Internal positioning type immersion decontamination cleaning machine for gear
By designing an internal positioning immersion and decontamination cleaning machine, the bearing assembly and internal positioning mechanism are used to achieve synchronous clamping and rotation cleaning of multiple gears, the problem of low cleaning efficiency in the prior art is solved, and the cleaning efficiency and quality.
Patent Information
- Application Number
- CN202411869460.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing gear cleaning machines can only perform internal positioning clamping of one spur gear to be cleaned at a time, and cannot clean multiple gears at the same time, resulting in low cleaning efficiency.
A gear cleaning machine for internal positioning immersion and decontamination is designed, adopting a structure including a load-bearing assembly and an internal positioning mechanism, and the load-bearing assembly and cleaning column are driven to rotate through a swing rod, and multiple gears are realized with the inner positioning plate and the airbag cushion. The synchronous internal positioning and clamping of the gears is realized through the rotation control mechanism.
It realizes internal positioning clamping and rotation cleaning of multiple gears simultaneously, significantly improving cleaning efficiency and quality, and can clean multiple gears at one time, shortening cleaning time.
Smart Images

Figure CN119303893A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gear cleaning, in particular to an internally positioned immersion cleaning machine for gears. Background Art
[0002] Gears are widely used in automobile transmissions, differentials and various mechanical equipment. Gears need to be cleaned with a cleaning machine during manufacturing and later use in order to improve the later assembly quality and service life of the gears. At present, there are still some problems when using the cleaning machines on the market, such as: The patent name disclosed in the prior art with the announcement number "CN111871894A" is "A Mechanical Gear Cleaning Device", which discloses that the gear is fixed on the clamping seat, and then the driving motor is started, and the driving motor drives the driving shaft to rotate. On the one hand, the cleaning disc is rotated by the action of the driving gear set, and on the other hand, with the cooperation of the eccentric wheel and the L-shaped frame, the cleaning disc can also move up and down while rotating, thereby increasing the cleaning effect. At the same time, the driven gear set drives the driven shaft to rotate, and then under the action of the transmission gear set, the transmission shaft drives the driving shaft to rotate, thereby ensuring the synchronous rotation of the clamping seat. In the process of the cleaning disc moving up and down, the gear on the clamping seat is always in contact with the cleaning disc under the action of the spring, thereby increasing the cleaning effect. The patent name disclosed in the prior art with the announcement number "CN112207073A" is "A cleaning and maintenance device for the tooth gap of a spur gear", which discloses that the spur gear to be cleaned is placed on a placement block, the contact plate contacts the inner wall of the gear mounting hole, the contact plate moves toward the side close to the symmetry center and drives the limit rod and the first slide plate to slide toward the side close to the symmetry center, the first spring is compressed, the gear to be detected is positioned under the contact of the contact plate, the first adjustment dial is rotated, the first positioning block is moved left or right, the position of the first positioning block is adjusted until the pawl can mesh with the gear teeth of the gear to be detected, the second adjustment dial is rotated, the second positioning block is moved left or right, and the position of the cleaning wheel is adjusted until the cleaning wheel moves left when the two annular electromagnets are attracted to clean the tooth gap of the gear to be detected; The cleaning machine in the prior art can perform internal positioning and clamping on the spur gear to be cleaned by the cooperation between the placement block and the abutment plate when in use. However, the cleaning machine can only perform internal positioning and clamping on one spur gear to be cleaned at a time, and cannot perform internal positioning and clamping on multiple spur gears to be cleaned at the same time. Therefore, only one spur gear to be cleaned can be cleaned at a time, which results in a low cleaning efficiency. Therefore, we propose a gear cleaning machine with internal positioning immersion decontamination to solve the above-mentioned problems. Summary of the invention
[0003] The object of the present invention is to provide a gear cleaning machine with internal positioning immersion cleaning to solve the problem raised by the above background technology that the cleaning machines currently on the market can only perform internal positioning clamping on one spur gear to be cleaned at a time when in use, and cannot perform internal positioning clamping on multiple spur gears to be cleaned at the same time, so that only one spur gear to be cleaned can be cleaned at a time, which leads to slow cleaning efficiency.
[0004] To achieve the above object, the present invention provides the following technical solution: an internally positioned immersion cleaning machine for gears, comprising an outer shell for containing cleaning liquid, and a drain pipe installed through the front side of the outer shell for draining the cleaning liquid; Three cleaning columns are installed at equal angles inside the outer shell, and cleaning brushes are installed on the outside of the cleaning columns; A swing rod is installed above the outer shell, and a mounting bracket with a "U"-shaped structure is installed on the outer side of the swing rod; A bearing assembly for placing a plurality of gears to be cleaned is installed on the left side of the mounting bracket; An inner positioning mechanism for synchronous inner positioning clamping of a plurality of gears to be cleaned is installed on the outer side of the bearing assembly; A rotation control mechanism is installed on the inner wall of the rear side of the outer shell.
[0005] Preferably, the front end of the cleaning column passes through the front side of the outer shell, and three sets of sprocket assemblies are arranged on the front side of the outer shell. The middle cleaning column is connected to the two cleaning columns on the left and right sides through two sets of sprocket assemblies, and the middle cleaning column is connected to the upper swing rod through a set of sprocket assemblies.
[0006] Preferably, the bearing assembly comprises a first supporting rod, a second supporting rod and a third supporting rod installed on the left side of the mounting bracket, the rear end of the first supporting rod is rotatably connected to the rear side of the mounting bracket, and the front end of the third supporting rod is rotatably connected to the front side of the mounting bracket; Four groups of second supporting rods are arranged at the front end of the first supporting rod, and a third supporting rod is arranged at the front end of the second supporting rod at the frontmost side.
[0007] Preferably, a first threaded rod is installed through a slot inside the left side of the mounting bracket, five groups of movable plates are threadedly connected to the outer side of the first threaded rod, and six groups of mounting plates are installed below the left side of the mounting bracket; The left end of the mounting plate is rotatably connected with a first supporting rod, a second supporting rod and a third supporting rod.
[0008] Preferably, the inner positioning mechanism comprises a positioning airbag cushion in a circular ring structure and a second auxiliary positioning block which is sleeved and mounted on the outer side of one end of the first supporting rod, the second supporting rod and the third supporting rod, a positioning airbag cushion is arranged on one side of the second auxiliary positioning block, and the outer diameter of the second auxiliary positioning block is larger than the outer diameter of the positioning airbag cushion; A control airbag is installed in a groove in one end of the first supporting rod, the second supporting rod and the third supporting rod. The interior of one end of the control airbag is connected with the interior of the positioning airbag cushion through a connecting pipe.
[0009] Preferably, the other end of the second supporting rod and the one end of the third supporting rod are both grooved and slidably connected with a control rod, the outer side of the control rod is connected to the first auxiliary positioning block through a connecting rod in an "L" shape, there is a gap between the inner wall of the first auxiliary positioning block and the outer side of the control rod, and the first auxiliary positioning block is sleeved on the outer side of the control rod; A control air bag is correspondingly arranged on the outer side of one end of the control rod; The outer side of the control rod is connected with the left end of the moving plate through a bearing seat, and the control rod forms a front-and-rear sliding structure through the moving plate.
[0010] Preferably, the grooves provided in the first supporting rod, the second supporting rod and the third supporting rod are all arranged in a rectangular structure, and the control rod is arranged in a rectangular shape, and the control rod and the grooves provided in the first supporting rod, the second supporting rod and the third supporting rod are arranged in a concave-convex matching manner; The rear end outer side key of the first supporting rod is connected with a transmission gear.
[0011] Preferably, the bearing assembly includes a main bearing rod rotatably mounted on the left side of the mounting bracket, the rear end of the main bearing rod passes through the rear side of the mounting bracket, and a transmission gear is installed on the outer side of the rear end of the main bearing rod.
[0012] Preferably, the inner positioning mechanism comprises inner positioning plates installed at equal intervals through the outside of the main bearing rod, a convex rod is installed on the inner side of the inner positioning plate, and one end of the convex rod passes through the inside of a limit plate installed in the main bearing rod; A connecting spring is nested and connected to the outer side of one end of the convex rod close to the inner positioning plate, and one end of the connecting spring is connected to the limiting plate; A fixing nut is fixed inside the front end of the main bearing rod, and a second threaded rod is threadedly connected to the inside of the fixing nut. Moving blocks with a conical structure are installed at equal intervals on the outside of the second threaded rod. A convex rod is fitted on the outer side of the moving block. The convex rod forms a sliding structure with the main bearing rod through the moving block, and the inside of the main bearing rod is a hollow structure.
[0013] Preferably, the rotation control mechanism comprises a gear ring with an arc-shaped structure installed on the inner wall of the rear side of the outer shell, and the highest point of the gear ring is lower than the highest point of the outer shell; The ring gear is meshingly connected with the transmission gear.
[0014] Compared with the prior art, the beneficial effects of the present invention are: the gear cleaning machine for internal positioning immersion decontamination can simultaneously perform internal positioning clamping and fixing on multiple gears to be cleaned, so that the subsequent cleaning machine can perform cleaning operations on multiple gears to be cleaned at one time, thereby improving the cleaning efficiency. The specific contents are as follows: (1) The bearing assembly composed of the first supporting rod, the second supporting rod and the third supporting rod can place multiple gears to be cleaned at one time, and cooperate with the internal positioning mechanism to clamp and fix multiple gears to be cleaned at the same time, so that the cleaning machine can clean multiple gears to be cleaned at one time, thereby improving the cleaning efficiency; While the swing rod drives the gear to be cleaned in the bearing assembly to revolve, the gear to be cleaned can be driven to rotate at the same time through the meshing connection between the ring gear and the transmission gear, thereby facilitating all-round cleaning of the gear to be cleaned, which can not only further improve the cleaning efficiency, but also improve the cleaning quality.
[0015] (2) The inner positioning mechanism includes a control rod and a first auxiliary positioning block. The control rod and the first auxiliary positioning block move together, so that the control rod squeezes the control airbag at the corresponding position, so that the gas in the control airbag enters the positioning airbag cushion, so that the positioning airbag cushion performs inner positioning clamping on the gear to be cleaned. At the same time, the first auxiliary positioning block and the second auxiliary positioning block cooperate with each other to clamp the two side surfaces of the gear to be cleaned, thereby further improving the stability of the inner positioning clamping, so that the gear to be cleaned can rotate stably later; (3) The bearing assembly includes a main bearing rod. Through the setting of the main bearing rod, multiple gears to be cleaned can be installed at one time. Then, in conjunction with the internal positioning mechanism composed of internal positioning plates, multiple groups of internal positioning plates cooperate with each other to simultaneously perform internal positioning clamping on multiple gears to be cleaned, which is convenient to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a right view structural schematic diagram of the present invention; Figure 3 This is a schematic diagram of the cross-sectional structure of the mounting bracket of the present invention after rotation; Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle; Figure 5 This is a schematic diagram of a top-down cross-sectional structure of a mounting bracket of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the first supporting rod of the present invention; Figure 7 It is a schematic cross-sectional structural diagram of the first supporting rod and the second supporting rod of the present invention; Figure 8 For the present invention Figure 7 The enlarged structural diagram at B in the middle; Fig. 9 It is a rear view structural schematic diagram of the transmission gear of the present invention; Fig.10 This is a schematic diagram of the three-dimensional structure of the main bearing rod in the third embodiment of the present invention; Fig.11 This is a schematic diagram of the cross-sectional structure of the main bearing rod of the present invention; Fig.12 It is a schematic diagram of the three-dimensional structure of the moving block of the present invention; Fig.13 It is a schematic diagram of the cross-sectional structure of the connection between the main bearing rod and the inner positioning plate of the present invention.
[0017] In the figure: 1. outer shell; 2. drain pipe; 3. cleaning column; 301. cleaning brush; 4. swing rod; 5. mounting bracket; 51. first threaded rod; 52. moving plate; 53. mounting plate; 6. first supporting rod; 61. transmission gear; 7. second supporting rod; 71. control rod; 72. connecting rod; 73. first auxiliary positioning block; 8. gear ring; 9. third supporting rod; 10. second auxiliary positioning block; 11. control airbag; 111. connecting pipe; 112. positioning airbag cushion; 12. main bearing rod; 121. limit plate; 13. inner positioning plate; 131. convex rod; 132. connecting spring; 14. second threaded rod; 141. moving block; 15. fixing nut. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1-Figure 13 , the present invention provides the following technical solutions: Embodiment 1: The gear cleaning machine for internal positioning immersion decontamination in this embodiment can simultaneously perform internal positioning clamping on multiple gears to be cleaned, so that the cleaning machine can simultaneously perform cleaning operations on multiple gears to be cleaned, thereby improving the cleaning efficiency of the cleaning machine. The specific structure is shown in the attached Figure 1-Figure 9As shown, there is an outer shell 1 for containing cleaning liquid, and a drain pipe 2 for discharging the cleaning liquid and penetrating through the front side of the outer shell 1; three cleaning columns 3 are installed at equal angles inside the outer shell 1, and a cleaning brush 301 is installed on the outside of the cleaning column 3; a swing rod 4 is installed on the top of the outer shell 1, and a mounting bracket 5 with a "U"-shaped structure is installed on the outside of the swing rod 4; a bearing assembly for placing multiple gears to be cleaned is installed on the left side of the mounting bracket 5; an internal positioning mechanism for synchronous internal positioning clamping of multiple gears to be cleaned is installed on the outside of the bearing assembly; a self-rotation control mechanism is installed on the inner wall of the rear side of the outer shell 1.
[0020] The front end of the cleaning column 3 passes through the front side of the outer shell 1, and three groups of sprocket assemblies are arranged on the front side of the outer shell 1. The middle cleaning column 3 is connected to the two cleaning columns 3 on the left and right sides through two groups of sprocket assemblies, and the middle cleaning column 3 is connected to the upper swing rod 4 through a group of sprocket assemblies. The bearing assembly includes a first supporting rod 6, a second supporting rod 7 and a third supporting rod 9 installed on the left side of the mounting bracket 5. The rear end of the first supporting rod 6 is rotatably connected to the rear side of the mounting bracket 5, and the front end of the third supporting rod 9 is rotatably connected to the front side of the mounting bracket 5; four groups of second supporting rods 7 are arranged at the front end of the first supporting rod 6, and the front end of the second supporting rod 7 on the front side is rotatably connected to the front side of the mounting bracket 5; the first threaded rod 51 is installed through the internal groove on the left side of the mounting bracket 5, and the outer side of the first threaded rod 51 is threadedly connected with five groups of movable plates 52, and six groups of mounting plates 53 are installed below the left side of the mounting bracket 5; the first supporting rod 6, the second supporting rod 7 and the third supporting rod 9 are rotatably connected to the left end of the mounting plate 53.
[0021] The internal positioning mechanism includes a positioning airbag cushion 112 and a second auxiliary positioning block 10 which are sleeved on the outside of one end of the first supporting rod 6, the second supporting rod 7 and the third supporting rod 9 and have a circular ring-shaped structure. The positioning airbag cushion 112 is arranged on one side of the second auxiliary positioning block 10, and the outer diameter of the second auxiliary positioning block 10 is larger than the outer diameter of the positioning airbag cushion 112; the first supporting rod 6, the second supporting rod 7 and the third supporting rod 9 have a control airbag 11 installed in a groove inside one end thereof, and the interior of one end of the control airbag 11 is connected to the interior of the positioning airbag cushion 112 through a connecting tube 111; the interior of the other end of the second supporting rod 7 and the interior of one end of the third supporting rod 9 are both slotted and slidably connected with a control rod 71, and the outer side of the control rod 71 is connected to the positioning airbag cushion 112 through an "L"-shaped structure. The connecting rod 72 is connected to the first auxiliary positioning block 73. There is a gap between the inner wall of the first auxiliary positioning block 73 and the outer side surface of the control rod 71. The first auxiliary positioning block 73 is sleeved on the outer side of the control rod 71; a control airbag 11 is correspondingly arranged on the outer side of one end of the control rod 71; the outer side of the control rod 71 is connected to the left end of the movable plate 52 through a bearing seat, and the control rod 71 forms a front and rear sliding structure through the movable plate 52. The grooves opened in the first supporting rod 6, the second supporting rod 7 and the third supporting rod 9 are all rectangular structures, and the control rod 71 is rectangular. The control rod 71 and the grooves opened in the first supporting rod 6, the second supporting rod 7 and the third supporting rod 9 are concave-convex matching; the outer key on the rear end of the first supporting rod 6 is connected to the transmission gear 61.
[0022] First, manually sleeve the multiple gears to be cleaned on the outer side of the positioning airbag cushion 112 on the outer side of one end of a first supporting rod 6, and on the outer side of the positioning airbag cushion 112 on the outer side of one end of multiple second supporting rods 7, and then manually rotate one end of the first threaded rod 51. At this time, the first threaded rod 51 rotates, and the multiple movable plates 52 connected with the outer threads move backward at the same time. Then, the multiple movable plates 52 simultaneously drive the control rod 71 in the second supporting rod 7 and the third supporting rod 9 to move backward. At this time, the rear end of the control rod 71 is inserted into the corresponding rectangular groove and contacts the control airbag 11, and then the control rod 71 contacts the control airbag 11. The airbag 11 is squeezed, and the gas in the airbag 11 is controlled to enter the positioning airbag cushion 112 through the connecting tube 111, so that the volume of the positioning airbag cushion 112 expands. At this time, the outer side surface of the positioning airbag cushion 112 is tightly in contact with the inner wall of the inner mounting hole of the gear to be cleaned. At the same time, the rear end of the control rod 71 drives the first auxiliary positioning block 73 to move together through the connecting rod 72, so that the first auxiliary positioning block 73 and the second auxiliary positioning block 10 are tightly squeezed and fitted with the side of the inner mounting hole of the gear to be cleaned, thereby making it possible to perform internal positioning clamping and fixing of multiple gears to be cleaned.
[0023] Then the rear end of the swing arm 4 is connected to the external motor through a coupling, the motor drives the swing arm 4 to rotate, the swing arm 4 drives the mounting bracket 5 to rotate, and then the mounting bracket 5 stably drives the bearing assembly composed of the first supporting rod 6, the second supporting rod 7 and the third supporting rod 9 to rotate through the moving plate 52 and the mounting plate 53, so that the bearing assembly drives multiple gears to be cleaned to revolve, when the multiple gears to be cleaned rotate into the outer shell 1, the cleaning liquid in the outer shell 1 can immerse and decontaminate the multiple gears to be cleaned, and at the same time, the front end of the swing arm 4 can drive the three cleaning columns 3 to rotate through the cooperation of the three sets of sprocket assemblies, and then the cleaning column 3 drives the outer cleaning brush 301 to rotate, so that the cleaning brush 301 is in good contact with the surfaces of the multiple gears to be cleaned, so through the rotation of the cleaning brush 301 and the revolution of the gears to be cleaned, the cleaning machine can remove impurities and stains on the surface of the gears to be cleaned, and the cleaning liquid in the outer shell 1 can be discharged and cleaned through the drain pipe 2 at a later time.
[0024] After the later cleaning is completed, when the cleaned gear needs to be disassembled and taken out, the first threaded rod 51 can be rotated in the opposite direction as shown above, and then the control rod 71 can be moved forward, so that there is a gap between the first supporting rod 6, the second supporting rod 7 and the third supporting rod 9, and then the cleaned gear can be slid forward from the outside of the positioning airbag cushion 112, and then the cleaned gear can be moved to the left from the gap between the first supporting rod 6, the second supporting rod 7 and the third supporting rod 9, so that the cleaned gear can be taken out well.
[0025] Embodiment 2: The gear cleaning machine for internal positioning immersion decontamination in this embodiment discloses another structure of the bearing assembly and the internal positioning mechanism, which is easy to operate. For the specific structure, please refer to the attached Figure 10-13 As shown, the bearing assembly includes a main bearing rod 12 rotatably mounted on the left side of the mounting bracket 5, the rear end of the main bearing rod 12 passes through the rear side of the mounting bracket 5, and a transmission gear 61 is installed on the outer side of the rear end of the main bearing rod 12, and the inner positioning mechanism includes an inner positioning plate 13 that is installed at equal intervals and passes through the outer side of the main bearing rod 12, and a protruding rod 131 is installed on the inner side of the inner positioning plate 13, and one end of the protruding rod 131 passes through the inside of the limit plate 121 installed in the main bearing rod 12; the outer side of the protruding rod 131 near one end of the inner positioning plate 13 is nested and connected It is connected to a connecting spring 132, one end of which is connected to the limit plate 121; a fixing nut 15 is fixed inside the front end of the main bearing rod 12, and a second threaded rod 14 is threadedly connected inside the fixing nut 15, and moving blocks 141 with a conical structure are installed at equal intervals on the outside of the second threaded rod 14, and a convex rod 131 is fitted on the outer side of the moving block 141, and the convex rod 131 forms a sliding structure with the main bearing rod 12 through the moving block 141, and the interior of the main bearing rod 12 is a hollow structure.
[0026] The second threaded rod 14 is threadably connected to the fixing nut 15, so that the second threaded rod 14 is rotated and moved backward in the main bearing rod 12. At this time, the second threaded rod 14 drives the multiple groups of moving blocks 141 with a conical structure to move backward together, and then the outer side surface of the moving block 141 simultaneously pushes the four convex rods 131 in each group outward, and the convex rods 131 penetrate the limit plate 121 to squeeze and store force on the connecting spring 132. At this time, the convex rods 131 drive the corresponding inner positioning plates 13 to move outward, and then the rubber pads on the outer side of the inner positioning plates 13 are tightly in contact with the inner wall of the mounting hole of the gear to be cleaned. Therefore, the cleaning machine can simultaneously perform internal positioning clamping installation on multiple gears to be cleaned, so as to facilitate the cleaning operation of multiple gears to be cleaned at the same time in the later stage, and the operation is convenient.
[0027] Embodiment 3: The gear cleaning machine with internal positioning immersion decontamination in this embodiment can make the gear to be cleaned revolve and rotate at the same time when cleaning the gear to be cleaned, so as to perform all-round cleaning on the gear to be cleaned, which can further improve the cleaning efficiency and cleaning quality. For the specific structure, please refer to the attached Figure 1-Figure 4 As shown, on the basis of the first or second embodiment, the rotation control mechanism includes a gear ring 8 with an arc-shaped structure installed on the inner wall of the rear side surface of the outer shell 1, and the highest point of the gear ring 8 is lower than the highest point of the outer shell 1; the gear ring 8 is meshed and connected with the transmission gear 61. When the swing rod 4 drives the mounting bracket 5 to rotate, since the grooves provided in the first supporting rod 6, the second supporting rod 7 and the third supporting rod 9, and the outer shape of the control rod 71 are all rectangular, when the mounting bracket 5 drives the first supporting rod 6 to revolve, when the transmission gear 61 on the outer side of the rear end of the first supporting rod 6 rotates to mesh with the gear ring 8, the fixed gear ring 8 will drive the transmission gear 61 The first supporting rod 6 rotates on its own, and then the transmission gear 61 drives the first supporting rod 6 to rotate on its own. At this time, the first supporting rod 6 drives the second supporting rod 7 and the third supporting rod 9 to rotate together through the control rod 71. Therefore, the first supporting rod 6, the second supporting rod 7 and the third supporting rod 9 cooperate well to drive the multiple gears to be cleaned to rotate on their own. Therefore, the multiple gears to be cleaned are in contact with the cleaning brush 301 while revolving and rotating at the same time, so that the cleaning brush 301 can perform all-round cleaning on the multiple gears to be cleaned, thereby further improving the cleaning efficiency and cleaning quality of the multiple gears to be cleaned, shortening the time spent on cleaning, and completing a series of tasks.
[0028] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An internally positioned immersion cleaning machine for gears, comprising an outer shell (1) for containing cleaning liquid, and a drain pipe (2) installed through the front side of the outer shell (1) for draining the cleaning liquid; Features: Three cleaning columns (3) are installed at equal angles inside the outer shell (1), and a cleaning brush (301) is installed on the outside of the cleaning column (3); A swing rod (4) is installed above the outer shell (1), and a mounting bracket (5) with a "U"-shaped structure is installed on the outer side of the swing rod (4); A bearing assembly for placing a plurality of gears to be cleaned is installed on the left side surface of the mounting bracket (5); An inner positioning mechanism for synchronous inner positioning clamping of a plurality of gears to be cleaned is installed on the outer side of the bearing assembly; A rotation control mechanism is installed on the inner wall of the rear side of the outer shell (1).
2. The gear cleaning machine for internal positioning immersion decontamination according to claim 1, characterized in that: The front end of the cleaning column (3) passes through the front side of the outer shell (1); the front side of the outer shell (1) is provided with three groups of sprocket assemblies; the middle cleaning column (3) is connected to the two cleaning columns (3) on the left and right sides via the two groups of sprocket assemblies; the middle cleaning column (3) is connected to the upper swing rod (4) via a group of sprocket assemblies.
3. The gear cleaning machine for internal positioning immersion decontamination according to claim 1, characterized in that: The bearing assembly comprises a first supporting rod (6), a second supporting rod (7) and a third supporting rod (9) mounted on the left side of the mounting bracket (5); the rear end of the first supporting rod (6) is rotatably connected to the rear side of the mounting bracket (5); and the front end of the third supporting rod (9) is rotatably connected to the front side of the mounting bracket (5); Four groups of second supporting rods (7) are arranged at the front end of the first supporting rod (6), and a third supporting rod (9) is arranged at the front end of the second supporting rod (7) at the frontmost side.
4. The gear cleaning machine for internal positioning immersion decontamination according to claim 3, characterized in that: The left side of the mounting bracket (5) has an internal slot through which a first threaded rod (51) is installed, the outer side of the first threaded rod (51) is threadedly connected to five groups of movable plates (52), and six groups of mounting plates (53) are installed below the left side of the mounting bracket (5); A first supporting rod (6), a second supporting rod (7) and a third supporting rod (9) are rotatably connected to the left end of the mounting plate (53).
5. The gear cleaning machine for internal positioning immersion decontamination according to claim 4, characterized in that: The inner positioning mechanism comprises a positioning airbag cushion (112) in a circular ring structure and sleeved on the outside of one end of the first supporting rod (6), the second supporting rod (7) and the third supporting rod (9), and a second auxiliary positioning block (10); the positioning airbag cushion (112) is arranged on one side of the second auxiliary positioning block (10); and the outer diameter of the second auxiliary positioning block (10) is larger than the outer diameter of the positioning airbag cushion (112); A control airbag (11) is installed in a groove in one end of each of the first supporting rod (6), the second supporting rod (7) and the third supporting rod (9); the interior of one end of the control airbag (11) is connected to the interior of the positioning airbag cushion (112) via a connecting pipe (111).
6. The gear cleaning machine for internal positioning immersion decontamination according to claim 5, characterized in that: The other end of the second supporting rod (7) and the one end of the third supporting rod (9) are both grooved and slidably connected with a control rod (71); the outer side of the control rod (71) is connected to a first auxiliary positioning block (73) via a connecting rod (72) in an "L" shape; there is a gap between the inner wall of the first auxiliary positioning block (73) and the outer side surface of the control rod (71); the first auxiliary positioning block (73) is sleeved on the outer side of the control rod (71); A control airbag (11) is correspondingly arranged on the outer side of one end of the control rod (71); The outer side of the control rod (71) is connected to the left end of the movable plate (52) via a bearing seat, and the control rod (71) forms a front-rear sliding structure via the movable plate (52).
7. The gear cleaning machine for internal positioning immersion decontamination according to claim 6, characterized in that: The grooves provided in the first supporting rod (6), the second supporting rod (7) and the third supporting rod (9) are all arranged in a rectangular structure, and the control rod (71) is arranged in a rectangular shape, and the control rod (71) and the grooves provided in the first supporting rod (6), the second supporting rod (7) and the third supporting rod (9) are arranged in a concave-convex manner; The rear end of the first supporting rod (6) is keyed to an outer side thereof and is connected to a transmission gear (61).
8. The gear cleaning machine for internal positioning immersion decontamination according to claim 1, characterized in that: The bearing assembly comprises a main bearing rod (12) rotatably mounted on the left side of the mounting bracket (5), the rear end of the main bearing rod (12) passing through the rear side of the mounting bracket (5), and a transmission gear (61) is mounted on the outer side of the rear end of the main bearing rod (12).
9. The gear cleaning machine for internal positioning immersion decontamination according to claim 8, characterized in that: The inner positioning mechanism comprises an inner positioning plate (13) which is installed at equal intervals and penetrates the outside of the main bearing rod (12); a protruding rod (131) is installed on the inner side of the inner positioning plate (13); one end of the protruding rod (131) penetrates the inside of a limiting plate (121) installed in the main bearing rod (12); A connecting spring (132) is nested and connected to the outer side of one end of the protruding rod (131) close to the inner positioning plate (13), and one end of the connecting spring (132) is connected to the limiting plate (121); A fixing nut (15) is fixed inside the front end of the main bearing rod (12), a second threaded rod (14) is threadedly connected to the fixing nut (15), moving blocks (141) with a conical structure are installed at equal intervals outside the second threaded rod (14), a convex rod (131) is fitted on the outer side of the moving block (141), and the convex rod (131) forms a sliding structure with the main bearing rod (12) through the moving block (141), and the inside of the main bearing rod (12) is a hollow structure.
10. The gear cleaning machine for internal positioning immersion decontamination according to claim 7 or 8, characterized in that: The rotation control mechanism comprises a gear ring (8) with an arc-shaped structure mounted on the inner wall of the rear side of the outer shell (1), wherein the highest point of the gear ring (8) is lower than the highest point of the outer shell (1); The ring gear (8) is meshingly connected with the transmission gear (61).
Citation Information
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Mechanical gear cleaning device
CN111871894A
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