Lithium battery surface defect detection device
By introducing a steering mechanism and disc gear into the lithium battery surface defect detection device, the automatic angle and position adjustment of the CCD camera is achieved, which solves the problems of insufficient comprehensive detection and unsafe operation in the prior art, and improves the accuracy of detection and Security.
Patent Information
- Application Number
- CN202420628404.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The existing lithium battery surface defect detection device is difficult to automatically adjust the camera angle and horizontal movement, resulting in insufficient detection and unsafe operation.
A lithium battery surface defect detection device including a steering mechanism and a disc gear is designed. By driving the motor to drive the disc gear and the rotation shaft to realize the angle adjustment and position adjustment of the CCD camera. Combined with the design of the slide groove and the slider, the The camera automatically rotates and moves horizontally.
It improves the accuracy and comprehensiveness of the detection, reduces manual manual adjustment, and enhances the safety of the operation process.
Smart Images

Figure CN222144887U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lithium battery detection technology, and in particular to a lithium battery surface defect detection device. Background Art
[0002] With the rapid development of electric vehicles, mobile devices, energy storage systems and other fields, the market demand and application scope of lithium batteries, as key components for energy storage and conversion, are constantly expanding. However, various surface defects may occur in lithium batteries during production and use. These defects not only affect battery performance, but may also cause safety accidents. Therefore, it is crucial to conduct efficient and accurate detection of lithium battery surface defects. Lithium battery surface defects mainly include physical defects (such as dents, pores, cracks, etc.) and chemical defects (such as electrolyte leakage, chemical reactions, etc.). The causes of these defects may involve multiple aspects such as material preparation, production process, and use environment. In order to ensure the safety and reliability of lithium batteries, these defects need to be comprehensively and carefully detected.
[0003] After consulting relevant patent documents, it is found that there are still some problems with the existing lithium battery surface defect detection devices. The optimization solutions currently on the market are mainly: installing a CCD camera on a conveyor belt, and the camera can be raised and manually moved horizontally. However, this method only achieves simple vertical and horizontal displacement, and it is difficult to take pictures of the sides of the lithium battery to check for defects, and manual operation above the conveyor belt is prone to accidents. In response to the above problems, a lithium battery surface defect detection device that can automatically rotate the camera angle and automatically move the camera horizontally is proposed. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a lithium battery surface defect detection device.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a lithium battery surface defect detection device, comprising a base, a slide groove is provided on the upper surface of the base, two short sides of the base are fixedly connected with supporting feet, a roller is rotatably connected between the supporting feet, and a conveyor belt is wrapped on the surface of the roller, and a driving motor is fixedly connected at the outer edge of the supporting foot located on the right side, a sliding block is slidably connected in the slide groove, a telescopic column is fixedly connected on the upper surface of the sliding block, a connecting block is fixedly connected on the top of the telescopic column, a supporting plate is fixedly connected on the upper surface of the connecting block, a positioning block is fixedly connected on the upper surface of the supporting plate, a rotating shaft is rotatably connected inside the positioning block, a disc gear is meshed on one side of the rotating shaft, a connecting shaft is fixedly connected inside the disc gear, a motor is fixedly connected at the bottom of the connecting shaft, a support platform is fixedly connected at the bottom of the motor, and a steering mechanism is fixedly connected on the upper surface of the support plate.
[0006] As a further improvement of the above scheme, the steering mechanism includes a mobile box, a side wall of the mobile box is rotatably connected to a steering shaft, the top of the steering shaft located inside the mobile box is fixedly connected to a driven gear, the surface of the driven gear is meshed with a driving gear, and the driving gear.
[0007] As a further improvement of the above scheme, a rotating shaft passes through the interior of the driving gear, and a limiting block is fixedly connected to the inner wall of the moving box at the position where the rotating shaft passes through the moving box. The limiting block contacts the inner wall of the moving box but is not fixedly connected.
[0008] As a further improvement of the above solution, a rotating block is fixedly connected to the top of the steering shaft away from the moving box, and a CCD camera is fixedly connected to the bottom of the rotating block.
[0009] As a further improvement of the above solution, a thread is provided on one end surface of the rotating shaft close to the slide groove, and the thread is meshed with the tooth pattern of the disc gear.
[0010] As a further improvement of the above solution, the shape of the slot opening of the slide groove is an inverted T-shape, and the buckle shape at the bottom of the slider is a positive T-shape, which is consistent with the size of the slot opening of the slide groove.
[0011] As a further improvement of the above solution, the rotating shaft can rotate and slide freely inside the positioning block, and a clamping block is fixedly connected to the bottom end of the moving box, and the clamping block is in contact with the bottom surface of the support plate.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. This lithium battery surface defect detection device is equipped with a steering mechanism. When the shaft rotates, it will drive the driving gear to rotate, and then drive the driven gear to rotate. When the driven gear rotates, it will drive the steering shaft to rotate. Then the rotating block will drive the CCD camera on its bottom to rotate, thereby realizing the angle adjustment of the CCD camera and improving the accuracy of detection.
[0014] 2. This lithium battery surface defect detection device is equipped with a disc gear and a motor. When the motor rotates, it drives the disc gear to rotate through the connecting shaft. Since the teeth on the disc gear and the rotating shaft are meshed with each other, the rotating shaft can be pushed. At this time, due to the action of the limit block, the rotating shaft will drive the moving box to move in the same direction, thereby realizing the position adjustment of the CCD camera, expanding the inspection range, reducing manual adjustment, improving the comprehensiveness of lithium battery detection, and also improving the safety of the operation process. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is the front left side main view of the utility model;
[0016] Figure 2This is the left side front view of the back of the utility model;
[0017] Figure 3 It is a cross-sectional view of the utility model;
[0018] Figure 4 This is an enlarged view of the steering mechanism of the utility model and its surroundings.
[0019] Description of main symbols:
[0020] 1. Base; 2. Support feet; 3. Roller; 4. Conveyor belt; 5. Driving motor; 6. Slider; 7. Telescopic column; 8. Connecting block; 9. Support plate; 10. Positioning block; 11. Rotating shaft; 12. Disc gear; 13. Connecting shaft; 14. Motor; 15. Support platform; 16. Steering mechanism; 1601. Moving box; 1602. Steering shaft; 1603. Driven gear; 1604. Driving gear; 1605. Limiting block; 17. Rotating block; 18. CCD camera; 19. Slide. DETAILED DESCRIPTION
[0021] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0022] Example:
[0023] Please combine Figure 1-4 A lithium battery surface defect detection device of the present embodiment includes a base 1, a slide groove 19 is opened on the upper surface of the base 1, legs 2 are fixedly connected to the two short sides of the base 1, rollers 3 are rotatably connected between the legs 2, a conveyor belt 4 is wrapped on the surface of the roller 3, a driving motor 5 is fixedly connected to the outer side of the leg 2 on the right side, a slider 6 is slidably connected in the slide groove 19, a telescopic column 7 is fixedly connected to the upper surface of the slider 6, a connecting block 8 is fixedly connected to the top of the telescopic column 7, a supporting plate 9 is fixedly connected to the upper surface of the connecting block 8, a positioning block 10 is fixedly connected to the upper surface of the supporting plate 9, a rotating shaft 11 is rotatably connected inside the positioning block 10, a disc gear 12 is meshed on one side of the rotating shaft 11, a connecting shaft 13 is fixedly connected inside the disc gear 12, a motor 14 is fixedly connected to the bottom end of the connecting shaft 13, a support platform 15 is fixedly connected to the bottom of the motor 14, and a steering mechanism 16 is fixedly connected to the upper surface of the support plate 9.
[0024] The steering mechanism 16 includes a moving box 1601 , on one side wall of which a steering shaft 1602 is rotatably connected. The top of the steering shaft 1602 located inside the moving box 1601 is fixedly connected to a driven gear 1603 , on the surface of which a driving gear 1604 is meshed.
[0025] A rotating shaft 11 passes through the driving gear 1604 , and a limiting block 1605 is fixedly connected to the inner wall of the moving box 1601 at a position where the rotating shaft 11 passes through the moving box 1601 . The limiting block 1605 contacts the inner wall of the moving box 1601 but is not fixedly connected.
[0026] A rotating block 17 is fixedly connected to the top of the steering shaft 1602 away from the moving box 1601 , and a CCD camera 18 is fixedly connected to the bottom of the rotating block 17 .
[0027] A thread is provided on one end surface of the rotating shaft 11 close to the slide slot 19 , and the thread is meshed with the tooth pattern of the disc gear 12 .
[0028] The slot opening of the slide groove 19 is in an inverted T-shape, and the buckle shape at the bottom of the slider 6 is in a positive T-shape, which is consistent with the size of the slot opening of the slide groove 19.
[0029] The rotating shaft 11 can rotate and slide freely inside the positioning block 10 , and a clamping block is fixedly connected to the bottom end of the moving box 1601 , and the clamping block is fitted with the bottom surface of the supporting plate 9 .
[0030] The working principle of a lithium battery surface defect detection device in the embodiment of the present application is as follows: when the conveyor belt 4 rotates, it will drive the lithium battery placed on its surface to pass under the support plate 9. At this time, for the lithium battery surface that needs to be detected, the motor 14 is first started. At this time, the rotation of the motor 14 will drive the connecting shaft 13 to rotate, thereby driving the disc gear 12 to rotate. At this time, the rotating shaft 11 meshing with the disc gear 12 will rotate, and the rotating shaft 11 will slide along the inside of the positioning block 10. According to the rotation direction of the disc gear 12, when it rotates clockwise, the rotating shaft 11 will move in the direction away from the slide groove 19, and when it rotates counterclockwise, it will move in the opposite direction. During the forward and backward movement of the rotating shaft 11, rotation will also occur. When the rotating shaft 11 moves toward the direction away from the slide slot 19, the rotating shaft 11 itself will rotate clockwise, thereby driving the driving gear 1604 to rotate clockwise, and driving the driven gear 1603 to rotate counterclockwise, so that the CCD camera rotates counterclockwise, and the left side of the lithium battery can be observed; conversely, when the rotating shaft 11 itself rotates counterclockwise, it will drive the driving gear 1604 to rotate counterclockwise, thereby driving the driven gear 1603 to rotate clockwise, and further causing the CCD camera to rotate clockwise, and the right side of the lithium battery can be observed, thereby improving the accuracy of detection and the safety of detection operations.
[0031] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A lithium battery surface defect detection device, characterized in that: The invention comprises a base (1), wherein a slide groove (19) is provided on the upper surface of the base (1), wherein two short sides of the base (1) are fixedly connected with supporting legs (2), wherein rollers (3) are rotatably connected between the supporting legs (2), wherein the surface of the rollers (3) is wrapped with a conveyor belt (4), wherein a driving motor (5) is fixedly connected to the outer side of the supporting leg (2) on the right side, wherein a slider (6) is slidably connected in the slide groove (19), wherein the upper surface of the slider (6) is fixedly connected with a telescopic column (7), wherein the top of the telescopic column (7) is fixedly connected with a connecting block (8), wherein the connecting The upper surface of the connecting block (8) is fixedly connected to a support plate (9), the upper surface of the support plate (9) is fixedly connected to a positioning block (10), the positioning block (10) is internally rotatably connected to a rotating shaft (11), one side of the rotating shaft (11) is meshed with a disc gear (12), the disc gear (12) is internally fixedly connected to a connecting shaft (13), the bottom end of the connecting shaft (13) is fixedly connected to a motor (14), the bottom of the motor (14) is fixedly connected to a support platform (15), and the upper surface of the support plate (9) is fixedly connected to a steering mechanism (16).
2. A lithium battery surface defect detection device according to claim 1, characterized in that: The steering mechanism (16) comprises a moving box (1601), a side wall of the moving box (1601) being rotatably connected to a steering shaft (1602), a top end of the steering shaft (1602) located inside the moving box (1601) being fixedly connected to a driven gear (1603), a surface of the driven gear (1603) being meshed with a driving gear (1604), and the driving gear (1604).
3. The lithium battery surface defect detection device according to claim 2, characterized in that: A rotating shaft (11) is passed through the interior of the driving gear (1604). The rotating shaft (11) and the moving box (1601) pass through a portion thereof and are fixedly connected to a limiting block (1605) located at the inner wall of the moving box (1601). The limiting block (1605) contacts the inner wall of the moving box (1601) but is not fixedly connected thereto.
4. The lithium battery surface defect detection device according to claim 2, wherein: The top of the steering shaft (1602) away from the moving box (1601) is fixedly connected to a rotating block (17), and the bottom of the rotating block (17) is fixedly connected to a CCD camera (18).
5. The lithium battery surface defect detection device according to claim 1, characterized in that: A thread is provided on one end surface of the rotating shaft (11) close to the slide groove (19), and the thread is meshed with the tooth pattern of the disc gear (12).
6. The lithium battery surface defect detection device according to claim 1, characterized in that: The slot opening of the slide groove (19) is in an inverted T-shape, and the buckle shape at the bottom of the slider (6) is in a positive T-shape, which matches the size of the slot opening of the slide groove (19).
7. The lithium battery surface defect detection device according to claim 3, characterized in that: The rotating shaft (11) can rotate and slide freely inside the positioning block (10), and a clamping block is fixedly connected to the bottom end of the moving box (1601), and the clamping block is in contact with the bottom surface of the support plate (9).
Citation Information
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