Silicon-calcium core-spun yarn production and processing equipment

Abstract

The invention discloses silicon-calcium core-spun yarn production and processing equipment, and relates to the technical field of silicon-calcium core-spun yarn rolling, the silicon-calcium core-spun yarn production and processing equipment comprises a vertical plate, a bottom frame is fixedly arranged at the edge position of the bottom of the vertical plate, mounting holes are formed in the top of the bottom frame at equal intervals, and a rear vertical plate is fixedly arranged in the middle position of the rear side face of the bottom frame; a supporting plate is fixedly arranged at the top of the side face of the rear vertical plate, a public motor is fixedly arranged at the top of the supporting plate, and a winding roller is fixedly arranged at the output end of the public motor. The automatic coil unloading assembly is arranged on the outer wall of the winding roller, a traditional manual mode is replaced to unload the silicon-calcium core-spun yarn coil, multiple advantages are brought, the working efficiency is improved through automatic coil unloading, the manual operation time is shortened, the production rhythm is accelerated, the risks of human errors and improper operation are reduced through automatic operation, and the production efficiency is improved. And the situation that the wire coil is damaged or the shape is irregular due to improper coil unloading is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of calcium silicon cored wire winding, and in particular to calcium silicon cored wire production and processing equipment. Background Art

[0002] Silicon calcium cored wire is a composite material wire that wraps silicon, calcium and other alloy powders in steel strips. It is mainly used for deoxidation, desulfurization and improvement of steel quality during steel smelting. It is inserted into the molten steel during steelmaking to ensure uniform composition and reduce inclusions by slowly releasing alloy elements. In production, silicon calcium cored wire is usually processed at high speed. The use of winding equipment facilitates its neat collection into coils to avoid breakage or entanglement, and improves the convenience and stability of transportation and subsequent use.

[0003] In the prior art, after the calcium silicon cored wire is wound on the winding equipment, it is mostly unwound manually, that is, the calcium silicon cored wire coil is manually detached from the winding roller using tools, which has the disadvantages of low efficiency, poor safety, and high labor intensity. Workers need to use tools to unload the heavy coil from the winding roller, which is time-consuming and physically taxing. In addition, since the coil is heavy and has a slippery surface, it is easy to slip or fall during manual operation, increasing the risk of safety accidents. Summary of the invention

[0004] The purpose of the present invention is to solve the problem that after the calcium silicon cored wire is wound on the winding equipment in the prior art, most of the windings are manually unwound, that is, the calcium silicon cored wire coil is manually separated from the winding roller using tools, which has the disadvantages of low efficiency, poor safety, and high labor intensity. Workers need to use tools to unload the heavy coil from the winding roller, which is time-consuming and physically burdensome to the workers. In addition, since the coil is heavy and has a slippery surface, it is easy to slip or fall during manual operation, which increases the risk of safety accidents. Therefore, a calcium silicon cored wire production and processing equipment is proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A calcium silicon cored wire production and processing equipment comprises a vertical plate, a bottom frame is fixedly provided at the bottom edge position of the vertical plate, mounting holes are equidistantly provided at the top of the bottom frame, a rear vertical plate is fixedly provided at the middle position of the rear side surface of the bottom frame, a support plate is fixedly provided at the top of the side surface of the rear vertical plate, a common motor is fixedly provided at the top of the support plate, a winding roller is fixedly provided at the output end of the common motor, an automatic unloading assembly for automatically unloading the calcium silicon cored wire coil from the outer wall of the winding roller is provided at the bottom of the winding roller, a horizontal plate is fixedly provided on the same side surface of the vertical plate and the horizontal plate is provided with a wire harness guide assembly for driving the calcium silicon cored wire to reciprocately wind around the outer wall of the winding roller.

[0007] Optionally, the interior of the winding roller is hollow, a release groove is opened on the side of the winding roller, a rope drum is horizontally fixedly connected to the side of the inner cavity of the winding roller, a locking screw is threaded into the side of the rope drum, and the head of the locking screw is flush with the end of the winding roller.

[0008] Optionally, the automatic unloading assembly includes a guide plate, a horizontal rod, a transverse frame, and a transverse screw. The transverse frame is fixedly connected in the middle of the bottom frame, a side of the transverse frame is fixedly connected to an unloading motor, an output end of the unloading motor is fixedly connected to a transverse screw, and a vertical rod is screwed into the outer wall of the transverse screw.

[0009] Optionally, a horizontal rod is fixedly connected to the top of the vertical moving rod, guide plates are fixedly connected to both ends of the horizontal rod, two guide plates are sleeved on the two ends of the outer wall of the winding roller, an auxiliary rod is fixedly provided at the middle position of the bottom of the horizontal rod, an inverted U rod is fixedly connected to the bottom of the auxiliary rod, auxiliary wheels are rotatably connected to the two ends of the bottom of the inverted U rod, top horizontal grooves are symmetrically opened at the top edge of the transverse moving frame, and the auxiliary wheels extend into the top horizontal grooves.

[0010] Optionally, the wire harness guide assembly includes a reciprocating screw, a guide ring, and a guide block. A transverse groove is opened on the top of the horizontal plate, and the two sides of the transverse groove are rotatably connected to the reciprocating screw. The outer wall of the reciprocating screw is threaded with a guide block, and the top of the guide block is fixedly connected to the guide block, and the top of the guide block is fixedly connected to the guide ring.

[0011] Optionally, the end of the reciprocating screw rod is fixedly connected to a reduction pulley, the output end of the common motor is fixedly connected to a driving pulley, the diameter of the reduction pulley is larger than the diameter of the driving pulley, and a transmission belt is commonly sleeved on the outer walls of the reduction pulley and the driving pulley.

[0012] Optionally, a vertical frame is fixedly provided at the top edge of the horizontal plate, a vertical cylinder is fixedly connected to the top of the vertical frame, and a cutting blade is fixedly connected to the output end of the vertical cylinder.

[0013] Compared with the prior art, the present invention has the following advantages:

[0014] 1. The present invention is provided with an automatic unloading assembly on the outer wall of the winding roller. After the winding roller completes the winding of the calcium-silicon cored wire, the automatic unloading assembly replaces the traditional manual method to unwind the calcium-silicon cored wire coil, which brings many benefits. First, automatic unloading improves work efficiency, reduces manual operation time, and speeds up the production pace. Secondly, automated operation reduces the risk of human error and improper operation, reduces the damage or irregular shape of the wire coil caused by improper unloading, and ensures the consistency of product quality. In addition, the automatic unloading assembly can reduce the labor intensity of workers, reduce the incidence of work-related injuries, and improve the safety of the working environment.

[0015] 2. The core components of the automatic unloading assembly of the present invention are two guide disks. When the entire winding roller is winding the calcium-silicon cored wire, the two guide disks can be mounted on both ends of the outer walls of the two winding rollers, and a wire harness guide assembly is provided on the side of the winding roller. When the wire harness guide assembly evenly winds the calcium-silicon cored wire on the outer wall of the winding roller, the two guide disks can prevent the calcium-silicon cored wire from accidentally detaching from the outer wall of the winding roller during winding, thereby ensuring that the wire is evenly and tightly wound on the roller surface, thereby improving the winding quality.

[0016] 3. The present invention is provided with a wire harness guiding assembly on the side of the winding roller. On the one hand, the wire harness guiding assembly can evenly wind the calcium silicon cored wire on the outer wall of the winding roller, and a vertical frame is provided on the top of the transverse frame, and a wire harness cutting structure is provided on the top of the vertical frame. The wire harness cutting structure can separate the calcium silicon cored wire roll from the calcium silicon cored wire when the automatic unloading assembly unloads the wire roll, thereby improving the automation degree of the entire device and increasing the automatic unloading speed of the entire device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0018] Figure 2 for Figure 1 Another perspective structural diagram of .

[0019] Figure 3 for Figure 2 Schematic diagram of the local enlarged structure at A.

[0020] Figure 4 It is a schematic diagram of the structure of the guide rope assembly.

[0021] Figure 5 It is a schematic diagram of the structure of the winding drum and its connecting parts.

[0022] In the figure: 1. reduction pulley; 2. transmission belt; 3. vertical plate; 30. bottom frame; 301. mounting hole; 4. driving pulley; 5. common motor; 6. support plate; 7. rear vertical plate; 8. guide plate; 9. horizontal rod; 10. unloading motor; 101. transverse screw; 11. auxiliary rod; 12. inverted U rod; 13. auxiliary wheel; 14. transverse frame; 141. top transverse groove; 15. vertical rod; 16. vertical frame; 17. cutting blade; 18. vertical cylinder; 19. guide ring; 20. guide block; 21. reciprocating screw; 22. horizontal plate; 23. transverse groove; 24. release groove; 25. winding roller; 26. rope drum; 27. locking screw. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0025] Reference Figure 1-5 A silicon-calcium cored wire production and processing equipment comprises a vertical plate 3, a bottom frame 30 is fixedly arranged at the bottom edge position of the vertical plate 3, mounting holes 301 are equidistantly arranged at the top of the bottom frame 30, a rear vertical plate 7 is fixedly arranged at the middle position of the rear side of the bottom frame 30, a support plate 6 is fixedly arranged at the top of the side of the rear vertical plate 7, a common motor 5 is fixedly arranged at the top of the support plate 6, a winding roller 25 is fixedly arranged at the output end of the common motor 5, and an automatic unwinding component for automatically unwinding the silicon-calcium cored wire coil on the outer wall of the winding roller 25 is arranged at the bottom of the winding roller 25.

[0026] A horizontal plate 22 is fixedly provided on the same side of the vertical plate 3 as the winding roller 25, and a wire harness guide assembly is provided on the horizontal plate 22 for driving the silicon-calcium cored wire to reciprocately wind around the outer wall of the winding roller 25. The interior of the winding roller 25 is hollow, and a release groove 24 is provided on the side of the winding roller 25. A rope drum 26 is horizontally fixedly connected to the side of the inner cavity of the winding roller 25, and a locking screw 27 is threaded into the side of the rope drum 26. The rope drum 26 is used to fix one end of the silicon-calcium cored wire, and the head of the locking screw 27 is flush with the end of the winding roller 25. The locking screw 27 is used to fix one end of the silicon-calcium cored wire inside the rope drum 26.

[0027] The automatic unloading assembly includes a guide plate 8, a horizontal rod 9, a transverse frame 14, and a transverse screw 101. The transverse frame 14 is fixedly connected in the middle of the bottom frame 30. The side of the transverse frame 14 is fixedly connected to the unloading motor 10. The output end of the unloading motor 10 is fixedly connected to the transverse screw 101. The outer wall of the transverse screw 101 is threaded with a vertical rod 15. The top of the vertical rod 15 is fixedly connected to the horizontal rod 9. Both ends of the horizontal rod 9 are fixedly connected to the guide plates 8. The two guide plates 8 are mounted on the two ends of the outer wall of the winding roller 25. The diameter of the guide plates 8 is appropriately set and needs to match the actual diameter of the wire roll to be wound.

[0028] An auxiliary rod 11 is fixedly provided at the middle position at the bottom of the horizontal rod 9, and an inverted U rod 12 is fixedly connected to the bottom of the auxiliary rod 11. Auxiliary wheels 13 are rotatably connected to the two ends of the bottom of the inverted U rod 12. Top transverse grooves 141 are symmetrically opened at the top edge position of the transverse movement frame 14, and the auxiliary wheels 13 extend into the top transverse grooves 141. Since the vertical movement rod 15 is fixed at the bottom edge position of the horizontal rod 9, the auxiliary wheels 13 assist the entire automatic unloading assembly to stably move horizontally.

[0029] The wire harness guide assembly includes a reciprocating screw rod 21, a guide ring 19, and a guide block 20. A transverse groove 23 is opened on the top of the horizontal plate 22. The reciprocating screw rod 21 is rotatably connected to the two sides of the transverse groove 23. The outer wall of the reciprocating screw rod 21 is threaded with a guide block 20. The top of the guide block 20 is fixedly connected to the guide block 20. The top of the guide block 20 is fixedly connected to the guide ring 19. The end of the reciprocating screw rod 21 is fixedly connected to a reduction pulley 1. The output end of the common motor 5 is fixedly connected to a driving pulley 4. The diameter of the reduction pulley 1 is larger than the diameter of the driving pulley 4. The outer walls of the reduction pulley 1 and the driving pulley 4 are commonly sleeved with a transmission belt 2, so that when the common motor 5 drives the winding roller 25 to rotate rapidly, the driving pulley 4 and the reduction pulley 1 slowly drive the reciprocating screw rod 21 in the wire harness guide assembly to rotate slowly. The reciprocating screw rod 21 is a common part in the prior art. When the reciprocating screw rod 21 rotates slowly in one direction, it will drive the guide block 20 to reciprocate in the horizontal direction.

[0030] A vertical frame 16 is fixedly provided at the top edge of the horizontal plate 22, a vertical cylinder 18 is fixedly connected to the top of the vertical frame 16, and a cutting blade 17 is fixedly connected to the output end of the vertical cylinder 18. When the entire device is wound up, the silicon-calcium cored wire harness needs to be passed through the guide ring 19, under the cutting blade 17, and the release groove 24 in sequence, and finally the end of the silicon-calcium cored wire harness is inserted into the rope drum 26.

[0031] The specific implementation steps and principles of the present invention are as follows:

[0032] When the entire device is being wound, the calcium silicon cored wire bundle is passed through the guide ring 19, below the cutting blade 17, and the release groove 24 in sequence, and finally the end of the calcium silicon cored wire bundle is inserted into the rope drum 26, and the locking screw 27 is tightened. At this time, the two guide plates 8 are sleeved on both ends of the outer wall of the winding roller 25, and the common motor 5 is started. On the one hand, the common motor 5 drives the winding roller 25 to rotate to wind the calcium silicon cored wire. On the other hand, the common motor 5 drives the reciprocating screw 21 to rotate through the driving pulley 4, the transmission belt 2, and the reduction pulley 1, and the reciprocating screw 21 moves back and forth along the transverse groove 23 through the guide ring 19.

[0033] When the winding roller 25 needs to be unwound, the common motor 5 is stopped and the vertical cylinder 18 is started. The vertical cylinder 18 drives the cutting blade 17 to cut the wire harness. At the same time, the locking screw 27 is loosened and the unloading motor 10 is started. The unloading motor 10 drives the two guide disks 8 to move horizontally to pull the wire roll off the winding roller 25.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A calcium silicon cored wire production and processing device, comprising a vertical plate (3), characterized in that: A bottom frame (30) is fixedly provided at the bottom edge of the vertical plate (3), and mounting holes (301) are equidistantly provided at the top of the bottom frame (30). A rear vertical plate (7) is fixedly provided at the middle position of the rear side surface of the bottom frame (30), and a support plate (6) is fixedly provided at the top of the side surface of the rear vertical plate (7). A common motor (5) is fixedly provided at the top of the support plate (6), and a winding roller (25) is fixedly provided at the output end of the common motor (5). An automatic unloading assembly for automatically unloading the silicon-calcium cored wire coil from the outer wall of the winding roller (25) is provided at the bottom of the winding roller (25), and a horizontal plate (22) is fixedly provided on the same side surface of the vertical plate (3) as the winding roller (25), and a wire harness guide assembly for driving the silicon-calcium cored wire to reciprocately wind around the outer wall of the winding roller (25) is provided on the horizontal plate (22).

2. The calcium silicon cored wire production and processing equipment according to claim 1, characterized in that: The interior of the winding roller (25) is hollow, and a release groove (24) is provided on the side of the winding roller (25). A rope fixing drum (26) is horizontally fixedly connected to the side of the inner cavity of the winding roller (25), and a locking screw (27) is screwed into the side of the rope fixing drum (26), and the head of the locking screw (27) is flush with the end of the winding roller (25).

3. The calcium silicon cored wire production and processing equipment according to claim 1, characterized in that: The automatic unloading assembly comprises a guide plate (8), a horizontal rod (9), a transverse movement frame (14), and a transverse movement screw (101); the transverse movement frame (14) is fixedly connected to the middle of the bottom frame (30); a side of the transverse movement frame (14) is fixedly connected to an unloading motor (10); an output end of the unloading motor (10) is fixedly connected to the transverse movement screw (101); and an outer wall of the transverse movement screw (101) is threadedly screwed with a vertical movement rod (15).

4. The calcium silicon cored wire production and processing equipment according to claim 3, characterized in that: The top of the vertical shift rod (15) is fixedly connected to a horizontal rod (9), and the two ends of the horizontal rod (9) are fixedly connected to guide plates (8). The two guide plates (8) are sleeved on the two ends of the outer wall of the winding roller (25). An auxiliary rod (11) is fixedly arranged at the middle position of the bottom of the horizontal rod (9). The bottom of the auxiliary rod (11) is fixedly connected to an inverted U rod (12). The two ends of the bottom of the inverted U rod (12) are rotatably connected to auxiliary wheels (13). The top edge position of the horizontal shift frame (14) is symmetrically provided with top transverse grooves (141), and the auxiliary wheels (13) extend into the top transverse grooves (141).

5. The calcium silicon cored wire production and processing equipment according to claim 1, characterized in that: The wire harness guide assembly comprises a reciprocating screw (21), a guide ring (19), and a guide block (20); a transverse displacement groove (23) is provided on the top of the horizontal plate (22); the reciprocating screw (21) is rotatably connected to both sides of the transverse displacement groove (23); the guide block (20) is screwed into the outer wall of the reciprocating screw (21); the top of the guide block (20) is fixedly connected to the guide block (20); and the top of the guide block (20) is fixedly connected to the guide ring (19).

6. The calcium silicon cored wire production and processing equipment according to claim 5, characterized in that: The end of the reciprocating screw rod (21) is fixedly connected to a reduction pulley (1), and the output end of the common motor (5) is fixedly connected to a driving pulley (4). The diameter of the reduction pulley (1) is larger than the diameter of the driving pulley (4). The outer walls of the reduction pulley (1) and the driving pulley (4) are commonly sleeved with a transmission belt (2).

7. The calcium silicon cored wire production and processing equipment according to claim 1, characterized in that: A vertical frame (16) is fixedly arranged at the top edge of the horizontal plate (22), a vertical cylinder (18) is fixedly connected to the top of the vertical frame (16), and a cutting blade (17) is fixedly connected to the output end of the vertical cylinder (18).

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