Insulator iron cap surface zinc liquid homogenizing device

Abstract

The invention relates to the technical field of hot galvanizing, in particular to an insulator iron cap surface zinc liquid homogenizing device which comprises two side plates with mounting holes, one side of each side plate is fixedly connected with a track frame, and a container assembly which automatically adjusts the closing state of an opening according to the height of a galvanized part so as to seal the galvanized part is mounted between the two track frames. One side of the container assembly communicates with a gas conveying assembly which continuously inputs high-temperature air into the container assembly to slow down the curing speed of the zinc liquid, and a discharging assembly used for placing a galvanized part is installed in the container assembly; the container assembly comprises two hinged half frames, and the tops of the half frames are fixedly connected with balancing weights. The problems that the process of transferring zinc liquid on the surface of an existing insulator iron cap into a container is complex, the time for transferring the zinc liquid into the container is difficult to shorten, the possibility that the zinc liquid is solidified before being homogenized is reduced, and it is guaranteed that the zinc liquid is homogenized on the insulator iron cap are solved.

Description

Technical Field

[0001] The invention relates to the technical field of hot-dip galvanizing, in particular to a device for homogenizing zinc liquid on the surface of an insulator iron cap. Background Art

[0002] In order to improve the corrosion resistance of steel, it is usually necessary to galvanize the surface of the steel and cover the surface of the steel with a layer of metallic zinc. After surface treatment, the steel enters a galvanizing tank with molten zinc liquid to galvanize the steel. After searching, the patent with application number CN202020799958.2 discloses a hot-dip galvanizing device for insulator caps. After soaking, the barrel cover is opened and the placement basket is placed in the spin-drying barrel. The barrel cover is closed. At this time, the power is turned on and the motor drives the placement basket and the scraper to rotate. While rotating at high speed, the molten hot zinc is thrown out to the inner wall of the spin-drying barrel. The barrel cover can ensure that the high-temperature molten zinc will not splash to the outside of the spin-drying barrel, thereby causing no harm to the operator.

[0003] Before transferring the galvanized steel, the above-mentioned device needs to open the lid of the spin-drying barrel in advance to put the steel into the spin-drying barrel or take it out of the spin-drying barrel, which makes the process of treating the galvanizing on the surface of the steel more complicated and difficult to speed up the treatment. In addition, the molten zinc liquid solidifies very quickly after the steel moves to the outside of the zinc liquid pool, and there is a distance for transferring the galvanized steel to the spin-drying barrel. Due to the high temperature of the zinc liquid, in order to ensure safety, the steel transfer speed cannot be too fast, which causes the zinc liquid on the surface of the steel to easily solidify before being transferred to the spin-drying barrel, making it difficult to achieve the purpose of treating the zinc liquid on the surface of the steel. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a device for homogenizing zinc liquid on the surface of an insulator iron cap, which solves the problem that it is difficult to realize automatic opening and closing of a processing container for zinc liquid on the surface of an insulator iron cap, resulting in a relatively complicated process of transferring the zinc liquid to the container and difficulty in shortening the time of transferring the zinc liquid to the inside of the container, thereby reducing the possibility of solidification of the zinc liquid before being uniform, thereby ensuring that the zinc liquid is homogenized on the insulator iron cap.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for homogenizing zinc liquid on the surface of an insulator cap, comprising two side plates with mounting holes, one side of the side plates being fixedly connected to a track frame, a container assembly which automatically adjusts the closing state of the opening according to the height of the galvanized parts to seal the galvanized parts is installed between the two track frames, one side of the container assembly is connected to a gas conveying assembly which continuously inputs high-temperature air into the interior to slow down the solidification speed of the zinc liquid, and a material discharge assembly for placing the galvanized parts is installed inside the container assembly;

[0006] The container assembly includes two hinged half frames, the top of the half frame is fixedly connected to a counterweight block, both ends of the half frame away from the hinge are provided with limit rods that movably extend into the interior of the track frame, and the inner bottom of the half frame is fixedly connected to a guide assembly.

[0007] Preferably, the guide assembly comprises a block fixedly connected to the inner bottom of the half frame, an arc-shaped groove is provided at the bottom of the block, and an arc-shaped plate is fixedly connected to the top of the block.

[0008] Preferably, the discharge assembly includes a transverse block arranged inside the half frame, the bottom of the transverse block is fixedly connected to a short rod, the bottom of the short rod is fixedly connected to a tilting rod, and the top of the tilting rod is fixedly connected to a plurality of anti-skid columns.

[0009] Preferably, the discharge assembly includes a horizontal block arranged inside the half frame, the bottom of the horizontal block is fixedly connected to two vertical rods, the bottom of the vertical rods is fixedly connected to a horizontal frame, the horizontal frame includes a long rod fixedly connected to the vertical rod, and a horizontal rod fixed between the two long rods, and a vibration motor is fixedly connected to the inner top of the half frame.

[0010] Preferably, a traction rope is fixedly connected to the top of the cross block, a semicircular hole is opened on the top of the half frame, one end of the traction rope movably passes through the semicircular hole and extends to the outside of the half frame, a rubber pad is fixedly connected to the top of the cross block, the traction rope passes through the rubber pad, and a pulley is provided at the end of the traction rope away from the cross block.

[0011] Preferably, the gas delivery component includes a hose connected to one of the half frames, an end of the hose away from the half frame is connected to a bending tube, and a fixed heat-conducting component and a turning heat-conducting component are installed at the bottom of the bending tube.

[0012] Preferably, the fixed heat-conducting component comprises a heat-conducting block extending into the interior of the bending tube, the bottom of the heat-conducting block is fixedly connected to a transverse plate with mounting holes, and the bottom of the transverse plate is fixedly connected to a heat-conducting plate.

[0013] Preferably, the steering heat conduction component includes a plurality of metal balls that are movably extended into the interior of the bending tube, a plurality of arc grooves are opened on the outer side of the metal balls along the length direction of the bending tube, the arc grooves penetrate the metal balls, and a plurality of longitudinal rods are fixedly connected to the interior of the metal balls.

[0014] Preferably, a baffle for blocking the opening of the hose is rotatably connected to one side of the inner wall of the half frame close to the hose, and an elastic plate is fixedly connected between the baffle and the half frame.

[0015] Preferably, the top of the arc plate is slidably connected to an arc slide plate, the top of the arc slide plate is fixedly connected to an arc extension plate, the bottom of the arc plate is provided with a plurality of bolts with one end movably extending into the interior of the arc slide plate, an arc wind shield plate is fixedly connected in the arc groove of the block, one side of the arc wind shield plate is provided with a plurality of magnet blocks with one end penetrating the arc wind shield plate, and the opposite ends of the magnet blocks on the two blocks have the same magnetic poles.

[0016] Compared with the prior art, the present invention provides a device for homogenizing zinc liquid on the surface of an insulator cap, which has the following beneficial effects:

[0017] 1. The container assembly and gas delivery assembly are provided to realize automatic opening and closing of the processing container, simplify the process of transferring the insulator cap to the inside of the container, thereby shortening the time for transferring the insulator cap to the inside of the container after galvanizing, and reducing the possibility of solidification of the zinc liquid before homogenization. At the same time, hot air is used to slow down the cooling rate of the zinc liquid on the insulator cap before homogenization, and high-pressure pressure is used to promote the homogenization of the zinc liquid on the insulator cap, which can ensure that the zinc liquid is homogenized on the insulator cap.

[0018] 2. Through the setting of the guide component, not only can the shape of the combination of the square and the arc plate be used to slow down the flow speed of the air in the half frame and reduce the influence of the air flow on the homogenization of the zinc liquid on the surface of the insulator, but also the zinc liquid falling off the insulator iron cap can be guided to approach the zinc liquid pool, and the high temperature of the zinc liquid pool can be used to increase the possibility of the zinc liquid in the half frame falling back into the zinc liquid pool, thereby achieving the purpose of automatically recovering the excess zinc liquid on the insulator iron cap.

[0019] 3. By setting up the gas conveying component, the fixed heat conducting component and the steering heat conducting component can be fully utilized to transfer the heat around the zinc liquid pool to the bent pipe, thereby reducing the temperature that needs to be heated when the air is transported to the inside of the bent pipe, thereby achieving the purpose of reducing the energy consumption required for heating the air.

[0020] 4. Through the setting of the half frame, the hot air inside the half frame can be transported back to the surrounding of the zinc liquid pool after use, reducing the heat loss around the zinc liquid pool and maintaining the temperature around the zinc liquid pool.

[0021] 5. By setting up the steering heat conduction component, the heat conduction area can be increased and the effect of transferring heat to the inside of the bent tube can be improved. At the same time, the airflow is used to drive the metal ball to rotate slowly, so that the heated area of ​​the metal ball continuously enters the bent tube to heat the air inside it, and the area where the heat on the surface of the metal ball is taken away and the temperature drops continuously moves to the outside of the bent tube to be heated, thereby improving the heating effect on the air inside the bent tube.

[0022] 6. The baffle can not only prevent the air flow from directly impacting the zinc liquid on the surface of the insulator iron cap, and prevent the zinc liquid on the surface of the insulator iron cap from being thinned by a large airflow, but also make the air entering the half frame first contact with the relatively high temperature air near the zinc liquid pool in the half frame, and mix the air temperature first to prevent the temperature difference between the air contacting the insulator iron cap and the insulator iron cap from being too large, which affects the homogenization effect of the zinc liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 It is a schematic diagram of the structure of the container assembly and the gas delivery assembly of the present invention;

[0026] Figure 3 A partial cutaway view of a container assembly and a gas delivery assembly of the present invention;

[0027] Figure 4 It is a schematic structural diagram of a material discharging assembly and a traction rope in Embodiment 1 of the present invention;

[0028] Figure 5 This is a schematic diagram of the structure of a half frame of the present invention;

[0029] Figure 6 is a schematic cross-sectional view of a container assembly of the present invention;

[0030] Figure 7 It is a schematic diagram of the structure of the gas delivery assembly of the present invention;

[0031] Figure 8 This is a schematic diagram of the structure of a fixed heat-conducting component of the present invention;

[0032] Fig. 9 It is a structural schematic diagram of the heat transfer component of the present invention;

[0033] Fig.10 It is an internal cross-sectional view of the heat transfer component of the present invention;

[0034] Fig.11 It is a schematic structural diagram of a material discharging assembly and a traction rope in Embodiment 3 of the present invention;

[0035] Fig.12 It is a schematic structural diagram of the guide assembly and the arc-shaped slide plate of the present invention.

[0036] In the figure: 1. side panel; 2. track frame; 3. container assembly; 31. half frame; 32. counterweight block; 33. limit rod; 34. guide assembly; 341. block; 342. arc plate; 4. gas delivery assembly; 41. hose; 42. bending pipe; 43. fixed heat conduction assembly; 431. heat conduction block; 432. cross plate; 433. heat conduction plate; 44. steering heat conduction assembly; 441. metal ball; 442. longitudinal rod; 5. discharge assembly; 51. cross block; 52. short rod; 53. tilt rod; 54. anti-skid column; 55. vertical rod; 56. horizontal frame; 6. traction rope; 7. rubber pad; 8. pulley; 9. baffle; 10. elastic plate; 11. vibration motor; 12. arc slide plate; 13. arc extension plate; 14. bolt; 15. arc wind shield; 16. magnet block. DETAILED DESCRIPTION

[0037] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0038] Embodiment 1

[0039] In order to shorten the distance that the insulator cap moves from the galvanized insulator cap to the inside of the zinc liquid homogenization equipment, thereby reducing the possibility of the zinc liquid solidifying before homogenization, and automatically opening and closing the cap before entering the container, thereby reducing the preparation work before homogenization of the zinc liquid on the cap and speeding up the homogenization of the zinc liquid on the cap surface, Figure 1-Figure 6 As an embodiment of the present invention, a device for homogenizing zinc liquid on the surface of an insulator iron cap is proposed. The device uses an automatically opened and closed container and maintains the ambient temperature during the homogenization process to reduce the possibility of the zinc liquid on the iron cap solidifying before homogenization. The device comprises two side panels 1 with mounting holes, one side of the side panel 1 is fixedly connected to a track frame 2, a container assembly 3 is installed between the two track frames 2, and the container assembly 3 is automatically adjusted to a closed state according to the height of the galvanized part to seal the galvanized part, one side of the container assembly 3 is connected to a gas conveying assembly 4 that continuously inputs high-temperature air into the interior to slow down the solidification speed of the zinc liquid, and a discharge assembly 5 for placing the galvanized parts is installed inside the container assembly 3. When in use, the container assembly 3 is moved to the top of the zinc liquid pool, and the side panel 1 is fixed to the wall or bracket next to the zinc liquid pool to keep the container assembly 3 above the zinc liquid pool. The container assembly 3 rotates due to its own gravity to open the bottom.

[0040] The insulator cap is placed on the discharge assembly 5, and then the discharge assembly 5 is controlled to descend until the insulator cap on the discharge assembly 5 completely enters the zinc liquid pool to complete galvanizing, and then the discharge assembly 5 drives the insulator cap to rise. When the discharge assembly 5 rises to the highest point inside the container assembly 3, the container assembly 3 is pushed to rotate in the opposite direction to close the bottom opening of the container assembly 3. At this time, the galvanized insulator cap is in a closed environment in the container assembly 3, and the gas delivery assembly 4 continuously delivers high-temperature air to the inside of the container assembly 3 to maintain the temperature inside the container assembly 3, thereby slowing down the speed at which the zinc liquid on the surface of the insulator cap solidifies due to cooling. At the same time, the zinc liquid continuously enters the container The air inside the component 3 increases the air pressure inside the container component 3. The zinc liquid on the surface of the insulator iron cap flows along the surface of the insulator iron cap under the pressure of high air pressure, so that the zinc liquid is evenly distributed on the insulator iron cap. Excess zinc liquid drips from the insulator iron cap, which can realize the automatic opening and closing of the processing container, simplify the process of transferring the insulator iron cap to the inside of the container, thereby shortening the time for the insulator iron cap to be transferred to the inside of the container after galvanizing, and reducing the possibility of solidification of the zinc liquid before homogenization. At the same time, hot air is used to slow down the cooling rate of the zinc liquid on the insulator iron cap before homogenization, and high pressure is used to promote the homogenization of the zinc liquid on the insulator iron cap, which can ensure that the zinc liquid is homogenized on the insulator iron cap.

[0041] In order to achieve the purpose of opening the container before the insulator iron cap enters and exits, and closing it after the insulator iron cap moves to the specified position, the present embodiment is provided with a container assembly 3 that can automatically adjust the opening and closing, and the container assembly 3 includes two hinged half frames 31, the top of the half frame 31 is fixedly connected with a counterweight block 32, and both ends of the half frame 31 away from the hinge are provided with limit rods 33 that extend movably to the inside of the track frame 2, and the inner bottom of the half frame 31 is fixedly connected with a guide assembly 34. When in use, refer to Figure 2 The gravity of the counterweight block 32 and the guide assembly 34 located in the middle of the container assembly 3 pushes the half frame 31 downward, causing the opposite side of the half frame 31 to fall downward, and further pulls the side of the half frame 31 close to the limit rod 33 to slide along the track frame 2, so that the limit rods 33 at both ends of the track frame 2 gradually move to the middle of the track frame 2, and the hinges of the two half frames 31 move downward, and the bottom ends of the two half frames 31 gradually move away from each other during the rotation process, thereby achieving the purpose of opening the bottom connection of the two half frames 31, allowing the discharge assembly 5 and the insulator iron cap placed on the discharge assembly 5 to freely enter and exit the half frame 31.

[0042] After the insulator cap enters the zinc liquid pool for galvanizing, the discharge assembly 5 drives the insulator cap to rise. After the discharge assembly 5 rises to the inside of the half frame 31, it continues to rise until the discharge assembly 5 pushes the hinge of the two half frames 31 to rise, so that the end of the half frame 31 with the limit rod 33 moves from a position close to the middle of the track frame 2 to both ends. In this process, the bottom of the two half frames 31 is gradually closed until the two half frames 31 are pushed to the starting point, and the bottom connection of the two half frames 31 is closed, providing a closed environment for the galvanized insulator cap, and can open the half frame 31 when the insulator cap moves, and automatically close the half frame 31 after the insulator cap is raised to the specified position, which not only facilitates the insulator cap to freely enter and exit the half frame 31, but also automatically provides a closed environment for the processing process of the insulator cap.

[0043] After the insulator iron cap enters the zinc liquid pool, a lot of zinc liquid will adhere to its surface. When the zinc liquid on the surface of the insulator iron cap is homogenized, the excess zinc liquid will be separated from the insulator iron cap, and the faster air flow rate will also affect the homogenization effect of the zinc liquid. In order to reduce the influence of air flow on the homogenization of the zinc liquid and guide the zinc liquid falling off the insulator iron cap to flow out of the half frame 31, the present embodiment proposes a guide component 34, which includes a block 341 fixedly connected to the inner bottom of the half frame 31, the bottom of the block 341 is provided with an arc groove, and the top of the block 341 is fixedly connected with an arc plate 342. When in use, refer to Figure 6 The arc plate 342 and the arc groove make the channel passing through the bottom of the two half frames 31 form a gourd shape. Therefore, after the bottoms of the two half frames 31 are combined together, whether the air flows downward from the half frame 31 or the air flows upward from the bottom of the half frame 31 into the half frame 31, the air will become larger after passing through the protruding position of the block 341, thereby slowing down the air flow.

[0044] When the zinc liquid on the surface of the insulator iron cap falls off, the arc plate 342 can receive the zinc liquid that falls into a larger range due to its extension to both sides, and guide the zinc liquid to flow along the arc plate 342 to the middle of the two half frames 31. When the bottoms of the two half frames 31 move downward and open, the arc plate 342 is closer to the zinc liquid pool below as the half frame 31 descends, and the high temperature of the zinc liquid pool is used to increase the possibility of melting or softening the zinc liquid on the arc plate 342, so that the zinc liquid can slide downward along the curvature of the surface of the arc plate 342 and fall into the zinc liquid pool below. Not only can the shape of the combination of the block 341 and the arc plate 342 be used to slow down the flow speed of the air in the half frame 31 and reduce the influence of the air flow on the homogenization of the zinc liquid on the insulator surface, but also the zinc liquid that falls off the insulator iron cap can be guided to approach the zinc liquid pool, and the high temperature of the zinc liquid pool can be used to increase the possibility of the zinc liquid in the half frame 31 falling back into the zinc liquid pool, so as to achieve the purpose of automatically recovering the excess zinc liquid on the insulator iron cap.

[0045] In order to place the insulator cap and control the lifting of the insulator cap, the present embodiment is provided with a discharge assembly 5 and a traction structure. The discharge assembly 5 includes a cross block 51 arranged inside the half frame 31. The bottom of the cross block 51 is fixedly connected to a short rod 52. The bottom of the short rod 52 is fixedly connected to a tilting rod 53. The top of the tilting rod 53 is fixedly connected to a plurality of anti-skid columns 54. The top of the cross block 51 is fixedly connected to a traction rope 6. A semicircular hole is opened at the top of the half frame 31. One end of the traction rope 6 movably passes through the semicircular hole and extends to the outside of the half frame 31. The top of the cross block 51 is fixedly connected to There is a rubber pad 7, and a traction rope 6 passes through the rubber pad 7. A pulley 8 is provided at one end of the traction rope 6 away from the cross block 51. When in use, the end of the traction rope 6 away from the discharge assembly 5 is connected to a traction machine, and the traction force of the traction machine is used to pull the discharge assembly 5 up and down. First, the insulator iron cap is placed on the anti-skid column 54 on the tilting rod 53, and then the traction machine starts to work, driving the anti-skid column 54 and the insulator iron cap above it to rise and fall. The insulator iron cap is lowered into the zinc liquid pool and galvanized. The galvanized insulator iron cap is raised to the inside of the half frame 31 along with the anti-skid column 54 for zinc liquid homogenization.

[0046] Embodiment 2

[0047] In the process of conveying hot air into the half frame 31, in order to improve the utilization of the heat around the zinc liquid pool, refer to Figure 1-Figure 10 On the basis of the first embodiment, a fixed heat-conducting component 43 and a turning heat-conducting component 44 are arranged in the gas delivery component 4, the gas delivery component 4 comprises a hose 41 connected to one of the half frames 31, one end of the hose 41 away from the half frame 31 is connected to a bending tube 42, the bottom of the bending tube 42 is installed with a fixed heat-conducting component 43 and a turning heat-conducting component 44, the fixed heat-conducting component 43 comprises a heat-conducting block 431 extending into the inside of the bending tube 42, the bottom of the heat-conducting block 431 is fixedly connected to a transverse plate 432 with a mounting hole, the bottom of the transverse plate 432 is fixedly connected to a heat-conducting plate 433, when in use, since the half frame 31 moves during operation, the hose 41 can move with the half frame 31, ensuring that the hot air in the bending tube 42 can always be transported into the half frame Inside the half frame 31, a heat conducting plate 433 of a suitable area is installed on the cross plate 432 as needed. Since there is a zinc liquid pool with a higher temperature below the heat conducting plate 433, the heat around the zinc liquid pool can be transferred to the bent tube 42 through the heat conducting plate 433, the cross plate 432 and the heat conducting block 431. The turning heat conducting component 44 transfers the heat around the zinc liquid pool to the bent tube 42 in the same way, thereby increasing the temperature of the air transported into the half frame 31. When it is necessary to transport air of a fixed temperature into the half frame 31, the fixed heat conducting component 43 and the turning heat conducting component 44 can be fully utilized to transfer the heat around the zinc liquid pool to the bent tube 42, thereby reducing the temperature at which the air needs to be heated when being transported into the bent tube 42, thereby achieving the purpose of reducing the energy consumption required for heating the air.

[0048] When the zinc liquid inside the half frame 31 is homogenized, the discharge component 5 drives the insulator iron cap to descend, and the bottom connection of the two half frames 31 gradually moves away and then opens. The air that continues to be delivered into the half frame 31 through the gas delivery component 4 pushes the original air in the half frame 31 to move toward the opening of the lower half frame 31, and then flows to the zinc liquid pool below. Then the air delivery to the gas delivery component 4 is stopped, and the hot air after use inside the half frame 31 can be re-delivered to the surrounding of the zinc liquid pool, thereby reducing the heat loss around the zinc liquid pool and maintaining the temperature around the zinc liquid pool.

[0049] In order to utilize the heat above the zinc liquid pool to a greater extent to increase the heat of the air transported by the bent pipe 42 to the half frame 31, refer to Fig. 9 and Fig.10 The present embodiment proposes a heat-conducting steering component 44, which includes a plurality of metal balls 441 that are movably extended to the inside of the bending tube 42. A plurality of arc grooves are provided on the outside of the metal balls 441 along the length direction of the bending tube 42. The arc grooves penetrate the metal balls 441. A plurality of longitudinal rods 442 are fixedly connected to the inside of the metal balls 441. When in use, the arc grooves increase the surface area of ​​the metal balls 441, so that the heat above the zinc liquid pool can enter the arc grooves, and heat the inside of the metal balls 441 and the longitudinal rods 442. When air is transported from the bending tube 42 to the half frame 31, part of the air passes through the arc grooves and takes away the heat in the arc grooves. At the same time, the longitudinal rods 442 can block part of the air and use the thrust of the air to push the longitudinal rods 442, bringing The movable metal ball 441 rotates, so that the area of ​​the metal ball 441 that was originally outside the bending tube 42 and was heated moves to the inside of the bending tube 42, and the temperature of the air inside the bending tube 42 continues to increase, while the area of ​​the metal ball 441 that was originally inside the bending tube 42 and cooled down after the heat was taken away moves to the outside of the bending tube 42 and continues to be heated, which can increase the heat conduction area and improve the effect of transferring heat to the inside of the bending tube 42. At the same time, the airflow is used to drive the metal ball 441 to rotate slowly, so that the heated area of ​​the metal ball 441 continuously enters the bending tube 42 to heat the air inside it, and the area on the surface of the metal ball 441 where the heat is taken away and the temperature drops continuously moves to the outside of the bending tube 42 to be heated, thereby improving the heating effect on the air inside the bending tube 42.

[0050] In order to reduce the influence of the air in the bent tube 42 on the direct blowing of the zinc liquid on the surface of the insulator iron cap after entering the half frame 31, the present embodiment is provided with a baffle 9 to limit the flow direction of the air. The baffle 9 for blocking the opening of the hose 41 is rotatably connected to one side of the inner wall of the half frame 31 close to the hose 41. An elastic plate 10 is fixedly connected between the baffle 9 and the half frame 31. When in use, the air inside the bent tube 42 is blocked by the baffle 9 after entering the half frame 31, and then flows to the lower half area of ​​the half frame 31. The elastic plate 10 prevents the baffle 9 from blocking the hose 41, which can not only prevent the air flow from directly impacting the zinc liquid on the surface of the insulator iron cap, and prevent the zinc liquid on the surface of the insulator iron cap from becoming thinner after being blown by a larger airflow, but also make the air entering the half frame 31 first contact with the relatively high temperature air near the zinc liquid pool in the half frame 31, and mix the temperature of the air first to prevent the temperature difference between the air contacting the insulator iron cap and the insulator iron cap from being too large to affect the homogenization effect of the zinc liquid.

[0051] Embodiment 3

[0052] In order to improve the effect of removing excess zinc liquid from the insulator cap, refer to Figure 1-Figure 12 On the basis of the first embodiment, the present embodiment proposes a structure for using vibration to make the excess zinc liquid on the insulator iron cap fall off. The discharge assembly 5 includes a horizontal block 51 arranged inside the half frame 31. The bottom of the horizontal block 51 is fixedly connected to two vertical rods 55. The bottom of the vertical rod 55 is fixedly connected to a horizontal frame 56. The horizontal frame 56 includes a long rod fixedly connected to the vertical rod 55 and a horizontal rod fixed between the two long rods. The inner top of the half frame 31 is fixedly connected to a vibration motor 11. When in use, compared with the first embodiment in which the ungalvanized insulator iron cap is placed on the discharge assembly 5 for galvanizing and homogenizing the zinc liquid, the present embodiment For example, a worker moves the galvanized insulator caps to the transverse frame 56, and the vibration motor 11 drives the half frame 31 to vibrate continuously. When the traction rope 6 pulls the cross block 51 to the highest point and contacts the half frame 31, the half frame 31 drives the cross block 51, the vertical rod 55 and the transverse frame 56 to vibrate, and then drives the galvanized insulator caps placed on the transverse frame 56 to vibrate, and the excess zinc liquid on the insulator caps is vibrated off, so as to achieve the purpose of homogenizing the zinc liquid on the surface of the insulator caps. This vibration process cooperates with the high-pressure environment in the half frame 31, which further improves the effect of homogenizing the zinc liquid on the surface of the insulator caps.

[0053] Since the width of the transverse frame 56 is relatively large, when the openings at the bottom of the two half frames 31 are not large enough, it is easy to block the transverse frame 56 from entering the interior of the half frame 31. In order to ensure that the transverse frame 56 can smoothly enter the interior of the half frame 31, the present embodiment improves the structure of the guide assembly 34. The top of the arc plate 342 is slidably connected to the arc slide 12, and the top of the arc slide 12 is fixedly connected to the arc extension plate 13. The bottom of the arc plate 342 is provided with a plurality of bolts 14 whose one end movably extends to the interior of the arc slide 12. The arc groove of the block 341 is fixedly connected to the arc windshield 15. One end of the arc windshield 15 is fixedly connected to the arc slide 13. A plurality of magnet blocks 16 are arranged on the side, one end of which passes through the arc-shaped windshield plate 15. The opposite ends of the magnet blocks 16 on the two blocks 341 have the same magnetic poles. When in use, due to the large area of ​​the transverse frame 56, the zinc liquid that falls off the iron cap of the insulator placed on the transverse frame 56 will drip into a larger range below. The arc-shaped slide plate 12 and the arc-shaped extension plate 13 expand the range of zinc liquid dripping that the arc plate 342 can bear, and guide the dripping zinc liquid to flow between the two half frames 31. The magnetic force between the magnet blocks 16 pushes the openings at the bottom of the two half frames 31 to expand, making it convenient for the larger transverse frame 56 to enter the interior of the half frame 31.

[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for homogenizing zinc liquid on the surface of an insulator cap, comprising two side plates (1) with mounting holes, characterized in that: A track frame (2) is fixedly connected to one side of the side plate (1); a container assembly (3) is installed between the two track frames (2) and is capable of automatically adjusting the closed state of the opening according to the height of the galvanized parts to seal the galvanized parts; one side of the container assembly (3) is connected to a gas delivery assembly (4) that continuously inputs high-temperature air into the interior of the container assembly (3) to slow down the solidification speed of the zinc liquid; and a material discharge assembly (5) for placing the galvanized parts is installed inside the container assembly (3); The container assembly (3) comprises two hinged half frames (31), the top of the half frame (31) is fixedly connected to a counterweight (32), both ends of the half frame (31) away from the hinge are provided with limit rods (33) that movably extend into the interior of the track frame (2), and the inner bottom of the half frame (31) is fixedly connected to a guide assembly (34).

2. The device for homogenizing zinc liquid on the surface of an insulator cap according to claim 1, characterized in that: The guide assembly (34) comprises a block (341) fixedly connected to the inner bottom of the half frame (31); an arc-shaped groove is provided at the bottom of the block (341); and an arc-shaped plate (342) is fixedly connected to the top of the block (341).

3. The device for homogenizing zinc liquid on the surface of an insulator cap according to claim 1, characterized in that: The material discharging assembly (5) comprises a transverse block (51) arranged inside the half frame (31), the bottom of the transverse block (51) is fixedly connected to a short rod (52), the bottom of the short rod (52) is fixedly connected to an inclined rod (53), and the top of the inclined rod (53) is fixedly connected to a plurality of anti-skid columns (54).

4. The device for homogenizing zinc liquid on the surface of an insulator cap according to claim 1, characterized in that: The material discharging assembly (5) comprises a transverse block (51) arranged inside the half frame (31); two vertical rods (55) are fixedly connected to the bottom of the transverse block (51); a transverse frame (56) is fixedly connected to the bottom of the vertical rods (55); the transverse frame (56) comprises a long rod fixedly connected to the vertical rods (55) and a transverse rod fixed between the two long rods; a vibration motor (11) is fixedly connected to the inner top of the half frame (31).

5. The device for homogenizing zinc liquid on the surface of an insulator cap according to claim 3, characterized in that: A traction rope (6) is fixedly connected to the top of the transverse block (51); a semicircular hole is opened on the top of the half frame (31); one end of the traction rope (6) movably passes through the semicircular hole and extends to the outside of the half frame (31); a rubber pad (7) is fixedly connected to the top of the transverse block (51); the traction rope (6) passes through the rubber pad (7); and a pulley (8) is provided at one end of the traction rope (6) away from the transverse block (51).

6. The device for homogenizing zinc liquid on the surface of an insulator cap according to claim 1, characterized in that: The gas delivery component (4) comprises a hose (41) connected to one of the half frames (31); one end of the hose (41) away from the half frame (31) is connected to a bent tube (42); a fixed heat conduction component (43) and a turning heat conduction component (44) are installed at the bottom of the bent tube (42).

7. The device for homogenizing zinc liquid on the surface of an insulator cap according to claim 6, characterized in that: The fixed heat-conducting component (43) comprises a heat-conducting block (431) extending into the interior of the bent tube (42); a transverse plate (432) with a mounting hole is fixedly connected to the bottom of the heat-conducting block (431); and a heat-conducting plate (433) is fixedly connected to the bottom of the transverse plate (432).

8. The device for homogenizing zinc liquid on the surface of an insulator cap according to claim 6, characterized in that: The heat-conducting steering component (44) comprises a plurality of metal balls (441) that are movably extended into the interior of the bending tube (42); a plurality of arc-shaped grooves are formed on the outer sides of the metal balls (441) along the length direction of the bending tube (42); the arc-shaped grooves penetrate the metal balls (441); and a plurality of longitudinal rods (442) are fixedly connected to the interior of the metal balls (441).

9. The device for homogenizing zinc liquid on the surface of an insulator cap according to claim 6, characterized in that: A baffle (9) for blocking the opening of the hose (41) is rotatably connected to one side of the inner wall of the half frame (31) close to the hose (41), and an elastic plate (10) is fixedly connected between the baffle (9) and the half frame (31).

10. The device for homogenizing zinc liquid on the surface of an insulator cap according to claim 2, characterized in that: The top of the arc plate (342) is slidably connected to an arc slide plate (12), the top of the arc slide plate (12) is fixedly connected to an arc extension plate (13), the bottom of the arc plate (342) is provided with a plurality of bolts (14) with one end movably extending into the interior of the arc slide plate (12), the arc groove of the block (341) is fixedly connected to an arc windshield plate (15), one side of the arc windshield plate (15) is provided with a plurality of magnet blocks (16) with one end penetrating the arc windshield plate (15), and the opposite ends of the magnet blocks (16) on the two blocks (341) have the same magnetic poles.

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