Cutting equipment for driving bevel gear machining
The cutting device for active bevel gears addresses the challenge of residue collection by integrating a workbench system with a drain pipe, magnet, and adjustable cutting head, enabling efficient separation and recycling of metal residues and coolant.
Patent Information
- Application Number
- CN202420701897.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The collection of metal residues mixed with coolant during the cutting process of active bevel gears is inconvenient due to space constraints within the cutting equipment, hindering efficient recycling of the coolant and residues.
A cutting device equipped with a workbench, electric clamp, cutting head, screw rod, magnet, and drain pipe system that allows for the separation and collection of metal residues and coolant, enabling efficient recycling by using gravity, magnets, and adjustable cutting head positioning.
Facilitates quick and convenient collection and recycling of metal residues, reducing the impact of space constraints and improving operational convenience for personnel.
Smart Images

Figure CN222154844U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bevel gear processing, in particular to a cutting device for processing active bevel gears. Background Art
[0002] Active bevel gear processing refers to the process of manufacturing and processing active bevel gears. Active bevel gears are a type of bevel gears, usually used to transmit motion and power between intersecting shafts. It has specific tooth shapes and geometric features to achieve correct meshing and transmission with driven bevel gears.
[0003] In the process of actual operation of the cutting equipment, due to the influence of the metal material of the workpiece gear, metal residues mixed with coolant will appear in the device during the cutting process. The coolant can be reused after being discharged. For some metal residues, it also has a certain recycling value, but it is affected by the space inside the equipment. It will be inconvenient for personnel to collect the metal residues in a unified manner. Hereby a cutting device for active bevel gear processing is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide a cutting device for active bevel gear processing, which solves the problem in the prior art that metal residues mixed with coolant will appear in the device during the cutting process due to the influence of the metal material of the gear of the workpiece. The coolant can be reused after being discharged by personnel, and some metal residues also have certain recycling value. However, due to the influence of the space inside the equipment, it will be inconvenient for personnel to collect the metal residues in a unified manner.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A cutting device for processing active bevel gears, comprising a workbench, an electric clamp is arranged on one side of the top of the workbench, an electric control slider is arranged on one side of the electric clamp, a cutting head is connected to one side of the electric control slider, a through groove is opened on one side of the top of the workbench, a screw rod is horizontally arranged in the inner cavity of the workbench, the outer ring of the screw rod is provided with a screw sleeve, a vertical block is fixedly connected to the bottom of the outer ring of the screw sleeve, a magnet is fixedly connected to the bottom of the vertical block, a scraper is fixedly connected to the bottom of the magnet, sealing doors are rotatably connected to both sides of the outer wall of one side of the workbench, and a fence is fixedly connected to the top of the workbench.
[0007] Preferably, a drain pipe is fixedly connected to the lower portion of an outer wall of one side of the workbench, and an inner cavity of the drain pipe is communicated with an inner cavity of the workbench.
[0008] Preferably, a side plate is fixedly connected to one side of the top of the workbench, a cylinder is installed on one side of the side plate, and an output end of the cylinder is fixedly connected to one side of the electric clamp.
[0009] Preferably, an electric-controlled slide rail matching the electric-controlled slider is fixedly connected to one side of the top of the workbench.
[0010] Preferably, one end of the screw rod is rotatably connected to the inner side wall of the adjacent workbench via a rotating shaft, and the other end of the screw rod passes through the side wall of the workbench through a shaft sleeve and extends to one side of the workbench.
[0011] Preferably, a motor is installed on one side of the workbench, and the output shaft of the motor is transmission-connected to the extended end of an adjacent screw rod. A sliding rod is arranged below the screw rod, and one end of the sliding rod passes through the adjacent vertical block side wall and is fixedly connected to the inner wall of one side of the workbench, and the other end of the sliding rod is fixedly connected to the inner wall of the adjacent workbench.
[0012] The utility model has at least the following beneficial effects:
[0013] When in use, personnel connect the raw material with the electric clamp, so that the electric clamp clamps the gear raw material and drives the gear raw material to rotate. The electric clamp is pushed to move by the cylinder, so that the raw material in the rotating state contacts the cutting head to achieve the cutting effect. The lateral position relationship of the cutting head can be adjusted in real time through the electric control slide rail and the electric control slider. Personnel use the external cooling spray coolant device to cool the cutting area. Under the influence of gravity, the coolant containing the processed metal debris falls from the through slot into the inner cavity of the workbench. Personnel can discharge the coolant outward through the drain pipe, and the metal slag is intercepted by the filter in the drain pipe. After there is no coolant inside the workbench, the personnel drives the screw to rotate through the motor, so that the screw sleeve drives the corresponding vertical block and scraper to move, and the scraper scrapes up the metal slag deposited on the bottom of the inner cavity of the workbench, so that the metal slag is adsorbed by the magnet, so that the metal slag is concentrated by the magnet. The personnel open the sealed door to remove the metal slag together. The structural design makes it convenient for personnel to quickly collect the screened metal residues, and it is convenient for personnel to quickly recycle the metal residues, reducing the impact of the narrow space inside the device on the recovery of residues caused by personnel, thereby improving the convenience brought by the device to the staff.
[0014] The utility model also has the following beneficial effects:
[0015] The setting of the drain pipe makes it convenient for personnel to discharge the coolant collected in the inner cavity of the workbench. The setting of the cylinder allows the electric clamp to be driven for displacement. The setting of the electric control slider and the electric control slide rail allows the cutting head to have the ability to be displaced. The setting of the lead screw allows the power of the motor to be transmitted to the lead screw, thereby driving the screw sleeve to be displaced. The setting of the slide rod ensures that the screw sleeve will not rotate along with the lead screw. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the through slot structure of the utility model;
[0019] Figure 3 This is a cross-sectional view of the workbench of the utility model;
[0020] Figure 4 This is a schematic diagram of the fence structure of the utility model.
[0021] In the figure: 1. workbench; 2. fence; 3. drain pipe; 4. sealing door; 5. side panel; 6. motor; 7. cylinder; 8. electric clamp; 9. electric control slide rail; 10. electric control slider; 11. through groove; 12. screw rod; 13. screw sleeve; 14. vertical block; 15. slide rod; 16. magnet; 17. scraper. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0023] Reference Figure 1-4A cutting device for processing an active bevel gear comprises a workbench 1, an electric clamp 8 is arranged on one side of the top of the workbench 1, an electric control slider 10 is arranged on one side of the electric clamp 8, a cutting head is connected to one side of the electric control slider 10, a through slot 11 is opened on one side of the top of the workbench 1, a screw rod 12 is horizontally arranged in the inner cavity of the workbench 1, an outer ring sleeve of the screw rod 12 is provided with a screw sleeve 13, a vertical block 14 is fixedly connected to the bottom of the outer ring of the screw sleeve 13, a magnet 16 is fixedly connected to the bottom of the vertical block 14, and a bottom of the magnet 16 is fixedly connected to the bottom of the magnet 16. The workbench 1 is fixedly connected with a scraper 17, and both sides of the outer wall of one side of the workbench 1 are rotatably connected with a sealing door 4. The top of the workbench 1 is fixedly connected with a fence 2. Specifically, when a person is using it, the person connects the raw material with the electric clamp 8, so that the electric clamp 8 clamps the gear raw material and drives the gear raw material to rotate. The electric clamp 8 is pushed by the cylinder 7 to move, so that the raw material in the rotating state contacts the cutting head to achieve the cutting effect. The electric control slide rail 9 cooperates with the electric control slider 10 to achieve real-time The lateral position relationship of the cutting head is adjusted, and the personnel cools down the cutting area through an external cooling spray coolant device. Under the influence of gravity, the coolant containing the processed metal debris falls from the through groove 11 into the inner cavity of the workbench 1. The personnel can discharge the coolant outward through the drain pipe 3, and intercept the metal slag through the filter in the drain pipe 3. After there is no coolant inside the workbench 1, the personnel drives the screw rod 12 to rotate through the motor 6, so that the screw sleeve 13 drives the corresponding vertical block 14 and the scraper 17 to move. The scraper 17 scrapes up the metal slag deposited at the bottom of the inner cavity of the workbench 1, so that the metal slag is adsorbed by the magnet 16, so that the metal slag is concentrated by the magnet 16. The personnel opens the sealing door 4 and can remove the metal slag uniformly. Through the structural design, it is convenient for personnel to quickly collect the screened metal residues, and it is convenient for personnel to quickly recover the metal residues, reducing the impact of the small space limitation inside the device on the recovery of the residues caused by personnel, thereby improving the convenience brought by the device to the staff.
[0024] This program has the following working process:
[0025] When in use, the personnel connect the raw material with the electric clamp 8, so that the electric clamp 8 clamps the gear raw material and drives the gear raw material to rotate. The electric clamp 8 is pushed by the cylinder 7 to move, so that the raw material in the rotating state contacts the cutting head to achieve the cutting effect. The horizontal position relationship of the cutting head can be adjusted in real time through the electric control slide rail 9 and the electric control slider 10. The personnel cool down the cutting part through the external cooling spray coolant device. Under the influence of gravity, the coolant contains the processed metal debris from the through groove 11 After falling into the inner cavity of the workbench 1, the personnel can discharge the coolant outward through the drain pipe 3, and the metal slag is intercepted by the filter in the drain pipe 3. After there is no coolant inside the workbench 1, the personnel drives the screw 12 to rotate through the motor 6, so that the screw sleeve 13 drives the corresponding vertical block 14 and the scraper 17 to move, and the scraper 17 scrapes up the metal slag deposited at the bottom of the inner cavity of the workbench 1, so that the metal slag is adsorbed by the magnet 16, so that the metal slag is gathered by the magnet 16, and the personnel opens the sealing door 4 to remove the metal slag uniformly.
[0026] According to the above working process, we can know that:
[0027] The structural design makes it convenient for personnel to quickly collect the screened metal residues and quickly recycle the metal residues, reducing the impact of the narrow space inside the device on the recovery of residues by personnel, thereby improving the convenience brought by the device to the staff.
[0028] Furthermore, a drain pipe 3 is fixedly connected to the lower portion of the outer wall of one side of the workbench 1 , and the inner cavity of the drain pipe 3 is connected to the inner cavity of the workbench 1 . Specifically, the provision of the drain pipe 3 facilitates personnel to discharge the coolant collected in the inner cavity of the workbench 1 .
[0029] Furthermore, a side plate 5 is fixedly connected to one side of the top of the workbench 1, a cylinder 7 is installed on one side of the side plate 5, and an output end of the cylinder 7 is fixedly connected to one side of the electric clamp 8. Specifically, through the setting of the cylinder 7, the electric clamp 8 can be driven to move.
[0030] Furthermore, an electric-controlled slide rail 9 adapted to the electric-controlled slider 10 is fixedly connected to one side of the top of the workbench 1. Specifically, by configuring the electric-controlled slider 10 and the electric-controlled slide rail 9, the cutting head has the ability to move.
[0031] Furthermore, one end of the screw rod 12 is rotatably connected to the inner wall of the adjacent workbench 1 via a rotating shaft, and the other end of the screw rod 12 passes through the side wall of the workbench 1 through a sleeve and extends to one side of the workbench 1. Specifically, through the setting of the screw rod 12, the power of the motor 6 can be transmitted to the screw rod 12, thereby driving the screw sleeve 13 to move.
[0032] Furthermore, a motor 6 is installed on one side of the workbench 1, and the output shaft of the motor 6 is transmission-connected to the extended end of the adjacent screw rod 12. A sliding rod 15 is arranged below the screw rod 12. One end of the sliding rod 15 passes through the side wall of the adjacent vertical block 14 and is fixedly connected to the inner wall of one side of the workbench 1, and the other end of the sliding rod 15 is fixedly connected to the inner wall of the adjacent workbench 1. Specifically, through the arrangement of the sliding rod 15, the screw sleeve 13 will not rotate along with the screw rod 12.
[0033] To sum up: when personnel use it, they connect the raw material with the electric clamp 8, so that the electric clamp 8 clamps the gear raw material and drives the gear raw material to rotate, and pushes the electric clamp 8 to move through the cylinder 7, so that the raw material in the rotating state contacts the cutting head to achieve the cutting effect. The lateral position relationship of the cutting head can be adjusted in real time through the electric control slide rail 9 and the electric control slider 10. Personnel use an external cooling spray coolant device to cool the cutting area. Under the influence of gravity, the coolant contains processed metal debris and falls from the through groove 11 into the inner cavity of the workbench 1. Personnel can discharge the coolant outward through the drain pipe 3, and intercept the metal slag through the filter screen in the drain pipe 3. After there is no coolant in the workbench 1, personnel drive the screw 12 to rotate through the motor 6, so that the screw sleeve 13 drives the corresponding vertical block 14 and the scraper 17 to move, and the scraper 17 will deposit on the metal at the bottom of the inner cavity of the workbench 1. The metal slag is scraped up, so that the metal slag is adsorbed by the magnet 16, so that the metal slag is concentrated by the magnet 16. The personnel open the sealed door 4 and can remove the metal slag uniformly. The setting of the drain pipe 3 is convenient for the personnel to discharge the coolant collected in the inner cavity of the workbench 1. The setting of the cylinder 7 allows the electric clamp 8 to be driven for displacement. The setting of the electric control slider 10 and the electric control slide rail 9 allows the cutting head to have the ability to move. The setting of the screw rod 12 allows the power of the motor 6 to be transmitted to the screw rod 12, thereby driving the screw sleeve 13 to move. The setting of the slide rod 15 prevents the screw sleeve 13 from rotating with the screw rod 12. Through the structural design, it is convenient for the personnel to quickly collect the screened metal residues, which is convenient for the personnel to quickly recover the metal residues, reducing the impact of the narrow space inside the device on the recovery of the residues caused by the personnel, thereby improving the convenience brought by the device to the staff.
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A cutting device for machining an active bevel gear, comprising a workbench (1), characterized in that: An electric clamp (8) is arranged on one side of the top of the workbench (1), an electric control slider (10) is arranged on one side of the electric control slider (10), a cutting head is connected to one side of the electric control slider (10), a through slot (11) is opened on one side of the top of the workbench (1), a screw rod (12) is arranged horizontally in the inner cavity of the workbench (1), the outer ring of the screw rod (12) is provided with a screw sleeve (13), the outer ring bottom of the screw sleeve (13) is fixedly connected to a vertical block (14), the bottom of the vertical block (14) is fixedly connected to a magnet (16), the bottom of the magnet (16) is fixedly connected to a scraper (17), both sides of the outer wall of one side of the workbench (1) are rotatably connected to sealing doors (4), and the top of the workbench (1) is fixedly connected to a fence (2).
2. The cutting device for processing active bevel gears according to claim 1, characterized in that: A drainage pipe (3) is fixedly connected to the lower portion of an outer wall of one side of the workbench (1), and the inner cavity of the drainage pipe (3) is in communication with the inner cavity of the workbench (1).
3. The cutting device for processing active bevel gears according to claim 1, characterized in that: A side plate (5) is fixedly connected to one side of the top of the workbench (1), a cylinder (7) is installed on one side of the side plate (5), and an output end of the cylinder (7) is fixedly connected to one side of the electric clamp (8).
4. The cutting device for machining active bevel gears according to claim 1, characterized in that: An electric control slide rail (9) adapted to the electric control slide block (10) is fixedly connected to one side of the top of the workbench (1).
5. The cutting device for machining active bevel gears according to claim 1, characterized in that: One end of the screw rod (12) is rotatably connected to the inner wall of the adjacent workbench (1) via a rotating shaft, and the other end of the screw rod (12) passes through the side wall of the workbench (1) via a shaft sleeve and extends to one side of the workbench (1).
6. The cutting device for machining active bevel gears according to claim 5, characterized in that: A motor (6) is installed on one side of the workbench (1), and the output shaft of the motor (6) is transmission-connected to the extended end of an adjacent screw rod (12). A slide rod (15) is arranged below the screw rod (12), and one end of the slide rod (15) passes through the side wall of the adjacent vertical block (14) and is fixedly connected to the inner wall of one side of the workbench (1), and the other end of the slide rod (15) is fixedly connected to the inner wall of the adjacent workbench (1).
