Preparation device of novel carbon material

By designing a new carbon material preparation device that includes reactor, double-stage cooling, precise gas supply and exhaust gas treatment, the problems of extensive gas control and monitoring, low cooling efficiency and poor exhaust gas treatment during the preparation process are solved, efficient cooling, precise process control and exhaust gas purification are achieved, and product quality and production safety are improved.

CN119633686APending Publication Date: 2025-03-18LANZHOU CITY UNIV
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411784211.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

During the preparation of new carbon materials, extensive gas control and monitoring leads to poor product quality, single cooling method and low efficiency, damage equipment, consume energy, and have adverse effects on subsequent processes, and lack of results in waste gas treatment, leading to environmental pollution.

Method used

A preparation device including a reactor mechanism, a double-stage cooling mechanism, a gas supply mechanism and an exhaust gas treatment mechanism are designed. The reactor mechanism provides a high-temperature reaction environment. The dual-stage cooling mechanism forms an efficient cooling system through coordinated operation. The gas supply mechanism realizes the precise transportation of process gas, and the exhaust gas treatment mechanism performs effective purification.

Benefits of technology

Through a dual-stage cooling system, efficient cooling can be achieved, energy consumption can be reduced, equipment safety can be ensured; process gas can be controlled accurately, product quality can be improved; waste gas can be effectively purified, environmental pollution can be reduced, and sustainable development can be achieved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119633686A_ABST
    Figure CN119633686A_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of carbon materials, and discloses a novel carbon material preparation apparatus, which comprises: a reaction furnace mechanism, which is used for providing a high temperature reaction environment for graphite processing so as to promote physical or chemical conversion of graphite; the secondary cooling mechanism is arranged on the left side of the reaction furnace mechanism and is used for primarily cooling high-temperature products or equipment parts discharged from the reaction furnace; the waste gas treatment mechanism is arranged on the right side of the primary cooling mechanism and is used for treating waste gas generated in the reaction process; and the gas supply mechanism is arranged on the rear side of the reaction furnace mechanism and is used for accurately conveying various process gases into the reaction furnace. Through the cooperation of the upper-stage cooling mechanism, the second-stage cooling mechanism and the first-stage cooling mechanism, efficient cooling is achieved, and energy conservation In the aspect of gas supply, reaction conditions are precisely regulated and controlled, and material preparation precision and quality stability are guaranteed; in terms of waste gas and device design, waste gas purification is environmentally friendly and compliant, and lifting operation of the lifting and rotating assembly, the mounting frame and the like is convenient, stable, synergistic and safe.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of carbon materials, in particular to a preparation device for a novel carbon material. Background Art

[0002] In today's era of rapid technological development, the field of materials science continues to explore and innovate, and new carbon materials have emerged. With the growing demand for high-performance materials in many industries such as electronics, energy, aerospace, etc., traditional carbon materials have been difficult to meet in some performance aspects. For example, in the process of miniaturization of electronic devices, carbon materials with higher electrical conductivity and thermal conductivity are needed to solve heat dissipation and signal transmission problems; in the field of energy storage, new carbon materials are eager to improve the charging and discharging efficiency and cycle life of batteries. This series of demands has driven the research and development of new carbon materials to new heights, making it one of the hot frontiers of materials science research.

[0003] New carbon material preparation devices usually operate based on specific chemical reactions and physical processes. First, the carbon source material is placed in a special reaction chamber, and a reaction environment is created through precise temperature and pressure control systems. Some use high-temperature pyrolysis to decompose and reorganize the carbon source, while others use chemical vapor deposition to deposit the gaseous carbon source into a film on the substrate. With the coordination of airflow control and catalyst action, new carbon materials with special structures and properties, such as carbon nanotubes and graphene, are gradually constructed.

[0004] In the process of preparing new carbon materials, gas control and monitoring methods are extensive, and process gases cannot be accurately adjusted, resulting in product quality that is difficult to meet high standards. The cooling method is single and inefficient, which not only damages equipment and consumes energy, but also has an adverse effect on subsequent processes. Waste gas treatment is ineffective, and harmful substances are discharged indiscriminately, causing serious pollution to the environment. Summary of the invention

[0005] In view of the shortcomings of the prior art, the present invention provides a new carbon material preparation device, which solves the problems of extensive gas control leading to poor product quality, poor cooling damaging equipment, energy consumption hindering the process, and poor waste gas treatment polluting the environment during the preparation of new carbon materials.

[0006] To achieve the above objectives, the present invention is implemented by the following technical scheme: A preparation device of a new type of carbon material, comprising:

[0007] A reaction furnace mechanism, used to provide a high temperature reaction environment for graphite processing to promote physical or chemical transformation of graphite;

[0008] The secondary cooling mechanism is arranged on the left side of the reaction furnace mechanism and is used to initially cool down the high-temperature products or equipment components coming out of the reaction furnace;

[0009] The waste gas treatment mechanism is arranged on the right side of the primary cooling mechanism and is used to treat the waste gas generated during the reaction process;

[0010] The gas supply mechanism is arranged at the rear side of the reaction furnace mechanism and is used to accurately deliver various process gases into the reaction furnace;

[0011] The primary cooling mechanism is arranged on the right side of the reaction furnace mechanism and is used to cool the cooling medium flowing out of the secondary cooling mechanism;

[0012] The reactor mechanism includes a reactor, a furnace wall is arranged inside the reactor, a heating tube is arranged on the inner wall of the furnace wall, U-shaped plates are arranged at the four corners of the top of the reactor, a rotating plate is threadedly connected inside the U-shaped plates, a furnace cover is arranged on the upper side of the reactor mechanism, earring plates are arranged around the furnace cover, the earring plates are engaged with the corresponding rotating plates, a testing assembly is arranged on the top of the furnace cover, and a lifting and rotating assembly is arranged on the top of the furnace cover.

[0013] Preferably, the secondary cooling mechanism includes a liquid storage tank and an annular pipe, the liquid storage tank is arranged on the left side of the reaction furnace mechanism, the annular pipe is arranged on the outside of the furnace wall, a liquid feeding pump and a liquid extraction pump are respectively arranged on the upper side of the liquid storage tank, and a one-way valve 2 is arranged on the upper side of the liquid feeding pump and the liquid extraction pump, the output end of the liquid feeding pump is connected to the left side of the annular pipe through a pipeline, the input end of the liquid feeding pump is arranged inside the liquid storage tank through a pipeline, the output end of the liquid extraction pump is arranged inside the liquid storage tank through a pipeline, and the input end of the liquid extraction pump is connected to the left side of the annular pipe through a pipeline.

[0014] Preferably, the primary cooling mechanism includes a water tank and a cooling cylinder, the water tank is arranged on the right side of the reactor mechanism, the cooling cylinder is arranged on the right side of the reactor, a water inlet pipe is arranged on the front side of the water tank, a tank cover and a water pump are respectively arranged on the upper side of the water tank, the input end of the water pump is connected to the water tank through a pipeline, the output end of the water pump is connected to the water outlet of the cooling cylinder through a pipeline, the water inlet of the cooling cylinder is connected to the water tank through a pipeline, a serpentine cooling pipe is arranged inside the cooling cylinder, and the two ends of the serpentine cooling pipe are respectively connected to the two ends of the annular pipe.

[0015] Preferably, the gas supply mechanism includes a nitrogen tank, a hydrogen tank and a carbon source gas, and the nitrogen tank, the hydrogen tank and the carbon source gas are all arranged on the rear side of the reaction furnace mechanism, and an air inlet pipe 2 is arranged on the upper side of the nitrogen tank, the hydrogen tank and the carbon source gas, and a tee is arranged at the gas outlet of the nitrogen tank, the hydrogen tank and the carbon source gas, and hand valves are arranged at both ends of the tee, and flow meters are arranged correspondingly on the outer sides of the hand valves, and the tees are connected to the furnace wall through pipelines.

[0016] Preferably, the exhaust gas treatment mechanism includes a combustion box, which is arranged on the right side of the reaction furnace mechanism, an air intake box is arranged on the outside of the combustion box, a control box is arranged on the outside of the air intake box, a combustion tube is arranged on the top of the combustion box, and an air outlet of the air intake box is connected with the combustion tube through an air intake pipe, an exhaust pipe is arranged between the combustion tube and the furnace wall, and a one-way valve is arranged on one side of the middle part of the exhaust pipe.

[0017] Preferably, the test assembly comprises a temperature detector, a gas detector and a pressure detector, and the top of the furnace cover is provided with a temperature detector, a gas detector and a pressure detector.

[0018] Preferably, the lifting and rotating assembly includes a handle and a hook ring, and a plurality of handles and hook rings are provided on the top of the furnace cover, and the handles and hook rings are equidistantly distributed.

[0019] Preferably, the control box is electrically connected to the air intake box and the combustion box.

[0020] Preferably, placement tanks are provided inside the furnace wall, and the placement tanks are in contact with the heating tubes.

[0021] Preferably, mounting frames are provided on four sides of the reaction furnace, and the mounting frames are equidistantly distributed.

[0022] The present invention provides a novel carbon material preparation device having the following beneficial effects:

[0023] 1. The present invention forms an efficient cooling system through the coordinated operation of the secondary cooling mechanism and the primary cooling mechanism. The secondary cooling mechanism first preliminarily cools the high-temperature product or equipment parts, and then the primary cooling mechanism deeply cools the secondary cooling medium. This not only quickly reduces the temperature to reduce the high temperature hazards and ensure the safe and stable operation of the equipment, but also optimizes the cooling efficiency, reduces energy consumption, is conducive to continuous production and saves costs.

[0024] 2. The present invention accurately controls the delivery of process gases through the gas supply mechanism, and combined with the precise temperature, pressure and gas composition monitoring in the reactor, can accurately adjust the reaction conditions according to different process requirements, effectively ensure the accuracy of the new carbon material preparation process and the stability of product quality, so that the performance of the prepared carbon material is highly in line with expectations.

[0025] 3. The waste gas treatment mechanism of the present invention can effectively purify the waste gas generated by the reaction, convert harmful substances into harmless substances, comply with environmental protection laws and regulations, reduce environmental pollution, and achieve sustainable development; the lifting and rotating assembly of the furnace cover facilitates the opening and closing of the furnace cover, the hook is convenient for hanging and arranging tools, and the reactor mounting frame provides stable support, which improves the overall convenience of operation and the stability of the device, and improves work efficiency and production safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a main stereogram of the present invention;

[0027] Figure 2 It is a rear view schematic diagram of the present invention;

[0028] Figure 3 For the present invention Figure 1 Schematic diagram of the reactor structure;

[0029] Figure 4 For the present invention Figure 1 Schematic diagram of the internal structure of the reactor;

[0030] Figure 5 For the present invention Figure 1 Schematic diagram of the secondary cooling mechanism;

[0031] Figure 6 For the present invention Figure 1 Schematic diagram of the gas supply mechanism;

[0032] Figure 7 For the present invention Figure 1 Schematic diagram of the exhaust gas treatment mechanism;

[0033] Figure 8 For the present invention Figure 1 Schematic diagram of the first-stage cooling mechanism.

[0034] Among them, 1. Reactor mechanism; 101. Reactor; 102. Placement tank; 103. Furnace cover; 104. Temperature detector; 105. Gas detector; 106. Pressure detector; 107. Handle; 108. Hook; 109. Turn plate; 1010. U-shaped plate; 1011. Furnace wall; 1012. Heating tube; 1013. Earring plate; 2. Mounting frame; 3. Primary cooling mechanism; 301. Water tank; 302. Water inlet pipe; 303. Tank cover; 304. Water pump; 305. Serpentine cooling tube; 306. Cooling cylinder ; 4. Waste gas treatment mechanism; 401. Air intake box; 402. Combustion box; 403. Combustion tube; 404. Control box; 405. One-way valve; 406. Waste gas pipe; 407. Air intake pipe; 5. Gas supply mechanism; 501. Nitrogen tank; 502. Hydrogen tank; 503. Carbon source gas; 504. Tee; 505. Hand valve; 506. Flow meter; 507. Air intake pipe; 6. Secondary cooling mechanism; 601. Liquid storage tank; 602. Liquid delivery pump; 603. Liquid extraction pump; 604. One-way valve; 605. Ring pipe. DETAILED DESCRIPTION

[0035] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Please refer to the attached Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 , Attachment Figure 5 , Attachment Figure 6 With attached Figure 8 The present invention provides a novel carbon material preparation device, comprising:

[0037] The reaction furnace mechanism 1 is used to provide a high-temperature reaction environment for graphite processing to promote physical or chemical transformation of graphite. The reaction furnace mechanism 1 includes a reaction furnace 101. The reaction furnace 101 is provided with a furnace wall 1011 inside. The furnace wall 1011 is made of a special material that is resistant to high temperatures and has good thermal insulation properties, which can effectively reduce heat loss and provide a stable environmental basis for internal reactions. The inner wall of the furnace wall 1011 is provided with a heating tube 1012. The heating tube 1012 is evenly distributed on the inner side of the furnace wall 1011. The material has high thermal conductivity and high temperature resistance. It can quickly heat up and evenly transfer heat to the placement tank 102, ensuring that the high-temperature environment required for the reaction can be accurately and stably achieved, thereby providing a stable environment for graphite to undergo such reactions as graphite. The four corners of the top of the reactor 101 are provided with U-shaped plates 1010, and the interior of the U-shaped plates 1010 are all threadedly connected with rotating plates 109, so that the rotating plates 109 can be flexibly rotated and adjusted in the U-shaped plates 1010, which is convenient for close cooperation with the furnace cover 103, and realizes the accurate installation and sealing of the furnace cover 103, effectively prevents the leakage of heat, gas, etc. during the reaction process, ensures the safety and stability of the reaction, and is also convenient for operation when the furnace cover 103 needs to be opened. The upper side of the reactor mechanism 1 is provided with a furnace cover 103, and the four sides of the furnace cover 103 are provided with earring plates 1013, and the earring plates 1013 are all engaged with the corresponding rotating plates 109. Through this snap-fit ​​structure, the furnace cover 103 can be firmly covered on the top of the reaction furnace 101. When the reaction is in progress, it can withstand the internal pressure and high temperature without being easily displaced or loosened, ensuring that the reaction proceeds smoothly in a closed environment. In addition, when opening and closing the furnace cover 103, the operation is relatively simple and quick, which improves work efficiency. A placement tank 102 is arranged inside the furnace wall 1011. The placement tank 102 is in contact with the heating tube 1012. The placement tank 102 is made of a material that can withstand high temperatures and has no adverse effects on graphite and the reaction process. Its close contact with the heating tube 1012 can receive the heat transferred by the heating tube 1012 to the greatest extent, so that the graphite raw material placed therein can be evenly heated. It is conducive to uniform and efficient reaction, avoiding product quality problems caused by local overheating or uneven heating, and ensuring the consistency and stability of the performance of the prepared carbon material. The four sides of the reactor 101 are provided with mounting frames 2, and the mounting frames 2 are equidistantly distributed. The mounting frames 2 are constructed of solid metal materials. The equidistant distribution design can evenly share the weight of the reactor 101, and provide stable and reliable support for the reactor 101, ensuring that the reactor 101 will not tilt or shake due to unstable center of gravity or slight external vibration during operation, thereby ensuring the continuity and safety of the reaction, and at the same time, it is also conducive to extending the service life of the reactor 101 and reducing the interference and loss caused by unstable equipment to production;

[0038] A test assembly is arranged on the top of the furnace cover 103, and the test assembly includes a temperature detector 104, a gas detector 105 and a pressure detector 106. The temperature detector 104 adopts a high-precision thermistor, which can sense the temperature change in the reactor 101 in real time and accurately, and can timely feedback the temperature fluctuation during the reaction process, and provide accurate data basis for the operator to adjust the power of the heating tube 1012, so as to strictly control the reaction temperature within the range of process requirements, ensure the smooth progress of the graphite processing reaction and the stability of product quality. The gas detector 105 is equipped with an advanced sensor array, which can accurately detect the composition and concentration of various gases in the reactor 101. The detectable gas The types include but are not limited to oxygen, hydrogen, nitrogen, carbon source gas 503 and by-product gases generated by the reaction. By real-time monitoring of gas composition and concentration, abnormal gas changes in the reaction process, such as gas leakage, incomplete reaction, etc., can be discovered in time, so that corresponding measures can be taken to adjust or deal with them to ensure the safety and effectiveness of the reaction. The pressure detector 106 uses highly sensitive pressure sensing technology to accurately measure the pressure value in the reactor 101. It can monitor the pressure changes in the reaction process in real time. When the pressure exceeds the set safety range, it will issue an alarm signal in time to remind the operator to take decompression or other safety measures to prevent dangerous accidents such as explosions caused by excessive pressure. At the same time, it also helps to maintain the reaction in a stable pressure environment, which is conducive to improving product quality and production efficiency.

[0039] A lifting and rotating assembly is provided on the top of the furnace cover 103, and the lifting and rotating assembly includes a handle 107 and a hook ring 108. A plurality of handles 107 and hook rings 108 are provided on the top of the furnace cover 103, and the handles 107 and hook rings 108 are equidistantly distributed. The surface of the handle 107 is anti-slip, such as covered with rubber or a special texture coating, which increases the friction with the hand, so that the operator can firmly hold the handle 107 when opening and closing the furnace cover 103, and the force is even and stable. Even in a high temperature environment, it is not easy to slip, which improves the safety and convenience of operation. The hook ring 108 is made of a solid metal material, which can withstand a certain weight and can be used to remove the furnace cover 103 through an instrument;

[0040] The secondary cooling mechanism 6 is arranged on the left side of the reaction furnace mechanism 1, and is used for preliminary cooling of the high-temperature products or equipment components coming out of the reaction furnace 101. The secondary cooling mechanism 6 includes a liquid storage tank 601 and an annular pipe 605. The liquid storage tank 601 is arranged on the left side of the reaction furnace mechanism 1. The liquid storage tank 601 is made of a material with strong corrosion resistance and good sealing performance, and can safely store a large amount of cooling liquid. The annular pipe 605 is arranged on the outside of the furnace wall 1011. The annular pipe 605 is made of a metal material with good thermal conductivity, such as a copper pipe or a stainless steel pipe. Its annular structure can fit tightly against the furnace wall 1011, increasing the thermal conductivity of the furnace wall 1011. The contact area of ​​the furnace wall 1011 is increased, thereby more efficiently absorbing the heat conducted from the reaction furnace 101. A liquid delivery pump 602 and a liquid extraction pump 603 are respectively arranged on the upper side of the liquid storage tank 601. The liquid delivery pump 602 and the liquid extraction pump 603 are both high-performance centrifugal pumps with the characteristics of stable flow and moderate head, which can meet the power demand for the circulation of the cooling liquid between the liquid storage tank 601 and the annular pipe 605. A check valve 604 is arranged on the upper side of the liquid delivery pump 602 and the liquid extraction pump 603. The check valve 604 can ensure that the cooling liquid flows in a predetermined direction in the pipeline, that is, the single check valve 604 at the output end of the liquid delivery pump 602. The one-way valve 604 prevents the cooling liquid from flowing back to the liquid pump 602. The one-way valve 604 at the output end of the liquid pump 603 prevents the cooling liquid from flowing back to the liquid pump 603, ensuring the normal operation of the cooling circulation system and improving the cooling efficiency. The high-temperature products or equipment parts coming out of the reaction furnace 101 can be quickly cooled down, reducing the adverse effects of high temperature on subsequent equipment and processes, and creating favorable conditions for further cooling treatment or subsequent processes. The output end of the liquid pump 602 is connected to the left side of the annular pipe 605 through a pipeline, and the input end of the liquid pump 602 is arranged inside the liquid storage tank 601 through a pipeline. The output end of the liquid pump 603 is arranged inside the liquid storage tank 601 through a pipeline, and the input end of the liquid pump 603 is connected to the left side of the annular tube 605 through a pipeline, forming a complete cooling liquid circulation loop. The liquid delivery pump 602 delivers the cooling liquid in the liquid storage tank 601 to the annular tube 605. After the cooling liquid absorbs heat in the annular tube 605, it is pumped back to the liquid storage tank 601 through the liquid pump 603. After heat dissipation or other treatment in the liquid storage tank 601, it is delivered to the annular tube 605 by the liquid delivery pump 602 for circulation cooling, thereby continuously and effectively performing preliminary cooling on high-temperature products or equipment components;

[0041] The gas supply mechanism 5 is arranged at the rear side of the reaction furnace mechanism 1, and is used to accurately deliver various process gases to the reaction furnace 101. The gas supply mechanism 5 includes a nitrogen tank 501, a hydrogen tank 502 and a carbon source gas 503. The nitrogen tank 501, the hydrogen tank 502 and the carbon source gas 503 are all arranged at the rear side of the reaction furnace mechanism 1. The tank bodies of the nitrogen tank 501, the hydrogen tank 502 and the carbon source gas 503 are made of high-strength, high-pressure resistant metal materials, which can safely store the corresponding gases and have good Sealing, to prevent gas leakage, the upper sides of the nitrogen tank 501, the hydrogen tank 502 and the carbon source gas 503 are all provided with an air inlet pipe 507, and the air inlet pipe 507 is used to add gas to the tank. The nitrogen tank 501, the hydrogen tank 502 and the carbon source gas 503 are all provided with a tee 504 at the gas outlet. The design of the tee 504 facilitates the distribution and regulation of the gas, and can transport the gas to different pipelines or equipment respectively. Both ends of the tee 504 are provided with a hand valve 505, which is convenient for The operator manually controls the flow and on-off of the gas, which is simple and convenient to operate with high reliability. A flow meter 506 is correspondingly arranged on the outer side of the hand valve 505. The flow meter 506 adopts high-precision flow measurement technology and can accurately measure the flow of the gas. The operator can accurately adjust the hand valve 505, thereby realizing accurate control of the delivery of various process gases to the reactor 101, providing a suitable gas atmosphere for the graphite processing reaction, meeting the requirements for gas type, flow and proportion under different process conditions, ensuring the smooth progress of the reaction and the stability of product quality. The three-way 504 is connected to the furnace wall 1011 through a pipeline, ensuring that the gas can smoothly enter the reactor 101, and the pipeline is made of corrosion-resistant and high-temperature resistant materials. The diameter and length of the pipeline are designed according to the gas flow and the structure of the reactor 101, reducing the pressure loss and leakage risk of the gas during the transportation process, so that the gas can be evenly distributed in the reactor 101, fully contacting and reacting with the graphite raw material;

[0042] The primary cooling mechanism 3 is arranged on the right side of the reactor mechanism 1, and is used to cool the cooling medium flowing out of the secondary cooling mechanism 6. The primary cooling mechanism 3 includes a water tank 301 and a cooling cylinder 306. The water tank 301 is arranged on the right side of the reactor mechanism 1. The water tank 301 adopts a large-capacity metal container, and its material has good corrosion resistance and sealing properties, and can store a large amount of cooling water. The capacity of the water tank 301 is designed according to the cooling demand of the secondary cooling mechanism 6 and the operation cycle of the entire device to ensure sufficient cooling water supply. The front side of the water tank 301 is provided with a water inlet pipe 302, and the water inlet pipe 302 is used to supply water to the water tank 301. 1 is filled with cooling water, and a filter device is provided at its interface to filter out impurities in the water. A tank cover 303 and a water pump 304 are provided on the upper side of the water tank 301 respectively. The tank cover 303 can prevent dust, debris, etc. from falling into the water tank 301 to keep the cooling water clean. The water pump 304 adopts a high-power centrifugal pump to provide a strong power for the circulation of the cooling medium. The input end of the water pump 304 is connected to the water tank 301 through a pipeline, and the output end of the water pump 304 is connected to the water outlet of the cooling cylinder 306 through a pipeline. The water inlet of the cooling cylinder 306 is connected to the water tank 301 through a pipeline, forming a complete The cooling water circulation loop, the water pump 304 transports the cooling water in the water tank 301 to the cooling cylinder 306, the cooling water exchanges heat with the cooling medium flowing out of the secondary cooling mechanism 6 in the cooling cylinder 306, absorbs heat and then flows back to the water tank 301, and after heat dissipation or other treatment in the water tank 301, it is transported to the cooling cylinder 306 by the water pump 304 for circulating cooling. The cooling cylinder 306 is provided with a serpentine cooling tube 305 inside. The serpentine cooling tube 305 is made of a metal material with good thermal conductivity, such as a copper tube. Its serpentine structure increases the contact area and contact time with the cooling medium, thereby improving the heat exchange efficiency. , which can more effectively cool the cooling medium flowing out of the secondary cooling mechanism 6, so that the cooling effect of the entire cooling system is further improved, ensuring that the reactor 101 and related equipment can be maintained within a suitable temperature range during operation, extending the service life of the equipment, and improving production efficiency and product quality. The two ends of the serpentine cooling tube 305 are respectively connected to the two ends of the annular tube 605. This connection method ensures that the cooling medium flowing out of the secondary cooling mechanism 6 can smoothly enter the serpentine cooling tube 305 for cooling, and can form a stable flow field and temperature field during the cooling process, thereby improving the uniformity and stability of cooling.

[0043] Please refer to the attached Figure 1 , Attachment Figure 2 With attached Figure 7, the waste gas treatment mechanism 4 is arranged on the right side of the primary cooling mechanism 3, and is used to treat the waste gas generated during the reaction process. The waste gas treatment mechanism 4 includes a combustion box 402, and the combustion box 402 is arranged on the right side of the reactor mechanism 1. The combustion box 402 is made of a material that is resistant to high temperatures and has good heat insulation performance. A special combustion device is arranged inside, such as a high-efficiency combustion nozzle and an igniter, etc., which can ensure that the waste gas is fully burned therein. An air intake box 401 is arranged on the outside of the combustion box 402. The air intake box 401 plays the role of oxygen supply to avoid incomplete combustion of the waste gas during the combustion process. A control box 404 is arranged on the outside of the air intake box 401. The control box 404 has an advanced control system built in, which can automatically adjust the combustion conditions of the combustion box 402, such as combustion temperature, air supply, etc., according to the flow rate, composition and other parameters of the waste gas, to ensure the effect and efficiency of the waste gas treatment. A combustion tube 403 is arranged on the top of the combustion box 402, and the combustion tube 403 provides a relatively closed and conducive to full combustion air for the combustion of the waste gas. The air flow channel inside the reactor 101 is reasonably designed to guide the exhaust gas to be fully mixed with the air and burned. The air outlet of the air inlet box 401 is connected with the combustion tube 403 through the air inlet pipe 407, ensuring that the oxygen in the air can smoothly enter the combustion tube 403 from the air inlet box 401 for combustion treatment. An exhaust pipe 406 is arranged between the combustion tube 403 and the furnace wall 1011. The exhaust pipe 406 is made of high temperature resistant and corrosion resistant materials, and can effectively transport the exhaust gas generated in the reactor 101 to the combustion tube 403. A one-way valve 405 is arranged on one side of the middle part of the exhaust pipe 406. The one-way valve 405 can prevent the exhaust gas after combustion from flowing back to the reactor 101 or other equipment, thereby ensuring the unidirectionality and safety of the exhaust gas treatment process, so that the exhaust gas can be treated according to the predetermined process, and finally the harmful substances in the exhaust gas are converted into harmless substances, such as burning the combustible gas to generate carbon dioxide and water, etc., so as to achieve the purpose of purifying the exhaust gas, reduce the pollution to the environment, meet the environmental protection requirements, and ensure the sustainability of the production process.

[0044] Working principle: First, the reaction furnace mechanism 1 is started, and the heating tube 1012 provided on the internal furnace wall 1011 thereof starts to work, and heats the placement tank 102, thereby creating a high-temperature reaction environment for graphite processing. Before the reaction starts, the nitrogen tank 501 in the gas supply mechanism 5 first introduces argon or nitrogen into the furnace wall 1011, and continuously introduces it at a high flow rate for 5-15 minutes. By detecting indicators such as the oxygen content or air pressure in the reaction furnace 101, it is ensured that the air in the reaction furnace 101 is evacuated, and impurity gases such as oxygen and water vapor are removed to create a stable inert atmosphere. While the protective gas is continuously introduced, the hydrogen tank 502 then introduces hydrogen. Hydrogen is used as a carrier gas and continuously introduced for 2-5 minutes at a flow rate lower than that of the protective gas, to help It helps to dilute the carbon source gas 503 to be introduced later, so that it is more evenly distributed in the reactor 101, and at the same time removes impurities such as oxides on the surface of the substrate, providing a good attachment site for graphene growth. After nitrogen and hydrogen are stably introduced for a period of time, the carbon source gas tank such as methane begins to introduce carbon source gas 503, and its flow rate is accurately controlled according to factors such as the size of the reactor 101, the type of substrate and the required graphene quality. The introduction time is determined according to the graphene growth thickness requirements, which may vary from several minutes to tens of minutes. The carbon source gas 503 decomposes under the action of high temperature and catalyst, and carbon atoms are deposited on the surface of the substrate to form graphene. At the same time, in the test component on the top of the reactor 101, the temperature detector 104 monitors in real time The temperature in the reactor 101, the gas detector 105 detects the gas composition and concentration, and the pressure detector 106 monitors the pressure change, so as to timely feedback the reaction situation and make adjustments. When the reaction is finished or the temperature needs to be lowered, the secondary cooling mechanism 6 is started, and the cooling liquid in the liquid storage tank 601 flows to the annular pipe 605 through the pipeline under the action of the liquid delivery pump 602, and the high-temperature products or equipment parts coming out of the reactor 101 are initially cooled. After that, the cooling liquid is circulated under the cooperation of the liquid pump 603 and the one-way valve 604. The primary cooling mechanism 3 then works, and the water in the water tank 301, driven by the water pump 304, first enters the cooling cylinder 306 and the internal serpentine cooling pipe 305, and flows out of the secondary cooling mechanism 6 The cooling medium is cooled and then flows back to the water tank 301 to complete the cooling cycle. The remaining waste gas after the reaction enters the waste gas treatment mechanism 4. The waste gas is first collected by the air intake box 401, and then under the control of the control box 404, it enters the combustion box 402 through the waste gas pipe 406 and the one-way valve 405, and finally is burned through the combustion tube 403 to purify the waste gas. In addition, in the lifting and rotating assembly on the top of the furnace cover 103, the handle 107 can facilitate the operator to open and close the furnace cover 103, and the hook ring 108 can be used to hang tools or auxiliary components related to the reaction process. The mounting frames 2 on the four sides of the reactor 101 play a role in stably supporting the reactor mechanism 1 to ensure the stability of the entire device during operation.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel carbon material preparation device, characterized in that ,include: A reaction furnace mechanism (1) is used to provide a high temperature reaction environment for graphite processing to promote physical or chemical transformation of graphite; The secondary cooling mechanism (6) is arranged on the left side of the reaction furnace mechanism (1) and is used to initially cool down the high-temperature products or equipment components coming out of the reaction furnace (101); The waste gas treatment mechanism (4) is arranged on the right side of the primary cooling mechanism (3) and is used to treat the waste gas generated during the reaction process; The gas supply mechanism (5) is arranged at the rear side of the reaction furnace mechanism (1) and is used to accurately deliver various process gases into the reaction furnace (101); The primary cooling mechanism (3) is arranged on the right side of the reaction furnace mechanism (1) and is used to cool the cooling medium flowing out of the secondary cooling mechanism (6); The reaction furnace mechanism (1) comprises a reaction furnace (101), wherein a furnace wall (1011) is arranged inside the reaction furnace (101), and a heating tube (1012) is arranged on the inner wall of the furnace wall (1011), and U-shaped plates (1010) are arranged at the four corners of the top of the reaction furnace (101), and the inside of each of the U-shaped plates (1010) is threadedly connected with a rotating plate (109), and a furnace cover (103) is arranged on the upper side of the reaction furnace mechanism (1), and earring plates (1013) are arranged around the furnace cover (103), and each of the earring plates (1013) is engaged with a corresponding rotating plate (109), and a testing component is arranged on the top of the furnace cover (103), and a lifting and rotating component is arranged on the top of the furnace cover (103).

2. A preparation device for a novel carbon material according to claim 1, characterized in that: The secondary cooling mechanism (6) comprises a liquid storage tank (601) and an annular tube (605). The liquid storage tank (601) is arranged on the left side of the reaction furnace mechanism (1), and the annular tube (605) is arranged on the outside of the furnace wall (1011). A liquid delivery pump (602) and a liquid extraction pump (603) are respectively arranged on the upper side of the liquid storage tank (601). Both the liquid delivery pump (602) and the liquid extraction pump (603) are arranged on the upper side with a second check valve (604). The output end of the liquid delivery pump (602) is connected to the left side of the annular tube (605) through a pipeline, the input end of the liquid delivery pump (602) is arranged inside the liquid storage tank (601) through a pipeline, the output end of the liquid extraction pump (603) is arranged inside the liquid storage tank (601) through a pipeline, and the input end of the liquid extraction pump (603) is connected to the left side of the annular tube (605) through a pipeline.

3. The device for preparing a novel carbon material according to claim 1, characterized in that: The primary cooling mechanism (3) comprises a water tank (301) and a cooling cylinder (306); the water tank (301) is arranged on the right side of the reaction furnace mechanism (1); the cooling cylinder (306) is arranged on the right side of the reaction furnace (101); a water inlet pipe (302) is arranged on the front side of the water tank (301); a tank cover (303) and a water pump (304) are arranged on the upper side of the water tank (301); an input end of the water pump (304) is connected to the water tank (301) through a pipeline; an output end of the water pump (304) is connected to a water outlet of the cooling cylinder (306) through a pipeline; a water inlet of the cooling cylinder (306) is connected to the water tank (301) through a pipeline; a serpentine cooling pipe (305) is arranged inside the cooling cylinder (306); two ends of the serpentine cooling pipe (305) are respectively connected to two ends of the annular pipe (605).

4. The device for preparing a novel carbon material according to claim 1, characterized in that: The gas supply mechanism (5) comprises a nitrogen tank (501), a hydrogen tank (502) and a carbon source gas (503); the nitrogen tank (501), the hydrogen tank (502) and the carbon source gas (503) are all arranged at the rear side of the reaction furnace mechanism (1); an air inlet pipe 2 (507) is arranged on the upper side of the nitrogen tank (501), the hydrogen tank (502) and the carbon source gas (503); a tee (504) is arranged at the gas outlet of the nitrogen tank (501), the hydrogen tank (502) and the carbon source gas (503); both ends of the tee (504) are arranged with a hand valve (505); the outer side of the hand valve (505) is correspondingly arranged with a flow meter (506); and the tee (504) is connected to the furnace wall (1011) through a pipeline.

5. The device for preparing a novel carbon material according to claim 1, characterized in that: The waste gas treatment mechanism (4) comprises a combustion box (402), wherein the combustion box (402) is arranged on the right side of the reaction furnace mechanism (1), an air intake box (401) is arranged on the outer side of the combustion box (402), a control box (404) is arranged on the outer side of the air intake box (401), a combustion tube (403) is arranged on the top of the combustion box (402), an air outlet of the air intake box (401) is connected to the combustion tube (403) through an air intake pipe (407), an exhaust pipe (406) is arranged between the combustion tube (403) and the furnace wall (1011), and a one-way valve (405) is arranged on one side of the middle part of the exhaust pipe (406).

6. The device for preparing a novel carbon material according to claim 1, characterized in that: The test assembly comprises a temperature detector (104), a gas detector (105) and a pressure detector (106), and the top of the furnace cover (103) is provided with a temperature detector (104), a gas detector (105) and a pressure detector (106).

7. The device for preparing a novel carbon material according to claim 1, characterized in that: The lifting and rotating assembly comprises a handle (107) and a hook ring (108), and a plurality of handles (107) and hook rings (108) are arranged on the top of the furnace cover (103), and the handles (107) and hook rings (108) are distributed at equal distances.

8. The device for preparing a novel carbon material according to claim 5, characterized in that: The control box (404) is electrically connected to the air intake box (401) and the combustion box (402).

9. The device for preparing a novel carbon material according to claim 1, characterized in that: A placement tank (102) is arranged inside the furnace wall (1011), and each of the placement tanks (102) is in contact with the heating tube (1012).

10. The device for preparing a novel carbon material according to claim 1, characterized in that: Mounting frames (2) are arranged on four sides of the reaction furnace (101), and the mounting frames (2) are distributed at equal intervals.