Radiator inner cavity pollution treatment and inspection equipment and method
Through the integrated cavity cleaning and contamination detection device, combined with circulation cleaning and liquid-gas biphasic vibration cleaning technology, the problem of low cleaning efficiency of the radiator cavity is solved, efficient cleaning and rinsing is achieved, and cost and water consumption is reduced. .
Patent Information
- Application Number
- CN202411234389.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-01-03
AI Technical Summary
In the prior art, the radiator cavity cleaning and rinsing separate areas, resulting in the radiator being lifted multiple times, the cleaning time is long and the working efficiency is low.
Design an integrated cavity cleaning and contamination detection device, combining the circulation cleaning of the cleaning liquid and the biphasic vibration cleaning of the liquid-gas mixed fluid, and rinsing with clean water to achieve cleaning and rinsing in the same area, reducing the number of lifting times and Cleaning time.
It improves the cleaning effect and efficiency of the radiator cavity, reduces cleaning time, reduces working strength and cost, and saves water usage and pipeline use.
Smart Images

Figure CN119245427A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of radiators, and in particular to a device and method for treating and inspecting the inner cavity of a radiator. Background Art
[0002] Radiators are used in railway locomotives, for example, to dissipate heat from liquid media such as oil or water. The radiator core has array-arranged fluid channels inside, including round tubes, flat tubes, plates, harmonica tubes, and other types, for the circulation of liquid media. The outside of the radiator core is equipped with heat dissipation fins that are densely arranged at a certain distance.
[0003] The oil and water radiators for railway electric locomotives include split and integral structures. The structures of the radiator cores, which are the core components, are basically similar. The radiator transfers the heat generated by the main transformer and traction converter to the aluminum alloy composite plate and the heat sink respectively through the circulation of cooling media such as transformer oil and water coolant in the fluid channels inside the oil and water radiator cores. After heat exchange with the cold air blown by the axial flow fan unit, the heat adsorbed by the heat sink is discharged outside the vehicle, which plays a role in reducing the temperature of the oil and water medium. When the two radiators are stacked vertically together and share a fan unit, it is also called a composite radiator.
[0004] After long-term use, the radiator will produce impurities in the inner cavity of the radiator core due to discharge of related electrical components, mechanical wear, emulsification of coolant and other reasons, polluting the internal working environment. Therefore, the inner cavity of the radiator needs to be cleaned and filtered regularly to prevent the normal operation of the main transformer and traction converter from being affected by excessive radiator contamination impurities. In some radiator inner cavity cleaning devices in the prior art, cleaning and rinsing are performed in separate areas, so that the radiator needs to be hoisted multiple times at different workstations, and the cleaning time is long, and the work efficiency is low. Summary of the invention
[0005] The purpose of the present invention is to provide a radiator inner cavity pollution treatment and inspection equipment and method, so as to solve the problem that the existing technology carries out the cleaning and rinsing of the radiator inner cavity in separate areas, so that the radiator needs to be lifted multiple times at the workstations of different processes, and the cleaning time is long and the work efficiency is low. By arranging an inner cavity cleaning and contamination detection device with cleaning and rinsing functions, the radiator can be cleaned and rinsed in the same area, reducing the number of times the radiator is lifted; and by combining the circulating cleaning of the cleaning liquid and the two-phase vibration cleaning of the liquid-gas mixed fluid, and combining with the clean water rinsing, the cleaning effect and efficiency of the inner cavity of the radiator are improved, the cleaning time is reduced, and the work efficiency is improved; and it can reduce the water consumption, reduce the use of corresponding pipelines and valves, reduce costs, and save environmental protection.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] In the first aspect, the present invention provides a radiator inner cavity pollution treatment and inspection equipment, which is provided with an inner cavity cleaning and pollution degree detection device, the inner cavity cleaning and pollution degree detection device is provided with a cleaning water tank, a rinsing water tank, a cleaning pump, a cleaning pipe and a return pipe, the cleaning pump is provided with a cleaning pump water inlet and a cleaning pump water outlet; the cleaning water tank and the rinsing water tank are respectively connected to the cleaning pump water inlet through the water suction pipe, and the water suction pipe is installed with a water suction electric reversing valve; one end of the cleaning pipe is used to connect to the inner cavity inlet of the radiator, and the other end is connected to the cleaning pump water outlet through the water outlet pipe, and the water outlet pipe is installed with a water outlet valve and an air inlet valve; one end of the return pipe is used to connect to the inner cavity outlet of the radiator, and the other end is connected to the cleaning water tank and the rinsing water tank respectively through the return pipe, and the return pipe is installed with a return filter and a return electric reversing valve.
[0008] The radiator inner cavity pollution treatment and inspection equipment provided by the present invention, the cleaning water tank is used to add cleaning agent and water to mix to form a cleaning liquid, and the rinsing water tank is used to add rinsing water; the cleaning water tank, the cleaning pump, the cleaning pipe, the inner cavity of the radiator, the return pipe and the cleaning water tank are connected in sequence to form a cleaning liquid circuit, and the rinsing water tank, the cleaning pump, the cleaning pipe, the inner cavity of the radiator, the return pipe and the rinsing water tank are connected in sequence to form a rinsing water circuit; the cleaning liquid circuit or the rinsing water return circuit can be switched to open through the reversing operation of the water suction electric reversing valve and the water return electric reversing valve. circuit; when the cleaning liquid circuit is opened, the inner cavity of the radiator can be cleaned by the cleaning liquid; when the rinsing water circuit is opened, the inner cavity of the radiator can be rinsed by the rinsing water; high-pressure gas can be added to the water outlet pipeline through the air inlet valve, so that the liquid-gas mixture enters the inner cavity of the radiator through the cleaning pipe for liquid-gas two-phase vibration cleaning, thereby improving the effect and efficiency of cleaning the inner cavity of the radiator; since the radiator can be cleaned and rinsed and the inner cavity pollution can be checked in the same area, the number of times the radiator is lifted is reduced, the work intensity is reduced, and the work efficiency is improved.
[0009] Preferably, the radiator inner cavity pollution treatment and inspection equipment is provided with an inner cavity drying device, the inner cavity drying device is provided with a hot air blower, the hot air blower is provided with an air outlet, the air outlet is connected to one end of a high temperature resistant pipeline, and the other end of the high temperature resistant pipeline is used to connect to the inner cavity inlet of the radiator; the hot air blower is provided with a heater; the hot air blower is installed on a workbench; the radiator inner cavity pollution treatment and inspection equipment is provided with a water-gas separation box, the water-gas separation box includes a water tank, a baffle and a partition; the partition is installed in the water tank, and the partition is provided with a water-permeable hole; the baffle is installed in the water tank, and the upper part of the baffle is arranged obliquely above the partition; the water tank is provided with an inlet An air inlet and a water outlet, the air inlet is arranged between the upper part of the partition and the baffle, and the water outlet is arranged at the lower part of the water tank; the air inlet is connected to one end of the exhaust pipe, and the other end of the exhaust pipe is used to connect to the inner cavity outlet of the radiator; the water outlet is connected to a first sewage pipe; or, the radiator inner cavity pollution treatment and inspection equipment is provided with a water collecting tray, and the water collecting tray is used to be arranged below the radiator; the water collecting tray is opened with a drain outlet, and the drain outlet is connected to a second sewage pipe; or, the radiator inner cavity pollution treatment and inspection equipment is provided with the water-gas separation box and the water collecting tray, and the water collecting tray is arranged below the water-gas separation box, and the drain outlet is connected to the second sewage pipe.
[0010] Preferably, the upper portion of the baffle is inclined upward toward the upper side of the partition, and the upper end of the baffle is bent to form a first baffle edge of an inverted V-shaped structure; at least two exhaust holes are provided in the middle portion of the baffle; at least two inverted U-shaped holes may be provided at the lower portion of the baffle; the baffle is bent to form an inverted L-shaped structure, the lower portion of the baffle is a horizontal transverse portion, the end of the transverse portion extends toward the baffle; the upper portion of the baffle is a vertical portion in a vertical state, the vertical portion is connected to the inner side wall of the water tank, and the air inlet is arranged as a through hole penetrating the side wall of the water tank and the vertical portion of the baffle; the end of the vertical portion of the baffle is bent toward the baffle to form a second baffle edge in a horizontal state.
[0011] Preferably, the radiator inner cavity pollution treatment and inspection equipment is provided with a cleaning station, and the cleaning station is used to place the radiator for cleaning; at least one of the water-gas separation box and the water collecting tray is arranged below the cleaning station; the radiator inner cavity pollution treatment and inspection equipment is provided with a drying station, and the drying station is used to place the radiator for drying, and at least one of the water-gas separation box and the water collecting tray is arranged below the drying station; the cleaning station and the drying station are arranged adjacent to each other.
[0012] Preferably, the radiator inner cavity pollution treatment and inspection equipment includes a water storage barrel, the outlet of the water storage barrel is connected to the inlet of the cleaning water tank and the rinse water tank respectively through a water supply pipeline; a water supply pump and a water supply valve are installed on the water supply pipeline; the water supply pipeline includes a water supply pump inlet pipe, a water supply pump outlet main pipe and a water supply branch pipe, the outlet of the water storage barrel is connected to the inlet of the water supply pump through the water supply pump inlet pipe, and the water supply pump outlet main pipe is connected to the outlet of the water supply pump; the inlet of the cleaning water tank and the rinse water tank are respectively connected to the water supply pump outlet main pipe through the water supply branch pipe; the water supply valve is installed on the water supply branch pipe, and the cleaning water tank and The upper part of the rinsing water tank is respectively connected with an overflow pipe, and the overflow pipe is connected to the main drainage pipe; the cleaning water tank and the rinsing water tank are respectively installed with liquid level pipes; a cleaning observation hole is opened on the top wall of the cleaning water tank, and a cleaning box cover is provided on the top cover of the cleaning water tank, and the cleaning box cover is covered on the cleaning observation hole; a rinsing observation hole is opened on the top wall of the rinsing water tank, and a rinsing box cover is provided on the top cover of the rinsing water tank, and the rinsing box cover is covered on the rinsing observation hole; the bottoms of the cleaning water tank and the rinsing water tank are respectively connected with drainage branch pipes, and the drainage branch pipes are respectively installed with drainage valves, and the drainage branch pipes are all connected to the main drainage pipe.
[0013] Preferably, the water suction pipeline includes a water suction branch pipe and a water suction main pipe, the cleaning water tank and the rinsing water tank are respectively connected to the water suction branch pipes, the water suction branches are both equipped with water suction valves and are both connected to the water suction main pipe; the water suction electric reversing valve is installed on the water suction main pipe; the water suction main pipe is connected to the water inlet of the cleaning pump; the water outlet pipeline is equipped with a water outlet filter, and the water outlet filter is arranged between the water outlet valve and the air inlet valve; the return water pipeline includes a return water branch pipe and a return water main pipe, the cleaning water tank and the rinsing water tank are respectively connected to the return water branch pipes, and the return water branch pipes are both connected to the return water main pipe; the return water electric reversing valve is installed on the return water main pipe; the return water branch pipes are both equipped with return valves; the return water main pipe is connected to the other end of the return water pipe. The inner cavity cleaning and contamination detection device is installed on a base frame, the lower outer diameter and upper outer diameter of the cleaning water tank and the rinsing water tank are larger than the middle outer diameter, and the lower outer diameter is larger than or equal to the upper outer diameter; the inner cavity cleaning and contamination detection device is provided with an electric control box, and the cleaning water tank is installed with an electric heater and a temperature sensor.
[0014] In a second aspect, the present invention provides a method for treating and inspecting the inner cavity of a radiator, which is implemented based on the radiator inner cavity pollution treatment and inspection device as described in the first aspect of the present invention, and includes a preparation stage, a cleaning stage, a rinsing stage and an inspection stage, wherein the preparation stage includes the following steps:
[0015] Add cleaning liquid and rinsing water: add cleaning liquid into the cleaning water tank, and add rinsing water into the rinsing water tank;
[0016] Connecting the radiator: connecting one end of the cleaning pipe to the inner cavity inlet of the radiator, and connecting one end of the return pipe to the inner cavity outlet of the radiator;
[0017] The cleaning stage comprises the following steps:
[0018] Connecting the cleaning water tank: operating the water suction electric reversing valve and the water return electric reversing valve, so that the water suction pipeline and the water return pipeline between the other ends of the cleaning pipe and the water return pipe and the cleaning water tank are opened;
[0019] Cleaning with cleaning liquid: start the cleaning pump, open the outlet valve, so that the cleaning liquid in the cleaning water tank flows into the inner cavity of the radiator through the water suction pipe, the outlet pipe and the cleaning pipe for cleaning, and then flows back to the cleaning water tank through the return pipe and the return pipe for circulating cleaning liquid cleaning;
[0020] Liquid-gas two-phase oscillation cleaning: connect the air inlet valve to the air outlet of the high-pressure gas source, open the air inlet valve, and allow the high-pressure gas to flow into the inner cavity of the radiator through the water outlet pipe and the cleaning pipe to form a liquid-gas mixed fluid for liquid-gas two-phase oscillation cleaning, and then return to the cleaning water tank through the return pipe and the return pipe for circulating liquid-gas two-phase oscillation cleaning;
[0021] The rinsing stage comprises the following steps:
[0022] Connecting the rinsing water tank: closing the air inlet valve and opening the water outlet valve; operating the water suction electric reversing valve and the water return electric reversing valve to switch the connection direction, so that the water suction pipeline and the water return pipeline between the other end of the cleaning pipe and the water return pipe and the rinsing water tank are opened;
[0023] Drainage and rinsing: disconnect the other end of the return pipe from the return pipe and the return filter, connect the return pipe to the drain pipe at the work site, start the cleaning pump, so that the rinsing water in the rinsing water tank flows into the inner cavity of the radiator through the water suction pipe, the water outlet pipe and the cleaning pipe for rinsing, and the rinsed water is discharged through the drain pipe;
[0024] Backflow rinsing: connect the other end of the return pipe to the return pipe and the return filter, start the cleaning pump, so that the rinsing water in the rinsing water tank flows into the inner cavity of the radiator through the water suction pipe, the water outlet pipe and the cleaning pipe for rinsing, and then flows back to the rinsing water tank through the return pipe and the return pipe for circulating rinsing;
[0025] The inspection phase includes the following steps:
[0026] Pollution check: turn off the cleaning pump, open the return water filter, and check the residual pollutants on the return water filter. If the residual pollutants do not meet the requirements, repeat the steps of the cleaning stage, the rinsing stage and the inspection stage, or only repeat the steps of the rinsing stage and the inspection stage until the residual pollutants meet the requirements.
[0027] Preferably, after the step of performing the liquid-gas two-phase oscillation cleaning, the following steps are performed first, and then the step of connecting the rinsing water tank is performed:
[0028] Cleaning liquid reflux: close the water outlet valve, open the air inlet valve, and allow high-pressure air to enter the cleaning pipe and the inner cavity of the radiator, so that the cleaning liquid in the cleaning pipe, the inner cavity of the radiator and the return pipe flows back to the cleaning water tank;
[0029] The radiator inner cavity pollution treatment and inspection equipment is provided with an inner cavity drying device, and the inner cavity drying device is provided with a hot air blower, and the air outlet of the hot air blower is connected to one end of the high temperature resistant pipeline;
[0030] In the step of the contamination inspection, if the residual contaminants meet the requirements, the drying stage is carried out; the drying stage includes the following steps:
[0031] Inner cavity drying: connect the other end of the high temperature resistant pipeline to the inner cavity inlet of the radiator, turn on the hot air blower, so that hot air enters the inner cavity of the radiator through the air outlet of the hot air blower, the high temperature resistant pipeline and the inner cavity inlet for drying.
[0032] Preferably, in the step of liquid-gas two-phase oscillation cleaning, the air inlet valve is partially opened;
[0033] In the step of reflowing the cleaning liquid, the air inlet valve is fully opened;
[0034] In the step of drying the inner cavity, the inner cavity outlet of the radiator is connected to the outside atmosphere; or, the radiator inner cavity pollution treatment and inspection equipment is provided with a water-gas separation box, and the water-gas separation box includes a water tank, a baffle and a partition; the partition is installed in the water tank, and the partition is provided with a water hole; the baffle is installed in the water tank, and the upper part of the baffle is inclined above the partition; the water tank is provided with an air inlet and a water outlet, the air inlet is provided between the upper part of the baffle and the partition, and the water outlet is provided below the partition; the air inlet is connected to one end of the exhaust pipe, Connect the other end of the exhaust pipe to the inner cavity outlet of the radiator; connect the water outlet to the first sewage pipe; set the water-gas separation box below the radiator; or, the radiator inner cavity pollution treatment and inspection equipment is provided with a water collecting tray, and the water collecting tray is provided with a drain outlet; set the water collecting tray below the radiator, and connect the drain outlet to the second sewage pipe; or, the radiator inner cavity pollution treatment and inspection equipment is provided with the water-gas separation box and the water collecting tray, and the water collecting tray is set below the water-gas separation box, and the drain outlet is connected to the second sewage pipe.
[0035] Preferably, the drying stage comprises the following steps:
[0036] Dismantle the radiator: remove the connection between the radiator and each pipeline;
[0037] The radiator inner cavity pollution treatment and inspection method includes a maintenance stage; the maintenance stage includes the following steps:
[0038] Radiator maintenance: cool down the radiator, check that there is no foreign matter in the inner cavity of the radiator, and then cover the radiator with a maintenance cover.
[0039] The radiator inner cavity pollution treatment and inspection device and method provided by the present invention have the following beneficial effects:
[0040] 1. In view of the problem that the prior art requires multiple people to work on the radiator at different workstations in different processes and requires frequent lifting and switching of the workstations, long cleaning time and low work efficiency, the radiator inner cavity pollution treatment and inspection equipment and method provided by the present invention, by providing an inner cavity cleaning and contamination detection device with cleaning and rinsing functions, the radiator can be cleaned and rinsed and the inner cavity contamination level can be inspected in the same area, which can improve the cleaning effect of the radiator inner cavity, reduce the number of times the radiator is lifted during the operation, improve work efficiency, reduce work intensity, and facilitate standardized operation and management; and the cleaning medium can be recycled, which can reduce water consumption, reduce costs, and save the environment. At the same time, in view of the problem in the prior art that when the inner cavity of the radiator is simply cleaned by circulating water, the internal dirt is difficult to remove when it is in the dead corner of the inner cavity. The radiator inner cavity pollution treatment and inspection equipment and method provided by the present invention, by combining the circulating cleaning of the cleaning liquid and the two-phase vibration cleaning of the liquid-gas mixed fluid, and combined with rinsing with clean water, can promote the separation and removal of dirt from the inner cavity of the radiator, can better and faster remove dirt, improve the cleaning effect and efficiency of the inner cavity of the radiator, reduce cleaning time, and improve work efficiency.
[0041] 2. The following problems exist in the prior art method of heating and drying the radiator as a whole by baking in an electric oven: (1) As an external heating method, its heating speed is slow. It takes at least 3 hours for a heating power of 24kW to heat the radiator 100 as a whole to above 80°C; (2) Since the inner cavity of the radiator is a honeycomb structure, water is distributed all over the internal surface after cleaning, and the drying area is large. The radiator body is completely relied on for heating and evaporating water, and the drying efficiency is extremely low; (3) The purge air is the same as the room temperature. After entering the inner cavity of the radiator, it objectively plays a role in cooling the radiator body, resulting in an unsatisfactory drying effect; the radiator inner cavity pollution treatment and inspection equipment and method provided by the present invention can use the hot air blower of the inner cavity drying device to send hot air into the inner cavity of the radiator for hot air purge and drying, thereby achieving heating, purge and rapid drying of the inner cavity of the radiator, thereby improving the heating speed, drying efficiency and drying effect, and reducing energy consumption; in addition, By setting up a drying station, the radiator can be dried at the drying station; and the drying station and the cleaning station can be interchangeable, so that the radiator can be cleaned, rinsed, checked for inner cavity contamination, and dried at one station, reducing the frequency of radiator lifting, reducing workload, and improving work efficiency; in addition, the hot air blower can adopt a ducted hot air blower, which can include an air inlet, a centrifugal fan, a heater, and a control component; the centrifugal fan pressurizes the inhaled air, and the heater heats the flowing air to a specified temperature; the hot air outlet temperature of the ducted hot air blower is adjustable and can be heated to a maximum of 300°C, which is suitable for heating and drying of various common radiators and similar parts, expanding the scope of application; in addition, the inner cavity drying device can be installed as a whole on the workbench, and a tool storage area can be provided at the bottom of the workbench, so that the lower space of the workbench can be used to place small pipe connectors and work tools, which is convenient for the storage and management of work tools.
[0042] 3. In view of the fact that there is no water collection and drainage device in the prior art, a large amount of water will fall from the disassembly and assembly of the pipeline during operation and cover the ground. Therefore, the work site must have a drainage ditch, which affects the on-site working environment and increases the construction workload and cost of the working environment. The radiator cavity pollution treatment and inspection equipment and method provided by the present invention can use a water collection tray to allow a large amount of cleaning liquid and water flowing from the disassembly and assembly of the pipeline to be discharged through a sewage pipe; a water trough, a baffle, a partition and an air inlet can also be set through a water-gas separation box, so that the upper part of the baffle is inclined to form an eaves shape, an air chamber is formed above the partition, and a water separation chamber is formed below, so that the water discharged during the drying process The gas mixture is separated and diverted; the gas separated from the water-gas mixture is discharged into the atmosphere through the water-gas separation box, and the separated water is discharged through the sewage pipe, so there is no need to set up drainage ditches at the work site, thereby ensuring the on-site working environment and reducing the construction volume and cost of the working environment; the water-gas separation box can be used in conjunction with the water collection tray or alone, which is flexible and convenient; in addition, the sewage pipe is easy to connect with the drainage pipe at the work site, so as to facilitate the discharge of the generated waste water, thereby reducing the application environment requirements and expanding the scope of application; in addition, the empty space of the water collection tray can be used to store large hoses such as cleaning pipes, return pipes, exhaust pipes, and high-temperature resistant pipes.
[0043] 4. In view of the problem that tap water is used to clean the inner cavity of the radiator in the prior art, which causes the calcium and magnesium ions in the tap water to have an adverse effect on the surface of the radiator, the radiator inner cavity pollution treatment and inspection equipment and method provided by the present invention can use a chemical cleaning agent mixed with industrial pure water to form a cleaning liquid, which is conducive to decontamination and cleaning of the radiator; the cleaning liquid prepared with industrial pure water (i.e., deionized water) or industrial pure water can be used to circulate and rinse the inner cavity of the radiator to avoid adverse effects on the surface of the radiator; the industrial pure water can be stored in a water storage barrel, which is convenient for adding to the cleaning water tank or the rinsing water tank through a water replenishment pump and a water replenishment pipeline.
[0044] 5. The radiator inner cavity pollution treatment and inspection equipment and method provided by the present invention, the control part of the inner cavity cleaning and contamination detection device, the cleaning pump, the water supply pump and other power devices are installed outside, which is convenient for installation, operation, daily maintenance and troubleshooting.
[0045] 6. The radiator inner cavity pollution treatment and inspection equipment and method provided by the present invention can reduce the middle size of the cleaning water tank and the rinsing water tank relative to the upper and lower sizes, that is, the cross-sectional area of the middle is reduced to form a variable diameter rectangular parallelepiped structure, which helps to enhance the structural strength of the box.
[0046] 7. The radiator inner cavity pollution treatment and inspection equipment and method provided by the present invention can open an inspection hole on the top of the cleaning water tank and the rinsing water tank, and an inspection hole cover can be installed on the inspection hole. By removing or opening the inspection hole cover, the internal state of the cleaning water tank and the rinsing water tank can be checked through the inspection hole; cleaning agent can also be added to the cleaning water tank through the observation hole; when repairing or cleaning the inside of the cleaning water tank and the rinsing water tank, the inside of the water tank can be entered from the rectangular hole for internal maintenance; in addition, the inspection hole cover can be equipped with a handle to facilitate opening or closing the inspection hole cover by the handle.
[0047] 8. The radiator inner cavity pollution treatment and inspection equipment and method provided by the present invention can respectively install overflow pipes on the cleaning water tank and the rinsing water tank, and can connect the overflow pipe and the main drainage pipe, so as to avoid the water level of the cleaning water tank and the rinsing water tank being too high; in addition, the overflow pipe and the main drainage pipe can be installed on the rear side of the cleaning water tank and the rinsing water tank, and the main drainage pipe can also be installed on the rear side of the cleaning water tank and the rinsing water tank, so as to avoid occupying the work site space as much as possible, and facilitate the arrangement of a cleaning station, a cleaning pipe and a return pipe, etc. on the front side of the cleaning water tank and the rinsing water tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0048] Figure 1 It is a schematic diagram of a radiator inner cavity pollution treatment and inspection device provided by an embodiment of the present invention.
[0049] Figure 2 It is a top view of a radiator inner cavity pollution treatment and inspection device provided by one embodiment of the present invention.
[0050] Figure 3 It is a three-dimensional schematic diagram from the front view of an inner cavity cleaning and contamination detection device of a radiator inner cavity pollution treatment and inspection device provided by an embodiment of the present invention.
[0051] Figure 4 It is a three-dimensional schematic diagram from the back side of a device for cleaning and detecting the inner cavity of a radiator inner cavity pollution treatment and inspection device provided in one embodiment of the present invention.
[0052] Figure 5 It is a front view from the back side of an inner cavity cleaning and contamination detection device of a radiator inner cavity pollution treatment and inspection device provided by one embodiment of the present invention.
[0053] Figure 6 It is a left view of an inner cavity cleaning and contamination detection device of a radiator inner cavity pollution treatment and inspection device provided by one embodiment of the present invention.
[0054] Figure 7 It is a top view of an inner cavity cleaning and contamination detection device of a radiator inner cavity pollution treatment and inspection device provided by an embodiment of the present invention.
[0055] Figure 8 It is a rear view of an inner cavity cleaning and contamination detection device of a radiator inner cavity pollution treatment and inspection device provided by an embodiment of the present invention.
[0056] Fig. 9 It is a three-dimensional schematic diagram of a cleaning water tank of a radiator inner cavity pollution treatment and inspection device provided by an embodiment of the present invention.
[0057] Fig.10 It is a three-dimensional schematic diagram from another perspective of the cleaning water tank of the radiator inner cavity pollution treatment and inspection equipment provided by one embodiment of the present invention.
[0058] Fig.11 It is a three-dimensional schematic diagram of a rinsing water tank of a radiator inner cavity pollution treatment and inspection device provided by an embodiment of the present invention.
[0059] Fig.12 It is a three-dimensional schematic diagram from another perspective of the rinsing water tank of the radiator inner cavity pollution treatment and inspection equipment provided by one embodiment of the present invention.
[0060] Fig.13 It is a three-dimensional schematic diagram of an inner cavity drying device of a radiator inner cavity pollution treatment and inspection device provided by an embodiment of the present invention.
[0061] Fig.14 It is a vertical cross-sectional view of a water-gas separation box of a radiator inner cavity pollution treatment and inspection device provided by one embodiment of the present invention.
[0062] Fig.15 It is a three-dimensional schematic diagram of a vertical section of a water-gas separation box of a radiator inner cavity pollution treatment and inspection device provided by an embodiment of the present invention.
[0063] Fig.16 It is a three-dimensional schematic diagram of a water collecting pan of a radiator inner cavity pollution treatment and inspection device provided by one embodiment of the present invention.
[0064] Fig.17 It is a flow chart of a method for treating and inspecting contamination in the inner cavity of a radiator provided by one embodiment of the present invention.
[0065] Fig.18 It is a flow chart of a method for treating and inspecting contamination in the inner cavity of a radiator provided by another embodiment of the present invention.
[0066] Fig.19 It is a flow chart of a method for treating and inspecting radiator inner cavity pollution provided by yet another embodiment of the present invention.
[0067] Reference numerals in the figures:
[0068] 100 is a radiator, 101 is an inner cavity inlet, 102 is an inner cavity outlet; 1 is an inner cavity cleaning and contamination detection device, 110 is a cleaning water tank, 111 is a cleaning tank cover, 113 is an electric heater, 114 is a temperature sensor, 120 is a rinse water tank, 121 is a rinse tank cover, 130 is a cleaning pump, 131 is a bottom frame, 132 is an electric control box, 133 is a spare socket, 140 is a cleaning pipe, 150 is a return pipe, 160 is a water suction pipeline, 161 is a water suction electric reversing valve, 162 is a water suction electric reversing valve, 163 is a water suction electric reversing valve, 164 is a water suction electric reversing valve, 165 is a water suction electric reversing valve, 166 is a water suction electric reversing valve, 167 is a water suction electric reversing valve, 168 is a water suction electric reversing valve, 169 is a water suction electric reversing valve, 170 is a water suction electric reversing valve, 171 is a water suction electric reversing valve, 172 is a water suction electric reversing valve, 173 is a water suction electric reversing valve, 174 is a water suction electric reversing valve, 175 is a water suction electric reversing valve, 176 is a water suction electric reversing valve, 177 is a water suction electric reversing valve, 178 is a water suction electric reversing valve, 179 is a water suction electric reversing valve, 180 is a water suction electric reversing valve, 181 is a water suction electric reversing valve, 182 is a water suction electric reversing valve, 183 is a water suction electric reversing valve, 184 is a water suction electric reversing valve, 185 is a water 2 is the suction branch pipe, 163 is the suction main pipe, 164 is the suction valve, 170 is the outlet pipe, 171 is the outlet valve, 172 is the air inlet valve, 173 is the outlet filter, 180 is the return pipe, 181 is the return filter, 182 is the return electric reversing valve, 183 is the return branch pipe, 184 is the return main pipe, 185 is the return valve, 190 is the overflow pipe, 191 is the drainage main pipe, 192 is the liquid level pipe, 1921 is the high liquid level position, 1922 is the low liquid level position, 193 is Drain valve, 194 is the water inlet, 195 is the water return port, 196 is the water replenishment port, 197 is the overflow port, and 198 is the discharge port; 2 is the inner cavity drying device, 210 is the hot air blower, 2101 is the air outlet, 211 is the heater, 212 is the workbench, 213 is the tool storage area, 214 is the fan base, 215 is the air inlet, 216 is the drying controller, 220 is the high temperature resistant pipeline, and 230 is the motor; 3 is the water-gas separation box, 310 is the water tank, 311 is the air inlet, 31 2 is the water outlet, 313 is the exhaust pipe, 314 is the first sewage pipe, 320 is the baffle, 321 is the inverted U-shaped hole, 322 is the first baffle, 330 is the partition, 331 is the water permeable hole, 332 is the path plate, 333 is the second baffle; 4 is the water collecting tray, 410 is the second sewage pipe; 510 is the cleaning station, 520 is the drying station; 6 is the water storage barrel, 610 is the water supply pipeline, 611 is the water supply pump outlet main pipe, 612 is the water supply branch pipe, 620 is the water supply pump, and 630 is the water supply valve. DETAILED DESCRIPTION
[0069] The present invention is further described in detail below through the accompanying drawings and specific embodiments.
[0070] Example
[0071] Please refer to Figures 1 to 12The present embodiment provides a radiator inner cavity pollution treatment and inspection device, the radiator inner cavity pollution treatment and inspection device is provided with an inner cavity cleaning and pollution degree detection device 1, the inner cavity cleaning and pollution degree detection device 1 is provided with a cleaning water tank 110, a rinsing water tank 120, a cleaning pump 130, a cleaning pipe 140 and a return pipe 150, the cleaning pump 130 is provided with a cleaning pump water inlet and a cleaning pump water outlet; the cleaning water tank 110 and the rinsing water tank 120 are respectively connected to the cleaning pump water inlet through a water suction pipe 160, and the water suction pipe 160 is installed There is a water suction electric reversing valve 161; one end of the cleaning pipe 140 is used to connect to the inner cavity inlet 101 of the radiator 100, and the other end is connected to the water outlet of the cleaning pump through the water outlet pipe 170, and the water outlet pipe 170 is installed with a water outlet valve 171 and an air intake valve 172; one end of the return pipe 150 is used to connect to the inner cavity outlet 102 of the radiator 100, and the other end is connected to the cleaning water tank 110 and the rinsing water tank 120 respectively through the return pipe 180, and the return pipe 180 is installed with a return filter 181 and a return electric reversing valve 182. Figure 2 In the figure, the arrows in the cleaning pipe 140 and the return pipe 150 indicate the flow direction of the cleaning liquid and water, and the arrows in the high temperature resistant pipeline 220 and the exhaust pipe 313 indicate the flow direction of the hot air.
[0072] Please refer to Fig.17 This embodiment also provides a method for treating and inspecting the inner cavity of a radiator. The method is implemented based on a device for treating and inspecting the inner cavity of a radiator provided in this embodiment, and includes a preparation stage, a cleaning stage, a rinsing stage, and an inspection stage. The preparation stage includes the following steps:
[0073] Step S11, adding cleaning liquid and rinsing water: adding cleaning liquid into the cleaning water tank 110, and adding rinsing water into the rinsing water tank 120;
[0074] Step S12, connecting the radiator: connecting one end of the cleaning pipe 140 to the inner cavity inlet 101 of the radiator 100, and connecting one end of the return pipe 150 to the inner cavity outlet 102 of the radiator 100;
[0075] The cleaning phase includes the following steps:
[0076] Step S21, connecting the cleaning water tank: operating the water suction electric reversing valve 161 and the water return electric reversing valve 182, so that the water suction pipeline 160 and the water return pipeline 180 between the other ends of the cleaning pipe 140 and the water return pipe 150 and the cleaning water tank 110 are opened;
[0077] It should be noted that in the step of connecting the cleaning water tank, the water outlet valve 171 is in a closed state;
[0078] Step S22, cleaning with cleaning liquid: start the cleaning pump 130, open the outlet valve 171, so that the cleaning liquid in the cleaning water tank 110 flows into the inner cavity of the radiator 100 through the water suction pipe 160, the outlet pipe 170 and the cleaning pipe 140 for cleaning, and then flows back to the cleaning water tank 110 through the return pipe 150 and the return pipe 180 for circulating cleaning liquid cleaning;
[0079] Step S23, liquid-gas two-phase oscillation cleaning: connect the air inlet valve 172 to the air outlet of the high-pressure gas source, open the air inlet valve 172, and allow the high-pressure gas to flow into the inner cavity of the radiator 100 through the water outlet pipe 170 and the cleaning pipe 140 to form a liquid-gas mixed fluid for liquid-gas two-phase oscillation cleaning, and then return to the cleaning water tank 110 through the return pipe 150 and the return pipe 180 for circulating liquid-gas two-phase oscillation cleaning;
[0080] It should be noted that, in the liquid-gas two-phase oscillation cleaning step, the air intake valve 172 can be partially opened, that is, the air intake valve 172 is opened, but the air intake valve 172 is not fully opened, so that the opening degree of the air intake valve 172 is not too large. For example, the air intake valve 172 can be opened a small amount so that the cleaning pipe 140 has obvious fluctuations.
[0081] The rinse phase includes the following steps:
[0082] Step S31, connecting the rinsing water tank: close the air inlet valve 171, open the water outlet valve 171, operate the water suction electric reversing valve 161 and the water return electric reversing valve 182 to switch the connection direction, so that the water suction pipeline 160 and the water return pipeline 180 between the other ends of the cleaning pipe 140 and the water return pipe 150 and the rinsing water tank 120 are opened;
[0083] Step S32, draining and rinsing: disconnect the other end of the return pipe 150 from the return pipe 180 and the return filter 181, connect the return pipe 150 to the drain pipe at the work site, start the cleaning pump 130, so that the rinsing water in the rinsing water tank 120 flows into the inner cavity of the radiator 100 through the water suction pipe 160, the water outlet pipe 170 and the cleaning pipe 140 for rinsing, and the rinsed water is discharged through the drain pipe;
[0084] Step S33, backflow rinsing: connect the other end of the return pipe 150 to the return pipe 180 and the return filter 181, start the cleaning pump 130, so that the rinsing water in the rinsing water tank 120 flows into the inner cavity of the radiator 100 through the water suction pipe 160, the water outlet pipe 170 and the cleaning pipe 140 for rinsing, and then flows back to the rinsing water tank 120 through the return pipe 150 and the return pipe 180 for circulating rinsing;
[0085] It should be noted that since the water used in the early stage of rinsing the radiator 100 contains a lot of cleaning liquid, it is not suitable to be recycled into the rinsing water tank 120, and it is necessary to drain and rinse first. When no cleaning liquid foam is observed in the water after drain and rinse, the drain and rinse are terminated and the reflux rinse is started;
[0086] The inspection phase includes the following steps:
[0087] Step S41, contamination level check: turn off the cleaning pump 130, open the return water filter 181, check the residual pollutants on the return water filter 181, if the residual pollutants do not meet the requirements, repeat the steps of the cleaning stage, the rinsing stage and the inspection stage, or only repeat the steps of the rinsing stage and the inspection stage until the residual pollutants meet the requirements.
[0088] Please refer to Figures 1 to 12 The radiator inner cavity pollution treatment and inspection equipment of this embodiment is connected in sequence by the cleaning water tank 110, the water suction pipe 160, the cleaning pump 130, the water outlet pipe 170, the cleaning pipe 140, the inner cavity of the radiator 100, the return pipe 150 and the return pipe 180 to form a cleaning liquid circulation path; the water outlet pipe 170 connected by the cleaning pump 130 is equipped with an air inlet valve 172 to connect the high-pressure gas to the cleaning liquid circulation path, so that the high-pressure gas and the cleaning liquid are mixed to form a liquid-gas mixed fluid; The water pipeline 160, the cleaning pump 130, the water outlet pipeline 170, the cleaning pipe 140, the inner cavity of the radiator 100, the return pipe 150 and the return pipe 180 are connected in sequence to form a rinsing circulation path, and the cleaning liquid circulation path and the rinsing circulation path can be switched through the water suction electric reversing valve 161 and the return water electric reversing valve 182; by installing a return water filter 181 on the return water pipe 180, and by observing the pollutant situation of the return water filter 181, the cleaning situation and residual pollution situation of the radiator 100 can be checked and judged. In addition, after the cleaning liquid with dirt flowing out of the inner cavity of the radiator 100 flows through the return water filter 181, the dirt impurities returned with the cleaning liquid are filtered, so as to prevent the dirt impurities from circulating with the cleaning liquid through the return water pipe 180 and entering the inner cavity of the radiator 100.
[0089] Please refer to Fig.17The radiator cavity pollution treatment and inspection method of this embodiment is implemented based on a radiator cavity pollution treatment and inspection device provided in this embodiment. In the early stage of the cavity cleaning process of the radiator 100, a cleaning liquid circulation cleaning method is adopted, and in the later stage, a liquid-gas two-phase vibration cleaning method is adopted. Industrial pure water can be used for rinsing in the cavity rinsing process of the radiator 100. The cleaning liquid can be prepared by mixing a cleaning agent and industrial pure water in a preset ratio, and the cleaning liquid can be a neutral cleaning liquid. The cleaning liquid reacts with the oil substance in the cavity of the radiator 100 and emulsifies and dissolves it. The dirt obtained after it is peeled off from the side wall of the cavity of the radiator 100 by water flow flows out of the radiator 100 with the water flow.
[0090] Please refer to Figures 1 to 12 The radiator inner cavity contamination treatment and inspection equipment of this embodiment, by providing an inner cavity cleaning and contamination detection device 1 with cleaning and rinsing functions, enables the radiator 100 to be cleaned and rinsed in the same area, thereby reducing the number of times the radiator 100 is lifted.
[0091] Please refer to Fig.17 The radiator inner cavity pollution treatment and inspection method of the present embodiment can be combined with the circulation cleaning of the cleaning liquid and the two-phase vibration cleaning of the liquid-gas mixed fluid, and combined with the clean water rinsing, which is beneficial to remove the dirt in the dead corners of the inner cavity of the radiator 100, improve the cleaning effect and efficiency of the inner cavity of the radiator 100, reduce the cleaning time, and improve work efficiency; and can reduce the water consumption, reduce the use of corresponding pipelines and valves, reduce costs, and save environmental protection.
[0092] Please refer to Fig.18 In some embodiments, the radiator cavity pollution treatment and inspection method of this embodiment, after the liquid-gas two-phase oscillation cleaning in step S23, first perform the following step S24, and then perform the step S31 of connecting the rinsing water tank:
[0093] Step S24, cleaning liquid reflux: close the outlet valve 171, open the air inlet valve 171, so that high-pressure air enters the inner cavity of the cleaning pipe 140 and the radiator 100, so that the cleaning liquid in the cleaning pipe 140, the inner cavity of the radiator 100 and the return pipe 150 flows back to the cleaning water tank 110.
[0094] By opening the air intake valve 171, high-pressure air is forced to fill the inner cavity of the cleaning pipe 140 and the radiator 100, so that the cleaning liquid in the cleaning pipe 140, the inner cavity of the radiator 100 and the return pipe 150 flows back to the cleaning water tank 110, reducing the retained amount of cleaning liquid in the inner cavity of the cleaning pipe 140 and the radiator 100, which is beneficial to improving the rinsing effect and rinsing efficiency of the inner cavity of the subsequent radiator 100.
[0095] It should be noted that in the step of reflowing the cleaning liquid, the air inlet valve 171 can be fully opened to force a large flow of high-pressure air to quickly enter the inner cavity of the cleaning pipe 140 and the radiator 100, so that the cleaning liquid in the cleaning pipe 140, the inner cavity of the radiator 100 and the return pipe 150 can quickly flow back to the cleaning water tank 110.
[0096] In addition, during the step of backflow of the cleaning liquid, the water outlet valve 171 is in a closed state;
[0097] Please refer to Figures 1 to 8 and Fig.13 In some embodiments, the above-mentioned radiator inner cavity pollution treatment and inspection equipment is provided with an inner cavity drying device 2, the inner cavity drying device 2 is provided with a hot air blower 210, the hot air blower 210 is provided with an air outlet 2101, the air outlet 2101 is connected to one end of the high temperature resistant pipeline 220, and the other end of the high temperature resistant pipeline 220 is used to connect to the inner cavity inlet 101 of the radiator 100.
[0098] Please refer to Fig.18 In the above-mentioned radiator cavity pollution treatment and inspection method, in the contamination inspection step, if the residual contaminants meet the requirements, a drying stage is performed; the drying stage includes the following steps:
[0099] Step S51, inner cavity drying: connect the other end of the high temperature resistant pipe 220 to the inner cavity inlet 101 of the radiator 100, turn on the hot air blower 210, so that hot air enters the inner cavity of the radiator 100 through the air outlet 2101 of the hot air blower 210, the high temperature resistant pipe 220 and the inner cavity inlet 101 for drying. At this time, the inner cavity outlet 102 of the radiator 100 can be connected to the outside atmosphere.
[0100] The radiator inner cavity contamination treatment and inspection equipment and method of the present embodiment dries the inner cavity of the radiator 100 after cleaning and rinsing through the inner cavity drying device 2, so that the inner cavity of the radiator 100 remains dry, avoiding the retention of moisture in the inner cavity of the radiator 100 that affects the use, thereby facilitating the subsequent normal and safe use of the radiator 100; and hot air is sent to the inner cavity of the radiator 100 for drying through the hot air blower 210, which is beneficial to quickly drying a large area of water distributed in the inner cavity of the radiator 100, thereby improving production efficiency.
[0101] Please refer to Figure 1 , Fig.14 and Fig.15In some embodiments, the above-mentioned radiator inner cavity pollution treatment and inspection equipment is provided with a water-gas separation box 3, which includes a water tank 310, a baffle 320 and a partition 330; the partition 330 is installed in the water tank 310, and the partition 330 is provided with a water hole 331; the baffle 320 is installed in the water tank 310, and the upper part of the baffle 320 is obliquely arranged above the baffle 330; the water tank 310 is provided with an air inlet 311 and a water outlet 312, the air inlet 311 is arranged between the upper part of the baffle 330 and the baffle 320, and the water outlet 312 is arranged at the lower part of the water tank 310; the air inlet 311 is connected to one end of the exhaust pipe 313, and the other end of the exhaust pipe 313 is used to connect to the inner cavity outlet 102 of the radiator 100; the water outlet 312 is connected to the first sewage pipe 314. The water-gas separation box 3 is conveniently installed, for example, at a position below the radiator 100 .
[0102] In the above-mentioned radiator inner cavity pollution treatment and inspection method, in the inner cavity drying step, the air inlet 311 can be connected to one end of the exhaust pipe 313, and the other end of the exhaust pipe 313 can be connected to the inner cavity outlet 102 of the radiator 100; the water outlet 312 can be connected to the first sewage pipe 314; and the water-gas separation box 3 can be arranged below the radiator 100. It can be seen that since the air discharged from the radiator 100 contains a lot of moisture, the inner cavity outlet 102 of the radiator 100 can be connected to the water-gas separation box 3 through the exhaust pipe 313.
[0103] Please refer to Figure 1 , Figure 2 and Fig.16 In some embodiments, the radiator cavity pollution treatment and inspection device is provided with a water collecting pan 4, which is used to be arranged below the radiator 100; the water collecting pan 4 is provided with a drain port, which is connected to the second drain pipe 410. In the radiator cavity pollution treatment and inspection method, in the cavity drying step, the water collecting pan 4 can be arranged below the radiator 100, and the drain port can be connected to the second drain pipe 410.
[0104] Please refer to Figure 1 and Figure 2 , Figures 14 to 16 In some embodiments, the radiator inner cavity pollution treatment and inspection equipment is provided with a water-gas separation box 3 and a water collecting tray 4, the water collecting tray 4 is arranged below the water-gas separation box 3, and the drain outlet is connected to the second sewage pipe 410.
[0105] In the above-mentioned radiator inner cavity pollution treatment and inspection method, in the step of drying the inner cavity, the water collecting tray 4 can be arranged below the water-gas separation box 3, and the water outlet can be connected to the second sewage pipe 410.
[0106] The radiator cavity pollution treatment and inspection equipment and method of this embodiment can prevent water from flowing to the ground during cleaning, rinsing, drying and disassembly of the cleaning pipe 140 and the return pipe 150 by setting at least one of the water-gas separation box 3 and the water collection tray 4, thereby facilitating water collection and helping to keep the operating area clean and safe; and there is no need to set up drainage ditches on the ground in the operating area, thereby reducing workload and cost and improving efficiency. The water-gas separation box 3 and the water collection tray 4 can be used in combination or separately according to environmental requirements. For example, the water outlet 312 is directly connected to the drain pipe of the working environment, and the water separated from the water vapor flows directly into the drain pipe.
[0107] In some embodiments, the water-gas separation box 3 of the radiator inner cavity pollution treatment and inspection equipment is used to be arranged below the radiator 100 .
[0108] In the above-mentioned method for treating and inspecting the inner cavity pollution of the radiator, in the step of drying the inner cavity, the water-gas separation box 3 can be arranged below the radiator 100 .
[0109] Please refer to Fig.19 In some embodiments, the above-mentioned heat sink cavity pollution treatment and inspection method, the drying stage includes the following steps:
[0110] Step S52, dismantling the radiator: dismantling the connection between the radiator 100 and each pipeline;
[0111] The radiator cavity pollution treatment and inspection method includes a maintenance stage; the maintenance stage includes the following steps:
[0112] Step S61, radiator maintenance: cool down the radiator 100, check that there is no foreign matter in the inner cavity of the radiator 100, and then cover the radiator 100 with a maintenance cover.
[0113] It should be noted that the inner cavity of the radiator 100 can be inspected by an industrial endoscope. The function of covering the radiator 100 with a maintenance cover is to prevent dust and foreign matter from entering the inner cavity of the radiator 100.
[0114] Please refer to Figure 1 and Figure 2 In some embodiments, a water collecting tray 4 is provided below the inner cavity cleaning and contamination detection device 1 to prevent water from flowing to the ground when cleaning, rinsing, and disassembling the cleaning pipe 140 and the return pipe 150, thereby facilitating water collection and helping to keep the operation area clean and safe. After the work is completed, the water collecting tray 4 can be used to store relatively large hoses such as the cleaning pipe 140, the return pipe 150, the high temperature resistant pipe 220, and the exhaust pipe 313.
[0115] Please refer to Figures 1 to 8 and Fig.13In some embodiments, the above-mentioned radiator inner cavity pollution treatment and inspection equipment, the hot air blower 210 is provided with a heater 211; the hot air blower 210 is installed on a workbench 212. By providing the heater 211, the wind can be heated, and the inner cavity of the radiator 100 can be directly swept and dried by hot air, thereby ensuring the hot air drying effect and efficiency. In addition, the inner cavity drying device 2 and the inner cavity cleaning and contamination detection device 1 are conveniently arranged adjacent to each other, which is conducive to saving the overall occupied space of the radiator inner cavity pollution treatment and inspection equipment, and is conducive to concentrating the operations of the radiator 100 cleaning, rinsing, contamination inspection, drying and other stages in the same working area, thereby reducing the frequency of lifting the radiator 100, so that the inner cavity pollution treatment and inspection and process of the radiator 100 can be carried out efficiently and safely.
[0116] Please refer to Figure 1 and Figure 2 In some embodiments, the radiator inner cavity pollution treatment and inspection equipment is provided with a cleaning station 510, and the cleaning station 510 is used to place the radiator 100 for cleaning; at least one of the water-gas separation box 3 and the water collecting tray 4 is arranged below the cleaning station 510; the radiator inner cavity pollution treatment and inspection equipment is provided with a drying station 520, and the drying station 520 is used to place the radiator 100 for drying, and at least one of the water-gas separation box 3 and the water collecting tray 4 is arranged below the drying station 520; the cleaning station 510 and the drying station 520 are arranged adjacent to each other, so as to make it easier for the operations of the radiator 100 in the cleaning, rinsing, contamination inspection, drying and other stages to be concentrated in the same working area.
[0117] In some embodiments, the above-mentioned radiator inner cavity pollution treatment and inspection equipment comprises a water storage barrel 6, in which treated industrial pure water is stored. The outlet of the water storage barrel 6 is respectively connected to the inlet of the cleaning water tank 110 and the rinsing water tank 120 through a water supply pipe 610; a water supply pump 620 and a water supply valve 630 are installed on the water supply pipe 610; a water supply pump inlet pipe, a water supply pump outlet main pipe 611 and a water supply branch pipe 612, the outlet of the water storage barrel 6 is connected to the inlet of the water supply pump 620 through the water supply pump inlet pipe, and the water supply pump outlet main pipe 611 is connected to the outlet of the water supply pump 620; the inlet of the cleaning water tank 110 and the rinsing water tank 120 is respectively connected to the water supply pump outlet main pipe 611 through a water supply branch pipe 612; a water supply valve 630 is installed on each of the water supply branches 612;
[0118] Please refer to Figure 4 , Figures 6 to 8 , the upper parts of the washing water tank 110 and the rinsing water tank 120 are respectively connected with overflow pipes 190, and the overflow pipes 190 are connected to the drainage main pipe 191;
[0119] Please refer to Figures 9 to 12 The washing water tank 110 and the rinsing water tank 120 are respectively provided with liquid level pipes 192 for observing the liquid level heights in the washing water tank 110 and the rinsing water tank 120; a washing observation hole is provided on the top wall of the washing water tank 110, and a washing tank cover 111 is provided on the top cover of the washing water tank 110, and the washing tank cover 111 is covered on the washing observation hole; a rinsing observation hole is provided on the top wall of the rinsing water tank 120, and a rinsing tank cover 121 is provided on the top cover of the rinsing water tank 120, and the rinsing tank cover 121 is covered on the rinsing observation hole; after removing the washing tank cover 111 and the rinsing tank cover 121, the internal states of the washing water tank 110 and the rinsing water tank 120 can be observed through the washing observation hole and the rinsing observation hole respectively. If necessary, the washing water tank 110 and the rinsing water tank 120 can be entered through the washing observation hole and the rinsing observation hole respectively to perform internal maintenance. For example, the cleaning box cover 111 and the rinsing box cover 121 can be set to a rectangular shape, and both can be equipped with handles. The cleaning observation hole and the rinsing observation hole can be set to a rectangular hole. The cleaning box cover 111 and the rinsing box cover 121 can be removed by the handle.
[0120] Please refer to Fig. 9 When cleaning agent needs to be added to the cleaning water tank 110, it can be added through the cleaning observation hole. The amount of cleaning agent added can be set according to the preparation ratio provided by the cleaning agent manufacturer and the water capacity in the cleaning water tank 110. For example, if 900L of water is added to the cleaning water tank 110 and the preparation ratio of the cleaning liquid is 1:30 (cleaning agent: water), the amount of cleaning agent added is 30L.
[0121] Please refer to Figure 7 and Figure 8 The bottoms of the washing water tank 110 and the rinsing water tank 120 are respectively connected with drainage branch pipes, and the drainage branch pipes are respectively installed with drainage valves 193, and the drainage branch pipes are connected to the drainage main pipe 191.
[0122] Please refer to Figure 7 In some embodiments, the above-mentioned radiator inner cavity pollution treatment and inspection equipment, the water suction pipeline 160 includes a water suction branch pipe 162 and a water suction main pipe 163, the cleaning water tank 110 and the rinsing water tank 120 are respectively connected to the water suction branch pipe 162, the water suction branch pipes 162 are both equipped with water suction valves 164 and are connected to the water suction main pipe 163; the water suction electric reversing valve 161 is installed on the water suction main pipe 163, and the water suction main pipe 163 is connected to the water inlet of the cleaning pump; the water suction valve 164 can be in an open state at ordinary times, and is used as a backup when the water suction electric reversing valve 161 fails, so as to maintain the normal operation of the equipment.
[0123] Please refer to Figure 6The water outlet pipe 170 is installed with a water outlet filter 173, and the water outlet filter 173 is arranged between the water outlet valve 171 and the air inlet valve 172. The impurities that may exist in the cleaning liquid in the cleaning water tank 110 can be filtered through the water outlet filter 173, and then flow into the inner cavity of the radiator 100 through the water outlet pipe 170. The water outlet filter 173 can be set as a Y-type filter, and can adopt existing technology products. The water outlet filter 173 can be set as a filter mesh, and can be set as a metal filter, such as a metal filter mesh. The return water filter 181 and the water outlet filter 173 can be the same.
[0124] Please refer to Figure 5 and Figure 8 The return water pipeline 180 includes a return water branch pipe 183 and a return water main pipe 184. The washing water tank 110 and the rinsing water tank 120 are respectively connected with the return water branch pipes 183, and the return water branch pipes 183 are connected with the return water main pipe 184; the return water electric reversing valve 182 is installed on the return water main pipe 184; the return water branch pipes 183 are installed with return water valves 185; the return water main pipe 184 is connected with the other end of the return water pipe 150; the return water valve 185 can be in an open state at ordinary times, and is used as a backup when the return water electric reversing valve 182 fails, so as to maintain the normal operation of the equipment.
[0125] Please refer to Figures 9 to 12 , the lower outer diameter and the upper outer diameter of the washing water tank 110 and the rinsing water tank 120 are greater than the middle outer diameter, and the lower outer diameter is greater than or equal to the upper outer diameter, thereby forming a three-stage variable diameter box body, which can increase the structural strength. For example, the washing water tank 110 and the rinsing water tank 120 can be set as a rectangular box body, and the size of the middle outer diameter can be reduced, that is, the cross-sectional area of the middle is reduced, so as to enhance the stability of the box body structure.
[0126] Please refer to Figure 1 , Figures 3 to 8 The inner cavity cleaning and contamination detection device 1 is installed on the base frame 131.
[0127] Please refer to Fig.10 The cleaning water tank 110 is equipped with an electric heater 113 and a temperature sensor 114. The temperature sensor 114 can sense the temperature of the cleaning liquid in the cleaning water tank 110, and the electric heater 113 can heat the cleaning liquid in the cleaning water tank 110. The power of the electric heater 113 can be selected according to the required heating rate by formula (1). For example, the electric heater 313 is selected as 9kW, and it takes about 2.6 hours to heat 1000L of water from 20℃ to 40℃.
[0128] Q=Cm△t (1)
[0129] Among them, Q is the absorbed heat, C is the specific heat capacity, m is the mass of water, and △t is the value of the temperature rise.
[0130] Please refer to Figure 1 and Figure 2 In the radiator cavity pollution treatment and inspection equipment of this embodiment, the water storage tank 6, the water replenishment pump 620, the cleaning pump 130, the cleaning water tank 110, the rinsing water tank 120 and the cavity drying device 2 can be arranged adjacent to each other in sequence, which is convenient for the maintenance and replacement of each component. The cleaning station 510 can be set in front of the cleaning water tank 110 and the rinsing water tank 120, which is convenient for the connection of the outlet pipe 170, the cleaning pipe 140, the return pipe 150 and the return pipe 180 and other related liquid pipes, and is convenient for cleaning the radiator 100 on the cleaning station 510 through the cavity cleaning and contamination detection device 1. The drying station 520 can be set in front of the cavity drying device 2, which is convenient for the connection of the high temperature resistant pipe 220, the exhaust pipe 313 and other related gas pipes, and is convenient for drying the radiator 100 on the drying station 520 through the cavity drying device 2.
[0131] The cleaning station 510 can be provided with a cleaning workbench, and the radiator 100 can be placed on the cleaning workbench during the cleaning and rinsing process. The drying station 520 can be provided with a drying workbench, and the radiator 100 can be placed on the drying workbench during the drying process. The cleaning pipe 140 and the return pipe 150 can be set as hoses, such as stainless steel braided hoses, so that they can withstand high temperatures and are not easily damaged. The cleaning station 510 and the drying station 520 can be converted to each other, that is, after the radiator 100 on the cleaning station 510 is cleaned, the cleaning station 510 can be switched to the drying station 520 to enter the drying stage of the inner cavity of the radiator 100; and when the radiator 100 on the drying station 520 is dried and leaves the drying station 520, the drying station 520 can be switched to the cleaning station 510 to enter the cleaning stage of the inner cavity of the next radiator 100. This cycle can not only improve the station operation efficiency, but also reduce the number of hoisting times of the radiator 100 and reduce the labor intensity.
[0132] Please refer to Figures 9 to 12 The capacity of the washing water tank 110 and the rinsing water tank 120 may be the same, and the capacity of both may be greater than or equal to 1200 L. The washing water tank 110 and the rinsing water tank 120 may both be configured as stainless steel boxes.
[0133] Please refer to Fig.10 The electric heater 113 may be installed at the bottom of the cleaning water tank 110 . The temperature sensor 114 may be installed at the bottom of the cleaning water tank 110 .
[0134] Please refer to Figure 1 and Figure 2The inner cavity inlet 101 and the inner cavity outlet 102 of the radiator 100 can be used for the cooling medium to enter and flow out respectively. The inner cavity inlet 101 and the inner cavity outlet 102 can be respectively provided with flanges. One end of the cleaning pipe 140 can be firmly connected to the flange of the inner cavity inlet 101, and one end of the return pipe 150 can be firmly connected to the flange of the inner cavity outlet 102.
[0135] Please refer to Figure 3 , Figure 5 and Figure 7 The water suction electric reversing valve 161 can be set as a three-way structure, which is respectively connected to the water suction main pipe 163 and the water suction branch pipes 162 of the washing water tank 110 and the rinsing water tank 120 to form a water suction pipeline 160. The water suction branch pipe 162 can be respectively provided with extension sections in the washing water tank 110 and the rinsing water tank 120. The ends of the extension sections are closed, and a plurality of small holes are opened on the side walls to form a filtering structure, so that when the washing pump 130 is working, it can prevent large foreign objects in the washing water tank 110 and the rinsing water tank 120 from being sucked into the washing pump 130 and causing damage.
[0136] Please refer to Figure 5 and Figure 7 The water outlet valve 171 can be set as a manual valve. The air inlet valve 172 can be installed horizontally on the water outlet pipeline 170. The air inlet valve 172 can be connected to a compressed air source with a preset pressure, and is used to connect compressed gas when cleaning the radiator 100 to perform liquid-gas two-phase oscillation cleaning. For example, the air inlet valve 172 can be connected to the air inlet pipe.
[0137] Please refer to Figures 3 to 8 The return water electric reversing valve 182 can be set as a three-way structure, which is respectively connected to the return water main pipe 184 and the return water branch pipes 183 of the cleaning water tank 110 and the rinsing water tank 120 to form a return water pipeline 180.
[0138] Please refer to Figure 1 and Figure 2 The cleaning water tank 110 and the rinsing water tank 120, the water suction pipe 160, the cleaning pump 130, the water outlet pipe 170, the air intake valve 172, the cleaning pipe 140, the return pipe 150, the return pipe 180, the water outlet filter 173 and the return filter 181 form a closed-loop cleaning liquid circuit that can detect the degree of contamination of the inner cavity of the radiator 100 after cleaning.
[0139] Please refer to Fig. 9 and Fig.11, a liquid level tube 192 may be installed at the front end of the washing water tank 110 and the rinsing water tank 120 respectively. The liquid level tube 192 may be installed outside the washing water tank 110 or the rinsing water tank 120. For example, a high liquid level hole and a low liquid level hole are respectively provided at the top and bottom of the washing water tank 110 and the rinsing water tank 120, and the upper end and the lower end of the liquid level tube 192 are respectively connected to the high liquid level hole and the low liquid level hole. The upper end of the liquid level tube 192 forms a high liquid level position 1921, and the lower end forms a low liquid level position 1922. Liquid level gauges may be installed in the washing water tank 110 and the rinsing water tank 120 respectively.
[0140] Please refer to Figure 7 , Fig. 9 and Fig.11 The washing water tank 110 and the rinsing water tank 120 may be provided with a water suction port 194, and the water suction port 194 is connected to the water suction pipeline 160. The water suction port 194 may be provided on the side wall of the washing water tank 110 and the rinsing water tank 120, for example, the water suction port 194 is provided at the bottom of the side wall of the washing water tank 110 and the rinsing water tank 120.
[0141] Please refer to Figure 5 , Fig.10 and Fig.12 The washing water tank 110 and the rinsing water tank 120 may be provided with a return water port 195, and the return water port 195 is connected to the return water pipeline 180. The return water port 195 may be provided on the top wall of the washing water tank 110 and the rinsing water tank 120.
[0142] Please refer to Figure 8 , Fig.10 and Fig.12 The washing water tank 110 and the rinsing water tank 120 may be provided with an overflow port 197, and the overflow port 197 is connected to the overflow pipe 190. The overflow port 197 may be provided on the side wall of the washing water tank 110 and the rinsing water tank 120, for example, the overflow port 197 is provided on the top of the side wall of the washing water tank 110 and the rinsing water tank 120.
[0143] Please refer to Fig.10 and Fig.12 The washing water tank 110 and the rinsing water tank 120 may be provided with a drain port 198, and the drain port 198 is connected to the drainage branch pipe. The drain port 198 may be provided on the side wall of the washing water tank 110 and the rinsing water tank 120, for example, the drain port 198 is provided at the bottom of the side wall of the washing water tank 110 and the rinsing water tank 120.
[0144] Please refer to Figure 1 , Figures 3 to 8The washing water tank 110, the rinsing water tank 120, the washing pump 130, the water suction pipeline 160, the water outlet pipeline 170, the water return pipeline 180, the water supply pipeline 610, the water supply pump 620, and the electric control box 132 can all be installed on the base frame 131. The base frame 131 can be placed on the water collection tray 4. The space between the base frame 131 and the water collection tray 4 can be used to store the washing pipe 140 and the water return pipe 150. The relevant pipelines of each pipeline can be connected according to the actual needs. If appropriate, the quick-release chuck connection method of the existing technology can be adopted to make installation and disassembly fast and convenient.
[0145] Please refer to Figures 1 to 8 , the washing water tank 110 is filled with neutral washing liquid, and the rinsing water tank 120 is filled with rinsing water. The washing pump 130 absorbs water from the washing water tank 110 or the rinsing water tank 120 through the water suction pipeline 160. The water suction pipeline 160 is installed with a water suction electric reversing valve 161, and the water return pipeline 170 is installed with a water return electric reversing valve 182. When the washing function selection knob 135 is rotated to the washing position 1351, the water suction electric reversing valve 161 and the water return electric reversing valve 182 connect the water suction pipeline 160, the water return pipeline 170 and the washing water tank 110; when the washing function selection knob 135 is rotated to the rinsing position 1352, the water suction electric reversing valve 161 and the water return electric reversing valve 182 connect the water suction pipeline 160, the water return pipeline 170 and the rinsing water tank 120.
[0146] Please refer to Figure 8 , Fig.10 and Fig.12 The cleaning water tank 110 and the rinsing water tank 120 may be provided with a water replenishment port 196, and the water replenishment port 196 is connected to the water replenishment pipeline 610. The water replenishment port 196 may be provided on the side wall of the cleaning water tank 110 and the rinsing water tank 120, for example, the water replenishment port 196 is provided on the upper part of the side wall of the cleaning water tank 110 and the rinsing water tank 120. A water replenishment valve 630 may be installed at the connection between the water replenishment pipeline 610 and the cleaning water tank 110 and the rinsing water tank 120, respectively. The water replenishment pump 620 may be connected to the water storage barrel 6 through the water replenishment pump outlet main pipe 611. The water storage barrel 6 may contain treated deionized water, i.e., industrial pure water, which can reduce the corrosion of the surface of the plate of the radiator 100 caused by calcium and magnesium ions in the water. When the liquid level in the washing water tank 110 or the rinsing water tank 120 is low, water can be taken from the water storage barrel 6 through the water replenishment pump 620 and the water replenishment pipeline 610, and then the washing water tank 110 or the rinsing water tank 120 that is short of water can be replenished with water.
[0147] Please refer to Figure 8, an overflow pipe 190 and a drainage main pipe 191 may be installed on the upper back of the washing water tank 110 and the rinsing water tank 120, respectively. When the water level in the washing water tank 110 or the rinsing water tank 120 is higher than the top pipe opening of the overflow pipe 190, the water above the top pipe opening of the overflow pipe 190 is discharged from the overflow pipe 190 and flows into the drainage main pipe 191. A drainage branch pipe may be installed at the lower back of the washing water tank 110 and the rinsing water tank 120, a drainage valve 193 may be installed on the drainage branch pipe, and the drainage main pipe 191 may be connected to the drainage branch pipe. The drainage branch pipes and the overflow pipe 190 of the washing water tank 110 and the rinsing water tank 120 are connected to the drainage main pipe 191 together to form an overflow and drainage pipeline. When the liquid in the washing water tank 110 or the rinsing water tank 120 needs to be discharged, or the internal maintenance of the water tank needs to be performed, the drainage valve 193 can be opened to discharge the water in the water tank.
[0148] Please refer to Figures 1 to 5 , Figure 7 , Figure 8 and Fig.13 The inner cavity drying device 2 can be installed on one side of the rinsing water tank 120. The upper part of the inner cavity drying device 2 can be provided with a hot air blower 210, and the lower part can be provided with a workbench 212. The hot air blower 210 can be installed as a whole on the workbench 212. The lower part of the workbench 212 can be provided with a tool storage area 213 for placing the tools required for cleaning, drying, and testing of the inner cavity, so as to keep the on-site environment tidy and provide work convenience for the operator.
[0149] Please refer to Fig.13The hot air blower 210 can be set as a ducted industrial hot air blower. The hot air blower 210 includes an air inlet 215, a centrifugal fan 230, a heater 211, a control panel 216, a fan base 214, and an air outlet 2101. The heater 211 can be arranged inside the hot air blower 210 to improve the heating speed and efficiency. The high temperature resistant pipeline 220 and the exhaust pipe 313 can adopt a high temperature resistant hose. The hot air blower 210 can be provided with an air inlet 215. The air filter element can be installed at the air inlet 215. The heater 211 can be provided with a control box, and the control box can be provided with a drying controller 216. The drying controller 216 is connected to the hot air blower 210 to control the start and stop of the hot air blower 210. The drying controller 216 is connected to the heater 211 to control the start and stop of the heater 211 and the heating temperature. The drying controller 216 is connected to the power supply of the inner cavity drying device 2 to control the start and stop of the inner cavity drying device 2. The temperature of the air outlet 2101 of the hot air blower 210 is adjustable and can be heated up to 300°C at the highest. It is suitable for heating and drying various common radiators 100 and similar parts. The centrifugal fan 230 pressurizes the inhaled air and sends it into the heater 211. The heater 211 heats the air flowing through it to a set temperature. The pressurized and heated hot air is sent to the inner cavity of the radiator 100 through the air outlet 2101 and the high-temperature resistant pipeline 220, and is quickly discharged from the inner cavity outlet 102 of the radiator 100. When the high-speed hot air flows through the inner cavity of the radiator 100, on the one hand, it blows out the accumulated water inside, and on the other hand, it exchanges heat with the radiator 100 to heat it up. The liquid water remaining inside the radiator 100 evaporates into gaseous water after heating and is continuously discharged with the hot air.
[0150] Please refer to Fig.16 , a water collecting tray 4 can be respectively provided below the inner cavity cleaning and contamination detection device 1, the cleaning station 510 and the drying station 520, which is used to collect the cleaning liquid and water that flows down during the disassembly and assembly of the cleaning pipe 140, the return pipe 150, the high temperature resistant pipeline 220 and the exhaust pipe 313 and other related pipelines. A second sewage pipe 410 can be installed on the rear side of the water collecting tray 4, and the second sewage pipe 410 can be connected to the drainage pipe of the working environment. The water that flows down to the water collecting tray 4 can flow out to the main drainage pipe through the drainage pipe. The water collecting tray 4 can be separately equipped with a shallow suction pump. When the water collecting tray 4 is not drained smoothly, the water therein can be forcibly discharged through a shallow suction pump. The shallow suction pump can be connected to the spare socket 133 of the electrical control box 132 to draw electricity. The shallow suction pump is a water pump used for basement floor drainage, which can suck water to a minimum depth of 1mm from the ground.
[0151] Please refer to Fig.14 and Fig.15A water-gas separation box 3 may be installed in the water collecting tray 4 below the cleaning station 510 and the drying station 520. When the radiator 100 is dried, the water and the water-gas mixture in the form of hot air discharged from the radiator 100 are sent to the water-gas separation box 3 through the exhaust pipe 313 for water-gas diversion. The water tank 310 of the water-gas separation box 3 may be set as a rectangular tank.
[0152] Above the partition 330, the partition 330, the baffle 320 and the water trough 310 together form a space with an upper opening for separating water and air and exhausting the air; below the partition 330, the partition 330, the baffle 320, the water trough 310 and the path plate 332 together form a horizontal U-shaped curved maze-like space for collecting water dripping from the top of the partition 330 and for secondary separation of water vapor.
[0153] The upper part of the baffle 320 is inclined upward toward the upper part of the partition 330, and the upper end of the baffle 320 is bent to form a first baffle edge 322 of an inverted V-shaped structure; at least two exhaust holes are arranged in the middle part of the baffle 320; and at least two inverted U-shaped holes 321 can be arranged in the lower part of the baffle 320.
[0154] For example, the baffle 320 is configured as a vertically curved rectangular plate, the upper portion of the baffle 320 is inclined upward toward the upper portion of the partition 330, and the upper end of the baffle 320 is bent downward to form a first baffle edge 322 of an inverted V-shaped roof structure, which is conducive to the condensed water being blocked by the first baffle edge 322 when the water vapor flows along the baffle 320 and falls. The exhaust hole is used to exhaust air, and the exhaust hole is configured as a circle. A plurality of inverted U-shaped holes are evenly distributed in the horizontal direction. The two sides of the baffle 320 are connected to the inner walls of the front and rear sides of the water tank 310.
[0155] The partition 330 is bent to form an inverted L-shaped structure, wherein the lower portion of the partition 330 is a horizontal portion, the end of which extends toward the baffle 320; the upper portion of the partition 330 is a vertical portion, which is connected to the inner wall of the water tank 310, and the air inlet 311 is arranged as a through hole penetrating the side wall of the water tank 310 and the vertical portion of the partition 330; the end of the vertical portion of the partition 330 is bent toward the baffle 320 to form a second guard edge 333 in a horizontal state.
[0156] For example, the middle part of the partition 330 is bent 135° twice to form an inverted L-shaped structure, the lower part of the partition 330 is a horizontal lateral part, the end of which extends toward the baffle 320 and is bent 45° upward; the upper part of the partition 330 is a vertical part in a vertical state, which is connected to the inner wall of the water tank 310, and the air inlet 311 is set as a through hole that penetrates the side wall of the water tank 310 and the vertical part of the partition 330; the end of the vertical part of the partition 330 is bent 90° toward the baffle 320 to form a second blocking edge 333 in a horizontal state, and the second blocking edge 333 can block the water vapor entering through the air inlet 311 to prevent the part of the water vapor from spraying directly upward, thereby facilitating the guidance of the water vapor mixture entering from the air inlet 311 to blow toward the baffle 320, so that a large amount of water in the water vapor mixture flows downward along the baffle 320 and flows onto the partition 330; part of the water and When the hot air flows upward along the baffle 320 to the upper ridge-shaped inclined part with the air flow, according to the principle of gravity, water falls on the baffle 330 below, and then flows along the water permeable hole 331 to the water tank 310 below the baffle 330; at the same time, most of the gas is blocked by the baffle 330, and flows upward in the opposite direction to be discharged into the outside atmosphere, and a small amount of gas flows to the bottom of the baffle 330 through the water permeable hole 331. The gas pressure below the baffle 330 has been greatly attenuated, and it is blocked when encountering the path plate 332, and is discharged into the atmosphere from the exhaust hole in the middle of the baffle 320; the water diverted from the upper space of the baffle 330 continues to flow downward along the path plate 332 to the bottom of the water tank 310, and flows out from the inverted U-shaped hole 321 below the baffle 320 to the open area of the water tank 310, and flows into the water collecting tray 4 through the outlet 312; and then it can be discharged through the second sewage pipe 410 together with the liquid in the water collecting tray 4. The water outlet 312 may be provided at the bottom of the side wall of the water tank 310. The air inlet 311 may be provided at the upper part of the side wall of the water tank 310. The air inlet 311 and the water outlet 312 may be provided at both sides of the baffle 320, respectively. One or more path plates 332 may be provided below the partition 330, and the one or more path plates 332 may form a labyrinth path, so that water flows out of the water permeable hole 331 and then flows into the water tank 310 through the path plate 332 and the horizontal U-shaped curved labyrinth path formed by the path plate 332 to avoid splashing; and a small amount of gas flows through the water permeable hole 331 to the bottom of the partition 330, and then the path plate 332 and the labyrinth path are used to drain the gas, so that the gas is discharged through the exhaust port in the middle of the baffle 320.
[0157] Please refer to Figure 1The inner cavity cleaning and contamination detection device 1 is provided with an electric control box 132, and the electric control box 132 is provided with a cleaning controller and a spare socket 133, and the spare socket 133 is used to connect other electrical appliances. The cleaning controller is connected to the power supply of the inner cavity cleaning and contamination detection device 1, and is used to control the start and stop of the inner cavity cleaning and contamination detection device 1. The cleaning controller is connected to the electric heater 113, and is used to control the start and stop and heating temperature of the electric heater 113. The cleaning controller is connected to the temperature sensor 114, and is used to receive the induced temperature value feedback of the temperature sensor 114, and control the start and stop and heating temperature of the electric heater 113 according to the feedback temperature value. The cleaning controller is connected to the cleaning pump 130, and is used to control the start and stop of the cleaning pump 130. The cleaning controller is connected to the water suction electric reversing valve 161, and is used to control the connection between the water suction pipeline 160 and the cleaning water tank 110 or the rinsing water tank 120. The cleaning controller is connected to the water return electric reversing valve 182 and is used to control the communication between the water return pipeline 180 and the cleaning water tank 110 or the rinsing water tank 120 .
[0158] The cleaning controller is connected to the water replenishment pump 620, and is used to control the start and stop of the water replenishment pump 620. The water replenishment valve 630 can be set as a solenoid valve, and the cleaning controller is connected to the water replenishment valve 630. The water replenishment valve 630 can be set to an automatic control mode by the cleaning controller. The cleaning controller is connected to the liquid level meter, and is used to receive the liquid level value fed back by the liquid level meter, and control the switch of the water replenishment valve 630 and the start and stop of the water replenishment pump 620 according to the fed back liquid level value, so as to realize automatic water replenishment and automatic stop of water replenishment for the cleaning water tank 110 and the rinsing water tank 120. At this time, the water replenishment valve 630 is in a closed state when there is no electricity. When the liquid level gauge of the washing water tank 110 or the rinsing water tank 120 that needs to be replenished senses that the liquid level is lower than the low liquid level position 1922, the washing controller controls the water replenishment valve 630 of the washing water tank 110 or the rinsing water tank 120 that needs to be replenished to be energized, and controls the water replenishment pump 620 to start, and takes water from the water storage bucket through the water inlet pipe of the water suction pump and replenishes it into the washing water tank 110 or the rinsing water tank 120; when the liquid level gauge senses that the liquid level reaches the high liquid level position 1921, the washing controller controls the water replenishment pump 620 to stop. The water replenishment valve 630 can be set to a manual control mode by the washing controller, and the water replenishment of the washing water tank 110 and the rinsing water tank 120 can be manually stopped by manually operating the switch of the water replenishment valve 630. In addition, the return valve 185 and the suction valve 164 can be in an open state at ordinary times, and can be used as a backup when the suction electric reversing valve 161 and the return electric reversing valve 182 fail, so as to maintain the normal operation of the equipment. The drain valve 193 can be in a closed state at ordinary times.
[0159] The radiator cavity contamination treatment and inspection method of this embodiment may specifically include the following steps:
[0160] First, the inner cavity of the radiator 100 is cleaned with a cleaning fluid;
[0161] The radiator 100 is placed on the workbench of the cleaning station 510; the cleaning pipe 140 and the return pipe 150 of the inner cavity cleaning and contamination detection device 1 are firmly connected to the cooling medium inlet and outlet flanges of the radiator 100, wherein the cooling medium inlet is the inner cavity inlet 101, and the cooling medium outlet is the inner cavity outlet 102; through the cleaning controller, the water suction electric reversing valve 161 opens the water suction branch pipe 162 connected between the water suction main pipe 163 and the cleaning water tank 110, and the water return electric reversing valve 182 opens the water return branch pipe 183 between the return water main pipe 184 and the cleaning water tank 110. At this time, the water suction pipeline 160, the cleaning pump 130, the water outlet pipeline 170, and the inner cavity of the radiator 100 to the water return pipeline 180 remain unobstructed, and the water suction valve 164 on the water suction pipeline 160 and the water return valve 185 on the water return pipeline 180 are both in an open state; wherein the water suction valve 164 and the water return valve 185 are configured as manual valves; manually open the water outlet valve 171 on the water outlet pipeline 170 connected to the water outlet of the cleaning pump 130, start the cleaning pump 130, and use the cleaning The cleaning liquid in the washing water tank 110 circulates and cleans the inner cavity of the radiator 100 for a preset time; the circulation path of the cleaning liquid is: the washing water tank 110, the water suction pipeline 160 (including the water suction branch pipe 162 and the water suction main pipe 163), the cleaning pump 130, the water outlet valve 171, the water outlet pipeline 170, the cleaning pipe 140, the inner cavity inlet 101 of the radiator 100, the inner cavity of the radiator 100, the inner cavity outlet 102 of the radiator 100, the return water pipeline 180 (including the return water branch pipe 181, the return water branch pipe 182, the return water branch pipe 183, the return water branch pipe 184, the return water branch pipe 185, the return water branch pipe 186, the return water branch pipe 187, the return water branch pipe 188, the return water branch pipe 189, the return water branch pipe 190, the return water branch pipe 191, the return water branch pipe 192, the return water branch pipe 193, the return water branch pipe 194, the return water branch pipe 195, the return water branch pipe 196, the return water branch pipe 197, the return water branch pipe 198, the return water branch pipe 199, the return water branch pipe 191, the return water branch pipe 197, the return water branch pipe 198, the return water branch pipe 199, the return water branch pipe 199, the return water branch pipe 191, the return water branch pipe 199, the return water branch pipe 191, the return water branch pipe 192, the return water branch pipe 193, the return water branch pipe 194, the return water branch pipe 195, the return water branch pipe 196, the return water branch pipe 198 pipe 183 and return water main pipe 184) and cleaning water tank 110; when the cleaning liquid flows through the filtering structure formed by multiple small holes on the water suction branch pipe 162, it prevents foreign matter with larger particles from entering the cleaning pump 130 and damaging the components of the cleaning pump 130; after the cleaning liquid flows through the outlet filter 173, the impurities that may exist in the cleaning liquid are first filtered, and then flow into the inner cavity of the radiator 100 through the cleaning pipe 140; the cleaning liquid is set to be a neutral cleaning agent and water prepared in a preset ratio, the cleaning liquid reacts with the oil substances in the inner cavity of the radiator 100, emulsifies and dissolves it, and uses the water flow to peel it off from the inner cavity side wall of the radiator 100, and then flows out of the radiator 100 with the water flow; after the cleaning liquid flows through the return water filter 181, the impurities therein are filtered out to prevent the cleaned impurities from entering the inner cavity of the radiator 100 for a second time. The cleaning time is set according to the volume of the radiator 100, the type of cooling medium, and the degree of contamination, and is generally not less than 30 minutes;
[0162] Secondly, the inner cavity of the radiator 100 is cleaned by liquid-gas two-phase vibration; the cleaning pump 130 is kept running, the air inlet valve 172 on the outlet pipe 170 of the cleaning pump 130 is opened, and compressed air with a pressure higher than the pipe water pressure is rushed into the outlet pipe 170 to form a mixed state of gas and liquid; the opening degree (i.e., flow rate) of the air inlet valve 172 should not be too large, so that obvious fluctuations can be seen in the cleaning pipe 140; since the air inlet pressure is higher than the water pressure in the pipe, but the flow rate is small, the high-pressure compressed air interferes with the flow of the cleaning liquid, forming an intermittent oscillation phenomenon; this oscillation is conducive to stripping dirt and impurities from various parts of the inner cavity of the radiator 100, and the stripped dirt and impurities are discharged from the radiator 100 with the cleaning liquid and enter the return pipe 180; the main function of the oscillation cleaning is to accelerate the stripping and flow of dirt; after the preset oscillation cleaning time, the operation of the cleaning pump 130 is stopped, and the outlet valve 171 of the outlet pipe 170 of the cleaning pump 130 is closed at the same time;
[0163] Once again, drain the cleaning liquid; open the air inlet valve 172 to the fully open state, so that the compressed air quickly fills the water outlet pipe 170 and the inner cavity of the radiator 100, forcing the cleaning liquid in the water outlet pipe 170, the inner cavity of the radiator 100, and the return water pipe 180 to quickly flow back to the cleaning water tank 110, and at the same time, the cleaning liquid foam on the inner cavity side wall of the radiator 100 is blown and broken, thereby reducing the subsequent rinsing time; when there is no obvious water outflow at the return water port 195 of the cleaning water tank 110, close the air inlet valve 172; open the water outlet filter 173 and the return water filter 181 on the water outlet pipe 170 and the return water pipe 180 respectively, remove the metal filter screens of the two filters, rinse the metal filter screens with clean water, and then put them back into the water outlet filter 173 and the return water filter 181 respectively, and install the water outlet filter 173 and the return water filter 181 to restore them to their original state;
[0164] Then, the inner cavity of the radiator 100 is rinsed; the water suction electric reversing valve 161 and the water return electric reversing valve 182 on the water suction pipeline 160 and the water return pipeline 180 are respectively changed in direction by the cleaning controller; the water suction electric reversing valve 161 opens the water suction branch pipe 162 between the water suction main pipe 163 and the rinsing water tank 120, and the water return electric reversing valve 182 opens the water return branch pipe 183 between the water return main pipe 184 and the rinsing water tank 120; the inner cavity of the radiator 100 is rinsed in two steps:
[0165] The first step is to disconnect the return pipe 150 connected to the inner cavity outlet 102 of the radiator 100 from the return filter 181 on the return main pipe 184, and connect the return pipe 150 to the drainage pipe at the work site; start the cleaning pump 130, and use the clean water in the rinse water tank 120 to rinse the inner cavity of the radiator 100 for a preset time; the flow path of the rinse water is: the rinse water tank 120, the water suction pipeline 160 (including the water suction branch pipe 162 and the water suction main pipe 184) and the water suction branch pipe 162. The rinsing water tank 120 is provided with a plurality of cleaning liquids, and the cleaning pump 130 is provided with a plurality of cleaning liquids. The cleaning pump 130 is provided with a plurality of cleaning liquids, and the cleaning liquids are ...
[0166] The second step is to remove the return pipe 150 from the drainage pipe at the work site and reconnect it to the return filter 181 of the return main pipe 184; start the cleaning pump 130 again, and the water in the rinsing water tank 120 rinses the inner cavity of the radiator 100 through the above path, and then flows back to the rinsing water tank 120 after passing through the return pipe 150, the return filter 181, the return main pipe 184, and the return branch pipe 183; the rinsing time can be set according to the size of the radiator 100 and the degree of contamination of the inner cavity; after the preset rinsing time, turn off the cleaning pump 130;
[0167] Then, the inner cavity of the radiator 100 is checked for contamination; the return water filter 181 on the return water pipe 180 is opened, and the inlet side surface of the filter screen of the return water filter 181 is visually checked to ensure that no particles remain; the filter screen of the return water filter 181 can be set as a stainless steel filter screen; if there are particles remaining on the inlet side surface of the filter screen of the return water filter 181, the filter screen of the return water filter 181 is cleaned and then restored to the return water pipe 180, and the cleaning pump 130 is started to rinse the inner cavity of the radiator 100 again until the inlet side surface of the filter screen of the return water filter 181 meets the requirements by visual inspection, that is, no particles remain; when selecting the filtering accuracy of the filter screen of the return water filter 181, that is, the mesh size, it shall not be lower than the requirements for the cleanliness of the inner cavity of the radiator 100. For example, the diameter of particles in the inner cavity of the radiator 100 shall not be greater than 100 μm. After the inner cavity contamination level of the radiator 100 is checked to be qualified, the connection between the cleaning pipe 140 and the return pipe 150 and the radiator 100 is disconnected.
[0168] Then, the inner cavity of the radiator 100 is dried; the air outlet 2101 of the hot air blower 210 is connected to the inner cavity inlet 101 of the radiator 100 by a high temperature resistant pipe 220, and the high temperature resistant pipe 220 can be a high temperature resistant hose; the inner cavity outlet 102 of the radiator 100 is connected to the atmosphere, or connected to a preset exhaust port by a hose; the temperature of the air outlet 2101 of the hot air blower 210 is adjusted to a temperature above 100°C, but not higher than the maximum tolerable temperature of the radiator 100; if a seal is installed on the radiator 100, the maximum tolerable temperature of the seal should be considered; start the hot air blower 210, and the cold air is discharged from the air outlet 2101 at a high speed through the air inlet 215, the centrifugal fan, and the heater 211 of the hot air blower 210. The centrifugal fan pressurizes the inhaled air, and the heater 211 heats the air flowing through it to a specified temperature; the pressurized and heated hot air is sent to the inner cavity of the radiator 100 through the high-temperature resistant pipeline 220, and is quickly discharged from the inner cavity outlet 102 of the radiator 100; when the high-speed hot air passes through the inner cavity of the radiator 100, on the one hand, the internal accumulated water is blown out, and on the other hand, heat is exchanged with the radiator 100 to increase its temperature; the residual water in the radiator 100 and the evaporated water vapor are discharged with the hot air and sent to the water-gas separation box 3; the water-gas mixture is diverted in the water-gas separation box 3; a baffle 320 is set on the left side of the partition 330, and the right side of the partition 330 is connected to the water tank 310, and the upper part of the baffle 320 is relatively inclined to form a ridge shape; when the water-containing air encounters the inclined part upward along the baffle 320, it changes direction and flows downward, so that the water falls to the horizontally placed baffle 330 below due to gravity, and passes through the partition The water permeable holes 331 on the plate 330 flow into the water tank 310 below; most of the gas is discharged upward to the outside atmosphere, and a small amount of gas flows into the water tank 310 through the water permeable holes 331, and in the process of traveling along the labyrinth path formed by the path plate 332 in the water tank 310, it is preferentially discharged into the atmosphere along the exhaust holes on the baffle 320; the diverted water flows into the water tank 310 through the water permeable holes 331 on the partition 320, and flows into the water collecting tray 4 through the water outlet 312 of the water tank 310, and is discharged into the second sewage pipe 410 together with other liquids in the water collecting tray 4; the drying time can be set according to the size of the radiator 100 until no water is discharged from the inner cavity outlet 102 of the radiator 100; for the HX series electric locomotive composite radiator, this method of drying is generally sufficient for 1 to 2 hours; after the inner cavity of the radiator 100 is dried, the high temperature resistant hose of the high temperature resistant pipeline 220 is removed;
[0169] Finally, the inner cavity of the radiator 100 is inspected and protected; after the radiator 100 is cooled to room temperature, the inner cavity of the radiator 100 is inspected with an endoscope. After confirming that there is no foreign matter inside, a special protective cover is used to protect it to prevent foreign matter from entering; the radiator 100 is hung from the drying station 520, and subsequent work is carried out after marking; among them, the cleaning station 510 and the drying station 520 have the same function and can be interchanged. After the inner cavity of the radiator 100 on the cleaning station 510 is cleaned and tested as qualified, the drying operation can be carried out at the original cleaning station 510. Similarly, after the radiator 100 on the drying station 520 is transported away, the subsequent radiator 100 can be cleaned and tested at the original drying station 520.
[0170] The above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.
Claims
1. A radiator cavity pollution treatment and inspection equipment, characterized in that: The radiator inner cavity pollution treatment and inspection equipment is provided with an inner cavity cleaning and pollution degree detection device, the inner cavity cleaning and pollution degree detection device is provided with a cleaning water tank, a rinsing water tank, a cleaning pump, a cleaning pipe and a return pipe, and the cleaning pump is provided with a cleaning pump water inlet and a cleaning pump water outlet; The cleaning water tank and the rinsing water tank are respectively connected to the water inlet of the cleaning pump through the water suction pipeline, and the water suction pipeline is installed with a water suction electric reversing valve; One end of the cleaning pipe is used to connect to the inner cavity inlet of the radiator, and the other end is connected to the water outlet of the cleaning pump through a water outlet pipeline, and the water outlet pipeline is installed with a water outlet valve and an air inlet valve; One end of the return pipe is used to connect to the inner cavity outlet of the radiator, and the other end is connected to the cleaning water tank and the rinsing water tank respectively through a return pipe. The return pipe is equipped with a return filter and a return electric reversing valve.
2. The radiator cavity pollution treatment and inspection equipment according to claim 1, characterized in that: The radiator inner cavity pollution treatment and inspection equipment is provided with an inner cavity drying device, the inner cavity drying device is provided with a hot air blower, the hot air blower is provided with an air outlet, the air outlet is connected to one end of a high temperature resistant pipeline, and the other end of the high temperature resistant pipeline is used to connect to the inner cavity inlet of the radiator; The hot air blower is provided with a heater; the hot air blower is installed on a workbench; The radiator inner cavity pollution treatment and inspection equipment is provided with a water-gas separation box, which includes a water tank, a baffle and a partition; the partition is installed in the water tank, and the partition is provided with a water hole; the baffle is installed in the water tank, and the upper part of the baffle is obliquely arranged above the partition; the water tank is provided with an air inlet and a water outlet, the air inlet is arranged between the upper part of the baffle and the partition, and the water outlet is arranged below the partition; the air inlet is connected to one end of the exhaust pipe, and the other end of the exhaust pipe is used to connect to the inner cavity outlet of the radiator; The water outlet is connected to a first sewage pipe; Alternatively, the radiator inner cavity pollution treatment and inspection device is provided with a water collecting tray, and the water collecting tray is used to be arranged below the radiator; the water collecting tray is provided with a drain port, and the drain port is connected to the second sewage pipe; Alternatively, the radiator inner cavity pollution treatment and inspection equipment is provided with the water-gas separation box and the water collecting tray, the water collecting tray is arranged below the water-gas separation box, and the drain port is connected to the second sewage pipe.
3. The radiator cavity pollution treatment and inspection equipment according to claim 2, characterized in that: The upper portion of the baffle is inclined upward toward the upper portion of the partition, and the upper end of the baffle is bent to form a first baffle edge of an inverted V-shaped structure; at least two exhaust holes are provided in the middle portion of the baffle; at least two inverted U-shaped holes may be provided in the lower portion of the baffle; The partition is bent to form an inverted L-shaped structure, the lower part of the partition is a horizontal part, the end of the horizontal part extends toward the baffle; the upper part of the partition is a vertical part in a vertical state, the vertical part is connected to the inner wall of the water tank, and the air inlet is set as a through hole that penetrates the side wall of the water tank and the vertical part of the partition; the end of the vertical part of the partition is bent toward the baffle to form a second baffle edge in a horizontal state.
4. The radiator cavity pollution treatment and inspection equipment according to claim 2, characterized in that: The radiator inner cavity pollution treatment and inspection equipment is provided with a cleaning station, and the cleaning station is used to place the radiator for cleaning; at least one of the water-gas separation box and the water collection tray is arranged below the cleaning station; The radiator inner cavity pollution treatment and inspection equipment is provided with a drying station, the drying station is used to place the radiator for drying, and at least one of the water-gas separation box and the water collecting tray is arranged below the drying station; The cleaning station and the drying station are arranged adjacent to each other.
5. The radiator inner cavity pollution treatment and inspection equipment according to claim 1, characterized in that: The radiator inner cavity pollution treatment and inspection equipment comprises a water storage barrel, the outlet of which is connected to the inlet of the cleaning water tank and the inlet of the rinsing water tank respectively through a water supply pipeline; A water supply pump and a water supply valve are installed on the water supply pipeline; The water replenishment pipeline includes a water replenishment pump inlet pipe, a water replenishment pump outlet pipe and a water replenishment branch pipe. The outlet of the water storage bucket is connected to the inlet of the water replenishment pump through the water replenishment pump inlet pipe, and the water replenishment pump outlet pipe is connected to the outlet of the water replenishment pump; the inlets of the washing water tank and the rinsing water tank are respectively connected to the water replenishment pump outlet pipe through the water replenishment branch pipe; the water replenishment valve is installed on each of the water replenishment branch pipes; The upper parts of the washing water tank and the rinsing water tank are respectively connected with overflow pipes, and the overflow pipes are connected to the main drainage pipe; The cleaning water tank and the rinsing water tank are respectively equipped with liquid level pipes; A washing observation hole is provided on the top wall of the washing water tank, a washing tank cover is provided on the top cover of the washing water tank, and the washing tank cover is arranged on the washing observation hole; a rinsing observation hole is provided on the top wall of the rinsing water tank, a rinsing tank cover is provided on the top cover of the rinsing water tank, and the rinsing tank cover is arranged on the rinsing observation hole; The bottoms of the cleaning water tank and the rinsing water tank are respectively connected with drainage branch pipes, the drainage branch pipes are respectively installed with drainage valves, and the drainage branch pipes are all connected to the drainage main pipe.
6. The radiator inner cavity pollution treatment and inspection equipment according to any one of claims 1 to 5, characterized in that: The water suction pipeline includes a water suction branch pipe and a water suction main pipe. The cleaning water tank and the rinsing water tank are respectively connected to the water suction branch pipes. The water suction branch pipes are both equipped with water suction valves and are connected to the water suction main pipe. The water suction electric reversing valve is installed on the water suction main pipe. The water suction main pipe is connected to the water inlet of the cleaning pump. The water outlet pipeline is equipped with a water outlet filter, and the water outlet filter is arranged between the water outlet valve and the air inlet valve; The return water pipeline includes a return water branch pipe and a return water main pipe, the washing water tank and the rinsing water tank are respectively connected to the return water branch pipes, and the return water branch pipes are connected to the return water main pipe; the return water electric reversing valve is installed on the return water main pipe; the return water branch pipes are installed with return water valves; the return water main pipe is connected to the other end of the return water pipe; The lower outer diameter and the upper outer diameter of the washing water tank and the rinsing water tank are greater than the middle outer diameter, and the lower outer diameter is greater than or equal to the upper outer diameter; The inner cavity cleaning and contamination detection device is installed on a base frame, the inner cavity cleaning and contamination detection device is provided with an electric control box, and the cleaning water tank is installed with an electric heater and a temperature sensor.
7. A method for treating and inspecting contamination in the inner cavity of a radiator, characterized in that: The radiator cavity pollution treatment and inspection device according to any one of claims 1 to 6 comprises a preparation stage, a cleaning stage, a rinsing stage and an inspection stage. The preparation phase includes the following steps: Add cleaning liquid and rinsing water: add cleaning liquid into the cleaning water tank, and add rinsing water into the rinsing water tank; Connecting the radiator: connecting one end of the cleaning pipe to the inner cavity inlet of the radiator, and connecting one end of the return pipe to the inner cavity outlet of the radiator; The cleaning stage comprises the following steps: Connecting the cleaning water tank: operating the water suction electric reversing valve and the water return electric reversing valve, so that the water suction pipeline and the water return pipeline between the other ends of the cleaning pipe and the water return pipe and the cleaning water tank are opened; Cleaning with cleaning liquid: start the cleaning pump, open the outlet valve, so that the cleaning liquid in the cleaning water tank flows into the inner cavity of the radiator through the water suction pipe, the outlet pipe and the cleaning pipe for cleaning, and then flows back to the cleaning water tank through the return pipe and the return pipe for circulating cleaning liquid cleaning; Liquid-gas two-phase oscillation cleaning: connect the air inlet valve to the air outlet of the high-pressure gas source, open the air inlet valve, and allow the high-pressure gas to flow into the inner cavity of the radiator through the water outlet pipe and the cleaning pipe to form a liquid-gas mixed fluid for liquid-gas two-phase oscillation cleaning, and then return to the cleaning water tank through the return pipe and the return pipe for circulating liquid-gas two-phase oscillation cleaning; The rinsing stage comprises the following steps: Connecting the rinsing water tank: closing the air inlet valve, opening the water outlet valve, and operating the water suction electric reversing valve and the water return electric reversing valve to switch the connection direction, so that the water suction pipeline and the water return pipeline between the other ends of the cleaning pipe and the water return pipe and the rinsing water tank are opened; Drainage and rinsing: disconnect the other end of the return pipe from the return pipe and the return filter, connect the return pipe to the drain pipe at the work site, start the cleaning pump, so that the rinsing water in the rinsing water tank flows into the inner cavity of the radiator through the water suction pipe, the water outlet pipe and the cleaning pipe for rinsing, and the rinsed water is discharged through the drain pipe; Backflow rinsing: connect the other end of the return pipe to the return pipe and the return filter, start the cleaning pump, so that the rinsing water in the rinsing water tank flows into the inner cavity of the radiator through the water suction pipe, the water outlet pipe and the cleaning pipe for rinsing, and then flows back to the rinsing water tank through the return pipe and the return pipe for circulating rinsing; The inspection phase includes the following steps: Pollution check: turn off the cleaning pump, open the return water filter, and check the residual pollutants on the return water filter. If the residual pollutants do not meet the requirements, repeat the steps of the cleaning stage, the rinsing stage and the inspection stage, or only repeat the steps of the rinsing stage and the inspection stage until the residual pollutants meet the requirements.
8. The method for treating and inspecting the inner cavity contamination of a radiator according to claim 7, characterized in that: After the step of liquid-gas two-phase oscillation cleaning, the following steps are performed first, and then the step of connecting the rinsing water tank is performed: Cleaning liquid reflux: close the outlet valve and open the air inlet valve, so that high-pressure air quickly fills the cleaning pipe and the inner cavity of the radiator, so that the cleaning liquid in the cleaning pipe, the inner cavity of the radiator and the return pipe flows back to the cleaning water tank; The radiator inner cavity pollution treatment and inspection equipment is provided with an inner cavity drying device, and the inner cavity drying device is provided with a hot air blower, and the air outlet of the hot air blower is connected to one end of the high temperature resistant pipeline; In the contamination inspection step, if the residual contaminants meet the requirements, the drying stage is carried out; The drying stage comprises the following steps: Inner cavity drying: connect the other end of the high temperature resistant pipeline to the inner cavity inlet of the radiator, turn on the hot air blower, so that hot air enters the inner cavity of the radiator through the air outlet of the hot air blower, the high temperature resistant pipeline and the inner cavity inlet for drying.
9. The method for treating and inspecting the inner cavity contamination of a radiator according to claim 8, characterized in that: In the step of liquid-gas two-phase oscillation cleaning, the air inlet valve is partially opened; In the step of reflowing the cleaning liquid, the air inlet valve is fully opened; In the step of drying the inner cavity, the inner cavity outlet of the radiator is connected to the outside atmosphere; Alternatively, the radiator inner cavity pollution treatment and inspection equipment is provided with a water-gas separation box, which includes a water tank, a baffle and a partition; the partition is installed in the water tank, and the partition is provided with a water hole; the baffle is installed in the water tank, and the upper part of the baffle is obliquely arranged above the baffle; the water tank is provided with an air inlet and a water outlet, the air inlet is arranged between the upper part of the baffle and the baffle, and the water outlet is arranged at the lower part of the water tank; Connecting the air inlet to one end of an exhaust pipe, and connecting the other end of the exhaust pipe to the inner cavity outlet of the radiator; Connect the water outlet to the first sewage pipe; arrange the water-gas separation box below the radiator; Alternatively, the radiator inner cavity pollution treatment and inspection device is provided with a water collecting tray, and the water collecting tray is provided with a drain outlet; The water collecting tray is arranged below the radiator, and the drain outlet is connected to the second sewage pipe; Alternatively, the radiator inner cavity pollution treatment and inspection equipment is provided with the water-gas separation box and the water collecting tray, The water collecting tray is arranged below the water-gas separation box, and the water outlet is connected to the second sewage pipe.
10. The method for treating and inspecting the inner cavity pollution of a radiator according to any one of claims 7 to 9, characterized in that: The drying stage comprises the following steps: Dismantle the radiator: remove the connection between the radiator and each pipeline; The radiator cavity contamination treatment and inspection method includes a maintenance stage; The maintenance phase includes the following steps: Radiator maintenance: cool down the radiator, check that there is no foreign matter in the inner cavity of the radiator, and then cover the radiator with a maintenance cover.
