Wall column perpendicularity detection device and detection method
By designing a wall column verticality detection device including support frame, lift seat, drive assembly, rolling assembly and marking assembly, the existing detection methods have been solved, and high precision and high efficiency have been achieved wall column verticality detection and analysis.
Patent Information
- Application Number
- CN202411369119.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-02-18
AI Technical Summary
The existing wall column verticality detection methods have problems such as insufficient measurement accuracy, low efficiency, inconvenient recording of test results, difficulty in quantifying and a difficult time to achieve continuous detection of the entire wall.
A wall column verticality detection device is designed, including a support frame, a lift seat, a drive assembly, a rolling assembly and a marking assembly. The drive assembly realizes smooth lifting and lowering of the lift seat, the rolling assembly includes a measuring roller and a connecting frame, and the telescopic assembly automatically adapts to wall changes through the telescopic assembly, and the marking assembly uses dual laser detectors and marking rollers to achieve visual inspection and data recording.
It improves the accuracy and efficiency of inspection, realizes continuous recording and visual analysis of the verticality of wall columns, reduces artificial errors, and significantly improves the quality control level of construction projects.
Smart Images

Figure CN119469068A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building construction, and in particular to a wall column verticality detection device and a detection method. Background Art
[0002] Wall and column verticality testing is an important part of construction quality control, which aims to evaluate whether the walls and columns of a building remain vertical. This test is essential to ensure the safety, stability and aesthetics of the building structure. Accurate verticality testing can detect construction deviations in a timely manner and avoid potential structural problems. It is also an important basis for construction project acceptance.
[0003] At present, the following methods are mainly used to detect the verticality of wall columns: a) Plumb line method: Use a weight and a line to form a vertical reference, and judge the verticality by visual inspection or measuring the distance between the plumb line and the wall. b) Theodolite method: Use the horizontal and vertical angle measurements of the theodolite to detect the verticality of the wall. c) Ruler method: Use a long ruler attached to the wall, and judge the verticality by observing the gap between the ruler and the wall. d) Laser vertical meter: Use laser to project a vertical line, and detect the verticality by observing the deviation between the laser line and the wall.
[0004] However, the above methods still have certain problems in practical applications, such as being easily affected by human factors, limited accuracy, most methods require collaboration among multiple people, and the detection process is time-consuming, especially for high-rise buildings; it is difficult to achieve continuous detection of the entire wall, and local deviations are easy to be missed; the detection results are inconvenient to record and difficult to quantify and analyze.
[0005] Based on this, it is necessary to develop a high-precision, high-efficiency, safe and reliable wall column verticality detection device. Summary of the invention
[0006] In view of this, the purpose of the present invention is to provide a wall column verticality detection device and detection method, which effectively solves the existing problems of insufficient measurement accuracy, low measurement efficiency, inconvenient recording of detection results, difficulty in quantitative analysis and continuous recording of wall column verticality.
[0007] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a wall column verticality detection device, including a support frame, a lifting seat, a driving assembly, a rolling assembly and a marking assembly; the lifting seat is installed on the support frame along a vertical sliding manner, and can be lifted and slid along the support frame under the action of the driving assembly; the rolling assembly includes a connecting frame and a measuring roller; the measuring roller is rotatably installed on the connecting frame; the connecting frame is installed on the inner side of the lifting seat through a telescopic assembly, and the telescopic assembly can enable the measuring roller to adaptively adjust the distance between the connecting frame and the lifting seat during the lifting process along the wall; during the lifting process of the measuring roller along the wall, a fixed measuring track can be formed on the rolling assembly through the marking assembly.
[0008] Furthermore, the driving assembly includes a handwheel, a worm wheel, a worm, a first bevel gear, a second bevel gear, a rope pulley and a wire rope, and a driving chamber is provided on the side of the sliding sleeve away from the fixed rail, and a pair of mutually meshing bevel gears are provided in the driving chamber, wherein a worm wheel is fixedly connected to the rotating shaft in the second bevel gear, the worm wheel is meshed with the worm gear, and a handwheel is installed on one end of the worm extending out of the transmission chamber.
[0009] Furthermore, the rotating shaft of the first bevel gear is rotatably mounted in the shaft seat, the shaft seat is fixed in the driving chamber, a pulley is fixedly mounted at the end of the rotating shaft of the first bevel gear, a steel wire rope is matched and wound around the pulley, and the output end of the steel wire rope extends vertically upward and is fixedly connected to the bottom of the guide sleeve on the left and right sides of the cross frame.
[0010] Furthermore, the support rod is formed by splicing together a plurality of groups of guide rods, and each guide rod is provided with a plug-in portion and a sleeve portion at both ends, and the outer periphery of the plug-in portion and the inner wall of the sleeve portion are respectively threaded, so that the plug-in portion of one guide rod can be threadedly connected to the sleeve portion of another guide rod, and the splicing of a plurality of groups of guide rods can form guide rods of different lengths.
[0011] Furthermore, the top of the uppermost guide rod is threadedly connected to the cross frame, and suction cups are evenly distributed on the cross frame; the bottom of the guide rod in contact with the ground is a foot support seat, and reinforcing ribs are provided on the foot support seat.
[0012] Furthermore, the lifting seat includes a sliding sleeve, a fixed seat and a fixed rail. The fixed seat is sleeved on the fixed rail and fixed to the fixed rail by a top screw. The left and right sides of the fixed rail are fixed on the sliding sleeve.
[0013] Furthermore, the telescopic assembly includes an elastic cavity, a spring and a telescopic rod, wherein the elastic cavity is fixedly installed on a side of the fixing base adjacent to the wall by bolts, the elastic cavity is hollow inside, and its opening faces the wall, a telescopic rod is provided inside the elastic cavity, an extension direction of the telescopic rod is perpendicular to the fixed rail, one end of the telescopic rod is fixed to the inner wall of the elastic cavity, and the other end extends outward and is fixedly connected to the connecting frame, and the spring is matched and sleeved outside the telescopic rod.
[0014] Furthermore, the marking assembly includes a fixed laser detector and a dynamic laser detector. An arc groove is opened on the top surface of the cross frame, and the fixed laser detector is fixedly installed on the arc groove through a laser calculator, and the light beam output by the fixed laser detector passes vertically downward through the arc groove and is mapped to the top surface of the connecting frame, and the dynamic laser detector is fixedly installed on one side of the connecting frame; a center scale line is provided on the connecting frame, and when the light beam of the fixed laser detector is emitted vertically downward, it can coincide with the center scale line on the connecting frame; the light beam emitted by the dynamic laser detector is perpendicular to the light beam of the fixed laser detector and coincides with the center scale line.
[0015] Furthermore, the marking assembly includes a recording pen, a positioning frame, a transmission assembly and a marking roller. The recording pen is fixed to the bottom of the connecting frame in the vertical direction. The positioning frame is fixedly installed on the sliding sleeve below the connecting frame and can move up and down synchronously with the sliding sleeve. The marking roller is perpendicular to the direction of the fixed rail and is rotatably installed on the positioning frame. The lower end of the recording pen is in contact with the marking roller. The marking roller is connected to the rotating roller through the transmission assembly. When the rotating roller rotates, it can synchronously drive the rotation of the marking roller.
[0016] The present invention also provides a wall column verticality detection method, comprising the following steps: Step 1: Fix the beam on the top surface of the wall column through the suction cup; install the detection device on the front side of the wall column, adjust the position of the sliding sleeve and the roller, and make the roller close to the surface of the wall column; Step 2: Confirm that the beam of the fixed laser transmitter is accurately projected into the receiving slot on the top surface of the connecting frame and overlaps with the beam of the dynamic laser transmitter; Step 3: Turn the hand wheel to make the sliding sleeve drive the roller to roll upward along the surface of the wall column. At the same time, the rotation of the roller is transmitted to the marking roller through the transmission assembly, so that the recording pen draws a continuous track line on the paper pasted on the marking roller; Step 4: During the measurement process, continue to observe whether the moving laser transmitter remains at the center position of the receiving slot scale line to monitor the change in the verticality of the wall column; every time the recording pen completes a circle of tracks on the marking roller, stop the hand wheel rotation and adjust the position of the paper on the marking roller; after completion, continue to move the sliding sleeve and the roller upwards, repeat the above rolling measurement and recording steps until the sliding sleeve moves to the top of the wall column; Step 5: When the sliding sleeve reaches the top of the wall column, stop turning the handwheel and end the measurement process; analyze the verticality deviation of the wall column based on the position change of the dynamic laser transmitter in the receiving slot and the track line drawn by the recording pen on the marking roller; if the position of the dynamic laser transmitter deviates significantly from the center scale line, or the track line is obviously tilted, it indicates that the verticality of the wall column does not meet the requirements; the above detection steps can be repeated multiple times.
[0017] The beneficial effects of the above technical solution are: the wall column verticality detection device and detection method provided by the present invention, the support rod is formed by multiple groups of guide rods threaded together, and the length can be flexibly adjusted according to the wall height, thereby improving the versatility and applicability of the device; the horizontal frame is fixed with a suction cup to avoid damaging the wall surface and protect the building surface; the steel wire ropes on both sides can be synchronously controlled by a hand wheel on one side to achieve smooth lifting and lowering of the lifting seat, which is easy to operate and improves work efficiency.
[0018] The telescopic assembly of the present invention automatically adapts to the changes of the wall surface, ensures that the measuring roller is always in close contact with the wall surface, improves the continuity and accuracy of the detection, and reduces human errors; in addition, through the dual laser marking detection system, a visual detection method is provided to intuitively reflect the verticality changes of the wall surface, and further provides a method of measuring with a marking roller to realize data recording of vertical deviations, and the rotation of the marking roller is driven by the rotation of the measuring roller, which effectively improves the accuracy of the measurement, and by analyzing the trajectory diagram on the paper, the verticality deviation of the wall surface can be more intuitively seen, and the measurement result is intuitive, easy to understand and analyze. The various components of the present invention cooperate to realize automatic detection, reduce manual intervention, improve detection efficiency and accuracy, and thus significantly improve the quality control level of construction projects. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 An implementation structure provided for Example 1; Figure 2 It is a side view schematic diagram of the structure of Example 1; Figure 3 is a schematic structural diagram of a cross frame of a support frame; Figure 4 It is a structural schematic diagram of the lifting seat; Figure 5 is a schematic diagram of the structure of a rolling component; Figure 6 It is a cross-sectional structural schematic diagram of a transmission box; Figure 7 It is a structural schematic diagram of the telescopic component; Figure 8 Schematic diagram of the connection structure of the drive component.
[0020] Figure numerals: 1-wall, 2-support frame, 21-cross frame, 22-guide sleeve, 23-support rod, 24-arc groove, 25-positioning plate, 26-threaded guide head, 27-foot support seat, 3-lifting seat, 31-sliding sleeve, 32-fixed seat, 33-fixed rail, 4-drive assembly, 41-wire rope, 42-handwheel, 43-drive chamber, 44-worm gear, 45-worm, 46-ropes, 47-first bevel gear, 48-second bevel gear, 49-axle seat, 5-rolling measuring assembly, 51-measuring roller, 52-connecting frame, 53-measuring roller shaft, 6-marking assembly, 61-fixed frame, 62-marking roller, 63-fixed laser detector, 64-dynamic laser detector, 65-marking pen, 7-telescopic assembly, 71-elastic chamber, 72-spring, 73-telescopic rod, 8-transmission assembly, 81-transmission box, 82-driving gear, 83-driven gear, 84-transmission shaft, 85-third bevel gear, 86-fourth bevel gear. DETAILED DESCRIPTION
[0021] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments: Embodiment 1, this embodiment aims to provide a wall column verticality detection device, which is mainly used to detect the verticality deviation of the wall column. The verticality of the wall is one of the important indicators to measure the quality of the wall surface, which is of great significance to ensure the stability and aesthetics of the building. The traditional wall column verticality detection methods mainly include rulers, plumb bobs, total stations, theodolites, etc. According to different accuracy requirements and applicable scenarios, a suitable method is selected for detection. In view of the problems of low measurement efficiency, low measurement result accuracy and insufficient operation convenience in the prior art, this embodiment provides a wall column verticality detection device, which completes the verticality detection task of the wall column through the synergy between the components, and the device as a whole is easy to assemble and disassemble, which not only ensures the flexibility of measurement, but also can effectively improve the accuracy of the verticality measurement results.
[0022] like Figure 1-3 As shown, a wall column verticality detection device provided in this embodiment can be used to detect the verticality of a wall or column. In this embodiment, a wall is taken as an example. The detection includes a support frame 2, a lifting seat 3, a drive assembly 4, a rolling measurement assembly 5 and a marking assembly 6, wherein the support frame 2 includes a cross frame 21 and a support rod 23, etc., wherein the cross frame 21 is fixed to the top of the wall. During implementation, a suction cup can be fixedly installed on the cross frame to fix the cross frame on the wall to avoid damage to the wall (this structure is a prior art and will not be described in detail here). A positioning plate 25 is also formed vertically downward at the bottom of the cross frame to fit with the wall surface, so as to facilitate fixing the position of the cross frame.
[0023] The support rods 23 are installed at intervals along the vertical direction at the bottom of the horizontal frame. In this embodiment, the support rods are formed by threading multiple groups of guide rods. Specifically, the two ends of each guide rod are respectively provided with a plug-in portion and a sleeve portion, and the outer periphery of the plug-in portion and the inner wall of the sleeve portion are respectively threaded. In this embodiment, the plug-in portion is a threaded guide head 26. The threaded guide head 26 of one guide rod is threadedly sleeved with the sleeve portion of another guide rod. In this way, multiple groups of guide rods can be sleeved to form support rods of different lengths, which can be adaptively and flexibly adjusted according to different wall heights. Furthermore, the top of the topmost guide rod is threadedly connected to the horizontal frame and then fixed by a top screw, thereby strengthening the connection strength between the guide rod and the horizontal frame; the bottom of a guide rod in contact with the ground is a foot support seat 27, and a reinforcing rib is provided on the foot support seat, thereby effectively ensuring the stability and safety of the support frame during use.
[0024] like Figure 1 and 5 As shown, the lifting seat 3 is installed on the support rod along the vertical sliding direction, and can be lifted and slid along the support rod under the action of the driving component 4. Specifically, the lifting seat includes a sliding sleeve 31, a fixed seat 32 and a fixed rail 33, wherein the sliding sleeve is matched and sleeved on the support rod 23, the left and right sides of the fixed rail 33 are fixed on the sliding sleeve, and the fixed seat 32 is slidably sleeved on the fixed rail and can slide left and right along the extension direction of the fixed rail. After the position of the fixed seat is determined, it is locked by bolts.
[0025] The above-mentioned driving assembly can be a screw lift, a gear rack or other chain transmission structure, etc., which is used to control the lifting and sliding of the lifting seat on the support rod. This embodiment provides a driving assembly, such as Figure 1 and Figure 8 As shown, the drive assembly includes a wire rope 41, a handwheel 42, a worm 44, a worm wheel 45, a rope pulley 46, a first bevel gear 47 and a second bevel gear 48. A drive chamber 43 is symmetrically provided on the side of the sliding sleeve away from the fixed rail. A pair of mutually meshing bevel gears is provided in the drive chamber, wherein the rotating shaft of the first bevel gear is rotatably sleeved in a shaft seat 49, and the shaft seat is fixed in the drive chamber. A rope pulley 46 is fixedly installed at the end of the rotating shaft of the first bevel gear 47, and the wire rope 41 is matched and wound around the rope pulley. The output end of the wire rope extends vertically upward and is fixedly connected to the bottom of the guide sleeve 22 on the left and right sides of the cross frame.
[0026] The shaft of the second bevel gear 48 meshing with the first bevel gear is rotatably mounted on another shaft seat in the drive chamber, the worm gear 45 is fixedly mounted on the outer end of the shaft, the worm 44 is meshed with the worm gear, and the worm output shaft extends to the outside of the drive box and is connected to the handwheel 42. In addition, a lumen is opened in the interior of the fixed rail in the transverse direction, and a central shaft is mounted in the lumen. The left and right sides of the central shaft extend into the drive chambers on both sides and are connected to the shaft of the second bevel gear 48.
[0027] The drive assembly in this embodiment is arranged in such a way that when the handwheel on one side is driven, the rotating shaft on the second bevel gear on the other side can be synchronously driven to rotate through the central axis inside the fixed rail. Specifically, the worm is driven to rotate by the handwheel, and the worm is meshed with the worm wheel to drive the worm wheel and the second bevel gear 48 to rotate. The second bevel gear is meshed with the first bevel gear 47 to drive the rope pulley, so that the wire rope is wound around the rope pulley or loosened. That is, by driving the handwheel on one side to rotate, the rotation of the rope pulleys on both sides can be controlled at the same time, and then the extension or retraction of the wire ropes on both sides can be synchronously driven. Moreover, since the worm gear has a self-locking function, when the handwheel is stopped, the rope pulleys at both ends will not rotate autonomously, so that the position of the lifting seat can be limited in real time.
[0028] like Figure 4 and Figure 5 As shown, the rolling measurement assembly 5 includes a measuring roller 51, a connecting frame 52 and a measuring roller shaft 53, wherein the measuring roller is rotatably mounted on the connecting frame via the measuring roller shaft 53, and the measuring roller is parallel to the fixed rail 33 of the lifting seat and is in close contact with the wall surface, and the connecting frame 52 is mounted on the inner side of the fixed seat 32 of the lifting seat via the telescopic assembly 7, and the telescopic assembly 7 can enable the measuring roller to adaptively adjust the distance between the connecting frame and the fixed seat during the lifting process along the wall surface.
[0029] Further, see Figure 7 The telescopic assembly includes an elastic cavity 71, a spring 72 and a telescopic rod 73, wherein the elastic cavity is fixedly installed on the side of the fixing seat adjacent to the wall by bolts, the elastic cavity is hollow inside, and its opening faces the wall, a telescopic rod 73 is arranged inside the elastic cavity, and the extension direction of the telescopic rod is perpendicular to the fixed rail, and one end of the telescopic rod is fixed to the inner wall of the elastic cavity, and the other end extends outward and is fixedly connected to the connecting frame, and the spring is matched and sleeved outside the telescopic rod. In this way, when the measuring roller is lifted and lowered along the wall, if the wall is inclined, the extension amount of the telescopic rod can be automatically adjusted according to the change of the wall by pressing the spring, thereby driving the connecting frame and the measuring roller to move together, ensuring that the measuring roller always keeps close contact with the wall, and can automatically adapt to the change of the wall during the measurement process, thereby realizing the accurate measurement of the vertical change of the wall.
[0030] In order to facilitate the observation and calculation of the verticality deviation of the wall, this embodiment also provides a marking component 6, such as Figure 1As shown, the marking component in this embodiment includes a fixed laser detector 63 and a dynamic laser detector 64. An arc groove 24 is opened on the top surface of the cross frame. The fixed laser detector 63 is fixedly installed on the arc groove by a laser. The light beam output by the fixed laser detector passes vertically downward through the arc groove and is mapped to the top surface of the connecting frame 52. A center scale line is provided on the connecting frame. When the light beam of the fixed laser detector is emitted vertically downward, it can coincide with the center scale line on the connecting frame. The moving laser detector 64 is fixedly installed on one side of the connecting frame, and the light beam it emits is perpendicular to the light beam path of the fixed laser detector and coincides with the center scale line. When the measuring stick rolls along the wall, the measuring roller and the connecting frame automatically adapt to the changes in the wall through the telescopic assembly, thereby continuously performing telescopic movements, thereby driving the moving laser detector on the connecting frame to move back and forth. The staff records and observes the changes in the distance between the fixed laser detector 63 and the moving laser detector 64, and records and calculates the number of scales on the connecting frame, thereby realizing the detection of the verticality deviation of the wall. That is, during the measurement process, continuously observing whether the moving laser transmitter remains in the center position of the receiving groove scale line can realize the monitoring of the changes in the verticality of the wall column.
[0031] Description of working principle: When the wall column verticality detection device provided in this embodiment is used, the detection device is installed on the front side of the wall or column, and the support rod is spliced and assembled according to the height adaptability of the wall; after the assembly is completed, the lifting seat is moved to the top or bottom, and then the hand wheel is turned, and the rope wheels on both sides of the fixed rail are synchronously driven to rotate through the transmission of the worm gear and the bevel gear, thereby controlling the retraction and release of the wire rope to realize the lifting and lowering of the lifting seat; at the same time, since the measuring roller is in close contact with the wall surface, when the lifting seat is lifted and lowered along the support rod, the measuring roller rolls on the wall surface, and automatically adapts to the changes in the wall surface through the telescopic component to ensure that the measuring roller is always in close contact with the wall surface; at the same time, the connecting frame can drive the moving laser detector to move, and the staff can judge the verticality deviation of the wall surface by observing and recording the changes in the distance between the fixed laser detector and the moving laser detector, as well as the number of scales on the connecting frame.
[0032] This embodiment provides an efficient, accurate, and easy-to-operate wall column verticality detection device, which realizes rapid adaptation and accurate detection of walls of different heights through the design of modular support frames, innovative drive components, adaptive rolling measurement components, and dual laser marking systems. The device is easy to operate and does not require punching holes or sticking marks on the wall. It effectively solves the problems of low efficiency, poor accuracy, and poor applicability of traditional detection methods, and greatly improves the efficiency and accuracy of wall column verticality detection.
[0033] Embodiment 2: Based on Embodiment 1, this embodiment provides another structure of a marking component (which can also be used in conjunction with the laser detector of Embodiment 1).
[0034] like Figure 4 and Figure 6 As shown, the marking assembly includes a fixed frame 61, a marking roller 62 and a marking pen 65, wherein the fixed frame 61 is fixedly mounted on the sliding sleeve below the connecting frame by a locking wire and can be raised and lowered synchronously with the sliding sleeve, and the marking pen 65 is vertically fixed to the bottom of the connecting frame, and the marking roller is rotatably mounted on the fixed frame 61 and is perpendicular to the fixed rail direction, and the lower end of the marking pen is in contact with the marking roller, and paper is fixedly attached to the marking roller, so that when the marking roller rotates, the marking pen can draw a circular track diagram on the paper on the marking roller. Figure 4 and 5 As shown, the marking roller is connected to the measuring roller through a transmission assembly. When the measuring roller rotates, the marking roller can be driven to rotate synchronously.
[0035] See also Figure 6 The transmission assembly includes a transmission box 81, a driving gear 82, a driven gear 83, a transmission shaft 84, a third bevel gear 85 and a fourth bevel gear 86, wherein one end of the rotating shaft 53 of the measuring roller extends into the transmission box and is connected to the driving gear, the driven gear is arranged below the driving gear and meshes with the driving gear for transmission; one end of the transmission shaft is fixedly sleeved in the driven gear, and the other end is connected to the third bevel gear 85 through the shaft frame, and the rotating shaft of the marking roller extends backward into the transmission box and is connected to the fourth bevel gear 86, and the fourth bevel gear meshes with the third bevel gear for transmission.
[0036] When the measuring roller rolls along the wall, the rotating shaft of the measuring roller can synchronously drive the driving gear to rotate. The driving gear is meshed with the driven gear to transmit the power, and the third bevel gear is rotated through its internal transmission shaft, and the marking roller is driven to rotate through meshing with the fourth bevel gear, so that the marking pen can draw the measuring roller moving along the wall to detect the verticality deviation of the wall. That is, if the wall is completely vertical, the trajectory expansion diagram drawn by the marking pen should be a straight line; if there is a verticality deviation of the wall, the expansion trajectory of the paper will appear wavy or inclined. By analyzing the trajectory diagram on the paper, the verticality deviation of the wall can be intuitively seen, and the degree of deviation of the trajectory reflects the magnitude of the verticality deviation.
[0037] Embodiment 3, based on Embodiments 1 and 2, this embodiment provides a wall column verticality detection method, which specifically includes the following steps: Step 1: Fix the horizontal frame to the top surface of the wall through the suction cup; install the detection device on the front side of the wall, adjust the position of the sliding sleeve and the measuring roller, and make the measuring roller close to the surface of the wall column; Step 2: Confirm that the beam of the fixed laser emitter is accurately projected onto the center scale line on the top surface of the connecting frame, and the beam of the dynamic laser emitter is parallel to the center scale line; Step 3: Turn the hand wheel to make the sliding sleeve drive the roller to roll upward along the wall surface. At the same time, the rotation of the roller is transmitted to the marking roller through the transmission assembly, so that the recording pen draws a continuous track line on the paper pasted on the marking roller; Step 4: During the measurement process, continue to observe whether the moving laser transmitter remains at the center position of the scale line of the connecting frame to monitor the change of the verticality of the wall column; every time the recording pen completes a circle of tracks on the marking roller, stop the hand wheel rotation and adjust the position of the paper on the marking roller; after completion, continue to move the sliding sleeve and the roller upwards, repeat the above rolling measurement and recording steps until the sliding sleeve moves to the top of the wall column; Step 5: When the sliding sleeve reaches the top of the wall column, stop turning the handwheel and end the measurement process; analyze the verticality deviation of the wall according to the position change of the dynamic laser transmitter in the receiving slot and the track line drawn by the recording pen on the marking roller; if the position of the dynamic laser transmitter deviates significantly from the center scale line, or the track line is obviously tilted, it indicates that the verticality of the wall column does not meet the requirements; the above detection steps can be repeated multiple times.
[0038] The embodiments of the present invention described above do not constitute a limitation on the protection scope of the present invention. The basic concept of the present invention is to detect the verticality of wall columns by combining mechanical rolling measurement and laser projection. Laser projection monitors the overall inclination through fixed laser and dynamic laser transmitters. Mechanical rolling measurement records the wall profile through measuring rollers and marking rollers to achieve more accurate detection and recording of wall inclination deviations. Continuous trajectory lines are drawn by marking rollers and recording pens to achieve continuous recording of the verticality of the entire wall, which can intuitively show the changing trend of the verticality of the wall. The device is suitable for various types of wall columns, and the measurement method is highly versatile. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. A wall column verticality detection device, characterized in that: It includes a support frame, a lifting seat, a driving assembly, a rolling assembly and a marking assembly; the lifting seat is installed on the support frame along a vertical sliding manner, and can be lifted and slid along the support frame under the action of the driving assembly; The rolling assembly includes a connecting frame and a measuring roller; the measuring roller is rotatably mounted on the connecting frame; the connecting frame is mounted on the inner side of the lifting seat through a telescopic assembly, and the telescopic assembly can enable the measuring roller to adaptively adjust the distance between the connecting frame and the lifting seat during the lifting process along the wall; during the lifting process of the measuring roller along the wall, a fixed measuring track can be formed on the rolling assembly through the marking assembly.
2. The wall column verticality detection device according to claim 1, characterized in that: The driving assembly includes a handwheel, a worm wheel, a worm, a first bevel gear, a second bevel gear, a rope pulley and a wire rope. A driving chamber is provided on the side of the sliding sleeve away from the fixed rail. A pair of mutually meshing bevel gears are provided in the driving chamber, wherein a worm wheel is fixedly connected to the rotating shaft in the second bevel gear, the worm wheel is meshed with the worm gear, and a handwheel is installed on one end of the worm extending out of the transmission chamber.
3. The wall column verticality detection device according to claim 2, characterized in that: The rotating shaft of the first bevel gear is rotatably mounted in the shaft seat, the shaft seat is fixed in the driving chamber, a pulley is fixedly mounted at the end of the rotating shaft of the first bevel gear, a steel wire rope is matched and wound around the rope wheel, the output end of the steel wire rope extends vertically upward and is fixedly connected to the bottom of the guide sleeve on the left and right sides of the cross frame.
4. The wall column verticality detection device according to claim 1, characterized in that: The support rod is formed by splicing together a plurality of groups of guide rods, and a plug-in portion and a sleeve portion are respectively provided at both ends of each guide rod. The outer periphery of the plug-in portion and the inner wall of the sleeve portion are respectively threaded, so that the plug-in portion of one guide rod can be threadedly connected to the sleeve portion of another guide rod. The splicing of a plurality of groups of guide rods can form guide rods of different lengths.
5. The wall column verticality detection device according to claim 4, characterized in that: The top of the uppermost guide rod is threadedly connected with the cross frame, and suction cups are evenly distributed on the cross frame; the bottom of the guide rod in contact with the ground is a foot support seat, and reinforcing ribs are arranged on the foot support seat.
6. The wall column verticality detection device according to claim 1, characterized in that: The lifting seat comprises a sliding sleeve, a fixed seat and a fixed rail. The fixed seat is sleeved on the fixed rail and fixed to the fixed rail by means of a top screw. The left and right sides of the fixed rail are fixed on the sliding sleeve.
7. The wall column verticality detection device according to claim 1, characterized in that: The telescopic assembly includes an elastic cavity, a spring and a telescopic rod, wherein the elastic cavity is fixedly installed on a side of a fixing seat adjacent to a wall by means of bolts, the elastic cavity is hollow inside, and its opening faces the wall, a telescopic rod is arranged inside the elastic cavity, the extension direction of the telescopic rod is perpendicular to the fixing rail, one end of the telescopic rod is fixed to the inner wall of the elastic cavity, and the other end extends outward and is fixedly connected to the connecting frame, and the spring is matched and sleeved outside the telescopic rod.
8. The wall column verticality detection device according to claim 1, characterized in that: The marking assembly includes a fixed laser detector and a dynamic laser detector. An arc groove is opened on the top surface of the cross frame. The fixed laser detector is fixedly installed on the arc groove through a laser calculator, and the light beam output by the fixed laser detector passes vertically downward through the arc groove and is mapped to the top surface of the connecting frame. The dynamic laser detector is fixedly installed on one side of the connecting frame; a center scale line is provided on the connecting frame, and when the light beam of the fixed laser detector is emitted vertically downward, it can coincide with the center scale line on the connecting frame; the light beam emitted by the dynamic laser detector is perpendicular to the light beam of the fixed laser detector and coincides with the center scale line.
9. The wall column verticality detection device according to claim 1, characterized in that: The marking assembly includes a recording pen, a positioning frame, a transmission assembly and a marking roller. The recording pen is fixed to the bottom of the connecting frame in the vertical direction. The positioning frame is fixedly installed on the sliding sleeve below the connecting frame and can move up and down synchronously with the sliding sleeve. The marking roller is perpendicular to the direction of the fixed rail and is rotatably installed on the positioning frame. The lower end of the recording pen is in contact with the marking roller. The marking roller is connected to the rotating roller through the transmission assembly. When the rotating roller rotates, it can synchronously drive the rotation of the marking roller.
10. A method for detecting the verticality of a wall column, using the device for detecting the verticality of a wall column according to claims 1 to 9, characterized in that: The following steps are involved: Step 1: Fix the beam on the top surface of the wall column through the suction cup; install the detection device on the front side of the wall column, adjust the position of the sliding sleeve and the roller, and make the roller close to the surface of the wall column; Step 2: Confirm that the beam of the fixed laser transmitter is accurately projected into the receiving slot on the top surface of the connecting frame and overlaps with the beam of the dynamic laser transmitter; Step 3: Turn the hand wheel to make the sliding sleeve drive the roller to roll upward along the surface of the wall column. At the same time, the rotation of the roller is transmitted to the marking roller through the transmission assembly, so that the recording pen draws a continuous track line on the paper pasted on the marking roller; Step 4: During the measurement process, continue to observe whether the moving laser transmitter remains at the center position of the receiving slot scale line to monitor the change in the verticality of the wall column; every time the recording pen completes a circle of tracks on the marking roller, stop the hand wheel rotation and adjust the position of the paper on the marking roller; after completion, continue to move the sliding sleeve and the roller upwards, repeat the above rolling measurement and recording steps until the sliding sleeve moves to the top of the wall column; Step 5: When the sliding sleeve reaches the top of the wall column, stop turning the hand wheel and end the measurement process; analyze the verticality deviation of the wall column according to the position change of the dynamic laser transmitter in the receiving slot and the track line drawn by the recording pen on the marking roller; If the position of the moving laser transmitter deviates significantly from the center scale line, or the trajectory line is obviously tilted, it indicates that the verticality of the wall column does not meet the requirements; the above detection steps can be repeated multiple times.
Citation Information
Cited By
Verticality and flatness detection device and method based on wall surface construction
CN119879718A
Steel stand column deformation monitoring device
CN120538940A
Steel column deformation monitoring device
CN120538940B
Steel-wood structure verticality detection device and detection method
CN120907510A