Water-cooling cooling tank for PVC (polyvinyl chloride) sheets
By using multiple separate cooling tanks and circulating water resources in the PVC sheet cooling tank, combined with spraying and bottom spraying technology, the problems of uneven cooling and low efficiency of traditional cooling tanks are solved, and more efficient cooling effects are achieved. Production efficiency.
Patent Information
- Application Number
- CN202420893576.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The cooling of the traditional PVC sheet cooling tank is not uniform and efficient enough, and the temperature gradually increases during continuous working, affecting the cooling effect.
A water-cooled cooling system including multiple separation cooling tanks is designed, which cools simultaneously through spraying and bottom spraying, and the temperature efficiency of cooling water is improved by circulating water pipes and heat exchangers. The conveyor belt passes through multiple separation cooling tanks. To increase the cooling area and time, combine the electric heating fan of the drying tank and the utilization of circulating water resources.
The cooling efficiency and uniformity of PVC sheets are improved, the service life of the cooling tank is extended, and the cooling effect and production efficiency are significantly improved through the series connection of multiple separation cooling tanks and the utilization of circulating water resources.
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Figure CN222156309U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PVC sheet production, in particular to a PVC sheet water cooling tank. Background Art
[0002] PVC sheet is a plastic raw material widely used in many fields. It is a plastic film or sheet made of polyvinyl chloride (PVC) as the basic material through extrusion, calendering and other processes. PVC sheet has many uses, such as architectural decoration, advertising signs, packaging materials, industrial manufacturing, automotive industry, etc. PVC sheet needs to be cooled during production and processing.
[0003] The patent with publication number CN210910813U discloses a cooling device for PVC sheet production. When the PVC sheet passes through the lower end of the first fixed frame, cold air is used to cool it down. Then the water pump is turned on to transport the cooling water to the water mist nozzle through the water pipe. The cooling water is atomized and sprayed out through the water mist nozzle. When the PVC sheet passes through the second fixed frame, the cooling water is sprinkled on the surface of the PVC sheet without damaging the surface of the PVC sheet, and water cooling is performed for secondary cooling.
[0004] However, the above patent still has the following problems in actual operation:
[0005] Traditional cooling troughs may only use a single spraying method, resulting in the cooling of the PVC sheet being not uniform and efficient. At the same time, in the traditional cooling trough design, the temperature of the overall single cooling trough will gradually increase during continuous operation, thus affecting the cooling effect. Utility Model Content
[0006] The utility model aims to provide a PVC sheet water-cooling cooling tank, which can solve the problems in the prior art.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a PVC sheet water-cooled cooling trough, comprising a separation cooling trough and a conveyor belt, wherein no less than two separation cooling troughs are provided, and adjacent separation cooling troughs are interconnected, and the tops of the separation cooling troughs are connected to circulating water pipes, and the bottoms of the separation cooling troughs are connected to drain pipes, and one end of the drain pipe away from the separation cooling troughs is connected to a cooling water tank, and a heat exchanger is connected to the cooling water tank, and the water outlet end of the heat exchanger is connected to the circulating water pipe.
[0008] Preferably, both sides of the separation and cooling tank are provided with inlets and outlets, a water guide slope is provided on the inner upper side of the inlet and outlet, a spray pipe is provided inside the separation and cooling tank, the spray pipe is connected to the circulating water pipe, and a spray port is provided at the bottom of the spray pipe.
[0009] Preferably, the bottom of the separation and cooling tank is connected to the drain pipe, a water pump is provided on one side of the separation and cooling tank, the water inlet end of the water pump is connected to a water guide pipe, the water outlet end of the water pump is connected to a bottom nozzle pipe, the water guide pipe is connected to the interior of the separation and cooling tank from the side, the bottom nozzle pipe is connected to the interior of the separation and cooling tank, and the nozzle of the bottom nozzle pipe is arranged vertically upward.
[0010] Preferably, a drying tank is connected to one side of the separation and cooling tank, a water diversion pipe is connected to the bottom of the drying tank, and the water diversion pipe is communicated with the cooling water tank.
[0011] Preferably, an electric fan is arranged inside the drying tank, a heating wire is arranged inside the electric fan, a vent is opened on the side of the drying tank, a water storage tank is arranged at the bottom of the drying tank, the bottom of the water storage tank is connected to the water diversion pipe, and a valve is arranged on the water diversion pipe.
[0012] Preferably, the conveyor belt enters from one side of the separation and cooling tank, passes through each separation and cooling tank in turn and enters the interior of the drying tank, and the conveyor belt extends from the side of the drying tank away from the separation and cooling tank to the outside.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. The utility model is provided with no less than two new separation cooling grooves, and the adjacent separation cooling grooves are interconnected. By using a plurality of separation cooling grooves in series, the cooling area and time of the PVC sheet are increased, and the cooling efficiency is improved. At the same time, the plurality of separation cooling grooves are connected only through the inlet and outlet ports, so that the mutual influence of the cooling temperature environment between the separation cooling grooves is reduced. When the PVC sheet enters each separation cooling groove in turn, the temperature environment inside each separation cooling groove is gradually reduced, so that the cooling effect can be effectively improved.
[0015] 2. A water pump is provided on one side of the separation cooling trough of the utility model, the water inlet end of the water pump is connected to a water guide pipe, the water outlet end of the water pump is connected to a bottom nozzle, the water guide pipe is connected to the interior of the separation cooling trough from the side, the bottom nozzle is connected to the interior of the separation cooling trough, the nozzle of the bottom nozzle is vertically upwardly arranged, the combined use of the spray pipe and the bottom nozzle allows the cooling water to cover the surface of the PVC sheet more evenly, and the temperature of the PVC sheet can be quickly reduced by spraying and bottom spraying at the same time, thereby improving production efficiency and cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of the separation and cooling tank of the utility model;
[0018] Figure 3 It is a schematic diagram of the side structure of the separation and cooling tank of the utility model;
[0019] Figure 4 This is a schematic diagram of the internal structure of the drying tank of the present utility model.
[0020] In the figure: 1. Separation and cooling trough; 11. Material inlet and outlet; 12. Spray pipe; 13. Spray port; 14. Bottom spray pipe; 15. Water guide pipe; 16. Water guide slope; 17. Water pump; 2. Drying trough; 21. Electric fan; 22. Heating wire; 23. Ventilation port; 24. Water storage tank; 25. Valve; 3. Conveyor belt; 4. Cooling water tank; 5. Drain pipe; 6. Heat exchanger; 7. Circulating water pipe; 8. Water diversion pipe. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In order to solve the problem that the traditional cooling tank may only use a single spraying method, resulting in the PVC sheet cooling is not uniform and efficient. At the same time, in the traditional cooling tank design, the temperature of the whole single cooling tank will gradually increase during the continuous operation, thus affecting the cooling effect. Figure 1-4 , this utility provides the following technical solutions:
[0023] A PVC sheet water-cooled cooling tank, comprising a separation cooling tank 1 and a conveyor belt 3, wherein at least two separation cooling tanks 1 are provided, and adjacent separation cooling tanks 1 are interconnected, and the tops of the separation cooling tanks 1 are connected with circulating water pipes 7, and the bottoms of the separation cooling tanks 1 are connected with drain pipes 5, and the ends of the drain pipes 5 away from the separation cooling tanks 1 are connected with cooling water tanks 4, and the cooling water tanks 4 are connected with heat exchangers 6, and the water outlets of the heat exchangers 6 are connected with the circulating water pipes 7, and the cooled water flows into the cooling water tanks 4 through the drain pipes 5, and then heat is exchanged through the heat exchangers 6 to reduce the water temperature, and then the water is recycled, and the temperature of the cooling water is reduced by the heat exchangers 6, so that the recycled water resources are more efficient, and the separation cooling tank 1 A drying tank 2 is connected to one side, and a conveyor belt 3 enters from one side of the separation and cooling tank 1. The separation and cooling tank 1 passes through each separation and cooling tank 1 in turn and enters the interior of the drying tank 2. The conveyor belt 3 extends from the side of the drying tank 2 away from the separation and cooling tank 1 to the outside. By using multiple separation and cooling tanks 1 in series, the cooling area and time of the PVC sheet are increased, and the cooling efficiency is improved. At the same time, the multiple separation and cooling tanks 1 are connected only by the inlet and outlet ports 11, so that the effect of the mutual influence of the cooling temperature environment between the separation and cooling tanks 1 is reduced. When the PVC sheet enters each separation and cooling tank 1 in turn, the temperature environment inside each separation and cooling tank 1 is gradually reduced, so that the cooling effect can be effectively improved.
[0024] In this embodiment, both sides of the separation and cooling tank 1 are provided with inlet and outlet ports 11, and a water guide slope 16 is provided on the inner upper side of the inlet and outlet ports 11. A spray pipe 12 is provided inside the separation and cooling tank 1, and the spray pipe 12 is connected to the circulating water pipe 7. A spray port 13 is provided at the bottom of the spray pipe 12. The bottom of the separation and cooling tank 1 is connected to the drain pipe 5. A water pump 17 is provided on one side of the separation and cooling tank 1. The water inlet end of the water pump 17 is connected to a water guide pipe 15, and the water outlet end of the water pump 17 is connected to a bottom spray pipe 14. The water guide pipe 15 is connected to the inside of the separation and cooling tank 1 from the side, and the bottom spray pipe 14 is connected to the inside of the separation and cooling tank 1. The nozzle of the bottom spray pipe 14 is vertically arranged upward. The combination of the spray pipe 12 and the bottom spray pipe 14 allows the cooling water to be more evenly covered on the surface of the PVC sheet. By spraying and bottom spraying at the same time, the temperature of the PVC sheet can be quickly reduced, the production efficiency is improved, and the cooling effect is improved.
[0025] In this embodiment, the bottom of the drying tank 2 is connected with a water pipe 8, which is connected with the cooling water tank 4. An electric fan 21 is arranged inside the drying tank 2, a heating wire 22 is arranged inside the electric fan 21, a vent 23 is provided on the side of the drying tank 2, a water storage tank 24 is arranged at the bottom of the drying tank 2, the bottom of the water storage tank 24 is connected with the water pipe 8, and a valve 25 is arranged on the water pipe 8. The electric fan 21 and the heating wire 22 in the drying tank 2 can quickly dry the PVC sheet, thereby improving the production efficiency. The water vapor or water droplets generated during the drying process will fall into the water storage tank 24, and then flow back to the cooling water tank 4 through the water pipe 8, thereby realizing the recycling of water resources.
[0026] The working principle of the above content is as follows: the PVC sheet enters the separation cooling tank 1 from one side through the conveyor belt 3. The circulating water pipe 7 guides water from the cooling water tank 4 to the spray pipe 12, and the water is evenly sprayed on the PVC sheet through the spray port 13 to initially cool it. At the same time, the water pump 17 sprays water from the bottom to the PVC sheet through the water guide pipe 15 and the bottom spray pipe 14. Since the nozzle of the bottom spray pipe 14 is vertically upward, the water will splash around after contacting the PVC sheet, increasing the cooling area and effect. The cooled water flows back to the cooling water tank 4 through the drain pipe 5 to achieve the recycling of water resources. The PVC sheet that has been cooled continues to enter the drying tank 2 through the conveyor belt 3. The electric fan 21 starts to work, and the heating wire 22 inside it generates heat to heat the inside of the drying tank 2, thereby drying the PVC sheet. The water vapor or a small amount of water droplets generated during the drying process will drip into the water storage tank 24, and then flow back to the cooling water tank 4 through the water guide pipe 8, further realizing the recovery and recycling of water resources.
[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A PVC sheet water cooling tank, comprising a separation cooling tank (1) and a conveyor belt (3), characterized in that: The separation and cooling tanks (1) are provided with no less than two, and adjacent separation and cooling tanks (1) are interconnected. The tops of the separation and cooling tanks (1) are connected to circulating water pipes (7), and the bottoms of the separation and cooling tanks (1) are connected to drainage pipes (5). One end of the drainage pipe (5) away from the separation and cooling tank (1) is connected to a cooling water tank (4), and a heat exchanger (6) is connected to the cooling water tank (4). The water outlet end of the heat exchanger (6) is connected to the circulating water pipe (7).
2. A PVC sheet water cooling tank according to claim 1, characterized in that: Both sides of the separation and cooling tank (1) are provided with material inlet and outlet ports (11), a water guide slope (16) is provided on the inner upper side of the material inlet and outlet ports (11), a spray pipe (12) is provided inside the separation and cooling tank (1), the spray pipe (12) is connected to the circulating water pipe (7), and a spray port (13) is provided at the bottom of the spray pipe (12).
3. A PVC sheet water cooling tank according to claim 1, characterized in that: The bottom of the separation and cooling tank (1) is connected to the drainage pipe (5); a water pump (17) is arranged on one side of the separation and cooling tank (1); the water inlet end of the water pump (17) is connected to the water guide pipe (15); the water outlet end of the water pump (17) is connected to the bottom spray pipe (14); the water guide pipe (15) is connected to the interior of the separation and cooling tank (1) from the side; the bottom spray pipe (14) is connected to the interior of the separation and cooling tank (1); and the nozzle of the bottom spray pipe (14) is arranged vertically upward.
4. A PVC sheet water cooling tank according to claim 1, characterized in that: One side of the separation and cooling tank (1) is connected to a drying tank (2), the bottom of the drying tank (2) is connected to a water diversion pipe (8), and the water diversion pipe (8) is in communication with a cooling water tank (4).
5. A PVC sheet water cooling tank according to claim 4, characterized in that: The drying tank (2) is provided with an electric heating fan (21) inside, a heating wire (22) inside the electric heating fan (21), a vent (23) is provided on the side of the drying tank (2), a water storage tank (24) is provided at the bottom of the drying tank (2), the bottom of the water storage tank (24) is connected to a water diversion pipe (8), and a valve (25) is provided on the water diversion pipe (8).
6. A PVC sheet water cooling tank according to claim 5, characterized in that: The conveyor belt (3) enters from one side of the separation and cooling tank (1), passes through each separation and cooling tank (1) in sequence and enters the interior of the drying tank (2), and the conveyor belt (3) extends from the side of the drying tank (2) away from the separation and cooling tank (1) to the outside.
Citation Information
Patent Citations
Cooling device for PVC sheet production
CN210910813U
Cited By
Water cooling tank for plastic particle production
CN224224316U
