Emulsified nano calcium carbonate preparation device

By adopting complex stirring methods, waste heat recovery and efficient cleaning technologies in the emulsified nano calcium carbonate preparation device, the problems of easy agglomeration of nano calcium carbonate particles, difficulty in utilization of waste heat and difficulty in cleaning equipment are solved, and a more uniform emulsion stability, higher energy utilization and more efficient production process are achieved.

CN119607932APending Publication Date: 2025-03-14LANZHOU CITY UNIV
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Patent Information

Application Number
CN202411784213.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

In the existing emulsified nano calcium carbonate preparation device, nano calcium carbonate particles are prone to agglomeration, resulting in uneven particle size distribution and poor stability; waste heat is difficult to utilize, resulting in waste energy waste; nano calcium carbonate adheres to the inner wall of the equipment, making it difficult to clean, and affects production efficiency.

Method used

An emulsified nano calcium carbonate preparation device is designed, and the meshing of the driving gear, driven gear and sun gear is carried out in a complex manner to make the stirring blades move in complex motion and increase the particle dispersion effect; the air pump and circulation pipe are used to recover waste heat to realize the recycling of heat; the rotating ring and scraper of the motor drives the rotating ring and scraper can be achieved efficient cleaning of nano calcium carbonate.

Benefits of technology

Through complex stirring methods, the dispersion uniformity of nano calcium carbonate particles is significantly improved and the stability of the emulsion is improved. The waste heat is effectively utilized and the energy utilization rate is improved. The equipment cleaning process is simplified, downtime is reduced, and production efficiency is improved.

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Abstract

The invention relates to the technical field of nano material preparation, and discloses an emulsified nano calcium carbonate preparation device which comprises a processing tank, a sealing mechanism is arranged at the top of the processing tank, a feeding mechanism, a stirring mechanism and a circulating mechanism are arranged on the sealing mechanism, and a cleaning mechanism and a fixing mechanism are arranged outside the processing tank. And a discharging mechanism is arranged at the bottom end of the processing tank. The possibility of particle aggregation is effectively reduced through the stirring mechanism, an emulsification system with more uniform particle size distribution can be obtained, waste heat recycling is achieved through the circulating mechanism, heat is prevented from being directly dissipated to the external environment and wasted, the energy utilization rate is effectively increased, and finally through the cleaning mechanism, the energy utilization rate is increased. The timely cleaning mode can prevent the situation that nano calcium carbonate is attached to the tank wall for a long time and becomes more difficult to clean, the inner wall of the processing tank is kept relatively clean all the time, and the overall production efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of nano material preparation, in particular to a device for preparing emulsified nano calcium carbonate. Background Art

[0002] Nano calcium carbonate is an inorganic compound, and emulsified nano calcium carbonate is the product of nano calcium carbonate after emulsification. Emulsified nano calcium carbonate involves many fields such as industry, daily chemicals, and medicine. In order to evenly disperse nano calcium carbonate particles in a liquid medium to form a stable emulsion, an emulsified nano calcium carbonate preparation device is often used for processing;

[0003] The stirring emulsification equipment mainly includes a tank body for holding materials, with a feed port and a discharge port on the tank body. The feed port is used to add nano calcium carbonate raw materials, emulsifiers and solvents, etc. The internal agitator is usually composed of a motor, a stirring shaft and a stirring paddle. The rotation of the paddle blades drives the material to circulate, and the discharge port is used to discharge the prepared emulsified nano calcium carbonate;

[0004] For the existing emulsified nano-calcium carbonate preparation device, firstly, the stirring emulsification mainly relies on the rotation of the stirring paddle to mix the nano-calcium carbonate particles with the liquid medium. The nano-calcium carbonate particles are easy to agglomerate and cannot be well dispersed into fine particles, resulting in uneven particle size distribution in the emulsion after emulsification and poor emulsion stability. Secondly, after the heating process of the reaction tank is completed, the heat carried by the hot reaction liquid will be dissipated with the heat dissipation of the reaction tank wall and the ventilation of the ventilation system. In the preparation process of emulsified nano-calcium carbonate, waste heat will be generated in multiple links. If this waste heat is not utilized, it will cause a lot of energy waste. Finally, in the preparation process of emulsified nano-calcium carbonate, nano-calcium carbonate is easy to adhere to the inner wall of the reaction tank. The adhesion of nano-calcium carbonate to the inner wall of the equipment will greatly extend the time required for cleaning the equipment, resulting in increased equipment downtime and affecting production efficiency. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides an emulsified nano-calcium carbonate preparation device, which solves the problems that, first, nano-calcium carbonate particles are easy to agglomerate, and the particle size distribution of the particles in the emulsified emulsion is uneven; second, the waste heat generated cannot be well utilized, which easily causes waste of resources; and third, the attached nano-calcium carbonate is difficult to clean, which increases the difficulty of cleaning and affects work efficiency.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an emulsified nano calcium carbonate preparation device, comprising a processing tank, a sealing mechanism is provided on the top of the processing tank, a feeding mechanism, a stirring mechanism and a circulation mechanism are provided on the sealing mechanism, a cleaning mechanism and a fixing mechanism are provided on the outside of the processing tank, and a discharging mechanism is provided at the bottom of the processing tank;

[0007] The cleaning mechanism includes a rotating ring, which is rotatably connected to the middle and upper part of the processing tank. A plurality of connecting rods are fixedly connected in an annular distribution inside the rotating ring. A mounting plate is provided on each of the plurality of connecting rods. The mounting plate is connected to a scraper by bolts. The outer side of the scraper is in contact with the inner wall of the processing tank. A power component is provided on the outer side of the rotating ring.

[0008] Preferably, the power assembly includes a driven rack, the outer side of the rotating ring is fixedly connected with the driven rack, the driven rack is meshingly connected with the driving gear 2, and the middle part of the driving gear 2 is fixedly connected with the output end of the cleaning motor.

[0009] Preferably, the sealing mechanism includes a main cover plate, the bottom of the main cover plate is slidably connected to the top of the processing tank, the front and rear sides of the top of the main cover plate are connected to auxiliary cover plates by hinges, a plurality of slots are provided on the main cover plate and the auxiliary cover plate, a holding screw is slidably connected in the slots, the top end of the holding screw is threadedly connected to a holding cap, and the bottom end of the holding screw is fixedly connected to a steering block.

[0010] Preferably, the stirring mechanism includes a stirring motor, which is arranged in the middle of the top end of the main cover plate in the sealing mechanism, and an installation cabin is arranged at the bottom of the main cover plate in the sealing mechanism, and a transmission assembly and a rotating assembly are arranged in the installation cabin. The output end of the stirring motor is connected to a mounting shaft through the transmission assembly and the rotating assembly, and a plurality of stirring blades are equidistantly fixedly connected to the mounting shaft, and an annular heating wire is arranged inside the mounting shaft.

[0011] Preferably, the transmission assembly includes a driving gear 1, the output end of the stirring motor is fixedly connected to the driving gear 1, the driving gear 1 is meshingly connected to a plurality of driven gears 1, and the middle parts of the driven gears 1 are fixedly connected to a transmission shaft.

[0012] Preferably, the rotating assembly includes a sun gear, the middle part of which is fixedly connected to the bottom end of the transmission shaft in the transmission assembly, the sun gear is meshingly connected to a planetary gear, the outer side of the planetary gear is meshingly connected to a ring gear, the ring gear is fixedly connected to the inside of the installation cabin, the inner bottom wall of the installation cabin is rotatably connected to the rotating cabin, the top of the installation shaft penetrates the rotating cabin and is fixedly connected to the corresponding planetary gear.

[0013] Preferably, the circulation mechanism includes an extraction hopper, an extraction hopper is arranged on the sub-cover plate in the sealing mechanism, the top of the extraction hopper is fixedly connected to one end of the extraction pipe, the other end of the extraction pipe is fixedly connected to the input end of the air pump, the bottom end of the air pump is provided with a fixed platform, a plurality of circulation pipes are fixedly connected to the middle and lower part of the outer side of the processing tank, the output end of the air pump is fixedly connected to a shunt pipe, the remaining ports of the shunt pipe are connected to one end of the outlet pipe, the other end of the outlet pipe is fixedly connected to one end of the circulation pipe, the other end of the circulation pipe is connected to a collecting pipe, and an insulation layer is arranged inside the processing tank.

[0014] Preferably, the fixing mechanism includes a plurality of mounting brackets, the inner sides of the plurality of mounting brackets are fixedly connected to the middle and upper outer sides of the processing tank, and the mounting brackets are each provided with a fixed tripod, one side of the fixed tripod is connected to a control board by bolts, and a control module is provided on the control board.

[0015] Preferably, the feeding mechanism includes a connecting pipe 1, one end of which is fixedly connected to the auxiliary cover plate in the sealing mechanism, the other end of which is fixedly connected to the output end of the feeding valve, the input end of the feeding valve is fixedly connected to one end of a connecting pipe 2, the other end of the connecting pipe 2 is fixedly connected to a feeding hopper, and the outer side of the feeding hopper is fixedly connected to a fixing frame.

[0016] Preferably, the discharge mechanism comprises a discharge pipe, one end of which is fixedly connected to the middle of the bottom end of the processing tank, and the other end of the discharge pipe is fixedly connected to the input end of an emulsification pump.

[0017] The present invention provides a device for preparing emulsified nano calcium carbonate, which has the following beneficial effects:

[0018] 1. The present invention drives the sun gear to rotate through the stirring motor via the driving gear 1, the driven gear 1 and the transmission shaft. The meshing action of the sun gear, the planetary gear and the gear ring enables the mounting shaft to drive the stirring blade to perform complex movements. Compared with traditional stirring, this stirring method can produce a more complex flow field, so that the nano calcium carbonate particles are subjected to multi-directional shear and impact forces in the solution, effectively reducing the possibility of particle agglomeration, promoting uniform dispersion of particles, and helping to obtain an emulsified system with a more uniform particle size distribution. During the heating and heat preservation stage, the annular heating wire heats the inside of the stirring shaft to transfer heat to the solution more evenly, avoiding local overheating that causes particle agglomeration or uneven particle size distribution.

[0019] 2. The waste heat gas generated in the preparation process of the present invention is first collected by the extraction bucket arranged on the auxiliary cover plate, and is transported to the multiple circulation pipes fixedly connected in the middle and lower part of the outer side of the processing tank through the extraction pipe under the action of the air pump through the shunt pipe and the air outlet pipe, so that the waste heat gas returns to the processing tank, realizing the recycling of heat. The insulation layer can better lock the heat brought by the waste heat, so that the processing tank can maintain a relatively stable temperature environment for a long time, avoiding the heat directly dissipated to the external environment and being wasted, and effectively improving the energy utilization rate.

[0020] 3. The present invention drives the second driving gear to rotate by a cleaning motor, and the second driving gear meshes with the driven rack, thereby driving the rotating ring to rotate. The rotating ring is rotatably connected to the upper middle part of the processing tank, and a plurality of connecting rods are distributed in an annular manner inside the rotating ring. A mounting plate is arranged on the connecting rod, and the mounting plate is connected to a scraper. The scraper can effectively scrape off the attached nano-calcium carbonate. The cleaning motor is started to perform the cleaning operation during the discharging process, which reasonably utilizes the production gap time, does not require special shutdown for cleaning, reduces the downtime of the equipment, makes the production process more coherent, and prevents the nano-calcium carbonate from being attached to the tank wall for a long time, which makes it more difficult to clean. The inner wall of the processing tank is always kept relatively clean, thereby improving the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A perspective view of the present invention;

[0022] Figure 2 It is a front view schematic diagram of the present invention;

[0023] Figure 3 It is a top view schematic diagram of the present invention;

[0024] Figure 4 It is a right side schematic diagram of the present invention;

[0025] Figure 5 It is a cross-sectional schematic diagram of the processing tank of the present invention;

[0026] Figure 6 It is a schematic diagram of the stirring mechanism of the present invention;

[0027] Figure 7 It is a schematic diagram of the rotating assembly of the present invention;

[0028] Figure 8 is a cross-sectional schematic diagram of the installation shaft of the present invention;

[0029] Fig. 9 is a schematic diagram of the cleaning mechanism of the present invention;

[0030] Fig.10 is a schematic diagram of the circulation mechanism of the present invention;

[0031] Fig.11for Figure 5 Enlarged view of point A in the middle.

[0032] Among them, 1. processing tank; 2. sealing mechanism; 201. main cover plate; 202. auxiliary cover plate; 203. card slot; 204. steering block; 205. clamping screw; 206. clamping cap; 3. stirring mechanism; 301. stirring motor; 302. driving gear 1; 303. driven gear 1; 304. transmission shaft; 305. sun gear; 306. installation cabin; 307. rotating cabin; 308. gear ring; 309. planetary gear; 310. installation shaft; 311. stirring blade; 312. annular heating wire; 4. circulation mechanism; 401. extraction bucket; 402. extraction tube; 403. air pump; 404. fixing table; 40 5. Diverter pipe; 406. Air outlet pipe; 407. Circulation pipe; 408. Collecting pipe; 409. Insulation layer; 5. Fixing mechanism; 501. Mounting frame; 502. Fixing stand; 503. Control panel; 6. Cleaning mechanism; 601. Cleaning motor; 602. Driving gear 2; 603. Driven rack; 604. Rotating ring; 605. Connecting rod; 606. Mounting plate; 607. Scraper; 7. Control module; 8. Feeding mechanism; 801. Feeding hopper; 802. Connecting pipe 1; 803. Feeding valve; 804. Connecting pipe 2; 9. Fixing frame; 10. Discharging mechanism; 1001. Discharging pipe; 1002. Emulsifying pump. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Please see attached Figure 1 -Attached Figure 4 The embodiment of the present invention provides an emulsified nano-calcium carbonate preparation device, comprising a processing tank 1, a sealing mechanism 2 is arranged on the top of the processing tank 1, the sealing mechanism 2 comprises a main cover plate 201, the bottom of the main cover plate 201 is slidably connected to the top of the processing tank 1, the front and rear sides of the top of the main cover plate 201 are connected to the auxiliary cover plate 202 through hinges, the main cover plate 201 and the auxiliary cover plate 202 are both provided with a plurality of slots 203, the slots 203 are slidably connected with a holding screw 205, the top of the holding screw 205 is threadedly connected with a holding cap 206, and the bottom of the holding screw 205 is fixedly connected with a steering block 204, 加The processing tank 1 serves as a core container, which provides space for accommodating raw materials, conducting chemical reactions, and physically mixing in the entire preparation process. In the daily operation of the processing tank 1, the auxiliary cover 202 can be opened and closed according to actual needs. When adding nano calcium carbonate powder or other raw materials to the processing tank 1, the auxiliary cover 202 can be conveniently opened. When no material is needed, the auxiliary cover 202 is closed and together with the main cover 201 forms a complete sealing structure. The card slot 203 provides a precise installation position and sliding track for the holding screw 205. By rotating the holding cap 206, the holding screw 205 can be moved downward, and the main cover 201 and the auxiliary cover 202 are pressed tightly against the top of the processing tank 1 to achieve the sealing function.

[0035] Please see attached Figure 5 , Attachment Fig. 9 and attached Fig.11 The cleaning mechanism 6 includes a rotating ring 604, which is rotatably connected to the middle and upper part of the processing tank 1. A plurality of connecting rods 605 are fixedly connected to the rotating ring 604 in an annular distribution inside. A mounting plate 606 is provided on each of the plurality of connecting rods 605. The mounting plate 606 is connected to a scraper 607 by bolts. The outer side of the scraper 607 is in contact with the inner wall of the processing tank 1. A power assembly is provided on the outer side of the rotating ring 604. The rotating ring 604 is a key transmission component. The connecting rods 605 and the mounting plate 606 provide a reliable installation basis for the scraper 607. The scraper 607 can effectively scrape off the residual materials on the inner wall of the processing tank 1.

[0036] The power assembly includes a driven rack 603, the outer side of the rotating ring 604 is fixedly connected to the driven rack 603, the driven rack 603 is meshedly connected to the driving gear 2 602, the middle of the driving gear 2 602 is fixedly connected to the output end of the cleaning motor 601, the cleaning motor 601 serves as a power source, when the driving gear 2 602 rotates, it can transmit the rotational motion to the rotating ring 604 through the meshing action with the driven rack 603.

[0037] Please see attached Figure 5 -Attached Figure 8The stirring mechanism 3 includes a stirring motor 301, which is arranged at the middle of the top end of the main cover plate 201 in the sealing mechanism 2. An installation cabin 306 is arranged at the bottom of the main cover plate 201 in the sealing mechanism 2. A transmission component and a rotating component are arranged in the installation cabin 306. The output end of the stirring motor 301 is connected to a mounting shaft 310 through the transmission component and the rotating component. A plurality of stirring blades 311 are fixedly connected to the mounting shaft 310 at equal intervals. An annular heating wire 312 is arranged inside the mounting shaft 310. The stirring motor 301 serves as the core power source of the stirring mechanism 3. The installation cabin 306 provides a closed and stable installation space for the transmission component and the rotating component. The output end of the stirring motor 301 is connected to the mounting shaft 310 through the transmission component. The connection between the component and the rotating component constructs a complete power transmission link, so that the rotational motion of the stirring motor 301 can be transmitted to the stirring blade 311 at a suitable speed, torque and motion form, ensuring that the material is evenly and fully stirred in the processing tank 1, promoting the mixing of nano calcium carbonate and other ingredients, and improving the emulsification effect and product quality. In the preparation process of emulsified nano calcium carbonate, the material needs to be heated at certain stages to promote chemical reactions or improve the physical properties of the material. The annular heating wire 312 can directly generate heat inside the stirring shaft and transfer it to the surrounding materials through heat conduction, making the heating process more uniform and efficient, and coordinating with the stirring process, further improving the overall performance of the preparation process and product quality;

[0038] The transmission assembly includes a driving gear 1 302, the output end of the stirring motor 301 is fixedly connected with the driving gear 1 302, the driving gear 1 302 is meshedly connected with a plurality of driven gears 1 303, the middle of each driven gear 1 303 is fixedly connected with a transmission shaft 304, the meshing connection between the driving gear 1 302 and the plurality of driven gears 1 303 realizes the dispersion and transmission of power, and through this gear meshing mode, the single power source of the stirring motor 301 can be distributed to the plurality of driven gears 1 303;

[0039] The rotating assembly includes a sun gear 305, the middle of which is fixedly connected to the bottom end of the transmission shaft 304 in the transmission assembly, the sun gear 305 is meshed with a planetary gear 309, the outer side of the planetary gear 309 is meshed with a ring gear 308, the ring gear 308 is fixedly connected to the inside of the installation chamber 306, the inner bottom wall of the installation chamber 306 is rotatably connected to the rotating chamber 307, the top of the installation shaft 310 penetrates the rotating chamber 307 and is fixedly connected to the corresponding planetary gear 309, the meshing connection between the sun gear 305 and the planetary gear 309 and the meshing relationship between the planetary gear 309 and the ring gear 308 constitute a planetary gear transmission system. In this system, the sun gear 305 is used as an active part, the ring gear 308 is used as a fixed part, and the planetary gear 309 performs a compound motion between the two. When the sun gear 305 rotates, the planetary gear 309 both revolves around the sun gear 305 and rotates around its own axis. This unique form of motion is transmitted to the mounting shaft 310 through a fixed connection with the mounting shaft 310, so that the mounting shaft 310 drives the stirring blade 311 to perform a complex and efficient stirring motion.

[0040] Please refer to the attached picture - Figure 5 and attached Fig.10The circulation mechanism 4 includes an extraction hopper 401. The extraction hopper 401 is arranged on the auxiliary cover plate 202 in the sealing mechanism 2. The top of the extraction hopper 401 is fixedly connected to one end of the extraction pipe 402. The other end of the extraction pipe 402 is fixedly connected to the input end of the air pump 403. The bottom end of the air pump 403 is provided with a fixed platform 404. A plurality of circulation pipes 407 are fixedly connected to the middle and lower part of the outer side of the processing tank 1. The output end of the air pump 403 is fixedly connected to a shunt pipe 405. The shunt pipe 40 The remaining ports of the processing tank 1 are connected to one end of the gas outlet pipe 406, the other end of the gas outlet pipe 406 is fixedly connected to one end of the circulation pipe 407, the other end of the circulation pipe 407 is connected to the collection pipe 408, the interior of the processing tank 1 is provided with a heat preservation layer 409, the extraction bucket 401 is used as the starting part of the gas collection, the extraction pipe 402 is used as a bridge connecting the extraction bucket 401 and the air pump 403, the air pump 403 will provide power support for the flow of gas in the entire circulation mechanism 4, fixed The platform 404 can bear the weight of the air pump 403 and remain stable. The existence of the circulation pipe 407 can increase the contact area between the gas and the material in the processing tank 1, improve the circulation efficiency, and thus more effectively utilize the heat and other useful components in the gas. It also helps to adjust the temperature and pressure distribution in the processing tank 1, creating more suitable conditions for the preparation of emulsified nano calcium carbonate. Through the collection pipe 408, the circulated gas can be effectively managed to ensure that the operation of the entire circulation mechanism 4 meets environmental protection requirements and process specifications. It also provides convenience for further optimizing the gas processing process. For example, the collected gas can be easily introduced into other purification equipment or recovery devices for deep processing or resource recovery. During the preparation process, whether it is the reaction of the material or the stirring, heating and other operations, it is necessary to maintain a relatively stable temperature environment. The insulation layer 409 can effectively reduce the heat loss in the processing tank 1, so that the temperature in the tank is maintained within the set range for a long time.

[0041] Please see attached Figure 1 -Attached Figure 4The fixing mechanism 5 includes a plurality of mounting frames 501, the inner sides of the plurality of mounting frames 501 are fixedly connected to the middle and upper outer sides of the processing tank 1, and the mounting frames 501 are all provided with fixed legs 502, wherein the fixed legs 502 on one side are connected with a control board 503 by bolts, and the control board 503 is provided with a control module 7, and the mounting frames 501 are used as the key components for supporting and fixing the processing tank 1 in the whole device, and the plurality of mounting frames 501 and the fixed legs 502 work together to provide a stable supporting force for the processing tank 1 from different directions, so as to ensure that the processing tank 1 can always maintain a stable position during operation, whether it is caused by the vibration caused by the stirring operation or the change of the weight distribution of the internal materials, and avoid the phenomenon of shaking, tilting, etc., so as to ensure the smooth progress of the preparation process of emulsified nano calcium carbonate and the safety of the equipment, and the control board 503, as the basic platform for carrying the control module 7, provides the control module 7 with the guarantee of the physical installation position and electrical connection.

[0042] Please see attached Figure 1 -Attached Figure 4 The feeding mechanism 8 includes a connecting pipe 802, one end of which is fixedly connected to the auxiliary cover plate 202 in the sealing mechanism 2, the other end of the connecting pipe 802 is fixedly connected to the output end of the feeding valve 803, the input end of the feeding valve 803 is fixedly connected to one end of the connecting pipe 804, the other end of the connecting pipe 804 is fixedly connected to the feeding hopper 801, and the outer side of the feeding hopper 801 is fixedly connected to a fixing frame 9. The connection between the input end of the feeding valve 803 and the connecting pipe 804 and the connection between the connecting pipe 804 and the feeding hopper 801 constitutes a complete feeding path. The feeding hopper 801 serves as a storage place for the emulsifier, and the fixing frame 9 outside the feeding hopper 801 plays an indispensable supporting and stabilizing role for the feeding hopper 801.

[0043] Please see attached Figure 1 -Attached Figure 4 The discharging mechanism 10 includes a discharging pipe 1001, one end of which is fixedly connected to the middle of the bottom end of the processing tank 1, and the other end of the discharging pipe 1001 is fixedly connected to the input end of an emulsifying pump 1002. The discharging pipe 1001 serves as a key channel for outputting the emulsified nano-calcium carbonate finished product in the processing tank 1. The emulsifying pump 1002 enables the material to be transported to the subsequent process or storage equipment at a suitable flow rate and pressure.

[0044] Working principle: Select nano calcium carbonate powder with appropriate particle size, add water to the processing tank 1, select emulsifier according to the specific use and performance requirements of emulsified nano calcium carbonate, add emulsifier into the feed hopper 801, then cover the main cover plate 201 and the auxiliary cover plate 202 to the top of the processing tank 1, then rotate the holding screw 205 on the steering block 204 and slide it into the slot 203, then rotate the holding cap 206 to fix the main cover plate 201 and the auxiliary cover plate 202, open the auxiliary cover plate 202 at the front end through the hinge, and control The control module 7 starts the stirring motor 301. After the stirring motor 301 is started, the driving gear 1 302 rotates. Under the meshing action of the driving gear 1 302 and the driven gear 1 303, the transmission shaft 304 rotates. The transmission shaft 304 rotates the sun gear 305 in the installation chamber 306. The rotating sun gear 305 rotates around the track of the ring gear 308 through the meshing relationship between itself and the planetary gear 309, and the planetary gear 309 itself also rotates. When the device is fixed, the stirring blade 311 rotates and circles with the mounting shaft 310 at the same frequency as the planetary gear 309, and during the rotation, the internal annular heating wire 312 is energized and heated, so that the water temperature inside the heating cylinder rises, and the selected nano calcium carbonate powder of suitable particle size is added to the processing tank 1 in sequence. After adding, the auxiliary cover 202 is closed, and stirring is continued for a period of time to form a uniform suspension of the nano calcium carbonate in the solvent, and then the feed valve 803 is started, and the connecting pipe 1 802 and the connecting pipe 2 804 are connected. Under the connection, the emulsifier in the feed hopper 801 is dripped or injected into the processing tank 1 at a small flow rate, and stirring and mixing are continued to make the emulsifier fully contact with the nano calcium carbonate particles. The gas with waste heat generated in these processes is filtered by the extraction hopper 401 to filter the impurities in the gas, and then the air pump 403 passes the gas through the extraction pipe 402, the diversion pipe 405 and the outlet pipe 406 into the circulation pipe 407. Under the combined action of the internal insulation layer 409, the temperature of the processing tank 1 is maintained at the set temperature, and then the insulation treatment is carried out. The insulation time is generally 10-40 minutes. During the insulation period, the solution maintains a stable temperature under continuous stirring, and the heated and insulated mixed solution is transported from the discharge pipe 1001 to the emulsification pump 1002. During the discharge process, the cleaning motor 601 is started, and the cleaning motor 601 rotates the driving gear 2 602, and through the meshing relationship between the driving gear 2 602 and the driven rack 603, the rotating ring 604 is driven to rotate, and the scraper 607 installed under the steering of the connecting rod 605 and the mounting plate 606 rotates with the rotating ring 604. During the rotation, the scraper 607 scrapes off the emulsified nano calcium carbonate attached to the processing tank 1.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An emulsified nano calcium carbonate preparation device, comprising a processing tank (1), characterized in that: The processing tank (1) is provided with a sealing mechanism (2) on the top, a feeding mechanism (8), a stirring mechanism (3) and a circulation mechanism (4) are provided on the sealing mechanism (2), a cleaning mechanism (6) and a fixing mechanism (5) are provided on the outside of the processing tank (1), and a discharging mechanism (10) is provided at the bottom end of the processing tank (1); The cleaning mechanism (6) comprises a rotating ring (604), wherein the rotating ring (604) is rotatably connected to the middle and upper part of the processing tank (1), and a plurality of connecting rods (605) are fixedly connected in an annular distribution inside the rotating ring (604), and a mounting plate (606) is provided on each of the plurality of connecting rods (605), and the mounting plate (606) is connected to a scraper (607) by bolts, and the outer side of the scraper (607) is in contact with the inner wall of the processing tank (1), and a power assembly is provided on the outer side of the rotating ring (604).

2. A device for preparing emulsified nano calcium carbonate according to claim 1, characterized in that, The power assembly comprises a driven rack (603), the outer side of the rotating ring (604) is fixedly connected with the driven rack (603), the driven rack (603) is meshedly connected with a second driving gear (602), and the middle part of the second driving gear (602) is fixedly connected with the output end of the cleaning motor (601).

3. An emulsified nano calcium carbonate preparation device according to claim 1, characterized in that, The sealing mechanism (2) comprises a main cover plate (201), the bottom of the main cover plate (201) is slidably connected to the top of the processing tank (1), the front and rear sides of the top of the main cover plate (201) are connected to auxiliary cover plates (202) through hinges, the main cover plate (201) and the auxiliary cover plate (202) are both provided with a plurality of slots (203), the slots (203) are both slidably connected with a holding screw (205), the top end of the holding screw (205) is threadedly connected with a holding cap (206), and the bottom end of the holding screw (205) is fixedly connected with a steering block (204).

4. An emulsified nano calcium carbonate preparation device according to claim 1, characterized in that, The stirring mechanism (3) comprises a stirring motor (301), the stirring motor (301) being arranged at the middle of the top end of the main cover plate (201) in the sealing mechanism (2), an installation chamber (306) being arranged at the bottom of the main cover plate (201) in the sealing mechanism (2), a transmission component and a rotating component being arranged in the installation chamber (306), an output end of the stirring motor (301) being connected to a mounting shaft (310) via the transmission component and the rotating component, a plurality of stirring blades (311) being fixedly connected to the mounting shaft (310) at equal intervals, and an annular heating wire (312) being arranged inside the mounting shaft (310).

5. An emulsified nano calcium carbonate preparation device according to claim 4, characterized in that, The transmission assembly comprises a driving gear 1 (302), the output end of the stirring motor (301) is fixedly connected to the driving gear 1 (302), the driving gear 1 (302) is meshedly connected to a plurality of driven gears 1 (303), and the middle parts of the driven gears 1 (303) are fixedly connected to a transmission shaft (304).

6. An emulsified nano calcium carbonate preparation device according to claim 4, characterized in that, The rotating assembly comprises a sun gear (305), the middle part of which is fixedly connected to the bottom end of the transmission shaft (304) in the transmission assembly, the sun gear (305) is meshingly connected to a planetary gear (309), the outer side of the planetary gear (309) is meshingly connected to a ring gear (308), the ring gear (308) is fixedly connected to the inside of the installation cabin (306), the inner bottom wall of the installation cabin (306) is rotatably connected to a rotating cabin (307), and the top of the installation shaft (310) penetrates the rotating cabin (307) and is fixedly connected to the corresponding planetary gear (309).

7. An emulsified nano calcium carbonate preparation device according to claim 1, characterized in that, The circulation mechanism (4) comprises an extraction hopper (401), the extraction hopper (401) is arranged on the auxiliary cover plate (202) in the sealing mechanism (2), the top end of the extraction hopper (401) is fixedly connected to one end of an extraction pipe (402), the other end of the extraction pipe (402) is fixedly connected to the input end of an air pump (403), the bottom end of the air pump (403) is provided with a fixing platform (404), and the lower middle part of the outer side of the processing tank (1) is fixedly connected to the air pump (403). A plurality of circulation pipes (407) are connected, the output end of the air pump (403) is fixedly connected to a shunt pipe (405), the remaining ports of the shunt pipe (405) are connected to one end of an outlet pipe (406), the other end of the outlet pipe (406) is fixedly connected to one end of the circulation pipe (407), the other end of the circulation pipe (407) is connected to a collecting pipe (408), and a heat-insulating layer (409) is provided inside the processing tank (1).

8. The device for preparing emulsified nano-calcium carbonate according to claim 1, characterized in that: The fixing mechanism (5) comprises a plurality of mounting frames (501), the inner sides of the plurality of mounting frames (501) being fixedly connected to the middle and upper part of the outer side of the processing tank (1), and the mounting frames (501) are all provided with fixing legs (502), one side of the fixing legs (502) is connected to a control panel (503) by bolts, and the control panel (503) is provided with a control module (7).

9. An emulsified nano calcium carbonate preparation device according to claim 1, characterized in that, The feeding mechanism (8) comprises a connecting pipe 1 (802), one end of which is fixedly connected to the auxiliary cover plate (202) in the sealing mechanism (2), the other end of which is fixedly connected to the output end of a feeding valve (803), the input end of which is fixedly connected to one end of a connecting pipe 2 (804), the other end of which is fixedly connected to a feeding hopper (801), and the outer side of the feeding hopper (801) is fixedly connected to a fixing frame (9).

10. The device for preparing emulsified nano-calcium carbonate according to claim 1, characterized in that: The discharge mechanism (10) comprises a discharge pipe (1001), one end of which is fixedly connected to the middle of the bottom end of the processing tank (1), and the other end of which is fixedly connected to the input end of an emulsification pump (1002).

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