Porous gear machining and punching equipment

By using replaceable gear drilling placement and cutting fluid purification system in porous gear processing equipment, the problem of inefficiency is solved, the purification and recycling of cutting fluid is realized, and the drilling accuracy and environmental cleanliness are improved.

CN119282198AInactive Publication Date: 2025-01-10HENDERSON CONSTR MACHINERY

Patent Information

Application Number
CN202411476941.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-01-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing porous gear processing equipment is inefficient during the drilling process, and the cutting fluid is not effectively purified and recycled, resulting in increased environmental pollution and cost.

Method used

A porous gear processing and drilling equipment is designed, using two different specifications of gear drilling and placing parts, and a cutting fluid purification system is set up in the equipment, including purification parts and circulation components, and the gear is realized by replacing the placement components and angle adjustment components. puncturing and cleaning fluid.

Benefits of technology

It improves the efficiency and accuracy of hole punching operations, realizes the purification and recycling of cutting fluid, reduces costs, and improves the cleanliness of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of gear machining equipment.The multi-hole gear machining punching equipment comprises a base, a telescopic rod is installed at the upper end of one side of the base, the outer end of the telescopic rod is sleeved with a sliding sleeve, the side end of the sliding sleeve is in threaded connection with a first positioning rod, a positioning table is arranged at the front end of the sliding sleeve, and a control box is installed at the top end of the telescopic rod; the bottom end of the front side of the control box is movably connected with a movable plate, a drill bit is installed at the side end of the movable plate, a cutting fluid spraying piece is arranged at the bottom end of the movable plate, a driving piece is installed at the top of the control box, and a circulating assembly is arranged in the base. Through the arrangement of the first placing assembly and the second placing assembly, personnel can complete single-hole or multi-hole punching operation of the gear by replacing the corresponding first placing assembly or the second placing assembly, meanwhile, cutting fluid in use can be purified, the working environment of use is guaranteed, the cutting fluid is recycled, and the use cost is saved.
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Description

Technical Field

[0001] The present invention relates to the technical field of gear processing equipment, and more specifically, to a multi-hole gear processing and punching equipment. Background Art

[0002] Gears are mechanical components with teeth on the rim that can continuously mesh to transmit motion and power. The application of gears in transmission has appeared very early. At the end of the 19th century, the principle of gear cutting and special machine tools and tools for gear cutting based on this principle appeared one after another. With the development of production, the smoothness of gear operation has received attention. According to different usage scenarios, gears do not only need to be punched in the center. At this time, equipment that can drill holes in multiple different positions for gears came into being. This equipment can perform positioning and drilling at different positions according to different requirements, and the drilling position is accurate and fast.

[0003] However, during the drilling process, due to the variability of the positions of the multiple holes, their positions may also be in various different positions, and personnel are required to make corresponding adjustments to the drilling positions and positioning parts of the gears, which greatly delays the work efficiency of personnel. At the same time, during the drilling operation, the sprayed cutting fluid will emit odors and harmful gases due to bacterial contamination after flowing, causing harm to the human body. At the same time, there is no secondary recycling and reuse of the used cutting fluid. For this reason, this scheme proposes a porous gear processing and drilling equipment. Summary of the invention

[0004] 1. Technical problems to be solved:

[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide a multi-hole gear processing and drilling equipment, which can be realized by adopting two gear drilling placement parts of different specifications, so that personnel can complete the single-hole or multi-hole drilling operation of the gear by replacing the corresponding placement component one or placement component two. At the same time, the cutting fluid in use can be purified to ensure the working environment, and it can be recycled to save the use cost.

[0006] 2. Technical solution:

[0007] To solve the above problems, the present invention adopts the following technical solutions.

[0008] A porous gear processing and drilling equipment comprises a base, a telescopic rod is installed on the upper end of one side of the base, a sliding sleeve is provided on the outer end of the telescopic rod, a positioning rod is threadedly connected to the side end of the sliding sleeve, a positioning platform is provided at the front end of the sliding sleeve, a control box is installed on the top of the telescopic rod, a movable plate is movably connected to the bottom end of the front side of the control box, a drill bit is installed on the side end of the movable plate, a cutting fluid spraying part is provided at the bottom end of the movable plate, a driving part is installed on the top of the control box, and a circulation component is provided inside the base.

[0009] A further improvement is that the positioning platform includes an angle adjustment component installed at the front end of the sliding sleeve, the side end of the angle adjustment component is fixedly connected to a connecting frame, the front end of the connecting frame is fixedly connected to a positioning seat, the side end of the positioning seat is threadedly connected to a positioning rod 2, and the upper end of the positioning seat is installed with two groups of gear positioning parts of different models, the two groups of gear positioning parts respectively include a placement component 1 and a placement component 2, the bottom ends of the placement components 1 and 2 are both installed with vibration monitors, the center ends of the lower sides of the placement components 1 and 2 are fixedly connected with an insertion rod, the insertion rod penetrates between the inner walls of the positioning seat, and the placement component 2 includes a placement platform 1, and a hole is opened at the upper end of the placement platform 1.

[0010] A further improvement is that the angle adjustment assembly includes a limit sleeve 1 fixedly connected to the front end of the sliding sleeve, a positioning column is fixedly connected between the inner walls of the angle adjustment assembly, the outer ends of the positioning columns are sequentially sleeved with limit sleeves 2 and 3 from back to front, the front end of the positioning column is rotatably connected to the limit shaft, the center point of the limit shaft transmission shaft is eccentrically set, the side end of the limit shaft is fixedly connected with a connecting plate, springs are installed between the limit sleeves 1 and 2 and between the limit sleeves 2 and 3, the spring sleeves are arranged on the outside of the positioning column, the limit sleeves 1, 2 and 3 are provided with latch teeth on the opposite sides, and the latch teeth are meshed with each other, the number of the latch teeth is 36, and one latch groove corresponds to 10°.

[0011] A further improvement is that: the placement component 1 includes a placement seat 2, the bottom end of the placement seat 2 is fixedly connected to the insertion rod, a limiting component is installed inside the placement seat 2, the upper ends of the four transmission connecting rods of the limiting component are fixedly connected to a slider, the bottom end of the placement seat 2 is provided with a plurality of evenly distributed water seepage holes, a cover plate is installed on the upper end of the placement seat 2, a limiting groove 1 is provided on the upper end of the cover plate, a positioning frame is fixedly connected to the upper end of the cover plate, a cross bracket is fixedly connected between the central inner walls of the positioning frame, a plurality of evenly distributed arc-shaped support platforms are fixedly connected between the edge sides of the cross bracket, a limiting groove 2 is provided on the upper end of the cross bracket, the slider is located between the inner walls of the limiting groove 2, the upper end of the slider is fixedly connected to a positioning fixture, and an airbag component is fixedly connected to the inner wall of the positioning fixture.

[0012] A further improvement is that the limiting assembly includes a turntable rotatably connected to the center end of the inner bottom side of the second placement seat, the four edge ends of the bottom side of the turntable are rotatably connected to connecting rods, the end of the connecting rod is rotatably connected to a connecting block, the connecting block is fixedly connected to the slider, and the bottom ends of a pair of the connecting blocks are fixedly connected to a connecting bracket, and an electric push rod is installed between the two connecting brackets.

[0013] A further improvement is that the circulation component includes a built-in cavity opened inside the base, a liquid collecting box is slidably connected between the inner walls of the built-in cavity, a limit frame 1 is fixedly connected to the inner wall of the liquid collecting box, a limit frame 2 is provided at the upper end of the limit frame 1, a slipping plate with an inclined surface is fixedly connected between the inner walls of the limit frame 2, a filter is fixedly connected to the inner wall of one side of the limit frame 2, the filter is located on one side of the slipping plate, a purification component 1 is provided at the inner bottom end of the liquid collecting box, and a plurality of purification components 2 are also provided inside the liquid collecting box, and a pump body is also installed at the bottom end of the liquid collecting box, and one end of the pump body is interconnected with the cutting fluid spraying component through a pipeline.

[0014] A further improvement is that: a plurality of groups of grooves symmetrically distributed with each other are provided at the upper end of the second limiting frame, an adsorption plate is provided between each group of the grooves, and a magnetic block is embedded and installed at the bottom end of the adsorption plate.

[0015] A further improvement is that the purification component comprises a purification box installed at the bottom end of the liquid collecting box, a liquid inlet hole is provided at the upper end of the purification box, the liquid inlet hole is located at the lower side of the filter, a liquid outlet is embedded in the front end of the purification box, a built-in box is fixed inside the purification box, a liquid seepage hole is provided inside the built-in box, and a sterilization oil absorption component is provided between the inner walls of the liquid seepage hole.

[0016] A further improvement is that the sterilization oil absorption component includes an oil absorption roller arranged between the inner walls of the built-in box, a plasma tube is installed between the inner walls of the oil absorption roller, connecting parts are installed on both sides of the oil absorption roller, and a motor is installed at one end of the connecting part.

[0017] A further improvement is that the second purification element comprises two independently arranged fiber balls, a gelatin membrane is arranged between the cavity formed by the two fiber balls, the interior of the gelatin membrane is filled with activated carbon particles, magnetic rings are embedded and installed at the edge ends of the fiber balls, and the magnetic poles of the two groups of magnetic rings arranged inside the corresponding fiber balls are arranged to attract each other.

[0018] 3. Beneficial effects:

[0019] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects:

[0020] The present invention is reasonably designed. By adopting two gear punching and placing parts of different specifications, a person can complete the punching operation of a single hole or multiple holes of a gear by replacing the corresponding placing component one or placing component two.

[0021] When in use, the personnel only need to rotate the positioning rod 2 to cause the pressing end of the positioning rod 2 to retract from the inside of the positioning seat, so that the placement component 1 and the placement component 2 of the connecting rod can be taken out between the positioning seats for replacement of the two, so as to make corresponding adjustments to the drilling operations of different gear sets.

[0022] In the present invention, corresponding adjustments can also be made for drilling operations on special surfaces of gears, such as the side surfaces of gears, vertical axis surfaces, or drilling operations on bevel grooves on the surface of gears. During use, personnel can bend the angle adjustment component to enable the angle adjustment component to rotate freely on one side of the sliding sleeve, thereby enabling the positioning seat connected to the connecting frame and the placement component 1 and placement component 2 to rotate synchronously, so that the angle of the placed gear under the drill bit changes, so as to achieve real-time adjustment of the drilling position of the gear, without the cumbersome steps of releasing the positioning component or adjusting the position of the gear component and then performing drilling, which greatly improves the work efficiency of personnel;

[0023] At the same time, during the gear drilling, the cutting fluid spraying part draws the cutting fluid into the interior through a side pipe, and the concentration control instrument installed inside adjusts the release concentration of the cutting fluid accordingly, and sprays it from the nozzle to the bottom of the drill bit, so that when the drill bit is drilling, the cutting fluid can be directly sprayed on the drilling position, so that the cutting fluid and the heat generated in the cutting process are convected and vaporized, and the heat is taken away from the drill bit and the gear, effectively reducing the cutting temperature, reducing the thermal deformation of the drill bit and the gear, maintaining the hardness of the drill bit, improving the processing accuracy and durability of the drill bit, and at the same time reducing the friction between the drill bit and the chips, the drill bit and the gear back blade, forming a lubricating film, reducing cutting force, friction and power consumption, reducing drill wear, improving the drilling performance of the gear, and can also wash away the chip powder, oil stains and sand in the drilling process to avoid the cutting powder from adhering to the gear surface, prevent contamination, maintain the sharpness of the drill bit, and affect the cutting effect.

[0024] During the spraying process of the cutting fluid, the cutting fluid can leak into the circulation component along the seepage holes at the bottom of the placement component one and the placement component two, and then the cutting fluid can be purified inside the circulation component, the oil stains after the use of the cutting fluid can be adsorbed, and the bacteria can be inactivated and purified, thereby inhibiting the growth of bacteria inside the cutting fluid. Finally, the cleaned cutting fluid is input into the cutting fluid spraying part again under the action of the pump body, and is used twice or more, thereby saving the cost of the existing gear drilling operation, and preventing the cutting fluid from having odor and excessive bacterial growth during use, thereby ensuring the cleanliness of the working environment.

[0025] In the present invention, in order to avoid the influence of vibration on the performance and processing quality of the machine during the drilling operation, a vibration monitor is installed at the bottom of the placement component 1 and the placement component 2, so that the vibration rate of the gear during the drilling operation can be monitored in real time to ensure that the vibration rate during the drilling operation is kept below a certain value, thereby ensuring the processing accuracy of the gear.

[0026] It should be noted that the structures not introduced in the present invention are the same as the prior art or can be implemented by using the prior art, and are not described in detail here because they do not involve the design points and improvement directions of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0028] Figure 2 It is a schematic diagram of the exploded structure of the positioning platform of the present invention;

[0029] Figure 3 It is a structural schematic diagram of the angle adjustment assembly of the present invention;

[0030] Figure 4 It is a structural schematic diagram of placing component one of the present invention;

[0031] Figure 5 It is a structural schematic diagram of the limiting assembly of the present invention;

[0032] Figure 6 It is a structural schematic diagram of the circulation component of the present invention;

[0033] Figure 7 It is a structural schematic diagram of a purification element 1 of the present invention;

[0034] Figure 8 It is a schematic structural diagram of the sterilization oil absorption member of the present invention;

[0035] Fig. 9 It is a schematic structural diagram of the purification element 2 of the present invention.

[0036] Description of the numbers in the figure:

[0037] 1. Base; 2. Telescopic rod; 3. Sliding sleeve; 4. Positioning rod 1;

[0038] 5. Positioning table;

[0039] 51. Angle adjustment assembly; 511. Limit sleeve 1; 512. Positioning column; 513. Limit sleeve 2; 514. Limit sleeve 3; 515. Limit shaft; 516. Connecting plate; 517. Gear;

[0040] 52. Connecting frame; 53. Positioning seat; 54. Positioning rod 2;

[0041] 55. Place component 1; 551. Place seat 2;

[0042] 552, limit assembly; 5521, turntable; 5522, connecting rod; 5523, connecting block; 5524, connecting bracket; 5525, electric push rod;

[0043] 553, slider; 554, water seepage hole; 555, cover plate; 556, limit groove 1; 557, positioning frame; 558, cross bracket; 559, arc support platform; 5510, limit groove 2; 5511, positioning fixture; 5512, airbag component;

[0044] 56, Placement Component 2; 561, Placement Table 1; 562, Hole;

[0045] 57. Insert the rod;

[0046] 6. Control box; 7. Movable plate; 8. Drill bit; 9. Cutting fluid spraying parts; 10. Driving parts;

[0047] 11. circulation component; 111. built-in cavity; 112. liquid collecting box; 113. limiting frame 1;

[0048] 114, limiting frame 2; 1141, groove; 1142, adsorption plate; 1143, magnetic block;

[0049] 115, synovial plate; 116, filter screen;

[0050] 117, purification element 1; 1171, purification box; 1172, liquid inlet; 1173, liquid outlet; 1174, built-in box; 1175, liquid seepage hole;

[0051] 1176, sterilization oil absorption part; 11761, oil absorption roller; 11762, connecting part; 11763, plasma tube;

[0052] 118. Purification element 2; 1181. Fiber ball; 1182. Gelatin film; 1183. Activated carbon particles; 1184. Magnetic ring;

[0053] 119. Pump body. DETAILED DESCRIPTION

[0054] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0055] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0056] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0057] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", "provided on" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0058] Example:

[0059] See also Figure 1-9A porous gear processing and drilling equipment comprises a base 1, a telescopic rod 2 is installed on the upper end of one side of the base 1, the outer end of the telescopic rod 2 is sleeved with a sliding sleeve 3, the side end of the sliding sleeve 3 is threadedly connected with a positioning rod 4, the front end of the sliding sleeve 3 is provided with a positioning platform 5, the top of the telescopic rod 2 is installed with a control box 6, the front bottom end of the control box 6 is movably connected with a movable plate 7, the side end of the movable plate 7 is installed with a drill bit 8, the bottom end of the movable plate 7 is provided with a cutting fluid spraying part 9, the top of the control box 6 is installed with a driving part 10, and the inside of the base 1 is provided with a circulation component 11.

[0060] More specifically, the positioning platform 5 includes an angle adjustment component 51 installed at the front end of the sliding sleeve 3, the side end of the angle adjustment component 51 is fixedly connected to a connecting frame 52, the front end of the connecting frame 52 is fixedly connected to a positioning seat 53, the side end of the positioning seat 53 is threadedly connected to a positioning rod 2 54, and the upper end of the positioning seat 53 is installed with two groups of gear positioning parts of different models, and the two groups of gear positioning parts respectively include a placement component 1 55 and a placement component 2 56, and the bottom ends of the placement components 1 55 and 2 56 are both installed with vibration monitors, and the center ends of the lower sides of the placement components 1 55 and 2 56 are fixedly connected with an insertion rod 57, and the insertion rod 57 penetrates between the inner walls of the positioning seat 53.

[0061] During the use of this solution, in order to avoid the existing gear drilling operation, when adjusting the drilling position, the gear positioning member and the hole position need to be adjusted accordingly, and the efficiency is relatively slow, and the cutting fluid cannot be actively recycled during the drilling operation. In this embodiment, two gear drilling placement members of different specifications are used, so that personnel can complete the single-hole or multi-hole drilling operation of the gear by replacing the corresponding placement component 1 55 or placement component 2 56;

[0062] When in use, the personnel only need to rotate the second positioning rod 54 to cause the pressing end of the second positioning rod 54 to retract from the inside of the positioning seat 53, so that the placement component 1 55 and the placement component 2 56 of the connecting rod 57 can be taken out between the positioning seats 53, and the two placement components can be replaced to adjust the drilling operation of different gear sets accordingly. This is the step of drilling the horizontal axis of the gear.

[0063] In this embodiment, corresponding adjustments can also be made for drilling operations on special surfaces of gears, such as the side surface of the gear, the vertical axis surface, or the drilling operations of making bevel grooves on the surface of the gear. During use, personnel can bend the angle adjustment component 51 to enable the angle adjustment component 51 to rotate freely on one side of the sliding sleeve 3, thereby enabling the positioning seat 53 connected to the connecting frame 52 and the placement component 1 55 and the placement component 2 56 to rotate synchronously, so that the angle of the placed gear under the drill bit 8 changes, so as to achieve real-time adjustment of the drilling position of the gear, without the cumbersome steps of releasing the positioning member or adjusting the position of the gear member and then performing drilling, which greatly improves the work efficiency of personnel;

[0064] At the same time, during the drilling of the gear, the cutting fluid spraying part 9 draws the cutting fluid into the interior through a side pipe, and the concentration control instrument provided inside the cutting fluid adjusts the release concentration of the cutting fluid accordingly, and sprays it from the nozzle to the bottom of the drill bit 8, so that when the drill bit 8 is drilling, the cutting fluid can be directly sprayed on the drilling position, so that the cutting fluid and the heat generated in the cutting process are convected and vaporized, and the heat is taken away from the drill bit 8 and the gear, effectively reducing the cutting temperature, reducing the thermal deformation of the drill bit 8 and the gear, maintaining the hardness of the drill bit 8, improving the processing accuracy and durability of the drill bit 8, and at the same time reducing the friction between the drill bit 8 and the chips, the drill bit 8 and the gear back blade, forming a lubricating film, reducing cutting force, friction and power consumption, reducing the wear of the drill bit 8, and improving the drilling performance of the gear. In addition, the chip powder, oil stains and sand particles generated in the drilling process can be washed away to avoid the cutting powder from adhering to the gear surface, prevent contamination, maintain the sharpness of the drill bit 8, and affect the cutting effect.

[0065] During the spraying process of the cutting fluid, the cutting fluid can leak into the circulation component 11 along the seepage holes at the bottom of the placement component 1 55 and the placement component 2 56, and then the cutting fluid is purified inside the circulation component 11, the oil stains after the use of the cutting fluid are adsorbed, and the bacteria are inactivated and purified, thereby inhibiting the growth of bacteria inside the cutting fluid. Finally, the cleaned cutting fluid is re-injected into the cutting fluid spraying component 9 under the action of the pump body for secondary or more use, thereby saving the cost of the existing gear drilling operation, and preventing the cutting fluid from having odor and excessive bacterial growth during use, thereby ensuring the cleanliness of the working environment.

[0066] In this embodiment, in order to avoid the impact of vibrations during the drilling operation on the performance and processing quality of the machine, vibration monitors are installed at the bottom of the placement component 1 55 and the placement component 2 56. This allows the vibration rate of the gear during the drilling operation to be monitored in real time, ensuring that the vibration rate during the drilling operation remains below a certain value, thereby ensuring the processing accuracy of the gear.

[0067] See also Figure 1-3 The angle adjustment component 51 includes a limit sleeve 1 511 fixedly connected to the front end of the sliding sleeve 3, a positioning column 512 is fixedly connected between the inner walls of the angle adjustment component 51, and the outer ends of the positioning columns 512 are sequentially sleeved with limit sleeves 2 513 and limit sleeves 3 514 from back to front, and the front end of the positioning column 512 is rotatably connected to a limit shaft 515, the center point of the transmission shaft of the limit shaft 515 is eccentrically set, and the side end of the limit shaft 515 is fixedly connected A connecting plate 516 is connected, and springs are installed between the limit sleeve 1 511 and the limit sleeve 2 513 and between the limit sleeve 2 513 and the limit sleeve 3 514. The spring sleeve is arranged on the outer side of the positioning column 512. The limit sleeve 1 511, the limit sleeve 2 513, and the limit sleeve 3 514 are provided with latch teeth 517 on the opposite sides, and the latch teeth 517 are meshed with each other. The number of the latch teeth 517 is 36, and one latch groove corresponds to 10°.

[0068] During use of the present solution, when it is necessary to adjust the punching position of the gear placed on the surface of the placement component 1 55 or the placement component 2 56, the positioning rod 1 4 can be rotated first to make the pressing end no longer contact the telescopic rod 2, so that the sliding sleeve 3 can slide up and down freely, thereby adjusting the height of the placement component 1 55 or the placement component 2 56 and the gear to a suitable height, suitable for the operating height of personnel and a suitable punching position, and then the positioning rod 1 4 is screwed in to contact the telescopic rod 2 to position it;

[0069] Then, when the personnel need to change the punching angle of the gear, the personnel can first bend the connecting plate 516 outward. Since the transmission shaft of the limit shaft 515 is eccentrically set, the limit sleeve three 514 and the limit sleeve two 513 are no longer interfered by the limit shaft 515, and reset under the setting of the spring, and the limit sleeves two 513, the limit sleeve three 514 and the limit sleeve one 511, the limit sleeve two 513 are mutually meshed with the card teeth 517 to disengage the card. At this time, the personnel can rotate the connecting frame 52 to enable the gears placed by the placement component one 55 and the placement component two 56 to be adjusted in angle. In this embodiment, There are 36 slots, corresponding to 10°. Each time a slot is rotated, the angle of the gear can be deflected by 10°, so that the personnel can adjust to a suitable angle. Then the personnel bend the connecting plate 516 to form a vertical plane. Therefore, under the resistance of the limiting shaft 515, the teeth 517 set on the limiting sleeve 2 513, the limiting sleeve 1 511, and the limiting sleeve 3 514 are all engaged, and the rotation angle is limited to facilitate subsequent punching operations. The personnel can punch holes in a direction of 360°, and can also realize oblique drilling operations on the gear surface, which increases the diversity of punching and is also easier to adjust.

[0070] See also Figure 1-2 and Figure 4 The placing component 1 55 comprises a placing seat 2 551, the bottom end of the placing seat 2 551 is fixedly connected to the plug rod 57, a limiting component 552 is installed inside the placing seat 2 551, and the upper ends of the four transmission connecting rods of the limiting component 552 are fixedly connected to the slider 553, a plurality of evenly distributed water seepage holes 554 are opened at the bottom end of the placing seat 2 551, a cover plate 555 is installed at the upper end of the placing seat 2 551, and a limiting groove 1 556 is opened at the upper end of the cover plate 555, and the upper A positioning frame 557 is fixedly connected to the end, a cross bracket 558 is fixedly connected between the central inner walls of the positioning frame 557, a plurality of evenly distributed arc-shaped support platforms 559 are fixedly connected between the edge sides of the cross bracket 558, a limiting groove 5510 is provided at the upper end of the cross bracket 558, the slider 553 is located between the inner walls of the limiting groove 5510, a positioning fixture 5511 is fixedly connected to the upper end of the slider 553, and an airbag component 5512 is fixedly connected to the inner wall of the positioning fixture 5511.

[0071] The second placement component 56 includes a first placement platform 561 , and a hole 562 is formed at the upper end of the first placement platform 561 .

[0072] During use of this solution, the placement component 2 56 is used for the drilling operation of a single hole and a central hole, and is used for daily drilling operations;

[0073] When the personnel need to perform multi-hole drilling operations on the gear, the personnel can place the gear on the upper side of the cross bracket 558. Due to the depth setting, only one side of the bottom of the gear is located between the inner walls of the positioning frame 557, and the upper part is still exposed to the outside. Then the personnel drive the limit assembly 552 so that the sliders 553 on all sides can be synchronously contracted inward or extended outward, thereby achieving the clamping and positioning of the gear with the positioning fixture 5511. Finally, under the action of the airbag 5512, the airbag 5512 is tightly fitted with the transmission tooth side of the gear due to the pressure due to the expansion and deformation of the gas, thereby increasing the friction, ensuring the stability of the gear after positioning, and ensuring the quality of subsequent drilling of the gear.

[0074] At the same time, under the setting of multiple arc-shaped support platforms 559, the drilling positions can be set according to gears of different sizes and different diameters, and the drill bit 8 can be arbitrarily set between the gaps between the arc-shaped support platforms 559, which has a wider range of applications;

[0075] In this embodiment, due to the multiple seepage holes 554 set at the bottom of the second placement seat 551, the cutting fluid can flow from the inside of the positioning frame 557 through the limiting groove 1 556 and the seepage holes 554 to the circulation component 11 below.

[0076] See also Figure 1-2 and Figure 4-5 The limiting component 552 includes a turntable 5521 rotatably connected to the center end of the bottom side of the placement seat 551, and the four edge ends of the bottom side of the turntable 5521 are rotatably connected to the connecting rod 5522, and the end of the connecting rod 5522 is rotatably connected to the connecting block 5523, and the connecting block 5523 is fixedly connected to the slider 553, and the bottom ends of a pair of the connecting blocks 5523 are fixedly connected to the connecting bracket 5524, and an electric push rod 5525 is installed between the two connecting brackets 5524.

[0077] During use of the present solution, when personnel need to position the punching gear, the personnel can drive the electric push rod 5525 to cause the electric push rod 5525 to extend or retract outward. During this period, since the slider 553 is located between the inner walls of the limiting groove 1 556 and the limiting groove 2 5510, the connecting rod 5522 rotates when the electric push rod 5525 is retracted and extended, so that under the drive of the electric push rod 5525, the slider 553 can achieve forward and backward displacement, prompting the positioning fixture 5511 to clamp or relax the gear.

[0078] See also Figure 1 and Figure 6 The circulation component 11 includes a built-in cavity 111 opened inside the base 1, and a liquid collecting box 112 is slidably connected between the inner walls of the built-in cavity 111, and a limit frame 113 is fixedly connected to the inner wall of the liquid collecting box 112, and a limit frame 114 is provided on the upper end of the limit frame 113. A slip plate 115 with an inclined surface is fixedly connected between the inner walls of the limit frame 114, and a filter screen 116 is fixedly connected to the inner wall of one side of the limit frame 114, and the filter screen 116 is located on one side of the slip plate 115. A purification component 117 is provided at the inner bottom end of the liquid collecting box 112, and a plurality of purification components 118 are also provided inside the liquid collecting box 112. A pump body 119 is also installed at the bottom end of the liquid collecting box 112, and one end of the pump body 119 is interconnected with the cutting fluid spraying component 9 through a pipeline.

[0079] During the use of this solution, when the used cutting fluid falls from the table of the positioning table 5 to the top of the circulation component 11, due to the setting of the inclined surface sliding plate 115, the cutting fluid can be gradually prompted to flow into the side of the filter screen 116. Under the obstruction of the filter screen 116, the debris contained in the cutting fluid is intercepted by it, and the cutting fluid can directly flow into the purification part 117 below, and be purified and inactivated. At the same time, with the input of the purification part 118, it can further filter the purified cutting fluid to ensure the cleanliness of the cutting fluid when it is reused twice or multiple times. Finally, the pump body 119 inputs the clean cutting fluid into the cutting fluid spraying part 9;

[0080] Compared with the prior art, in this embodiment, the cutting fluid used can be repeatedly recycled under the action of purification component 1 117 and purification component 2 118, and the bacteria generated by the cutting fluid can be inactivated and the odor can be purified to ensure the daily working environment and save the cost of the cutting fluid.

[0081] See also Figure 1 and Figure 6 The upper end of the second limiting frame 114 is provided with a plurality of groups of grooves 1141 which are symmetrically distributed with each other, and an adsorption plate 1142 is provided between each group of the grooves 1141 , and a magnetic block 1143 is embedded and installed at the bottom end of the adsorption plate 1142 .

[0082] During the use of this solution, when the used cutting fluid falls on the surface of the lubricating plate 115 and flows toward the filter screen 116, the impurities of the metal powder contained in the cutting fluid can be adsorbed by the magnetic block 1143 inside the adsorption plate 1142 and adhere to the bottom side of the adsorption plate 1142. Subsequently, the personnel only need to take the adsorption plate 1142 out of the groove 1141 and clean it uniformly.

[0083] This can greatly avoid the problem of used cutting fluid containing metal powders causing blockage during transportation in the cooling pipe, thus keeping the cooling system unobstructed. At the same time, the metal powders can be uniformly recovered after subsequent agglomeration and used in other aspects, further saving energy consumption.

[0084] See also Figure 6-8 The purification component 117 includes a purification box 1171 installed at the bottom end of the liquid collecting box 112, a liquid inlet hole 1172 is opened at the upper end of the purification box 1171, and the liquid inlet hole 1172 is located at the lower side of the filter 116. A liquid outlet 1173 is embedded and installed at the front end of the purification box 1171. A built-in box 1174 is fixed inside the purification box 1171, and a liquid seepage hole 1175 is opened inside the built-in box 1174. A sterilization oil absorption component 1176 is provided between the inner walls of the liquid seepage hole 1175.

[0085] More specifically, the sterilization oil absorption component 1176 includes an oil absorption roller 11761 provided between the inner walls of the built-in box 1174, a plasma tube 11763 is installed between the inner walls of the oil absorption roller 11761, and connecting components 11762 are installed on both sides of the oil absorption roller 11761, and a motor is installed at one end of the connecting component 11762.

[0086] During use of this solution, when the cutting fluid falls into the purification box 1171 through the filter 116, the connecting piece 11762 rotates continuously under the input of the motor, so that the oil absorption roller 11761 rolls and adheres in the cutting fluid, thereby collecting and adhering the oil in the cutting fluid.

[0087] At the same time, when the oil absorption roller 11761 rotates, the plasma tube 11763 discharges a variety of active white radicals such as ozone, hydrogen peroxide, H and micro foam, which are sterilized through friction, thereby preventing or delaying the attenuation of the cutting fluid. It has a 90% sterilization ability against bacteria that cause corruption, and an organic matter removal ability of more than 90%, which greatly improves the purification efficiency of the cutting fluid. Finally, the purified cutting fluid flows from the seepage hole 1175 through the liquid outlet 1173 into the liquid collecting box 112 for circulation input.

[0088] See also Figure 7 and Fig. 9 The second purification element 118 includes two independently arranged fiber balls 1181, a gelatin film 1182 is arranged between the cavity formed by the two fiber balls 1181, the interior of the gelatin film 1182 is filled with activated carbon particles 1183, and magnetic rings 1184 are embedded and installed at the edge ends of the fiber balls 1181, and the magnetic poles of the two groups of magnetic rings 1184 arranged inside the corresponding fiber balls 1181 are arranged to attract each other.

[0089] During the use of this solution, personnel can throw multiple purification components 118 into the liquid collection box 112, thereby performing a secondary slow purification treatment on the purified cutting fluid in daily life, further improving the purification effect of the cutting fluid for subsequent use;

[0090] The second purification element 118 includes two semicircular fiber balls 1181, and a magnetic ring 1184 is embedded on the side where the two fiber balls 1181 are close to each other, and the two are mutually adsorbed. At the same time, a gelatin film 1182 is also provided in the cavity formed inside the two fiber balls 1181, and the gelatin film 1182 is filled with activated carbon particles 1183;

[0091] When in use, the fiber ball 1181, due to its own fiber material setting, has a certain filtering efficiency for cutting fluid in daily life, and can also re-adhere a small amount of unfiltered oil to avoid leakage after the oil absorption roller 11761 is fully adsorbed to the oil. As the cutting fluid soaks the fiber ball 1181, its gelatin membrane 1182 can gradually dissolve under the contact with the water body, causing the activated carbon particles 1183 to gradually be located in the outside and come into contact with the cutting fluid, thereby utilizing the large specific surface area and adsorption capacity of the activated carbon to remove organic matter, grease and other pollutants in the cutting fluid, further purify the cutting fluid, and ensure the subsequent recycling of the cutting fluid.

[0092] The above-described embodiments only express a certain implementation mode of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the patent scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.

Claims

1. A multi-hole gear processing and punching device, comprising a base (1), characterized in that: A telescopic rod (2) is installed at the upper end of one side of the base (1), a sliding sleeve (3) is provided on the outer end of the telescopic rod (2), a positioning rod (4) is threadedly connected to the side end of the sliding sleeve (3), a positioning platform (5) is provided at the front end of the sliding sleeve (3), a control box (6) is installed at the top end of the telescopic rod (2), a movable plate (7) is movably connected to the front bottom end of the control box (6), a drill bit (8) is installed at the side end of the movable plate (7), a cutting fluid spraying member (9) is provided at the bottom end of the movable plate (7), a driving member (10) is installed at the top of the control box (6), and a circulation component (11) is provided inside the base (1).

2. The porous gear processing and punching equipment according to claim 1, characterized in that: The positioning platform (5) comprises an angle adjustment component (51) installed at the front end of the sliding sleeve (3); the side end of the angle adjustment component (51) is fixedly connected to a connecting frame (52); the front end of the connecting frame (52) is fixedly connected to a positioning seat (53); the side end of the positioning seat (53) is threadedly connected to a second positioning rod (54); the upper end of the positioning seat (53) is installed with two groups of gear positioning members of different models; the two groups of gear positioning members respectively comprise a placement component 1 (55) and a placement component 2 (56); the bottom ends of the placement components 1 (55) and 2 (56) are both installed with vibration monitors; the central ends of the lower sides of the placement components 1 (55) and 2 (56) are both fixedly connected to an insertion rod (57); the insertion rod (57) penetrates between the inner walls of the positioning seat (53); the placement component 2 (56) comprises a placement platform 1 (561); a hole (562) is opened at the upper end of the placement platform 1 (561).

3. The porous gear processing and punching equipment according to claim 2, characterized in that: The angle adjustment component (51) comprises a limiting sleeve (511) fixedly connected to the front end of the sliding sleeve (3); a positioning column (512) is fixedly connected between the inner walls of the angle adjustment component (51); the outer ends of the positioning columns (512) are sequentially sleeved with limiting sleeves (513) and (514) from the back to the front; the front end of the positioning column (512) is rotatably connected to a limiting shaft (515); the center point of the transmission shaft of the limiting shaft (515) is eccentrically arranged; the side end of the limiting shaft (515) is fixedly connected to the limiting shaft (515); A connecting plate (516) is connected, and springs are installed between the limiting sleeve 1 (511) and the limiting sleeve 2 (513) and between the limiting sleeve 2 (513) and the limiting sleeve 3 (514). The spring sleeve is arranged on the outer side of the positioning column (512). The limiting sleeve 1 (511), the limiting sleeve 2 (513) and the limiting sleeve 3 (514) are provided with latch teeth (517) on opposite sides, and the latch teeth (517) are meshed with each other. The number of the latch teeth (517) is 36, and one latch groove corresponds to 10°.

4. The porous gear processing and punching equipment according to claim 2, characterized in that: The placement component 1 (55) comprises a placement seat 2 (551), the bottom end of the placement seat 2 (551) is fixedly connected to the insertion rod (57), a limit assembly (552) is installed inside the placement seat 2 (551), the upper ends of the four transmission connecting rods of the limit assembly (552) are fixedly connected to the slider (553), the bottom end of the placement seat 2 (551) is provided with a plurality of evenly distributed water seepage holes (554), the upper end of the placement seat 2 (551) is provided with a cover plate (555), the upper end of the cover plate (555) is provided with a limit groove 1 (556), the cover plate (555) A positioning frame (557) is fixedly connected to the upper end of the positioning frame (557), a cross bracket (558) is fixedly connected between the central inner walls of the positioning frame (557), a plurality of evenly distributed arc-shaped support platforms (559) are fixedly connected between the edge sides of the cross bracket (558), a limiting groove 2 (5510) is provided at the upper end of the cross bracket (558), the slider (553) is located between the inner walls of the limiting groove 2 (5510), a positioning fixture (5511) is fixedly connected to the upper end of the slider (553), and an airbag component (5512) is fixedly connected to the inner wall of the positioning fixture (5511).

5. The porous gear processing and punching equipment according to claim 4, characterized in that: The limiting assembly (552) comprises a turntable (5521) rotatably connected to the center end of the bottom side of the second placement seat (551); the four edge ends of the bottom side of the turntable (5521) are rotatably connected to connecting rods (5522); the end of the connecting rod (5522) is rotatably connected to a connecting block (5523); the connecting block (5523) is fixedly connected to the slider (553); the bottom ends of a pair of the connecting blocks (5523) are fixedly connected to connecting brackets (5524); an electric push rod (5525) is installed between the two connecting brackets (5524).

6. The porous gear processing and punching equipment according to claim 2, characterized in that: The circulation component (11) comprises a built-in cavity (111) opened inside the base (1), a liquid collecting box (112) is slidably connected between the inner walls of the built-in cavity (111), a limiting frame (113) is fixedly connected to the inner wall of the liquid collecting box (112), a limiting frame (114) is provided at the upper end of the limiting frame (113), a slipping plate (115) with an inclined surface is fixedly connected between the inner walls of the limiting frame (114), and the limiting frame (113) is fixedly connected to the inner wall of the limiting frame (113). A filter screen (116) is fixedly connected to the inner wall of one side of the frame 2 (114), and the filter screen (116) is located on one side of the sliding plate (115). A purification component 1 (117) is provided at the inner bottom end of the liquid collecting box (112), and a plurality of purification components 2 (118) are also provided inside the liquid collecting box (112). A pump body (119) is also installed at the bottom end of the liquid collecting box (112), and one end of the pump body (119) is connected to the cutting fluid spraying component (9) through a pipeline.

7. The porous gear processing and punching equipment according to claim 6, characterized in that: The upper end of the second limiting frame (114) is provided with a plurality of groups of grooves (1141) which are symmetrically distributed with each other, and an adsorption plate (1142) is provided between each group of the grooves (1141), and a magnetic block (1143) is embedded and installed at the bottom end of the adsorption plate (1142).

8. The porous gear processing and punching equipment according to claim 6, characterized in that: The purification component (117) comprises a purification box (1171) installed at the bottom end of the liquid collecting box (112); a liquid inlet hole (1172) is provided at the upper end of the purification box (1171); the liquid inlet hole (1172) is located at the lower side of the filter screen (116); a liquid outlet (1173) is embedded and installed at the front end of the purification box (1171); a built-in box (1174) is fixed inside the purification box (1171); a liquid seepage hole (1175) is provided inside the built-in box (1174); a sterilization oil absorption component (1176) is provided between the inner walls of the liquid seepage hole (1175).

9. The porous gear processing and punching device according to claim 8, characterized in that: The sterilization oil absorption component (1176) includes an oil absorption roller (11761) provided between the inner walls of the built-in box (1174), a plasma tube (11763) is installed between the inner walls of the oil absorption roller (11761), and connecting components (11762) are installed on both sides of the oil absorption roller (11761), and a motor is installed at one end of the connecting component (11762).

10. The porous gear processing and punching equipment according to claim 6, characterized in that: The second purification element (118) includes two independently arranged fiber balls (1181), a gelatin film (1182) is arranged between the cavity formed by the two fiber balls (1181), the interior of the gelatin film (1182) is filled with activated carbon particles (1183), and magnetic rings (1184) are embedded and installed at the edge ends of the fiber balls (1181), and the magnetic poles of the two groups of magnetic rings (1184) arranged inside the corresponding fiber balls (1181) are arranged to attract each other.

Citation Information

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