Intelligent vibrating equipment for top formwork platform of building machine and construction method

By designing intelligent vibration equipment on the building top mold platform, the problem of concrete vibration in the existing technology has not been mechanized and automated, the quality controllable and construction efficiency of the concrete vibration process has been improved, and the intelligent upgrade of the building machine system has been promoted.

CN119572017APending Publication Date: 2025-03-07NO 1 CONSTR ENG CO LTD OF CHINA CONSTR THIRD ENG BUREAU CO LTD +1
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Patent Information

Application Number
CN202411544433.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-03-07

AI Technical Summary

Technical Problem

The existing intelligent construction equipment of building machines has not fully covered all the process processes of concrete engineering construction, and the key link of concrete vibration has not achieved mechanization and automation upgrades, resulting in the uncontrollable vibration effect and component forming quality, affecting the quality and construction efficiency of cast-in-place structure concrete projects.

Method used

Design an intelligent vibration equipment for building a building set-top mold platform, including track mechanisms, track walking mechanisms, equipment trolleys, control devices, collection and positioning devices and vibration devices, to realize automatic vibration operations of the main components of the beams, plates, walls and columns of the cast-in-place structure construction layer. Combined with remote servo control, rapid transport and automated operations, the movement and vibration operations of the vibration device in the construction layer are accurately controlled.

Benefits of technology

The quality controllable of the concrete vibration process is achieved, the cast-in-place structure formation strength and construction efficiency are improved, and concrete construction under the building construction system is promoted to human-machine coordination and intelligent upgrading.

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Abstract

The invention relates to the technical field of intelligent equipment, in particular to building machine top formwork platform intelligent vibrating equipment and a construction method, and the building machine top formwork platform intelligent vibrating equipment comprises a track mechanism, a track walking mechanism, an equipment trolley, a control device, a collecting and positioning device and a vibrating device; and on the basis of equipment integration conditions of a building machine platform, intelligent vibrating equipment with remote servo control, rapid transfer and automatic operation is manufactured. Automatic vibration operation of main components such as beams, plates, walls and columns of a cast-in-place structure construction layer is achieved, the problems that in the current vibration process, the quality is uncontrollable, and the construction efficiency of a building machine is difficult to adapt are solved, and concrete construction under a building machine system is promoted to be further upgraded to man-machine collaboration and intelligence.
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Description

Technical Field

[0001] The present invention belongs to the technical field of intelligent equipment, and in particular relates to intelligent vibration equipment for a top formwork platform of a building construction machine and a construction method. Background Art

[0002] The building machine is a comprehensive equipment platform that provides industrialized construction conditions for high-rise building construction. By integrating intelligent placing machines, concrete leveling equipment, etc., it can provide intelligent and convenient construction assistance for the main reinforcement and concrete engineering operations. However, the functions of the existing intelligent construction equipment of the building machine have not yet fully covered all the process flows of concrete engineering construction. The key link of concrete vibration has not been fully mechanized and automated. At present, manual vibration is still the main process. The essential purpose of concrete vibration is to eliminate the air bubbles and pores inside the concrete through vibration and tamping, so that it can be densely combined and improve the forming quality and strength of concrete components. The spacing, depth and time of the vibration points will affect the vibration effect and even the forming strength of the cast-in-place structure. However, in the current main manual vibration methods, the above-mentioned process points depend entirely on the workers' experience and professional ability. The concrete vibration effect and component forming quality cannot be controlled by standards, which affects the quality and construction efficiency of cast-in-place structure concrete engineering, and restricts the building machine system from further exerting the high-efficiency and high-quality advantages of the industrialized construction model. Summary of the invention

[0003] In view of the problems in the above-mentioned prior art, the present invention proposes an intelligent vibration equipment and construction method for the top formwork platform of a building construction machine, which provides reliable equipment support for the intelligent whole-process concrete engineering of the building construction machine system, and relies on the equipment integration conditions of the building construction machine platform to create intelligent vibration equipment with remote servo control, rapid transportation and automated operation. It realizes the automated vibration operation of the main components of the beams, slabs, walls and columns of the cast-in-place structure construction layer, solves the pain points of the current vibration process that the quality is uncontrollable and difficult to adapt to the construction efficiency of the building construction machine, and promotes the concrete construction under the building construction machine system to further upgrade to human-machine collaboration and intelligence.

[0004] In the first aspect, the present invention proposes an intelligent vibrating equipment for the top formwork platform of a building construction machine, comprising: a track mechanism, a track traveling mechanism, an equipment trolley, a control device, a collection and positioning device and a vibrating device; the track mechanism is installed in an upside-down manner below the top formwork platform of the building construction machine, and is attached to the top formwork platform of the building construction machine to provide a support carrier for the intelligent vibrating equipment to move on the construction work surface; the track traveling mechanism cooperates with the track mechanism and moves on the track mechanism; the equipment trolley is connected to the track traveling mechanism and moves with the track traveling mechanism; the equipment trolley includes a lifting rod; the lifting rod is connected to the vibrating device and is used to adjust the height of the vibrating device; the collection and positioning device The integrated positioning device includes a positioning device and an image acquisition device, which are respectively installed on the track mechanism and the equipment trolley, and are connected to the control device to transmit, update and collect monitoring data; the positioning device includes horizontal, longitudinal and vertical laser ranging sensors, which locate the position of the intelligent vibrating equipment by measuring the distance between the vibrating device and the top formwork platform of the building construction machine; the image acquisition device covers the vibrating device and the working surface downward, and is used to collect the construction layer image of the building construction machine and the image progress image of the concrete working surface; the control device controls the movement of the track walking mechanism and the lifting and lowering of the lifting rod based on the received instructions, and moves the vibrating device to the target vibration point for vibration operation.

[0005] Furthermore, the control device includes an industrial control module, a communication module, a data storage module and a power supply module; the data storage module is connected to the industrial control module and the image acquisition device, and is used to receive, cache and pre-process the monitoring data collected by the acquisition and positioning device, and provide data support for spatial positioning, construction quality monitoring, and analysis and identification of planar steel bar distribution and concrete vibration image progress; the communication module performs remote data interaction with the control system of the building construction machine, and is used to receive vibration tasks, vibration industrial control instructions and transmit construction monitoring image data; the industrial control module controls the movement of the track walking mechanism, controls the lifting and lowering of the lifting rod, and controls the vibration of the vibration device based on the received vibration tasks and the vibration industrial control instructions.

[0006] Furthermore, the track mechanism includes a longitudinal track, a transverse track and an end beam; the longitudinal track is fixed below the top formwork platform of the building construction machine; the end beams are connected to both ends of the transverse track, and the end beams are located below the longitudinal track; the track walking mechanism includes a longitudinal walking mechanism and a trolley walking mechanism; the longitudinal walking mechanism is installed on the end beam and travels on the longitudinal track; the trolley walking mechanism is installed on the equipment trolley and travels on the transverse track.

[0007] Furthermore, the longitudinal walking mechanism includes a longitudinal walking mechanism driving wheel and a longitudinal walking mechanism driving motor; the longitudinal walking mechanism driving motor drives the longitudinal walking mechanism driving wheel to rotate on the longitudinal track to guide the end beam to move along the longitudinal track; the trolley walking mechanism includes a trolley walking mechanism driving wheel and a trolley walking mechanism driving motor; the trolley walking mechanism driving motor drives the trolley walking mechanism driving wheel to rotate on the transverse track to guide the equipment trolley to move along the transverse track.

[0008] Furthermore, the equipment trolley also includes an equipment trolley frame and a lifting drive motor; the trolley walking mechanism and the lifting drive motor are installed on the equipment trolley frame; and the lifting drive motor is connected to the lifting rod.

[0009] Furthermore, the vibrating device includes a vibrating device box body, a direction constraint kit, a vibrating rod and a vibrating motor; the vibrating device box body is connected to the lifting rod; the vibrating motor is installed in the vibrating device box body to provide power for the direction constraint kit and the vibrating rod; the vibrating rod is suspended below the vibrating device box body; the direction constraint kit is mounted on the outside of the vibrating rod, the upper end of which is connected to the vibrating device box body, and the lower end is a free end for adjusting the direction of the vibrating rod.

[0010] Furthermore, the positioning device includes multiple groups of laser ranging sensors, and each group of laser ranging sensors includes a matched laser sensor and a reflective target.

[0011] Furthermore, the image acquisition device includes a camera, which is installed below the equipment trolley frame facing the construction layer working surface.

[0012] In a second aspect, the present invention further proposes a vibrating construction method for a cast-in-place structure, which is implemented by using the intelligent vibrating equipment for the top formwork platform of the building construction machine, and comprises the following steps:

[0013] The intelligent vibrating equipment is installed below the top formwork platform of the building construction machine, and the collection and positioning device of the intelligent vibrating equipment is initialized and calibrated;

[0014] Correction of the construction layer positioning of the building construction machine;

[0015] The image acquisition device is used to acquire a complete plane image of the current construction layer to complete reverse modeling of the construction layer;

[0016] After the concrete pouring of the components is completed, select and confirm the components that need to be vibrated, and plan the regional vibration operation plan for the construction layer of the building machine;

[0017] The control device controls the track travel mechanism to move the equipment trolley and the vibrating device to the first vibrating point in the area according to the vibration operation plan, controls the lifting rod to adjust the height of the vibrating device, so that the vibrating device reaches a preset vibration height; the vibrating rod of the vibrating device is inserted into the concrete to the target vibration depth, and the vibration stops after reaching the preset vibration time, completing the automatic vibration of a single vibration point; uses the track travel mechanism to move the equipment trolley and the vibrating device to the next vibration point, and automatically vibrates the next vibration point; until the concrete vibration of all vibration points in the vibration operation plan is completed;

[0018] After completing the vibration operation plan, the vibration device is lifted by using the lifting rod, and the intelligent vibration equipment is reset.

[0019] Furthermore, the vibration operation plan includes a vibration component, a vibration time of the vibration component, location information of a vibration point, a vibration movement route, a vibration height of each vibration point, a vibration depth and a vibration time.

[0020] The beneficial effects of the present invention are as follows: with the top formwork platform of the building machine as the main carrier, combined with the track mechanism, the track walking mechanism and the lifting rod, the rapid transportation capability of the intelligent vibration equipment on the construction layer of the building machine is guaranteed. At the same time, in conjunction with the control device and the acquisition and positioning device of the intelligent vibration equipment, the remote control of the vibration device and the equipment trolley can be realized to move accurately on the construction layer, reducing the labor intensity of workers transporting equipment, and providing the necessary equipment transportation capability for realizing automatic vibration of single components and continuous vibration between multiple construction sections. Through the data transmission and signal control inside and outside the equipment by the control device, the vibration equipment is accurately controlled according to the vibration process requirements and operation plan to complete the equipment transportation and concrete vibration operation. An intelligent vibration solution under the building machine system has been created, which can be coordinated with the pouring, leveling and other intelligent equipment of the building machine equipment platform, open up the man-machine collaborative construction process of concrete engineering in the building machine system, improve the control of the quality of the concrete vibration process, upgrade the man-machine collaborative intelligent construction mode to optimize the vibration efficiency, and promote the intelligent upgrade of building machine concrete construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a system structure diagram of the intelligent vibrating equipment for the top formwork platform of the building construction machine of the present invention.

[0022] Figure 2 It is a structural schematic diagram of the intelligent vibrating equipment of the top formwork platform of the building construction machine of the present invention.

[0023] Figure 3 for Figure 2 Left view of .

[0024] Figure 4 for Figure 2Schematic diagram of the cutaway view of the equipment trolley.

[0025] Figure 5 for Figure 2 An enlarged structural diagram of the vibrating device.

[0026] In the figure: 1. longitudinal walking mechanism; 2. end beam; 3. transverse track; 4. equipment trolley; 5. vibrating device; 6. driving wheel of longitudinal walking mechanism; 7. driving motor of longitudinal walking mechanism; 8. driving wheel of trolley walking mechanism; 9. trolley motor of trolley walking mechanism; 10. lifting rod; 11. vibrating device box body; 12. equipment trolley frame; 13. first laser sensor; 14. lifting drive motor; 15. control device; 16. image acquisition device; 17. second laser sensor; 19. reflective target; 20. direction constraint kit; 21. vibrating rod. DETAILED DESCRIPTION

[0027] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0028] like Figure 1 As shown, the intelligent vibration equipment for the top formwork platform of the building construction machine of the present invention comprises a track mechanism, a longitudinal walking mechanism 1, an equipment trolley 4, a control device 15, a collection and positioning device and a vibration device 5. The equipment as a whole is attached to the existing top formwork equipment platform of the building construction machine (also referred to as the building construction machine platform or the top formwork platform of the building construction machine) for installation, wherein the equipment platform is a space truss structure composed of Bailey frame units, which can provide an installation position for the equipment.

[0029] like Figure 2 As shown, the longitudinal track (not shown) of the track mechanism of the present invention is installed upside down under the platform truss beam. According to the secondary beam span of the existing building machine top form equipment platform plane layout, the longitudinal track can select two 18.5m long 20b I-beams as the track body to cover the north-south working surface of the building machine construction layer; the longitudinal walking mechanism 1 is installed on the longitudinal track; the end beam 2 is fixed under the longitudinal walking mechanism 1, and the transverse track 3 of the track mechanism is fixed under the end beam 2. According to the secondary beam spacing setting of the top form platform, the transverse track 3 can select a 10.5m long 20b I-beam as the track body to cover the east-west working surface under the longitudinal track; the trolley walking mechanism moves on the transverse track 3, the equipment trolley 4 is fixed under the trolley walking mechanism, the control device 15 is installed in the equipment trolley 4, and the vibrating device 5 is connected to the equipment trolley 4 through the lifting rod 10.

[0030] like Figure 3 As shown, the track traveling mechanism includes a longitudinal traveling mechanism and a trolley traveling mechanism, wherein the longitudinal traveling mechanism driving motor 7 drives the longitudinal traveling mechanism driving wheel 6 to move along the longitudinal track, and the trolley traveling mechanism trolley motor 9 drives the trolley traveling mechanism driving wheel 8 to move along the transverse track 3.

[0031] like Figure 4 As shown, the equipment trolley 4 is connected to the vibrating device box body 11 through a lifting rod 10, wherein the lifting rod 10 is a threaded rotary lifting rod, and the lifting drive motor 14 provides electric driving force to drive the vibrating device 5 to move up and down.

[0032] like Figure 4 As shown, the equipment trolley 4 includes an equipment trolley frame 12, a lifting drive motor 14 and a lifting rod 10. The equipment trolley frame 12 is connected and fixed to the trolley walking mechanism, the lifting drive motor 14 is fixed in the equipment trolley frame 12, and the two ends of the lifting rod 10 are respectively connected to the lifting drive motor 14 and the vibrating device box body 11.

[0033] like Figure 3 and Figure 4 As shown, the acquisition and positioning device includes a positioning device and an image acquisition device 16. The positioning device is composed of multiple groups of laser ranging sensors, and the laser ranging sensors include matching laser sensors and reflective targets; as an optional implementation scheme, a single-line laser ranging sensor FSA-100 with low cost and fast reflection processing speed can be selected, which supports fast ranging within a range of 100m and a frequency of 14kHz. The positioning device includes three groups of laser ranging sensors, corresponding to the first laser sensor, the second laser sensor and the third laser sensor respectively.

[0034] The first laser sensor 13 is fixed on the side of the trolley walking mechanism and installed parallel to the transverse track direction. The corresponding reflective target 19 is installed at the end of the transverse track 3 facing the first laser sensor 13, which can quickly and accurately collect the planar position of the equipment trolley 4 and the vibrating device 5 below in the transverse track direction.

[0035] The second laser sensor 17 is fixed on the longitudinal traveling mechanism 1 and installed parallel to the longitudinal track direction. The corresponding reflective target is installed at the end of the longitudinal track facing the second laser sensor 17, which can quickly and accurately collect the plane position of the longitudinal traveling mechanism and the equipment trolley 4 and the vibrating device 5 below in the longitudinal track direction;

[0036] The third laser sensor is installed below the equipment trolley frame 12 facing the working surface of the construction layer, and is used to collect the height distance of the concrete surface of the construction layer relative to the vibrating equipment 5.

[0037] The image acquisition device 16 uses a close-focus (2.8mm) 2-megapixel binocular full-color camera, which is installed under the equipment trolley frame 12 facing the construction layer working surface. The single camera field of view (7.41m*7.41m) covers the vibrating device 5 and the working surface below, and is used to collect images of the construction layer working surface of the building construction machine to support steel bar scanning and recognition and concrete construction image progress collection.

[0038] like Figure 4 As shown, the control device 15 is installed in the equipment trolley 4, and the control device 15 includes a device body, and the device body includes an industrial control module, a communication module, a data storage module and a power module. The device body can select a mature PLC programmable controller S7-200 as a carrier, and a wireless communication network card is installed through the Ethernet port to provide complete industrial control, remote communication and data storage module functions. The device body is fixed in the equipment trolley frame 12, and the control device 15 is powered by a 220V cable dedicated to the vibration equipment, and is connected to each electric drive mechanism of the intelligent vibration equipment by wire.

[0039] like Figure 1 As shown, the industrial control module of the control device 15 is internally connected by wire with the longitudinal walking mechanism drive motor 7 of the track walking mechanism, the trolley motor 9 of the trolley walking mechanism, and the lifting drive motor 14 of the equipment trolley 4, and controls the operation of the drive motors of each motion mechanism through electrical signal instructions, driving the intelligent vibrating equipment to achieve fast and precise movement within the working range of the construction layer of the building construction machine.

[0040] like Figure 1 , Figure 5 As shown, the industrial control module of the control device 15 is electrically connected to the direction constraint kit 20 and the vibrating rod 21 by wire. According to the process requirements of the vibration operation, the vibrating device 5 is controlled by electrical signal instructions to complete the insertion and removal of the vibrating rod and the vibration of the concrete at the planned vibration point, and the intelligent vibrating equipment is driven to automatically complete the vibration operation of the construction layer of the building construction machine.

[0041] like Figure 1 As shown, the data storage module of the control device 15 is connected to the acquisition and positioning device by wire, and is used to receive, cache and pre-process equipment monitoring data and images, and provide data support for spatial positioning such as plane and height and construction quality monitoring.

[0042] As shown in the figure, Figure 4 As shown, the communication module of the control device 15 provides the function of remote data interaction with the control system of the existing building construction machine equipment, and is used to receive vibration tasks, vibration industrial control instructions and transmit construction monitoring image data.

[0043] like Figure 5As shown, the vibrating device 5 includes a vibrating device box body 11, a direction constraint kit 20, a vibrating motor and a vibrating rod 21, wherein the vibrating device box body 11 is connected to the equipment trolley lifting rod 10, and is used as a supporting carrier for various devices and equipment; the direction constraint kit 20 adopts a hollow telescopic sleeve style, the upper end of which is connected to the vibrating device box body 11, and the lower end is a free end. The direction constraint kit 20 is driven by the vibrating motor to offset or retract, so as to control the direction and extension length of the vibrating rod 21 and adjust the spacing between the vibrating rods; the vibrating rod 21 can use an inserted vibrating rod with a rod diameter of 50mm and a rod length of 450mm (vibration influence range radius of 315mm), and further, according to the efficiency requirements of building construction, 1-3 groups of inserted vibrating rods and direction constraint kits 20 can be selected and installed in the vibrating device box body 11, and the vibrating rod head can be extended through the vibrating rod connecting pipe, with a maximum extension length of 4m, to meet the vibration depth requirements of components of different specifications.

[0044] Based on the same inventive concept, the present invention also provides a vibration construction method for cast-in-place structures, which is implemented using the above-mentioned intelligent vibration equipment on the top formwork platform of the building construction machine, including: equipment initialization calibration, building construction machine construction layer positioning correction, building construction machine construction layer image scanning, vibration operation planning, vibration operation preparation, point automatic vibration, vibration equipment transportation, completion of vibration task, and equipment resetting 9 steps.

[0045] The details are as follows:

[0046] S1. Equipment initialization calibration. After the top formwork equipment platform of the building construction machine is installed, the intelligent vibrating equipment of the present invention controls the longitudinal walking mechanism 1 and the equipment trolley 4 of the intelligent vibrating equipment through the control device 15, moves the vibrating device 5 to the initial position of the northeast end of the building construction machine platform, and performs initial position correction;

[0047] Initialize and calibrate the equipment acquisition and positioning device, on the one hand, measure the actual distance data of the laser sensors of multiple groups of laser ranging sensors relative to the top formwork equipment platform of the building machine, and on the other hand, obtain the calibration function and distortion correction parameters of the image acquisition device 16 through camera calibration;

[0048] S2. Correction of the positioning of the building machine construction layer. In combination with the position of the device, adjust the coordinate correction function according to the actual distance of the laser sensor relative to the top formwork equipment platform of the building machine, and enter it into the data storage module of the equipment control device 15; automatically correct the collected horizontal, longitudinal and vertical distance measurement data to the position output of the device relative to the building machine platform, and express it in three-dimensional coordinates under the building machine construction layer coordinate system;

[0049] Among them, the X-axis coordinate is the sum of the reflection target distance measured by the first laser sensor 13 and the distance between the corresponding reflection target and the north-south main beam of the building machine, the Y-axis coordinate is the sum of the reflection target distance measured by the second laser sensor 17 and the distance between the corresponding reflection target and the east-west main beam of the building machine, and the Z-axis coordinate is the sum of the concrete surface distance measured by the third laser sensor and the distance between the third laser sensor and the lower surface of the building machine truss;

[0050] S3. Image scanning of the construction layer of the building construction machine. During the construction process, after the steel bars of the construction layer are tied and before the concrete is poured, the image acquisition device 16 of the intelligent vibrating equipment is used to collect a complete plane image of the current construction layer. The image data is used to support the steel bar identification of the components of the construction layer of the building construction machine and complete the reverse modeling of the construction layer;

[0051] S4. Vibration operation planning. During the construction process, after the concrete pouring of the component is completed, the on-site personnel connect to the control device 15 of the equipment through the remote control system, select and confirm the components that need to be vibrated, plan the regional vibration operation plan of the construction layer of the building machine, and log in to the remote system through the mobile device and send it to the communication module of the equipment control device 15; wherein the vibration operation plan includes the vibration components, the vibration time of the vibration components, the location information of the vibration points, the vibration movement route, the vibration height, vibration depth and vibration time of each vibration point;

[0052] S5. Preparation for vibration operation. According to the vibration operation plan, manually control the equipment trolley and the vibration device to move to the area to be vibrated, confirm the equipment status at the initial position of the area to be vibrated, confirm that the working status and communication status of the intelligent vibration equipment are good, and there are no people working in the area to be vibrated;

[0053] S6. Automatic point vibration. The control device 15 of the equipment controls the movement of the longitudinal walking mechanism 1 and the equipment trolley 4 according to the received vibration operation instruction, and transfers the vibrating device 5 to the top of the first vibration point in the area; controls the lifting rod 10 to adjust the height of the vibrating device 5 so that the vibrating device 5 reaches the preset vibration height. In this embodiment, the preset vibration height is 0.3m above the concrete working surface, that is, the lifting rod 10 lowers the vibrating device 5 to 0.3m above the concrete working surface; the vibrating device 5 starts the vibration of the vibrating rod 21 and inserts it into the target point until it reaches the preset vibration depth or the target vibration depth. After the vibration reaches the preset vibration time, the vibrating rod 21 is pulled out to complete the automatic vibration of a single point; the vibration depth refers to the depth to which the vibrating rod 21 is inserted into the concrete, which is controlled by the vibrating device 5.

[0054] S7. Transfer of vibration equipment. After completing the single-point vibration operation, control the longitudinal walking mechanism 1 and the equipment trolley 4 to move, transfer the vibration device 5 to the next vibration point, and repeat step S6 to perform the vibration operation;

[0055] S8. Complete the vibration task. Repeat steps S6-S7 until the concrete vibration of all vibration points in the vibration operation plan is completed;

[0056] S9. Equipment reset. After completing the vibration task, operate the lifting rod 10 to lift the vibration device 5 to the equipment platform of the building construction machine to complete the equipment reset.

[0057] The above are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. An intelligent vibrating device for the top formwork platform of a building construction machine, characterized in that: include: Track mechanism, track travel mechanism, equipment trolley, control device, collection and positioning device and vibrating device; The track mechanism is installed in an upside-down manner below the top formwork platform of the building construction machine, and is attached to the top formwork platform of the building construction machine to provide a support carrier for the intelligent vibrating equipment to move on the construction work surface; The track travel mechanism cooperates with the track mechanism and moves on the track mechanism; The equipment trolley is connected to the track travel mechanism and moves along with the track travel mechanism; the equipment trolley includes a lifting rod; the lifting rod is connected to the vibrating device and is used to adjust the height of the vibrating device; The acquisition and positioning device includes a positioning device and an image acquisition device, which are respectively installed on the track mechanism and the equipment trolley, and are connected to the control device to transmit and update the acquisition and monitoring data; the positioning device includes horizontal, longitudinal and vertical laser ranging sensors, which locate the position of the intelligent vibration equipment by measuring the distance between the vibration device and the top formwork platform of the building construction machine; the image acquisition device covers the vibration device and the working surface downward, and is used to collect the construction layer image of the building construction machine and the image progress image of the concrete working surface; Based on the received instructions, the control device controls the movement of the track travel mechanism and the lifting and lowering of the lifting rod, and moves the vibrating device to the target vibration point to perform the vibration operation.

2. The intelligent vibrating equipment for the top formwork platform of a building construction machine according to claim 1 is characterized in that: The control device includes an industrial control module, a communication module, a data storage module and a power supply module; The data storage module is connected to the industrial control module and the image acquisition device, and is used to receive, cache and pre-process the monitoring data collected by the acquisition and positioning device, and provide data support for spatial positioning, construction quality monitoring, and analysis and identification of planar steel bar distribution and concrete vibration image progress; The communication module performs remote data interaction with the control system of the building construction machine to receive vibration tasks, vibration control instructions and transmit construction monitoring image data; The industrial control module controls the movement of the track travel mechanism, the lifting and lowering of the lifting rod, and the vibration of the vibration device based on the received vibration task and the vibration industrial control instruction.

3. The intelligent vibrating equipment for the top formwork platform of a building construction machine according to claim 1 is characterized in that: The track mechanism includes a longitudinal track, a transverse track and an end beam; the longitudinal track is fixed below the top formwork platform of the building construction machine; the end beams are connected to both ends of the transverse track, and the end beams are located below the longitudinal track; The track travel mechanism comprises a longitudinal travel mechanism and a trolley travel mechanism; the longitudinal travel mechanism is installed on the end beam and travels on the longitudinal track; the trolley travel mechanism is installed on the equipment trolley and travels on the transverse track.

4. The intelligent vibrating equipment for the top formwork platform of a building construction machine according to claim 3 is characterized in that: The longitudinal walking mechanism comprises a longitudinal walking mechanism driving wheel and a longitudinal walking mechanism driving motor; the longitudinal walking mechanism driving motor drives the longitudinal walking mechanism driving wheel to rotate on the longitudinal track to guide the end beam to move along the longitudinal track; The trolley travel mechanism includes a trolley travel mechanism driving wheel and a trolley travel mechanism driving motor; the trolley travel mechanism driving motor drives the trolley travel mechanism driving wheel to rotate on the transverse track to guide the equipment trolley to move along the transverse track.

5. The intelligent vibrating equipment for the top formwork platform of a building construction machine according to claim 3 is characterized in that: The equipment trolley also includes an equipment trolley frame and a lifting drive motor; the trolley walking mechanism and the lifting drive motor are installed on the equipment trolley frame; the lifting drive motor is connected to the lifting rod.

6. The intelligent vibrating equipment for the top formwork platform of a building construction machine according to claim 5 is characterized in that: The vibrating device includes a vibrating device box body, a direction constraint kit, a vibrating rod and a vibrating motor; the vibrating device box body is connected to the lifting rod; the vibrating motor is installed in the vibrating device box body to provide power for the direction constraint kit and the vibrating rod; the vibrating rod is suspended below the vibrating device box body; the direction constraint kit is mounted on the outside of the vibrating rod, the upper end of which is connected to the vibrating device box body, and the lower end is a free end for adjusting the direction of the vibrating rod.

7. The intelligent vibrating equipment for the top formwork platform of a building construction machine according to claim 5 is characterized in that: The positioning device includes multiple groups of laser distance measuring sensors, and each group of the laser distance measuring sensors includes a matched laser sensor and a reflective target.

8. The intelligent vibrating equipment for the top formwork platform of a building construction machine according to claim 5 is characterized in that: The image acquisition device includes a camera, which is installed below the equipment trolley frame facing the construction layer working surface.

9. A vibrating construction method for cast-in-place structures, implemented by using the intelligent vibrating equipment for the top formwork platform of a building construction machine as claimed in any one of claims 1 to 8, characterized in that: The following steps are involved: The intelligent vibrating equipment is installed below the top formwork platform of the building construction machine, and the collection and positioning device of the intelligent vibrating equipment is initialized and calibrated; Correction of the construction layer positioning of the building construction machine; The image acquisition device is used to acquire a complete plane image of the current construction layer to complete reverse modeling of the construction layer; After the concrete pouring of the components is completed, select and confirm the components that need to be vibrated, and plan the regional vibration operation plan for the construction layer of the building machine; The control device controls the track travel mechanism to move the equipment trolley and the vibrating device to the first vibrating point in the area according to the vibration operation plan, and controls the lifting rod to adjust the height of the vibrating device so that the vibrating device reaches a preset vibrating height; the vibrating rod of the vibrating device is inserted into the concrete to a target vibration depth, and the vibration stops after reaching a preset vibration time, thereby completing the automatic vibration of a single vibration point; the track travel mechanism is used to move the equipment trolley and the vibrating device to the next vibration point, and the next vibration point is automatically vibrated; Until the concrete vibration of all vibration points in the vibration operation plan is completed; After completing the vibration operation plan, the vibration device is lifted by using the lifting rod, and the intelligent vibration equipment is reset.

10. The vibrating construction method for cast-in-place structure according to claim 9, characterized in that: The vibration operation plan includes a vibration component, a vibration time of the vibration component, location information of a vibration point, a vibration moving route, a vibration height of each vibration point, a vibration depth and a vibration time.

Citation Information

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