Vacuum impregnation tank

By combining the design of cleaning mechanisms in vacuum impregnation tanks and the use of high-pressure water sources, the problem of dust in the inner wall of vacuum impregnation tanks is solved, a fast and convenient cleaning process is achieved, and manpower consumption is reduced.

CN222153267UActive Publication Date: 2024-12-13WUXI XIRONG POWER CAPACITOR CO LTD
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Patent Information

Application Number
CN202420698017.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2024-12-13
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The existing vacuum impregnation tanks are large in size, and dust is attached to the inner wall after long-term use, making it difficult to clean and requires a lot of manpower.

Method used

A vacuum impregnation tank is designed with a built-in cleaning mechanism, including threaded rods, bristles and scraping rings. The inner wall is cleaned by a motor-driven threaded rods and turntables, and the inner wall is moistened and rinsed with a high-pressure water source.

Benefits of technology

It realizes rapid and convenient cleaning of the inner wall of large vacuum impregnation tanks, reduces manpower consumption and improves usage efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vacuum impregnation tank, which belongs to the technical field of vacuum impregnation tanks, and is characterized by comprising a vacuum impregnation tank body, a plurality of connecting pipes, a control box, a door body and a carrier plate, a cleaning mechanism is arranged in the vacuum impregnation tank body, and a first turntable is arranged on the front side of the vacuum impregnation tank body; the top of the vacuum impregnation tank body is fixedly connected with a fixed plate; the cleaning mechanism comprises a threaded rod, a plurality of bristles and a scraping ring, the surface of the scraping ring is in contact with the inner wall of the vacuum impregnation tank body, and the surfaces of the bristles are in contact with the inner wall of the vacuum impregnation tank body. The problems that dust on the surface of an impregnated object can be attached to the inner wall of the vacuum impregnation tank body, the inner wall of the large-size vacuum impregnation tank body is inconvenient to clean, a large amount of manpower needs to be consumed, and the using effect is affected are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vacuum impregnation tanks, in particular to a vacuum impregnation tank. Background Art

[0002] The impregnation tank is a process in which solid substances are immersed in liquid solutions. The solid substances are modified by absorbing solutes or solvents through mutual reactions, thereby improving their quality. Impregnation is a method commonly used to improve the performance of composite materials. When used, the composite material is placed in an impregnation liquid under a vacuum pressure environment, so that the impregnation liquid is impregnated into the material and penetrates into its inner surface and pores, thereby forming a composite material with better performance. The impregnation method is widely used in modern production and is a very important material processing technology.

[0003] Most of the existing vacuum impregnation tank bodies are relatively large in size. After the vacuum impregnation tank body is used for a long time, dust on the surface of the impregnated object will adhere to the inner wall of the vacuum impregnation tank body. It is inconvenient to clean the inner wall of the large vacuum impregnation tank body, which requires more manpower. Utility Model Content

[0004] The utility model provides a vacuum impregnation tank, aiming to solve the problem that most of the existing vacuum impregnation tanks have large bodies, and after the vacuum impregnation tank body is used for a long time, dust on the surface of the impregnated object will adhere to the inner wall of the vacuum impregnation tank body, which is inconvenient to clean the inner wall of the large vacuum impregnation tank body and requires more manpower, thus affecting the use effect.

[0005] The utility model is implemented as follows: a vacuum impregnation tank comprises a vacuum impregnation tank body, a plurality of connecting pipes, a control box, a door body and a carrier plate, a cleaning mechanism is arranged inside the vacuum impregnation tank body, a first rotating disk is arranged at the front side of the vacuum impregnation tank body, and a fixing plate is fixedly connected to the top of the vacuum impregnation tank body;

[0006] The cleaning mechanism includes a threaded rod, a plurality of bristles and a scraper ring, the surface of the scraper ring contacts the inner wall of the vacuum impregnation tank body, the surface of the bristles contacts the inner wall of the vacuum impregnation tank body, the left side of the bristles is fixedly connected to the right side of the scraper ring, and the threaded rod is arranged at the bottom of the scraper ring.

[0007] In order to facilitate the movement of the scraper ring, as a preferred vacuum impregnation tank of the utility model, the bottom of the scraper ring is fixedly connected to a first fixed block, the right side of the threaded rod passes through the first fixed block and extends to the outside of the first fixed block, and the surface of the threaded rod is connected to the internal thread of the first fixed block.

[0008] In order to achieve the effect of rotationally supporting the threaded rod, as a preferred vacuum impregnation tank of the utility model, a second fixed block is provided on the right side of the threaded rod, a bearing is embedded inside the second fixed block, the surface of the threaded rod is fixedly connected to the inner wall of the bearing, and the top of the second fixed block is fixedly connected to the top of the inner wall of the vacuum impregnation tank body.

[0009] In order to facilitate the connection between the first turntable and the threaded rod, as a preferred vacuum impregnation tank of the utility model, a socket is provided on the left side of the threaded rod, and the right side of the first turntable is fixedly connected with the plug rod, and the right side of the plug rod extends to the inside of the socket and is movably connected to the inside of the socket.

[0010] In order to achieve the effect of driving the motor to move, as a preferred vacuum impregnation tank of the utility model, the top of the fixed plate is fixedly connected to a fixed frame, the bottom of the fixed frame is fixedly connected to an electric telescopic rod, and the bottom of the telescopic end of the electric telescopic rod is fixedly connected to the motor.

[0011] In order to achieve the effect of driving the first turntable to rotate, as a preferred vacuum impregnation tank of the utility model, a second turntable is fixedly connected to the left side of the motor output shaft, and the surface of the second turntable is in close contact with the surface of the first turntable.

[0012] In order to achieve the effect of limiting the first turntable, as a preferred vacuum impregnation tank of the utility model, a limiting groove is opened inside the first turntable, and a limiting ring is fixedly connected to the surface of the second turntable, and the surface of the limiting ring contacts the inner wall of the limiting groove.

[0013] In order to facilitate the pulling of the first turntable, as a preferred vacuum impregnation tank of the utility model, a handle is fixedly connected to the left side of the first turntable.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The vacuum impregnation tank uses an external high-pressure water source to wet the inner wall of the body when it is needed to clean the inner wall of the vacuum impregnation tank body, then connects the first turntable with the threaded rod, and then controls the second turntable to contact the first turntable. At this time, the motor is controlled to rotate to drive the first turntable and the threaded rod to rotate. At this time, the scraper ring and the bristles can clean the inner wall of the vacuum impregnation tank body, and then the external high-pressure water source is used to rinse the inner wall of the vacuum impregnation tank body outside the vacuum impregnation tank body. This is convenient and quick, and avoids the problem that most existing vacuum impregnation tank bodies are large in size, dust on the surface of the impregnated object will be attached to the inner wall of the vacuum impregnation tank body after the vacuum impregnation tank body is used for a long time, it is inconvenient to clean the inner wall of the large vacuum impregnation tank body, and more manpower is required. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is the overall structural diagram of the vacuum impregnation tank of the utility model;

[0017] Figure 2 It is a three-dimensional connection schematic diagram of the cleaning mechanism in the utility model;

[0018] Figure 3 It is a three-dimensional connection diagram of the fixing frame and the motor in the utility model;

[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the right side of the first rotating disk in the utility model;

[0020] Figure 5 It is a three-dimensional exploded schematic diagram of the threaded rod and the first fixing block in the utility model.

[0021] In the figure, 1. vacuum impregnation tank body; 2. connecting pipe; 3. control box; 4. door body; 5. first turntable; 6. carrier plate; 7. cleaning mechanism; 701. threaded rod; 702. bristles; 703. scraper ring; 8. fixing plate; 9. fixing frame; 10. electric telescopic rod; 11. motor; 12. limiting ring; 13. second turntable; 14. plug rod; 15. limiting groove; 16. first fixing block; 17. second fixing block; 18. bearing; 19. jack; 20. handle. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0023] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0024] See also Figure 1-5The utility model provides a technical solution: a vacuum impregnation tank, comprising a vacuum impregnation tank body 1, a plurality of connecting pipes 2, a control box 3, a door body 4 and a carrier plate 6, a cleaning mechanism 7 is arranged inside the vacuum impregnation tank body 1, a first turntable 5 is arranged on the front side of the vacuum impregnation tank body 1, and a fixing plate 8 is fixedly connected to the top of the vacuum impregnation tank body 1;

[0025] The cleaning mechanism 7 includes a threaded rod 701, a plurality of bristles 702 and a scraper ring 703. The surface of the scraper ring 703 contacts the inner wall of the vacuum impregnation tank body 1. The surface of the bristles 702 contacts the inner wall of the vacuum impregnation tank body 1. The left side of the bristles 702 is fixedly connected to the right side of the scraper ring 703. The threaded rod 701 is arranged at the bottom of the scraper ring 703.

[0026] In this embodiment: when the inner wall of the vacuum impregnation tank body 1 needs to be cleaned, an external high-pressure water source is used to wet the inner wall of the body outside the body, and then the first turntable 5 is connected to the threaded rod 701, and then the second turntable 13 is controlled to contact the first turntable 5. At this time, the motor 11 is controlled to rotate to drive the first turntable 5 and the threaded rod 701 to rotate. At this time, the scraper ring 703 and the bristles 702 can clean the inner wall of the vacuum impregnation tank body 1, and then the external high-pressure water source is used to rinse the inner wall of the vacuum impregnation tank body 1 outside the vacuum impregnation tank body 1. It is convenient and quick, and avoids the problem that most of the existing vacuum impregnation tank bodies 1 are large in size. After the vacuum impregnation tank body 1 is used for a long time, the inner wall of the vacuum impregnation tank body 1 will be attached with dust on the surface of the impregnated object, which is inconvenient to clean the inner wall of the large vacuum impregnation tank body 1 and requires more manpower.

[0027] As a technical optimization solution of the utility model, the bottom of the scraper ring 703 is fixedly connected to the first fixed block 16, the right side of the threaded rod 701 passes through the first fixed block 16 and extends to the outside of the first fixed block 16, and the surface of the threaded rod 701 is connected to the internal thread of the first fixed block 16.

[0028] In this embodiment, the threaded rod 701 is connected to the internal thread of the first fixing block 16 . When the threaded rod 701 rotates, the first fixing block 16 and the scraper ring 703 can be moved, thereby achieving the effect of facilitating the movement of the scraper ring 703 .

[0029] As a technical optimization solution of the utility model, a second fixed block 17 is provided on the right side of the threaded rod 701, a bearing 18 is embedded inside the second fixed block 17, the surface of the threaded rod 701 is fixedly connected to the inner wall of the bearing 18, and the top of the second fixed block 17 is fixedly connected to the top of the inner wall of the vacuum impregnation tank body 1.

[0030] In this embodiment: the threaded rod 701 is fixedly connected to the inner wall of the bearing 18, and the bearing 18 is embedded in the second fixed block 17. The second fixed block 17 can provide rotational support for the threaded rod 701, thereby facilitating the stable rotation of the threaded rod 701 and achieving the effect of rotational support for the threaded rod 701.

[0031] As a technical optimization solution of the utility model, a socket 19 is opened on the left side of the threaded rod 701, and an insertion rod 14 is fixedly connected to the right side of the first turntable 5. The right side of the insertion rod 14 extends to the inside of the socket 19 and is movably connected to the inside of the socket 19.

[0032] In this embodiment: by moving the first turntable 5 until the insertion rod 14 is inserted into the insertion hole 19, the first turntable 5 can be connected to the threaded rod 701, thereby achieving the effect of facilitating the connection of the first turntable 5 to the threaded rod 701.

[0033] As a technical optimization solution of the utility model, the top of the fixed plate 8 is fixedly connected to a fixing frame 9, the bottom of the fixing frame 9 is fixedly connected to an electric telescopic rod 10, and the bottom of the telescopic end of the electric telescopic rod 10 is fixedly connected to a motor 11.

[0034] In this embodiment, by controlling the telescopic end of the electric telescopic rod 10 to move downward, the motor 11 and the second turntable 13 can be driven to move downward, thereby achieving the effect of driving the motor 11 to move.

[0035] As a technical optimization solution of the present invention, a second turntable 13 is fixedly connected to the left side of the output shaft of the motor 11 , and the surface of the second turntable 13 is in close contact with the surface of the first turntable 5 .

[0036] In this embodiment: by controlling the rotation of the motor 11, the rotation of the motor 11 can drive the second turntable 13 to rotate through the output shaft. Through the close contact between the second turntable 13 and the first turntable 5, the second turntable 13 can drive the first turntable 5 to rotate, thereby achieving the effect of driving the first turntable 5 to rotate.

[0037] As a technical optimization solution of the utility model, a limiting groove 15 is opened inside the first turntable 5 , and the surface of the second turntable 13 is fixedly connected to the limiting ring 12 , and the surface of the limiting ring 12 contacts the inner wall of the limiting groove 15 .

[0038] In this embodiment, the limiting ring 12 contacts the inner wall of the limiting groove 15 , so that the limiting ring 12 can limit the first rotating disk 5 , thereby preventing the first rotating disk 5 from being separated from the threaded rod 701 , thereby achieving the effect of limiting the first rotating disk 5 .

[0039] As a technical optimization solution of the present invention, a handle 20 is fixedly connected to the left side of the first turntable 5 .

[0040] In this embodiment, the first rotating disk 5 can be moved by holding the handle 20 , so that the first rotating disk 5 can be easily pulled.

[0041] Working principle: First, when the inner wall of the vacuum impregnation tank body 1 needs to be cleaned, use an external high-pressure water source to wet the inner wall of the vacuum impregnation tank body 1, hold the handle 20, move the first turntable 5 until the insertion rod 14 is inserted into the insertion hole 19, then the first turntable 5 can be connected to the threaded rod 701, and then the telescopic end of the electric telescopic rod 10 is controlled to move downward, which can drive the motor 11 and the second turntable 13 to move downward, so that the second turntable 13 is in close contact with the first turntable 5, and the limit ring 12 will also move to the inside of the limit groove 15, and then the motor 11 is controlled to rotate, and the motor 11 can be rotated to drive the second rotating disk 13 to rotate through the output shaft, and the second rotating disk 13 can drive the first rotating disk 5 to rotate through the close contact between the second rotating disk 13 and the first rotating disk 5. At this time, the first rotating disk 5 can drive the threaded rod 701 to rotate through the insertion rod 14. The threaded rod 701 is connected with the internal thread of the first fixed block 16. When the threaded rod 701 rotates, the first fixed block 16 and the scraper ring 703 can move. The scraper ring 703 contacts the inner wall of the vacuum impregnation tank body 1, and the scraper ring 703 can scrape off the stains attached to the inner wall of the vacuum impregnation tank body 1. When the scraper ring 703 moves to the rightmost side, the first fixed block 16 and the scraper ring 703 can be moved. The bristles 702 will make adaptive contact with the arc-shaped part of the inner wall of the vacuum impregnation tank body 1. At this time, the motor 11 is controlled to rotate forward and backward for multiple times, so that the bristles 702 can brush away the stains on the arc-shaped part of the inner wall of the vacuum impregnation tank body 1. Then, an external high-pressure water source is used to rinse the inner wall of the vacuum impregnation tank body 1 outside the vacuum impregnation tank body 1, so that the stains on the inner wall of the vacuum impregnation tank body 1 can be cleaned conveniently and quickly, avoiding the large size of most existing vacuum impregnation tank bodies 1. After the vacuum impregnation tank body 1 is used for a long time, the inner wall of the vacuum impregnation tank body 1 will be attached with impregnated materials. The dust on the surface of the body makes it inconvenient to clean the inner wall of the larger vacuum impregnation tank body 1, and it requires a lot of manpower. After the inner wall of the vacuum impregnation tank body 1 is cleaned, the telescopic end of the electric telescopic rod 10 is controlled to move upward, and the motor 11 is moved upward until the limit ring 12 is disengaged from the limit groove 15, and then the handle 20 is held to disengage the first turntable 5 from the threaded rod 701, and the door body 4 can be closed. It should be noted that the vacuum impregnation tank body 1 is an existing mature technology that has been published. The material can be vacuum impregnated by external vacuum equipment and other equipment required for vacuum impregnation, which will not be elaborated here.

[0042] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A vacuum impregnation tank, comprising a vacuum impregnation tank body (1), a plurality of connecting pipes (2), a control box (3), a door body (4) and a carrier plate (6), characterized in that: A cleaning mechanism (7) is arranged inside the vacuum impregnation tank body (1), a first turntable (5) is arranged on the front side of the vacuum impregnation tank body (1), and a fixing plate (8) is fixedly connected to the top of the vacuum impregnation tank body (1); The cleaning mechanism (7) comprises a threaded rod (701), a plurality of bristles (702) and a scraper ring (703); the surface of the scraper ring (703) contacts the inner wall of the vacuum impregnation tank body (1); the surface of the bristles (702) contacts the inner wall of the vacuum impregnation tank body (1); the left side of the bristles (702) is fixedly connected to the right side of the scraper ring (703); and the threaded rod (701) is arranged at the bottom of the scraper ring (703).

2. A vacuum impregnation tank according to claim 1, characterized in that: The bottom of the scraper ring (703) is fixedly connected to a first fixing block (16), the right side of the threaded rod (701) passes through the first fixing block (16) and extends to the outside of the first fixing block (16), and the surface of the threaded rod (701) is connected to the internal thread of the first fixing block (16).

3. A vacuum impregnation tank according to claim 1, characterized in that: A second fixing block (17) is arranged on the right side of the threaded rod (701), a bearing (18) is embedded inside the second fixing block (17), the surface of the threaded rod (701) is fixedly connected to the inner wall of the bearing (18), and the top of the second fixing block (17) is fixedly connected to the top of the inner wall of the vacuum impregnation tank body (1).

4. A vacuum impregnation tank according to claim 1, characterized in that: The left side of the threaded rod (701) is provided with an insertion hole (19), the right side of the first rotating disk (5) is fixedly connected with an insertion rod (14), and the right side of the insertion rod (14) extends to the inside of the insertion hole (19) and is movably connected to the inside of the insertion hole (19).

5. The vacuum impregnation tank according to claim 1, characterized in that: The top of the fixed plate (8) is fixedly connected to a fixing frame (9), the bottom of the fixing frame (9) is fixedly connected to an electric telescopic rod (10), and the bottom of the telescopic end of the electric telescopic rod (10) is fixedly connected to a motor (11).

6. A vacuum impregnation tank according to claim 5, characterized in that: A second rotating disk (13) is fixedly connected to the left side of the output shaft of the motor (11), and the surface of the second rotating disk (13) is in close contact with the surface of the first rotating disk (5).

7. A vacuum impregnation tank according to claim 6, characterized in that: A limiting groove (15) is provided inside the first rotating disk (5), and a limiting ring (12) is fixedly connected to the surface of the second rotating disk (13), and the surface of the limiting ring (12) contacts the inner wall of the limiting groove (15).

8. The vacuum impregnation tank according to claim 1, characterized in that: A handle (20) is fixedly connected to the left side of the first rotating disk (5).

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