Meat product fermentation enzymolysis device and enzymolysis method thereof
By adopting cyclic stirring and rolling technology in the meat product fermentation and enzymatic device, the problems of uneven stirring of meat and low heating and insulation efficiency are solved, the uniformity and toughness of the product are improved, and it is suitable for large-scale production.
Patent Information
- Application Number
- CN202411756893.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-12-03
AI Technical Summary
In the existing meat product fermentation and enzymatic lysis device, the meat is unevenly stirred and lacks rolling and rolling, resulting in poor product quality and low heating and insulation efficiency, which affects the enzymatic lysis efficiency.
A fermentation enzymatic device including an outer cylinder and a core cylinder is designed, using a cyclic stirring paddle and a rolling wheel to improve the uniformity and toughness of the meat through cyclic mixing and rolling rolling, and utilize multiple heating sheets and temperatures. Sensors enable rapid heating and precision temperature guaranteed.
It achieves uniform mixing and toughness of meat, improves the quality and taste of enzymatic meat, is suitable for large-scale production, and improves heating efficiency and insulation accuracy.
Smart Images

Figure CN119242436A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of meat product fermentation and enzymolysis, and in particular provides a meat product fermentation and enzymolysis device and an enzymolysis method thereof. Background Art
[0002] At present, with the continuous improvement of living standards, people pay more and more attention to the safety, flavor and nutritional value of food. Meat jerky made by enzymatic fermentation process uses specific enzyme preparations to decompose the original protein of meat to a limited extent, generate peptides and amino acid molecules, improve the texture and taste of meat, maximize intestinal absorption and utilization, meet the daily nutritional supplement needs, and are becoming more and more popular among people.
[0003] Meat jerky produced by enzymatic hydrolysis and fermentation is generally made from pork or beef. During the fermentation and enzymatic hydrolysis process of the enzymatic meat, the quality of the enzymatic meat is affected by factors such as the amount of enzyme added, the uniformity of mixing the ingredients containing the enzyme and the meat, and the temperature.
[0004] At present, fermentation enzymolysis devices mostly use single-chamber enzymolysis containers for stirring and mixing. A single stirring chamber and stirring paddle are set in the stirring container. Generally, after the meat material is placed in the container, the ingredients are added on the upper surface at one time. During the stirring process, the meat material cannot be reciprocated as a whole, and only the meat material around the stirring paddle is fully stirred. The meat material at the bottom corners of the single-chamber enzymolysis container is difficult to enter the stirring center and cannot be fully stirred, making it difficult to stir the meat material as a whole. It is easy to cause the problem of uneven stirring of the meat material and the ingredients containing enzyme preparations, further affecting the product quality of the enzymolysis meat. In addition, only a stirring paddle is set in the current single enzymolysis container, which can only stir and mix the meat material, and cannot play the role of rolling and crushing the meat material. Research and production time show that during the stirring and mixing process, rolling and crushing the meat material can increase the viscosity of the meat material and increase the toughness and taste of the prepared meat jerky. Therefore, it is necessary to improve the corresponding equipment to improve product quality. At the same time, in order to adjust the temperature inside the enzymatic hydrolysis container, current enzymatic hydrolysis containers mostly use heating and heat preservation components installed on the wall of the enzymatic hydrolysis container. When the volume of the internal meat material is large, the process of heat conduction from the heating and heat preservation components of the wall to the center of the meat material takes a long time, and the temperature adjustment speed is slow, which affects the efficiency of fermentation enzymatic hydrolysis and is not suitable for use in mass production processes. Summary of the invention
[0005] Based on this, the present invention provides a meat product fermentation enzymatic hydrolysis device and an enzymatic hydrolysis method thereof, which realizes overall circulation mixing of meat materials during the stirring and mixing process, and evenly adds ingredients containing enzyme preparations during the circulation mixing process to achieve rolling and crushing of the meat materials, so as to improve the mixing uniformity between the meat materials and between the meat materials and the ingredients containing enzyme preparations during the fermentation enzymatic hydrolysis process, thereby achieving the improvement of the taste quality such as uniformity and toughness of the enzymatically hydrolyzed meat.
[0006] In order to achieve the above-mentioned purpose, in the first aspect, the present invention provides a meat product fermentation and enzymatic hydrolysis device, comprising: an outer cylinder, a top of the cylinder body is provided with a delivery port, a bottom of the cylinder body is provided with a conical cavity, and an output port connected to the bottom of the conical cavity is provided with a switch valve; a core cylinder, centrally arranged in the outer cylinder and dividing the interior of the outer cylinder into a central cavity and an annular cavity, the top and bottom of the central cavity and the annular cavity are respectively connected; a circulating stirring paddle, centrally arranged in the central cavity; and a fermentation and enzymatic hydrolysis control unit, which is configured to control the rotation of the circulating stirring paddle, stir and drive the meat material to ascend from the central cavity into the annular cavity, descend along the annular cavity and then return to the central cavity, so as to mix the meat material and the ingredients during the circulation process.
[0007] Furthermore, a rotary drive mechanism is arranged on the top of the cylinder and is drivingly connected to the central axis of the circulating stirring paddle. The central axis is provided with inner spiral blades in a circumferential array, and the outer edge of each inner spiral blade is arranged in contact with the inner wall of the core cylinder.
[0008] Furthermore, the upper end of the core barrel is rotatably connected to the top of the outer barrel and axially fixed, and a plurality of radial conveying holes connecting the central cavity and the annular cavity are evenly distributed on the circumference near the upper end of the core barrel. The central axis of the circulating stirring paddle is transmission-connected to the upper end of the core barrel, and the rotating drive mechanism drives the rotating stirring paddle and the core barrel to rotate synchronously.
[0009] Furthermore, the lower end of the core tube is spaced apart from the inner wall of the conical cavity, the bottom of the core tube is provided with dynamic rolling teeth, the inner wall of the conical cavity is provided with fixed rolling teeth arranged opposite to the dynamic rolling teeth, and the dynamic rolling teeth and the fixed rolling teeth are spaced apart so that the central cavity is connected with the bottom of the annular cavity.
[0010] Furthermore, the outside of the core tube is staggered with outer spiral blades and rolling wheels along the circumferential direction, the rotation direction of the outer spiral blades is opposite to that of the inner spiral blades, the outer edge of the outer spiral blades is arranged in contact with the inner wall of the outer tube, and the rolling wheel is arranged between adjacent spiral blades and cooperates with the inner wall of the outer tube.
[0011] Furthermore, the top of the outer cylinder is located in the annular cavity and is evenly distributed on the circumference thereof with ingredient delivery holes, the ingredient hopper is connected to each of the ingredient delivery holes through an ingredient delivery pump, the central axis of the circulating stirring paddle is provided with a driving gear, and the pump shaft of the ingredient delivery pump is provided with a driven gear meshing with the driving gear, the ingredients containing the enzyme preparation are calculated in usage according to the process, and then weighed and put into the ingredient hopper, transported to each delivery hole by the ingredient delivery pump, and sprayed onto the surface of the meat material passing through the annular cavity to achieve uniform mixing with the meat material.
[0012] Furthermore, the meat product fermentation and enzymatic hydrolysis device is also provided with a heating and heat preservation unit, which includes a first electric heating plate and a second electric heating plate. The first electric heating plate is arranged in each spiral blade of the circulating stirring paddle, and the power line connected to the first electric heating plate passes through the central rotating shaft and is connected to the power supply through an electric slip ring; the second electric heating plate is arranged in a surrounding manner in the wall of the outer cylinder, and the power supply is connected to the second electric heating plate through another power line.
[0013] Furthermore, the fermentation enzymolysis control unit is controlled and connected with the first electric heating plate and the second electric heating plate respectively, the central cavity is provided with a central temperature sensor, the annular cavity is provided with an external cavity temperature sensor, and the fermentation enzymolysis control unit is connected with the central temperature sensor and the external cavity temperature sensor signals respectively, and is configured to receive and control the temperature of the first electric heating plate according to the detection value of the external cavity temperature sensor, and receive and control the temperature of the second electric heating plate according to the detection value of the central cavity temperature sensor.
[0014] In order to achieve the above object, in a second aspect, the present invention provides an enzymatic hydrolysis method of a meat product, using the meat product fermentation enzymatic hydrolysis device, comprising: S10. The meat is put into the feeding port, the rotary drive mechanism drives the circulating stirring paddle to rotate, and the inner spiral blade drives the meat to move upward from the central cavity through the top radial delivery hole to the annular cavity, and then moves down along the annular cavity and is connected back to the central cavity from the bottom to achieve the circulation and mixing of the meat; S20. During the meat mixing cycle, the ingredient delivery pump sprays the ingredients into the annular cavity through the ingredient delivery hole to achieve mixing of the ingredients and the meat; S30. In the annular cavity, the core tube drives the rolling wheel to cooperate with the inner wall of the outer tube to roll the meat material to increase the viscosity, drive the outer spiral blade to scrape the meat material adhering to the inner wall of the outer tube and drive the meat material downward; S40. When the meat material passes through the bottom of the central cavity and the annular cavity, the core tube drives the movable rolling teeth to rotate relative to the fixed rolling teeth to roll the meat material to increase the viscosity; S50. After reaching the set process time, the meat material is output through the output port.
[0015] Further, a method for enzymatic hydrolysis of meat products includes a circulating mixing process and a static enzymatic hydrolysis process; During the circulating mixing process, the fermentation enzymolysis control unit controls the first electric heating plate to heat, and the heat is transferred to the surface of the circulating stirring paddle to heat the reciprocating meat material to a set temperature. The fermentation enzymolysis control unit controls the heating temperature according to the detection temperature of the external cavity temperature sensor; During the static enzymolysis process, the fermentation enzymolysis control unit controls the second electric heating plate to heat, and the heat is transferred to the inner space of the outer cylinder to keep the static enzymolysis meat warm to the set temperature. The fermentation enzymolysis control unit controls the insulation temperature according to the detection temperature of the central cavity temperature sensor.
[0016] Compared with the enzymatic hydrolysis container with a single stirring chamber and a single stirring paddle in the prior art, the technical advantages of the provided meat product fermentation enzymatic hydrolysis device and the enzymatic hydrolysis method are at least reflected in the following aspects: 1. By arranging a core barrel in the center of the outer barrel, the interior of the outer barrel is divided into a central cavity and an annular cavity which are connected at the top and the bottom respectively, and a circulating stirring paddle is arranged in the central cavity. The circulating stirring paddle rotates to stir the meat material in the central cavity, and drives the meat material to move upward in the central cavity and enter the annular cavity, and then move downward in the annular cavity and return to the central cavity, so as to realize the circulating mixing of the meat material during the stirring process, improve the mixing uniformity between the meat materials, and add ingredients containing enzyme preparations during the circulation process, instead of the prior art of adding ingredients at one time under the static condition of the meat material, which can improve the uniform mixing degree and stirring and mixing efficiency of the ingredients and the meat material; 2. Through the transmission arrangement of the circulating stirring paddle and the core barrel, and the outer spiral blades with the opposite rotation direction to the inner spiral blades are arranged on the outside of the core barrel, the circulating stirring paddle rotates in the central cavity to stir the meat in the central cavity and transport it upwards, and at the same time, the outer spiral blades outside the core barrel stir and transport the meat in the annular cavity downwards, realizing the simultaneous upward transport drive of the meat in the central cavity and the downward transport drive of the meat in the annular cavity, forming a continuous and unimpeded circulating mixing, which is suitable for meat of different particle sizes and viscosities, and suitable for the minced meat reorganization process; 3. A rolling wheel is arranged between the outer spiral blades. The core barrel drives the rolling wheel to rotate along the inner wall of the outer barrel to roll the meat material passing through the annular cavity. At the same time, a movable rolling tooth and a fixed rolling tooth that cooperate with each other are arranged between the core barrel and the bottom of the outer barrel to roll the meat material entering the central cavity downward from the annular cavity. During the circulating mixing, the meat material is repeatedly rolled and rolled, which can effectively improve the viscosity and toughness of the meat material, so that the toughness and taste of the processed meat jerky are improved, which is particularly suitable for the reorganization of minced meat to form a gel and viscoelastic meat structure, thereby improving the utilization rate of raw materials; 4. A second electric heating plate is arranged inside the wall of the outer cylinder, and a first electric heating plate is arranged inside the circulating stirring paddle. Under the control of the fermentation enzymolysis control unit, during the circulation and mixing of the meat material, the first electric heating plate heats the circulating stirring paddle. Since the circulating stirring paddle is in dynamic contact with the meat material, the meat material can be quickly heated and the heating efficiency is effectively improved. During the static fermentation and enzymolysis process, the second electric heating plate heats the wall of the outer cylinder to improve the insulation accuracy of the meat material, so that the fermentation and enzymolysis environment is maintained at a reasonable process temperature, thereby improving the quality of fermentation and enzymolysis. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0018] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the provided meat product fermentation and enzymolysis device; Figure 2 It is a three-dimensional structural schematic diagram of a meat product fermentation and enzymatic hydrolysis device in a disassembled state; Figure 3 It is a schematic diagram of the three-dimensional structure of the meat product fermentation enzymolysis device embodiment after removing part of the outer cylinder; Figure 4 It is a schematic diagram of the three-dimensional structure of the meat product fermentation enzymolysis device embodiment after removing part of the outer cylinder and the core cylinder; Figure 5 yes Figure 4 A local enlarged structural schematic diagram of A; Figure 6 It is a three-dimensional structural schematic diagram of the provided outer cylinder with part of the shell removed; Figure 7 is a three-dimensional structural schematic diagram of the provided core barrel in a disassembled state; Figure 8 is a three-dimensional structural schematic diagram of the provided circulating stirring paddle; Fig. 9 It is a control system structure block diagram of an embodiment of the provided meat product fermentation and enzymolysis device; Fig.10 It is a flowchart of an embodiment of the provided enzymatic hydrolysis method of meat products.
[0019] Description of the accompanying drawings: 1-outer cylinder, 11-annular cavity, 12-conical cavity, 13-fixed rolling teeth, 14-feeding port, 15-output port, 16-ingredient feeding hole; 2-core barrel, 21-central cavity, 22-radial delivery hole, 23-external spiral blade, 24-rolling wheel, 25-dynamic rolling tooth; 3-circulating stirring paddle, 31-central shaft, 32-inner spiral blade; 4- Rotation drive mechanism; 51-central temperature sensor, 52-external cavity temperature sensor, 53-first electric heating plate, 54-second electric heating plate; 6- Fermentation enzymatic hydrolysis control unit.
[0020] It should be understood that the size of each part shown in the accompanying drawings is not drawn according to the actual proportional relationship. In addition, the same or similar reference numerals represent the same or similar components. DETAILED DESCRIPTION
[0021] Most of the current fermentation and enzymolysis devices use a single-chamber enzymolysis container for stirring and mixing. A single stirring chamber and stirring paddle are set in the stirring container, and the meat material cannot be reciprocated as a whole, resulting in uneven stirring of the meat material as a whole and uneven stirring of the meat material and the ingredients, which affects the uniformity of the enzymolysis meat. In addition, stirring and mixing cannot roll and crush the meat material, the viscosity of the meat material cannot be improved, and the toughness and taste of the prepared meat jerky are poor. The process of heat conduction from the heating and insulation components of the wall to the center of the meat material takes a long time, and the temperature adjustment speed is slow, which affects the efficiency of fermentation and enzymolysis, and is not suitable for use in mass production processes.
[0022] To this end, the present invention provides a meat product fermentation enzymolysis device and an enzymolysis method thereof, wherein the top of the cylinder of the outer cylinder is provided with a delivery port, the bottom is provided with a conical cavity, and the output port connected to the bottom of the conical cavity is provided with a switch valve; the core cylinder is centrally arranged in the outer cylinder and divides the inner part of the outer cylinder into a central cavity and an annular cavity, and the top and bottom between the central cavity and the annular cavity are respectively connected; the circulating stirring paddle is centrally arranged in the central cavity; the fermentation enzymolysis control unit is configured to control the rotation of the circulating stirring paddle, stir and drive the meat material to go up from the central cavity into the annular cavity, and then go down along the annular cavity and return to the central cavity, and mix the meat material and the ingredients in the circulation process. In the stirring and mixing process, the overall circulation mixing of the meat material is realized, and the ingredients containing the enzyme preparation are evenly added in the circulation mixing process, so as to realize the rolling and crushing of the meat material, so as to improve the mixing uniformity between the meat materials and between the meat materials and the ingredients containing the enzyme preparation in the fermentation enzymolysis process, and effectively improve the taste quality such as the uniformity and toughness of the enzymolysis meat.
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0024] Embodiment 1 like Figures 1 to 4 , Fig. 9As shown, the present invention provides a meat product fermentation and enzymolysis device, comprising an outer cylinder 1, a core cylinder 2, a circulating stirring paddle 3 and a fermentation and enzymolysis control unit 6, wherein the outer cylinder 1 is provided with a delivery port 14 at the top of the cylinder body and a conical cavity 12 at the bottom, and an output port 15 connected to the bottom of the conical cavity 12 is provided with a switch valve; the core cylinder 2 is centrally arranged in the outer cylinder 1 to divide the interior of the outer cylinder 1 into a central cavity 21 and an annular cavity 11, and the top and bottom of the central cavity 21 and the annular cavity 11 are respectively connected; the circulating stirring paddle 3 is centrally arranged in the central cavity 21; the fermentation and enzymolysis control unit 6 is configured to control the rotation of the circulating stirring paddle 3, stir and drive the meat material to move upward from the central cavity 21 into the annular cavity 11, and then return to the central cavity 21 after moving downward along the annular cavity 11, so as to mix the meat material and the ingredients during the circulation process.
[0025] A meat product fermentation and enzymolysis device is provided, in which a core cylinder 2 divides the interior of an outer cylinder 1 into a central cavity 21 and an annular cavity 11, and a fermentation and enzymolysis control unit 6 controls the rotation of a circulating stirring paddle 3 to stir the meat material in the central cavity 21, and drives the meat material to move upward in the central cavity 21 and enter the annular cavity 11, and then move downward in the annular cavity 11 and return to the central cavity, thereby improving the overall uniform mixing degree of the meat material, and evenly adding ingredients containing enzyme preparations during the circulation process, replacing the prior art of adding ingredients at one time under static conditions, which can improve the uniform mixing degree of the ingredients and the meat material, thereby improving the overall mixing uniformity of the enzymatically hydrolyzed meat product and improving the stirring and mixing efficiency.
[0026] Embodiment 2 On the basis of the first embodiment, the structure of the core drum is optimized to realize the synchronous rotation of the core drum and the circulating stirring paddle, and to realize rolling and crushing of the meat material in the circulating mixing process to improve the viscosity of the meat material.
[0027] like Figures 2 to 8 As shown, in some preferred embodiments, the rotary drive mechanism 4 is arranged at the top of the cylinder and is drivingly connected to the central axis 31 of the circulating stirring paddle 3. The central axis 31 is provided with inner spiral blades 32 in a circumferential array, and the outer edge of each inner spiral blade 32 is arranged in contact with the inner wall of the core barrel 2. Specifically, the upper end of the core barrel 2 is rotationally connected to the top of the outer barrel 1 and axially fixed, and a plurality of radial conveying holes 22 connecting the central cavity 21 and the annular cavity 11 are evenly distributed around the circumference near the upper end of the core barrel 2. The central axis 31 of the circulating stirring paddle 3 is drivingly connected to the upper end of the core barrel 2, and the rotary drive mechanism 4 drives the rotary stirring paddle and the core barrel 2 to rotate synchronously.
[0028] Furthermore, the outer part of the core barrel 2 is staggered with outer spiral blades 23 and rolling wheels 24 along the circumferential direction. The rotation direction of the outer spiral blades 23 is opposite to that of the inner spiral blades 32. The outer edge of the outer spiral blades 23 is arranged to fit the inner wall of the outer barrel 1. The rolling wheels 24 are arranged between adjacent spiral blades and cooperate with the inner wall of the outer barrel 1. Based on the above implementation process, the circulating stirring paddle 3 is arranged to be driven with the core barrel 2, and the outer spiral blades 23 are respectively arranged on the outside of the core barrel 2. While the circulating stirring paddle rotates in the central cavity to stir the meat material in the central cavity and transport it upward, the outer spiral blades outside the core barrel stir and transport the meat material in the annular cavity downward, realizing the simultaneous upward transportation drive of the meat material in the central cavity and the downward transportation drive of the meat material in the annular cavity, forming a continuous transportation cycle and maintaining smooth transportation.
[0029] In some implementations, the lower end of the core tube 2 is spaced apart from the inner wall of the conical cavity 12, a dynamic rolling tooth 25 is provided at the bottom of the core tube 2, and a fixed rolling tooth 13 arranged opposite to the dynamic rolling tooth 25 is provided on the inner wall of the conical cavity 12, and the dynamic rolling tooth 25 and the fixed rolling tooth 13 are spaced apart so that the central cavity 21 is connected to the bottom of the annular cavity 11.
[0030] In some preferred implementations, the top of the outer cylinder 1 is located in the inner circumference of the annular cavity 11 and is evenly distributed with ingredient delivery holes 16. The ingredient hopper is connected to each of the ingredient delivery holes 16 through a ingredient delivery pump. The central axis 31 of the circulating stirring paddle 3 is provided with a driving gear, and the pump shaft of the ingredient delivery pump is provided with a driven gear meshing with the driving gear.
[0031] like Fig.10 As shown, based on the above embodiment, the enzymatic hydrolysis method of meat products using the meat product fermentation enzymatic hydrolysis device comprises: S10. Select fresh high-quality meat rich in protein as raw material, wash, remove membranes, debones, etc., and cut into blocks or slices of appropriate size for standby use; put the meat into the feeding port 14, the rotary drive mechanism 4 drives the circulating stirring paddle 3 to rotate, and the inner spiral blade 32 drives the meat to move upward from the central cavity 21 through the top radial conveying hole 22 to the annular cavity 11, and then move down along the annular cavity 11 and then be connected to the bottom and returned to the central cavity 21, so as to realize the circulation and mixing of the meat; S20. Add an appropriate amount of water and papain, trypsin and alkaline protease to the processing equipment, heat to a suitable temperature, season according to the different needs of the product, and during the meat circulation mixing process, the ingredient delivery pump sprays the ingredients into the annular cavity 11 through the ingredient delivery hole 16 to achieve mixing of the ingredients and the meat, and perform enzymatic hydrolysis; S30. In the annular cavity 11, the core tube 2 drives the rolling wheel 24 to cooperate with the inner wall of the outer tube 1 to roll the meat to increase the viscosity, driving the outer spiral blade 23 to scrape the meat adhering to the inner wall of the outer tube 1 and drive the meat downward; S40. When the meat passes through the bottom of the central cavity 21 and the annular cavity 11, the core barrel 2 drives the movable rolling teeth 25 to rotate relative to the fixed rolling teeth 13 to roll the meat to increase the viscosity; S50. The enzymolysis time is generally about 3-4 hours, which can be adjusted according to different products and the degree of enzymolysis. After reaching the set process time, the meat material is output through the output port 15, and the processed meat products are packaged. The packaging method can be vacuum packaging or ordinary packaging.
[0032] A rolling wheel 24 is arranged between the outer spiral blades, and the core tube 2 drives the rolling wheel 24 to rotate circumferentially along the inner wall of the outer tube 1 to roll the meat material passing through the annular cavity 11. At the same time, a movable rolling tooth 25 and a fixed rolling tooth 13 that cooperate with each other are arranged between the core tube 2 and the bottom of the outer tube 1 to roll the meat material that enters the central cavity 21 downward from the annular cavity 11. During the circulating mixing, the meat material is repeatedly rolled and crushed, which can effectively improve the viscosity and toughness of the meat material, so that the toughness and taste of the processed meat jerky are improved, which is particularly suitable for the reorganization of minced meat to form a gel and viscoelastic meat structure, thereby improving the utilization rate of raw materials.
[0033] Embodiment 3 On the basis of the first and second embodiments, the structure of the provided meat product fermentation and enzymolysis device is further optimized to realize the functions of heating and heating the meat and keeping it warm separately, thereby improving the heating efficiency and the temperature control accuracy of the insulation. like Fig. 9 As shown, in some preferred embodiments, the meat product fermentation and enzymatic hydrolysis device is also provided with a heating and heat preservation unit, and the heating and heat preservation unit includes a first electric heating plate 53 and a second electric heating plate 54, the first electric heating plate 53 is arranged in each inner spiral blade of the circulating stirring paddle 3, and the power line connected to the first electric heating plate 53 passes through the central rotating shaft and is connected to the power supply through an electric slip ring; the second electric heating plate 54 is arranged in a surrounding manner in the cylinder wall of the outer cylinder 1, and the power supply is connected to the second electric heating plate 54 through another power line.
[0034] During the implementation process, the fermentation enzymolysis control unit 6 is controlled and connected with the first electric heating plate 53 and the second electric heating plate 54 respectively, the central cavity 21 is provided with a central temperature sensor 51, and the annular cavity is provided with an external cavity temperature sensor 52. The fermentation enzymolysis control unit 6 is respectively connected with the central temperature sensor 51 and the external cavity temperature sensor 52 signals, and is configured to receive and control the temperature of the first electric heating plate 53 according to the detection value of the external cavity temperature sensor 52, and to receive and control the temperature of the second electric heating plate 54 according to the detection value of the central cavity 21 temperature sensor.
[0035] Accordingly, a method for enzymatic hydrolysis of meat products is provided, comprising a circulating mixing process and a static enzymatic hydrolysis process; During the circulating mixing process, the fermentation enzymolysis control unit 6 controls the first electric heating plate 53 to heat, and the heat is transferred to the surface of the circulating stirring paddle 3 to heat the reciprocating meat material to a set temperature. The fermentation enzymolysis control unit 6 controls the heating temperature according to the detection temperature of the external cavity temperature sensor 52; During the static enzymolysis process, the fermentation enzymolysis control unit 6 controls the heating of the second electric heating plate 54, and the heat is transferred to the internal space of the outer cylinder 1 to keep the meat material undergoing static enzymolysis warm to a set temperature. The fermentation enzymolysis control unit 6 controls the insulation temperature according to the detection temperature of the temperature sensor of the central cavity 21.
[0036] A second electric heating plate 54 is arranged inside the wall of the outer cylinder 1, and a first electric heating plate 53 is arranged inside the circulating stirring paddle 3. Through the control of the fermentation enzymolysis control unit 6, during the circulation and mixing of the meat material, the first electric heating plate 53 heats the circulating stirring paddle 3. Since the circulating stirring paddle 3 is in dynamic contact with the meat material, the meat material can be quickly heated and the heating efficiency is effectively improved. During the static fermentation and enzymolysis process, the wall of the outer cylinder 1 is heated by the second electric heating plate 54, so that the meat material can be accurately kept warm, so that the fermentation and enzymolysis environment is maintained at a reasonable process temperature, thereby improving the quality of fermentation and enzymolysis, improving the quality and texture, and improving the nutritional value and taste and flavor. It can be directly applied to the enzymolysis modification of various types of meat before processing.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit it.
Claims
1. A meat product fermentation enzymolysis device, characterized in that: include: An outer cylinder (1) is provided with a delivery port (14) at the top of the cylinder and a conical cavity (12) at the bottom, and a switch valve is provided at an output port (15) connected to the bottom of the conical cavity (12); The core tube (2) is centrally arranged in the outer tube (1) to divide the interior of the outer tube (1) into a central cavity (21) and an annular cavity (11), wherein the top and bottom of the central cavity (21) and the annular cavity (11) are respectively connected; A circulating stirring blade (3) centrally arranged in the central cavity (21); The fermentation enzymolysis control unit (6) is configured to control the rotation of the circulating stirring paddle (3), stir and drive the meat material to move upward from the central cavity (21) into the annular cavity (11), and then move downward along the annular cavity (11) and return to the central cavity (21), thereby mixing the meat material and the ingredients during the circulation process.
2. The meat product fermentation and enzymolysis device according to claim 1, characterized in that: The rotary drive mechanism (4) is arranged at the top of the cylinder and is drivingly connected to the central shaft (31) of the circulating stirring paddle (3); the central shaft (31) is provided with inner spiral blades (32) in a circumferential array; the outer edge of each inner spiral blade (32) is arranged to fit the inner wall of the core cylinder (2).
3. The meat product fermentation and enzymolysis device according to claim 2, characterized in that: The upper end of the core barrel (2) is rotatably connected to the top of the outer barrel (1) and is axially fixed. A plurality of radial delivery holes (22) are evenly distributed around the circumference of the upper end of the core barrel (2) and connect the central cavity (21) with the annular cavity (11). The central axis (31) of the circulating stirring paddle (3) is drivingly connected to the upper end of the core barrel (2). The rotary drive mechanism (4) drives the rotary stirring paddle and the core barrel (2) to rotate synchronously.
4. The meat product fermentation and enzymolysis device according to claim 3, characterized in that: The lower end of the core barrel (2) is spaced apart from the inner wall of the conical cavity (12); the bottom of the core barrel (2) is provided with a movable rolling tooth (25); the inner wall of the conical cavity (12) is provided with a fixed rolling tooth (13) arranged opposite to the movable rolling tooth (25); the movable rolling tooth (25) and the fixed rolling tooth (13) are spaced apart so that the central cavity (21) is connected to the bottom of the annular cavity (11).
5. The meat product fermentation and enzymolysis device according to claim 4, characterized in that: The outer portion of the core barrel (2) is provided with outer spiral blades (23) and rolling wheels (24) arranged alternately along the circumferential direction. The rotation direction of the outer spiral blades (23) is opposite to that of the inner spiral blades (32). The outer edges of the outer spiral blades (23) are arranged to fit the inner wall of the outer barrel (1). The rolling wheels (24) are arranged between adjacent spiral blades and cooperate with the inner wall of the outer barrel (1).
6. The meat product fermentation and enzymolysis device according to claim 5, characterized in that: The top of the outer cylinder (1) is located in the inner circumference of the annular cavity (11) and is evenly distributed with ingredient delivery holes (16); the ingredient hopper is connected to each of the ingredient delivery holes (16) via a ingredient delivery pump; the central axis (31) of the circulating stirring paddle (3) is provided with a driving gear; and the pump shaft of the ingredient delivery pump is provided with a driven gear meshing with the driving gear.
7. The meat product fermentation and enzymolysis device according to claim 6, characterized in that: The meat product fermentation and enzymatic hydrolysis device is also provided with a heating and heat preservation unit, which comprises a first electric heating plate (53) and a second electric heating plate (54); the first electric heating plate (53) is arranged in each inner spiral blade (32) of the circulating stirring paddle, and a power line connected to the first electric heating plate (53) passes through the central rotating shaft and is connected to the power supply through an electric slip ring; the second electric heating plate (54) is arranged in a surrounding manner in the cylinder wall of the outer cylinder (1), and the power supply is connected to the second electric heating plate (54) through another power line.
8. The meat product fermentation and enzymolysis device according to claim 7, characterized in that: The fermentation enzymolysis control unit (6) is respectively connected to the first electric heating plate (53) and the second electric heating plate (54); the central cavity (21) is provided with a central temperature sensor (51); the annular cavity (11) is provided with an external cavity temperature sensor (52); the fermentation enzymolysis control unit (6) is respectively connected to the central temperature sensor (51) and the external cavity temperature sensor (52) in terms of signals, and is configured to receive and control the temperature of the first electric heating plate (53) according to the detection value of the external cavity temperature sensor (52), and to receive and control the temperature of the second electric heating plate (54) according to the detection value of the central cavity (21) temperature sensor.
9. A method for enzymatic hydrolysis of meat products, using the meat product fermentation enzymatic hydrolysis device according to claim 8, characterized in that: include: S10. Meat is added from the feeding port (14), the rotary drive mechanism (4) drives the circulating stirring paddle (3) to rotate, and the inner spiral blade (32) drives the meat to move upward from the central cavity (21) through the top radial conveying hole (22) to the annular cavity (11), and then moves downward along the annular cavity (11) and is connected to the bottom and then returned to the central cavity (21), thereby achieving circulating mixing of the meat; S20. During the meat material circulation mixing process, the ingredient delivery pump sprays the ingredients into the annular cavity (11) through the ingredient delivery hole (16) to achieve mixing of the ingredients and the meat material; S30. In the annular cavity (11), the core cylinder (2) drives the rolling wheel (24) to cooperate with the inner wall of the outer cylinder (1) to roll the meat material to increase the viscosity, and drives the outer spiral blade (23) to scrape the meat material adhering to the inner wall of the outer cylinder (1) and drive the meat material downward; S40. When the meat material passes through the bottom of the central cavity (21) and the annular cavity (11) and is connected, the core tube (2) drives the movable rolling teeth (25) to rotate relative to the fixed rolling teeth (13) to roll the meat material to increase the viscosity; S50. After the set process time is reached, the meat material is discharged outward through the output port (15).
10. The enzymatic hydrolysis method of meat products according to claim 9, characterized in that: include: Circulating mixing process and static enzymatic hydrolysis process; During the circulating mixing process, the fermentation enzymolysis control unit (6) controls the first electric heating plate (53) to heat, and the heat is transferred to the surface of the circulating stirring paddle (3), so as to heat the reciprocating meat material to a set temperature. The fermentation enzymolysis control unit (6) controls the heating temperature according to the detection temperature of the external cavity temperature sensor (52); During the static enzymolysis process, the fermentation enzymolysis control unit (6) controls the second electric heating plate (54) to heat, and the heat is transferred to the internal space of the outer cylinder (1), so as to keep the meat material during static enzymolysis at a set temperature. The fermentation enzymolysis control unit (6) controls the insulation temperature according to the detection temperature of the temperature sensor of the central cavity (21).
Citation Information
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