation on the quartz tube stretching process. This assessment is based on the material properties of the quartz tube, processing conditions, and the type and size of the deviation. This branch quantifies the impact of the deviation on the stretching effect of the quartz tube through a complex mathematical model and generates a stretching deviation impact coefficient. Among them, the stretching deviation impact coefficient refers to a quantitative indicator of the degree of influence of the deviation on product quality. For example, if the deviation causes uneven temperature distribution of the quartz tube, the deviation assessment branch will calculate the specific impact of uneven temperature on the stretching effect of the quartz tube, including the possible degree of deformation, the need to adjust the stretching speed, etc., thereby determining the stretching deviation impact coefficient.
[0037] Finally, the deviation adjustment branch takes the stretching deviation influence coefficient and deviation amount as input, and generates specific deviation adjustment information through intelligent algorithms, such as machine learning models or optimization algorithms. These deviation adjustment information contains precise control instructions for stretching equipment, such as heaters, robotic arms, etc., which are designed to correct deviations by adjusting equipment parameters, such as the increase or decrease of heating power and the speed of stretching, to ensure the accuracy of the quartz tube stretching process and the quality of the finished product. For example, if the deviation evaluation shows that the uneven temperature distribution of the quartz tube is the main cause of the deviation, the deviation adjustment branch will generate instructions to increase the heater power or adjust the heating area to improve the temperature distribution, thereby reducing or eliminating the deviation.
[0038] Through the above-mentioned detailed steps, the adaptive adjustment channel realizes real-time monitoring, deviation identification, impact assessment and intelligent deviation correction of the quartz tube stretching process, ensuring the high precision of the stretching process and the high quality of the finished product. This series of operations not only improves the automation level of the quartz tube stretching process, but also significantly improves production efficiency and product quality.
[0039] Preferably, Figure 2 As shown, step S320 of the embodiment of the present application also includes: Step S321: performing a stretching simulation on the quartz tube through the deviation detection branch and the three-dimensional simulation structure data to generate a stretching simulation parameter set of the quartz tube.
[0040] Step S322: performing stretch analysis according to the stretch simulation parameter set to determine stretch simulation speed parameters, stretch simulation force parameters, and stretch simulation direction parameters.
[0041] Step S323: Retrieve the historical stretching data record log of the quartz tube, perform stretching expectation analysis based on the historical stretching data record log, and determine multiple stretching standard parameters according to the expected analysis results, wherein the multiple stretching standard parameters include stretching standard speed parameters, stretching standard force parameters, and stretching standard direction parameters.
[0042] Step S324: Determine whether the stretch simulation speed parameter meets the stretch standard speed parameter, whether the stretch simulation force parameter meets the stretch standard force parameter, and whether the stretch simulation direction parameter meets the stretch standard direction parameter.
[0043] Step S325: When the stretch simulation speed parameter does not meet the stretch standard speed parameter, or the stretch simulation force parameter does not meet the stretch standard force parameter, or the stretch simulation direction parameter does not meet the stretch standard direction parameter, a stretch deviation prompt message is generated.
[0044] Step S326: quantify and calculate the stretch deviation according to the stretch deviation prompt information, generate a deviation speed and / or a deviation force and / or a deviation direction, and determine the stretch deviation amount.
[0045] Specifically, the stretching simulation parameter set refers to a collection of various parameters used in the simulated stretching process, such as speed, force, and direction. The system uses the three-dimensional simulation structure data and the deviation detection branch to perform quartz tube stretching simulation and generate a series of stretching simulation parameter sets. This step can use finite element analysis software such as ANSYS or Abaqus to build a three-dimensional model of the quartz tube and simulate its behavior under different stretching conditions.
[0046] This branch analyzes the generated stretch simulation parameter set and extracts the stretch simulation speed parameter, stretch simulation force parameter and stretch simulation direction parameter of the body. Among them, the stretch simulation speed parameter refers to the parameter of the stretching speed of the quartz tube during the simulation stretching process. The stretch simulation force parameter refers to the parameter of the force applied to the quartz tube during the simulation stretching process. The stretch simulation direction parameter refers to the relevant parameters of the stretching direction during the simulation stretching process.
[0047] Subsequently, the branch used the database management system to retrieve the historical stretching data record log from the database, and used data mining and statistical analysis tools, such as R or SPSS, to perform stretching expectation analysis based on these data to determine the optimal stretching conditions, namely the stretching standard parameters. Among them, the historical stretching data record log refers to a document or database that records past stretching process data. The stretching standard parameters refer to the parameters that the ideal stretching process should follow, including the speed, strength and direction under the ideal state, namely the stretching standard speed parameters, the stretching standard strength parameters and the stretching standard direction parameters.
[0048] The stretching simulation parameters are compared with the stretching standard parameters to determine whether they meet the standards. If any of the simulation parameters are found to be inconsistent with the standard parameters, it is considered that the stretching at this time is offset, and the system will generate a stretching deviation prompt message. At this time, an alarm or notification system, such as email or SMS service, can be used to remind the operator. Finally, the system quantifies the stretching deviation and uses mathematical calculation tools such as Excel and Python's NumPy library to calculate the specific deviation speed, deviation strength and deviation direction to determine the stretching deviation. Among them, the stretching deviation prompt message refers to the prompt message generated by the system when the actual simulation parameters do not meet the standard parameters. The deviation speed refers to the specific difference between the actual stretching speed and the standard speed. The deviation strength refers to the specific difference between the actual stretching strength and the standard strength. The deviation direction refers to the specific difference between the actual stretching direction and the standard direction.
[0049] Exemplarily, ANSYS software is used to simulate the stretching process of a quartz tube to obtain a simulation parameter set. During the simulation process, the system predicts that the optimal stretching speed of the quartz tube is 5 mm / min, the stretching force is 10 N, and the stretching direction is vertically upward. However, through the analysis of the historical stretching data record log, it is concluded that the standard stretching speed parameter of the quartz tube is 4 mm / min, the standard stretching force parameter is 12 N, and the standard stretching direction parameter is vertically upward. The stretching simulation parameters are compared with the stretching standard parameters. The system finds that the stretching simulation speed parameter (5 mm / min) is inconsistent with the stretching standard speed parameter (4 mm / min), and the stretching simulation force parameter (10 N) is inconsistent with the stretching standard force parameter (12 N). Therefore, the system generates a stretching deviation prompt message. Subsequently, the system quantitatively calculates the stretching deviation and obtains a deviation speed of 1 mm / min and a deviation force of -2 N, which indicates that the simulated stretching speed is too fast and the force is too small.
[0050] Through the entire process described above, the deviation detection branch automatically completes the entire process from simulation to analysis to deviation detection and quantification. Through data analysis and comparison, it can quickly and accurately identify the deviations that may be identified in the stretching process, provide accurate reference data for the subsequent generation of deviation adjustment information, and ensure the accuracy of the deviation adjustment information.
[0051] Preferably, Figure 3 As shown, step S330 of the embodiment of the present application also includes: Step S331: When the stretch simulation speed parameter does not meet the stretch standard speed parameter, or the stretch simulation force parameter does not meet the stretch standard force parameter, or the stretch simulation direction parameter does not meet the stretch standard direction parameter, a first stretch deviation structure is generated, and the first stretch deviation structure has a first stretch deviation level.
[0052] Step S332: When any two of the stretching simulation speed parameter, the stretching simulation force parameter, and the stretching simulation direction parameter do not conform to the stretching standard speed parameter, the stretching standard force parameter, and the stretching standard direction parameter, a second stretching deviation structure is generated, and the second stretching deviation structure has a second stretching deviation level.
[0053] Step S333: When the stretch simulation speed parameter does not meet the stretch standard speed parameter, the stretch simulation force parameter does not meet the stretch standard force parameter, and the stretch simulation direction parameter does not meet the stretch standard direction parameter, a third stretch deviation structure is generated, and the third stretch deviation structure has a third stretch deviation level.
[0054] Step S334: Determine the desired three-dimensional structure of the quartz tube based on the three-dimensional simulation structure and the integration of the plurality of standard stretching parameters.
[0055] Step S335: comparing the first stretching deviation structure, the second stretching deviation structure, and the third stretching deviation structure with the expected three-dimensional structure in sequence, performing an impact analysis based on the comparison results, and generating stretching deviation impact information.
[0056] Step S336: Calculate based on the stretch deviation influence information in combination with the first stretch deviation level and / or the second stretch deviation level and / or the third stretch deviation level to generate the stretch deviation influence coefficient.
[0057] Specifically, the first stretch deviation structure refers to a structure representing the deviation generated by the system when only one stretch parameter (speed, strength or direction) does not meet the standard, with the first stretch deviation level, indicating a lower level of deviation. The second stretch deviation structure refers to a structure representing the deviation generated by the system when two stretch parameters do not meet the standard, with the second stretch deviation level, indicating a medium level of deviation. The third stretch deviation structure refers to a structure representing the deviation generated by the system when all three stretch parameters do not meet the standard, with the third stretch deviation level, indicating the highest level of deviation.
[0058] First, the deviation impact branch generates different levels of stretch deviation structures according to the degree of matching between the stretch simulation parameters and the standard parameters. When only one of the stretch simulation speed parameters, stretch simulation strength parameters, and stretch simulation direction parameters does not meet the corresponding standard parameters, a first stretch deviation structure is generated, corresponding to a first stretch deviation level. When only two simulation parameters do not meet the corresponding standard parameters, a second stretch deviation structure is generated, corresponding to a second stretch deviation level. When none of the three simulation parameters meet the corresponding standard parameters, a third stretch deviation structure is generated, corresponding to a third stretch deviation level. For example, if only the stretch speed does not meet the standard, the system generates a first stretch deviation structure; if both the stretch speed and strength do not meet the standard, the system generates a second stretch deviation structure; if all three parameters do not meet the standard, the system generates a third stretch deviation structure.
[0059] Then, the branch integrates the three-dimensional simulation structure and multiple stretching standard parameters, and determines the expected three-dimensional structure of the quartz tube through three-dimensional modeling and prediction algorithms. This step can be achieved using CAD software such as SolidWorks or Autodesk Inventor, and data analysis tools such as Python or MATLAB. Among them, the expected three-dimensional structure is the ideal three-dimensional structure of the quartz tube after stretching predicted by the branch based on historical data and stretching standard parameters.
[0060] Next, the branch compares the generated first stretch deviation structure, second stretch deviation structure and third stretch deviation structure with the expected three-dimensional structure, and uses image processing and shape analysis techniques, such as OpenCV and computer vision algorithms, to compare the deviation structure with the expected structure to identify differences in shape, size and position. Based on the comparison results, the difference between the deviation structure and the expected structure is analyzed, the influence of the deviation on key geometric parameters such as the length, diameter and wall thickness of the quartz tube is evaluated, and the stretch deviation influence information is generated. Among them, the stretch deviation influence information is information describing how the stretch deviation affects the final three-dimensional structure of the quartz tube. Finally, the branch calculates based on the stretch deviation influence information and the stretch deviation level, and generates the stretch deviation influence coefficient through mathematical modeling and statistical analysis to quantify the degree of influence of the deviation on the final three-dimensional structure of the quartz tube. Through these steps, the deviation evaluation branch can automatically identify and quantify the influence of the stretch deviation on the final three-dimensional structure of the quartz tube by using the deviation structure comparison and quantitative analysis, providing a basis for subsequent deviation correction operations.
[0061] Preferably, step S340 in the embodiment of the present application further includes: Step S341: extracting the deviation speed and / or the deviation strength and / or the deviation direction of the stretch deviation amount based on the stretch deviation influence coefficient, performing weight distribution, and generating a plurality of weight coefficients.
[0062] Step S342: Arrange the deviation speed, the deviation strength, and the deviation direction in descending order based on the multiple weight coefficients to determine a deviation adjustment sequence.
[0063] Step S343: activating the deviation correction module, and performing adaptive deviation adjustment on the multiple stretching control parameters of the quartz tube according to the deviation adjustment sequence through the deviation correction module to obtain the multiple deviation adjustment information.
[0064] Specifically, the weight coefficient refers to the weight assigned to each deviation parameter according to the influence coefficient, which is used to determine the priority of deviation adjustment. The deviation adjustment sequence refers to the order of deviation adjustment determined according to the weight coefficient. The deviation correction module refers to the software or hardware system that performs the deviation correction operation.
[0065] The deviation adjustment branch first sorts the deviation speed, deviation strength and deviation direction according to the stretching deviation influence coefficient, and assigns a weight coefficient to each deviation component in the stretching deviation. These weight coefficients reflect the degree of influence of each deviation component on the product quality. The higher the weight coefficient, the greater the influence of the deviation of the parameter on the product quality. Using a sorting algorithm, such as quick sort or bubble sort, the deviation speed, deviation strength and deviation direction are sorted in descending order based on these weight coefficients to determine the deviation adjustment sequence. This means that the deviation parameter with the highest weight coefficient will be adjusted first to ensure that the deviation with the greatest impact on product quality is corrected first. The correction module is activated to perform adaptive deviation adjustment on multiple stretching control parameters of the quartz tube according to the deviation adjustment sequence. This process can be achieved automatically using a PID controller or a fuzzy logic controller. The correction module generates deviation adjustment information based on the adjustment results, including parameter value comparison before and after adjustment, adjustment effect evaluation, etc. This information will guide the stretching equipment on how to adjust parameters to correct deviations and ensure product quality.
[0066] Exemplarily, the multiple weight coefficients generated by the weight distribution are: stretching force deviation 0.6, stretching direction deviation 0.3, stretching speed deviation 0.1. The deviation parameters are arranged in descending order, and the determined deviation adjustment sequence is: stretching force, stretching direction, stretching speed. Activate the correction module, first adjust the stretching force, then the stretching direction, and finally the stretching speed to reduce the deviation. The correction module generates deviation adjustment information based on the adjustment results, showing that the stretching force is adjusted from 10N to 12N, the stretching direction is adjusted from vertical upward to 5° offset from the vertical direction, and the stretching speed is adjusted from 5mm / min to 4mm / min, which effectively reduces the deviation and makes the final structure of the quartz tube closer to the expectation.
[0067] Through these steps, the deviation adjustment branch uses weight distribution and automatic deviation correction technology to adjust the control parameters in the quartz tube stretching process based on the stretching deviation influence coefficient to reduce or eliminate the deviation and improve the manufacturing accuracy and quality of the quartz tube.
[0068] Furthermore, step S500 of the embodiment of the present application further includes: Step S510: sending the deflection correction control instruction to the stretching device to perform an intelligent deflection correction operation and generate a stretching deflection correction result.
[0069] Step S520: verifying the stretching correction result to determine whether the stretching correction result of the quartz tube meets the stretching expected threshold.
[0070] Step S530: If the stretching correction result of the quartz tube meets the stretching expected threshold, the cooling module is activated to perform cooling and molding processing on the quartz tube through the cooling module.
[0071] Step S540: If the stretching correction result of the quartz tube does not meet the stretching expected threshold, a troubleshooting instruction is generated, the abnormality is traced through the troubleshooting instruction, the abnormal parameter set is determined, and the abnormal parameter set is added to the correction control instruction.
[0072] Preferably, step S540 in the embodiment of the present application further includes: Step S541: analyzing the stretching correction result to determine the stretching length parameter, stretching shape parameter, and stretching diameter parameter.
[0073] Step S542: Tracing the stretching length parameter, the stretching shape parameter, and the stretching diameter parameter through the troubleshooting instruction to trace the abnormality and generate an abnormal parameter set of the quartz tube.
[0074] Step S543: Identify the abnormal stretched data source according to the abnormal parameter set to generate multiple abnormal identification results.
[0075] Step S544: adding the multiple abnormal identification results in combination with the abnormal parameter set to the correction control instruction for updating.
[0076] Specifically, the stretching correction result refers to the actual state of the quartz tube after the correction operation, including size, shape, etc. The stretching expected threshold refers to the size or shape standard that the quartz tube should reach under ideal conditions. The cooling module refers to the system or equipment that performs the cooling molding process. The abnormal parameter set refers to the parameter set that causes the abnormality.
[0077] The system first sends the correction control instruction to the stretching equipment, and the equipment performs intelligent correction operations, adjusts control parameters, and generates stretch correction results. Exemplarily, PLC software is used to send correction control instructions to the stretching equipment, perform correction operations, and use sensors to collect actual status data of the quartz tube. The system verifies the stretch correction results, uses image recognition technology or three-dimensional scanning technology, and compares them with the expected three-dimensional model to determine whether they meet the stretching expected threshold. If the stretch correction result meets the stretching expected threshold, the system activates the cooling module and performs cooling and molding on the quartz tube to ensure the final structure of the quartz tube.
[0078] If the stretching correction result does not meet the stretching expected threshold, the system generates a troubleshooting instruction, performs abnormal tracing, determines the abnormal parameter set, and adds these parameters to the correction control instruction for more accurate correction. The specific process includes: the system first parses the stretching correction result, and uses image processing technology and geometric measurement algorithms, such as edge detection, shape fitting and size measurement, to determine the stretching length parameter, stretching shape parameter and stretching diameter parameter. Among them, the stretching length parameter refers to the actual measured value of the length of the quartz tube after stretching. The stretching shape parameter refers to the description of the shape of the quartz tube after stretching, such as roundness, straightness, etc. The stretching diameter parameter refers to the actual measured value of the diameter of the quartz tube after stretching. Then, the system traverses the above parameters through the troubleshooting instruction, identifies the parameters that cause the correction result to be abnormal, and generates an abnormal parameter set. This process can use statistical analysis, pattern recognition or machine learning technology, such as anomaly detection algorithm. According to the abnormal parameter set, the system identifies the abnormal stretching data source, including identifying the abnormal type, such as insufficient length, irregular shape, small diameter, etc., as well as the abnormal position, and generates multiple abnormal identification results. Finally, based on multiple anomaly identification results and combined with the abnormal parameter set, the system adjusts the control parameters through optimization algorithms such as gradient descent or genetic algorithms to update the correction control instructions for more accurate correction.
[0079] For example, during the stretching and correction process of the quartz tube, the system found that the stretching correction result did not meet the expected threshold. The length of the quartz tube was 10mm shorter than expected, the shape was slightly distorted, and the diameter was 0.5mm smaller. The system first analyzed the stretching correction result and determined that the stretching length parameter was 490mm, the stretching shape parameter showed slight distortion, and the stretching diameter parameter was 7.5mm. The system traversed these parameters by checking the instructions and traced the abnormality. It was found that the insufficient stretching length was mainly caused by insufficient stretching force, the shape distortion was related to the stretching direction deviation, and the small diameter was caused by the excessive stretching speed. The abnormal parameter set generated by the system includes stretching force, stretching direction and stretching speed. According to the abnormal parameters, the system identifies the abnormal stretching data source, and the generated multiple abnormal identification results are: insufficient stretching force (type: insufficient force, position: full range), stretching direction deviation (type: direction deviation, position: middle section), and excessive stretching speed (type: too fast speed, position: end). Based on these identification results and the abnormal parameter set, the system updates the correction control instructions, adjusts the stretching force to 14N, adjusts the stretching direction to 1° offset from the vertical direction, and adjusts the stretching speed to 3mm / min.
[0080] Through the above steps, the system verifies and feedback-adjusts the correction results. Through the process of abnormality tracing, identifying the abnormal data source and updating the correction control instructions, it accurately identifies and handles the abnormalities after correction, ensures that the correction can achieve the expected effect, improves the reliability of the correction process, and thus improves the accuracy and quality of the quartz tube stretching process.
[0081] In summary, the quartz tube stretching and deviation correction method based on adaptive adjustment provided in the embodiment of the present application has the following technical effects: The quartz tube to be processed is placed in the target position for heating and stretching, and the stretching data is collected in real time to determine multiple stretching control parameters, which provides a data basis for subsequent intelligent adjustment. Based on the multiple stretching control parameters, the quartz tube is simulated and stretched to generate three-dimensional simulation structure data. This step can not only predict the potential deviation in the stretching process, but also provide an intuitive basis for the formulation of adaptive adjustment strategies. Construct an adaptive adjustment channel, which includes a deviation detection branch, a deviation evaluation branch, and a deviation adjustment branch; synchronize the three-dimensional simulation structure data to the deviation detection branch for analysis to determine the stretching deviation; based on the stretching deviation, synchronize the three-dimensional simulation structure to the deviation evaluation branch for impact evaluation to determine the stretching deviation influence coefficient; according to the stretching deviation influence coefficient, synchronize the stretching deviation to the deviation adjustment branch in combination with the stretching deviation to perform adaptive deviation adjustment, generate the multiple deviation adjustment information, realize dynamic monitoring and intelligent deviation correction of the processing process, and ensure that the stretching process is always in the best state. According to the multiple deviation adjustment information, the quartz tube is marked for deviation adjustment, a correction control instruction is generated, and the correction control instruction is sent to the stretching equipment to perform intelligent correction operation and generate a stretch correction result; the stretch correction result is verified, and if the stretch correction result of the quartz tube meets the stretching expected threshold, the cooling module is activated, and the quartz tube is cooled and formed by the cooling module; if the stretch correction result of the quartz tube does not meet the stretching expected threshold, a troubleshooting instruction is generated to trace the abnormality and update the correction control instruction. Through the correction control instruction and feedback adjustment, processing deviation is effectively avoided and the size and shape accuracy of the quartz tube is guaranteed.
[0082] In general, the embodiments of the present application achieve precise control of the quartz tube stretching process by collecting stretching data in real time, simulating stretching to generate three-dimensional simulation structure data, building an adaptive adjustment channel to generate deviation adjustment information, and generating correction control instructions based on this information and sending them to the stretching equipment to perform intelligent correction operations. This reduces manual intervention, improves the correction speed and accuracy, thereby optimizing the production process and significantly improving product quality and pass rate.
[0083] Embodiment 2, as Figure 4 As shown, the embodiment of the present application provides a quartz tube stretching and deviation correction system based on adaptive adjustment, and the system includes: The control parameter acquisition module 10 is used to place the quartz tube to be processed at a target position for heating and stretching, and to collect stretching data in real time to determine a plurality of stretching control parameters.
[0084] The simulated stretching module 20 is used to simulate the stretching of the quartz tube based on the multiple stretching control parameters to generate three-dimensional simulated structure data.
[0085] The adaptive adjustment module 30 is used to construct an adaptive adjustment channel, and synchronize the three-dimensional simulation structure data to the adaptive adjustment channel to generate a plurality of deviation adjustment information.
[0086] The deviation correction control instruction generation module 40 is used to perform deviation adjustment marking on the quartz tube according to the multiple deviation adjustment information and generate a deviation correction control instruction.
[0087] The deflection correction execution module 50 is used to send the deflection correction control instruction to the stretching equipment to perform an intelligent deflection correction operation.
[0088] Furthermore, the adaptive adjustment module 30 in the embodiment of the present application is also used to perform the following steps: Construct an adaptive adjustment channel, the adaptive adjustment channel includes a deviation detection branch, a deviation evaluation branch, and a deviation adjustment branch; synchronize the three-dimensional simulation structure data to the deviation detection branch for analysis to determine the stretching deviation amount; based on the stretching deviation amount, synchronize the three-dimensional simulation structure to the deviation evaluation branch for impact evaluation to determine the stretching deviation influence coefficient; according to the stretching deviation influence coefficient, synchronize the stretching deviation amount to the deviation adjustment branch for adaptive deviation adjustment to generate the multiple deviation adjustment information.
[0089] Furthermore, the adaptive adjustment module 30 in the embodiment of the present application is also used to perform the following steps: The quartz tube is stretched and simulated by the three-dimensional simulation structure data through the deviation detection branch to generate a stretch simulation parameter set of the quartz tube; a stretch analysis is performed according to the stretch simulation parameter set to determine a stretch simulation speed parameter, a stretch simulation force parameter, and a stretch simulation direction parameter; a historical stretch data record log of the quartz tube is retrieved, and a stretch expectation analysis is performed based on the historical stretch data record log, and a plurality of stretch standard parameters are determined according to the expected analysis result, wherein the plurality of stretch standard parameters include a stretch standard speed parameter, a stretch standard force parameter, and a stretch standard direction parameter; it is judged whether the stretch simulation speed parameter meets the stretch standard speed parameter, and whether the stretch simulation force parameter meets the stretch standard force parameter, and whether the stretch simulation direction parameter meets the stretch standard direction parameter; when the stretch simulation speed parameter does not meet the stretch standard speed parameter, or the stretch simulation force parameter does not meet the stretch standard force parameter, or the stretch simulation direction parameter does not meet the stretch standard direction parameter, a stretch deviation prompt information is generated; a stretch deviation is quantified and calculated according to the stretch deviation prompt information to generate a deviation speed and / or a deviation force and / or a deviation direction, and the stretch deviation amount is determined.
[0090] Furthermore, the adaptive adjustment module 30 in the embodiment of the present application is also used to perform the following steps: When the stretch simulation speed parameter does not conform to the stretch standard speed parameter, or the stretch simulation force parameter does not conform to the stretch standard force parameter, or the stretch simulation direction parameter does not conform to the stretch standard direction parameter, a first stretch deviation structure is generated, and the first stretch deviation structure has a first stretch deviation level; when any two of the stretch simulation speed parameter, the stretch simulation force parameter, and the stretch simulation direction parameter do not conform to the stretch standard speed parameter, the stretch standard force parameter, and the stretch standard direction parameter, a second stretch deviation structure is generated, and the second stretch deviation structure has a second stretch deviation level; when the stretch simulation speed parameter does not conform to the stretch standard speed parameter, and the stretch simulation force parameter If the parameters do not meet the stretching standard strength parameters, and the stretching simulation direction parameters do not meet the stretching standard direction parameters, a third stretching deviation structure is generated, and the third stretching deviation structure has a third stretching deviation level; based on the three-dimensional simulation structure combined with the multiple stretching standard parameters, the desired three-dimensional structure of the quartz tube is determined; the first stretching deviation structure, the second stretching deviation structure, and the third stretching deviation structure are sequentially compared with the expected three-dimensional structure, and an impact analysis is performed based on the comparison results to generate stretching deviation impact information; based on the stretching deviation impact information combined with the first stretching deviation level and / or the second stretching deviation level and / or the third stretching deviation level, a calculation is performed to generate the stretching deviation impact coefficient.
[0091] Furthermore, the adaptive adjustment module 30 in the embodiment of the present application is also used to perform the following steps: Based on the stretching deviation influence coefficient, the deviation speed and / or the deviation strength and / or the deviation direction of the stretching deviation amount are extracted and weighted to generate multiple weight coefficients; based on the multiple weight coefficients, the deviation speed, the deviation strength and the deviation direction are arranged in descending order to determine the deviation adjustment sequence; the correction module is activated, and the multiple stretching control parameters of the quartz tube are adaptively adjusted according to the deviation adjustment sequence through the correction module to obtain the multiple deviation adjustment information.
[0092] Furthermore, the correction execution module 50 in the embodiment of the present application is also used to perform the following steps: The correction control instruction is sent to the stretching equipment to perform an intelligent correction operation and generate a stretching correction result; the stretching correction result is verified to determine whether the stretching correction result of the quartz tube meets the expected stretching threshold; if the stretching correction result of the quartz tube meets the expected stretching threshold, the cooling module is activated, and the quartz tube is cooled and formed by the cooling module; if the stretching correction result of the quartz tube does not meet the expected stretching threshold, a troubleshooting instruction is generated, and the abnormality is traced through the troubleshooting instruction to determine the abnormal parameter set, and the abnormal parameter set is added to the correction control instruction.
[0093] Furthermore, the correction execution module 50 in the embodiment of the present application is also used to perform the following steps: The stretching correction result is analyzed to determine the stretching length parameter, the stretching shape parameter, and the stretching diameter parameter; the stretching length parameter, the stretching shape parameter, and the stretching diameter parameter are traversed through the troubleshooting instruction to trace the abnormality, and generate an abnormal parameter set of the quartz tube; the abnormal stretching data source is identified according to the abnormal parameter set, and multiple abnormal identification results are generated; based on the multiple abnormal identification results and combined with the abnormal parameter set, it is added to the correction control instruction for updating.
[0094] Through the above detailed description of the quartz tube stretching and correction method based on adaptive adjustment in this specification, those skilled in the art can clearly understand the quartz tube stretching and correction system based on adaptive adjustment in this embodiment. For the system disclosed in Example 2, since it corresponds to the method disclosed in Example 1 and has corresponding functional modules and beneficial effects, the relevant parts can be referred to the method part description.
[0095] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A quartz tube stretching and deviation correction method based on adaptive adjustment, characterized in that: The method comprises: The quartz tube to be processed is placed at a target position for heating and stretching, and stretching data is collected in real time to determine multiple stretching control parameters; Performing simulated stretching on the quartz tube based on the multiple stretching control parameters to generate three-dimensional simulated structure data; Constructing an adaptive adjustment channel, synchronizing the three-dimensional simulation structure data to the adaptive adjustment channel to generate a plurality of deviation adjustment information; Performing deviation adjustment marking on the quartz tube according to the plurality of deviation adjustment information, and generating a deviation correction control instruction; The deflection correction control instruction is sent to the stretching equipment to perform an intelligent deflection correction operation.
2. The quartz tube stretching and deviation correction method based on adaptive adjustment according to claim 1, characterized in that: The three-dimensional simulation structure data is synchronized to the adaptive adjustment channel to generate a plurality of deviation adjustment information, the method comprising: Constructing an adaptive adjustment channel, wherein the adaptive adjustment channel includes a deviation detection branch, a deviation evaluation branch, and a deviation adjustment branch; Synchronizing the three-dimensional simulated structure data to the deviation detection branch for analysis to determine the stretching deviation amount; Based on the stretching deviation amount, the three-dimensional simulation structure is synchronized to the deviation assessment branch to perform an impact assessment to determine a stretching deviation impact coefficient; According to the stretching deviation influence coefficient, in combination with the stretching deviation amount, the stretching deviation amount is synchronized to the deviation adjustment branch to perform adaptive deviation adjustment to generate the multiple deviation adjustment information.
3. The quartz tube stretching and deviation correction method based on adaptive adjustment according to claim 2, characterized in that: The three-dimensional simulation structure data is synchronized to the deviation detection branch for analysis to determine the stretching deviation, the method comprising: Performing a stretching simulation on the quartz tube through the deviation detection branch and the three-dimensional simulation structure data to generate a stretching simulation parameter set of the quartz tube; Perform stretching analysis according to the stretching simulation parameter set to determine stretching simulation speed parameters, stretching simulation force parameters, and stretching simulation direction parameters; Retrieving a historical stretching data record log of the quartz tube, performing a stretching expectation analysis based on the historical stretching data record log, and determining a plurality of stretching standard parameters according to the expected analysis result, wherein the plurality of stretching standard parameters include a stretching standard speed parameter, a stretching standard force parameter, and a stretching standard direction parameter; Determine whether the stretch simulation speed parameter meets the stretch standard speed parameter, whether the stretch simulation force parameter meets the stretch standard force parameter, and whether the stretch simulation direction parameter meets the stretch standard direction parameter; When the stretch simulation speed parameter does not meet the stretch standard speed parameter, or the stretch simulation strength parameter does not meet the stretch standard strength parameter, or the stretch simulation direction parameter does not meet the stretch standard direction parameter, a stretch deviation prompt message is generated; The stretch deviation is quantified and calculated according to the stretch deviation prompt information to generate a deviation speed and / or a deviation force and / or a deviation direction, and determine the stretch deviation amount.
4. The quartz tube stretching and deviation correction method based on adaptive adjustment according to claim 3, characterized in that: Based on the stretching deviation amount, combined with the three-dimensional simulation structure, the deviation evaluation branch is synchronized to perform an impact evaluation to determine the stretching deviation influence coefficient, and the method includes: When the stretch simulation speed parameter does not meet the stretch standard speed parameter, or the stretch simulation force parameter does not meet the stretch standard force parameter, or the stretch simulation direction parameter does not meet the stretch standard direction parameter, a first stretch deviation structure is generated, and the first stretch deviation structure has a first stretch deviation level; When any two of the stretch simulation speed parameter, the stretch simulation force parameter, and the stretch simulation direction parameter do not meet the stretch standard speed parameter, the stretch standard force parameter, and the stretch standard direction parameter, a second stretch deviation structure is generated, and the second stretch deviation structure has a second stretch deviation level; When the stretch simulation speed parameter does not meet the stretch standard speed parameter, the stretch simulation force parameter does not meet the stretch standard force parameter, and the stretch simulation direction parameter does not meet the stretch standard direction parameter, a third stretch deviation structure is generated, and the third stretch deviation structure has a third stretch deviation level; Determine the desired three-dimensional structure of the quartz tube based on the three-dimensional simulated structure combined with the plurality of standard tensile parameters; Comparing the first stretching deviation structure, the second stretching deviation structure, and the third stretching deviation structure with the desired three-dimensional structure in sequence, performing an impact analysis based on the comparison results, and generating stretching deviation impact information; The stretch deviation influence coefficient is generated by performing calculation based on the stretch deviation influence information in combination with the first stretch deviation level and / or the second stretch deviation level and / or the third stretch deviation level.
5. The quartz tube stretching and deviation correction method based on adaptive adjustment according to claim 4, characterized in that: According to the stretch deviation influence coefficient, combined with the stretch deviation amount, the deviation adjustment branch is synchronized to perform adaptive deviation adjustment, and multiple deviation adjustment information is generated, the method includes: The deviation speed and / or the deviation strength and / or the deviation direction of the stretch deviation amount are extracted based on the stretch deviation influence coefficient, and weight distribution is performed to generate a plurality of weight coefficients; Arrange the deviation speed, the deviation strength, and the deviation direction in descending order based on the multiple weight coefficients to determine a deviation adjustment sequence; The deviation correction module is activated, and the deviation correction module performs adaptive deviation adjustment on the multiple stretching control parameters of the quartz tube according to the deviation adjustment sequence to obtain the multiple deviation adjustment information.
6. The quartz tube stretching and deviation correction method based on adaptive adjustment according to claim 1, characterized in that: The correction control instruction is sent to the stretching device to perform an intelligent correction operation, and the method includes: Sending the correction control instruction to the stretching equipment to perform intelligent correction operation and generate a stretching correction result; Verifying the stretching correction result to determine whether the stretching correction result of the quartz tube meets the stretching expected threshold; If the stretching correction result of the quartz tube meets the stretching expected threshold, activating the cooling module, and performing cooling and forming processing on the quartz tube through the cooling module; If the stretching correction result of the quartz tube does not meet the stretching expected threshold, a troubleshooting instruction is generated, the abnormality is traced through the troubleshooting instruction, the abnormal parameter set is determined, and the abnormal parameter set is added to the correction control instruction.
7. The quartz tube stretching and deviation correction method based on adaptive adjustment according to claim 6, characterized in that: If the stretching correction result of the quartz tube does not meet the stretching expected threshold, a troubleshooting instruction is generated, the abnormality is traced through the troubleshooting instruction, an abnormal parameter set is determined, and the abnormal parameter is added to the correction control instruction. The method includes: Analyze the stretching correction result to determine the stretching length parameter, the stretching shape parameter, and the stretching diameter parameter; Traversing the stretching length parameter, the stretching shape parameter, and the stretching diameter parameter through the troubleshooting instruction to trace the abnormality, and generating an abnormal parameter set of the quartz tube; Identify the abnormal stretching data source according to the abnormal parameter set, and generate multiple abnormal identification results; Based on the multiple abnormal identification results combined with the abnormal parameter set, the correction control instruction is added to be updated.
8. The quartz tube stretching and correction system based on adaptive adjustment is characterized by: The system is used to execute the quartz tube stretching and deviation correction method based on adaptive adjustment according to any one of claims 1 to 7, and the system comprises: A control parameter acquisition module, which is used to place the quartz tube to be processed at a target position for heating and stretching, and to collect stretching data in real time to determine a plurality of stretching control parameters; A simulation stretching module, the simulation stretching module is used to simulate the stretching of the quartz tube based on the multiple stretching control parameters to generate three-dimensional simulation structure data; An adaptive adjustment module, the adaptive adjustment module is used to construct an adaptive adjustment channel, synchronize the three-dimensional simulation structure data to the adaptive adjustment channel to generate a plurality of deviation adjustment information; A deviation correction control instruction generation module, the deviation correction control instruction generation module is used to perform deviation adjustment marks on the quartz tube according to the multiple deviation adjustment information, and generate a deviation correction control instruction; The deflection correction execution module is used to send the deflection correction control instruction to the stretching equipment to perform an intelligent deflection correction operation.
Citation Information
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