Blank taking mechanism of high-pressure toilet forming machine

By installing the first-stage slide rail and slider, as well as the second-stage slide rail and slider in the billet extraction mechanism of the high-pressure seating molding machine, and synchronous movement is achieved using the wire rope pulley assembly and drive assembly, the mud and water pollution problem is solved and the equipment is ensured continuous production and economic benefits.

CN222178187UActive Publication Date: 2024-12-17HUIDA SANITARY WARE
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Patent Information

Application Number
CN202323366152.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-11
Publication Date
2024-12-17
Estimated Expiration
2033-12-11

AI Technical Summary

Technical Problem

During the release process of the traditional high-pressure toilet molding machine, mud and water splashing, causing frequent equipment maintenance and track replacement, affecting equipment accuracy and production continuity.

Method used

A high-pressure toilet forming machine blank extraction mechanism is designed. The primary slide rail and slide block, as well as the secondary slide rail and slide block are installed inside the blank extraction mechanism. The wire rope pulley assembly and the drive assembly can achieve synchronous movement to reduce mud and water. Contaminate and prevent mud and water from splashing through fenders and cushioning mechanisms.

Benefits of technology

Effectively prevent mud and water pollution, reduce equipment maintenance and track replacement, ensure continuous production of equipment, and reduce production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ceramic production equipment, in particular to a blank taking mechanism of a high-pressure toilet forming machine. A transverse translation mechanism in the blank taking mechanism comprises two first-stage sliding rails, two second-stage sliding rails and a transverse translation mechanism, wherein the two first-stage sliding rails are mounted on a longitudinal moving frame at intervals; first-stage sliding blocks are arranged on the two sides of the bottom of the transverse moving frame respectively, and the first-stage sliding blocks are correspondingly installed on the two first-stage sliding rails in a sliding mode; the two secondary sliding rails are mounted at the top of the transverse moving frame in a spaced manner and are arranged below a transverse plate at the top of the transverse moving frame; the two sides of the bottom of the blank taking supporting plate are each provided with a second-stage sliding block, and the second-stage sliding blocks are correspondingly installed on the two second-stage sliding rails in a sliding mode and arranged below the second-stage sliding rails; the steel wire rope pulley assembly is installed on the transverse moving frame and drives the blank taking supporting plate and the transverse moving frame to move synchronously. And the driving assembly is mounted on the longitudinal moving frame and is in transmission connection with the transverse moving frame.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic production equipment, in particular to a blank taking mechanism of a high-pressure toilet molding machine. Background Art

[0002] The working steps of high-pressure toilet molding equipment are mold closing → grouting → blowing → mold opening → blank taking → mold closing. After the mold is opened, the blank taking mechanism enters the mold of the high-pressure molding machine to complete the blank taking action. Due to the blank taking process, a large amount of mud and water will overflow from the inside of the model after the model is demoulded. The linear guide rail of the traditional blank taking mechanism is exposed on the outside of the mechanism, and the mud and water will adhere to the linear guide rail. During the reciprocating operation of the blank taking mechanism, the particles in the mud and water accumulate between the slider and the guide rail, affecting the normal movement of the slider on the linear guide rail. At the same time, the hard particles in the mud and water will cause damage to the linear guide rail and the slider, increase the fitting clearance, reduce the equipment accuracy, and lead to frequent replacement of the linear guide rail and the slider, and the production line cannot operate continuously.

[0003] Based on this, the utility model provides a novel blank taking mechanism of a high-pressure toilet seat forming machine to overcome the above problems. Utility Model Content

[0004] The utility model aims to provide a blank taking mechanism for a high-pressure toilet seat forming machine, in which a primary slide rail, a primary slider, a secondary slide rail and a secondary slider are all installed inside the blank taking mechanism, which effectively prevents frequent equipment maintenance and track replacement caused by muddy water splashing pollution, ensures continuous production of the equipment, and has certain economic benefits.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a blank taking mechanism of a high-pressure toilet forming machine, which includes a lifting and moving mechanism and a lateral translation mechanism installed on the lifting and moving mechanism;

[0006] Wherein, the lifting and moving mechanism comprises a longitudinal moving frame and guide wheel groups installed on both sides of the longitudinal moving frame;

[0007] The lateral translation mechanism comprises:

[0008] Two primary slide rails, the two primary slide rails are installed on the longitudinal moving frame at intervals;

[0009] A transverse moving frame, wherein both sides of the bottom of the transverse moving frame are respectively provided with a first-level slider, and the first-level slider is correspondingly slidably installed on the two first-level slide rails to realize the sliding installation of the transverse moving frame;

[0010] Two secondary slide rails, which are installed at intervals on the top of the transverse moving frame and are arranged below the top horizontal plate of the transverse moving frame;

[0011] A blank taking support plate, wherein two secondary slide blocks are respectively arranged on both sides of the bottom of the blank taking support plate, and the corresponding sliding installation of the secondary slide blocks on the two secondary slide rails and arranged below the secondary slide rails realizes the sliding installation of the blank taking support plate;

[0012] A wire rope pulley assembly, wherein the wire rope pulley assembly is installed on the transverse moving frame and drives the blank taking support plate to move synchronously with the transverse moving frame;

[0013] A driving assembly is installed on the longitudinal moving frame and is transmission-connected with the transverse moving frame to drive the transverse moving frame to slide.

[0014] Furthermore, the driving assembly includes:

[0015] A reducer, the reducer is mounted on the longitudinal moving frame, and a gear is mounted on the output end of the reducer;

[0016] A rack is installed on the transverse moving frame and is meshed with the gear.

[0017] Furthermore, the reducer is fixedly connected to the longitudinal movable frame via a reducer mounting plate.

[0018] Furthermore, the wire rope pulley assembly includes two pulleys, a wire rope and a traction seat;

[0019] Wherein, the two pulleys are fixedly installed at intervals on the inner side of the transverse moving frame, and the spacing direction of the two pulleys is parallel to the sliding direction of the transverse moving frame, and the steel wire rope is wound around the two pulleys, and both ends of the steel wire rope are fixed on the longitudinal moving frame;

[0020] A traction seat is fixedly mounted on the steel wire rope and is fixedly connected to the blank taking support plate through the traction seat.

[0021] Furthermore, a mudguard is installed on the transverse movable frame, and the mudguard is arranged above the pulley and the steel wire rope to shield the pulley and the steel wire rope.

[0022] Furthermore, the cross-sectional shape of the first-level slider is quasi-I-shaped, and both sides of the bottom of the first-level slider are arc-shaped.

[0023] Furthermore, the cross-sectional shape of the secondary slide rail is quasi-I-shaped, and both sides of the bottom of the secondary slide rail are arc-shaped.

[0024] Furthermore, the secondary slide block is fixedly connected to the blank taking support plate via a Z-shaped connecting plate.

[0025] Furthermore, buffer mechanisms are provided at both ends of the lateral translation mechanism.

[0026] The utility model has the following beneficial effects:

[0027] The utility model discloses a blank taking mechanism for a medium and high pressure toilet forming machine, when working, a driving assembly drives a transverse moving frame to slide on a primary slide rail, and a wire rope pulley assembly drives a blank taking support plate to move synchronously with the transverse moving frame, thereby driving the blank taking support plate to slide synchronously on a secondary slide rail, thus realizing a one-to-two movement of a driving assembly, reducing the use of a driving assembly and lowering production costs.

[0028] At the same time, the first-level slider is installed at the bottom of the transverse moving frame, and correspondingly, the first-level slider is installed on the first-level slide rail to achieve shielding of the first-level slide rail and the first-level slider; the secondary slide rail is arranged below the top cross plate of the transverse moving frame, and the cross plate of the transverse moving frame is used to shield the secondary slide rail, and the secondary slider is arranged below the secondary slide rail and is slidably connected with it, and the secondary slider is shielded by the secondary slide rail; it can be seen that in the utility model, the first-level slide rail, the first-level slider, the second-level slide rail and the second-level slider in the blank taking mechanism of the high-pressure toilet forming machine are all installed inside the blank taking mechanism, which effectively prevents frequent equipment maintenance and track replacement caused by mud and water splashing pollution, ensures continuous production of equipment, and has certain economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1 It is a three-dimensional structural schematic diagram of a specific embodiment of the blank taking mechanism of the high-pressure toilet seat forming machine of the utility model;

[0031] Figure 2 for Figure 1 A transparent bottom view of

[0032] Figure 3 for Figure 1 Side view of

[0033] Figure 4 for Figure 3 Sectional view at EE;

[0034] Figure 5 for Figure 4 A partial enlarged view of

[0035] Figure 6 for Figure 1 The main view;

[0036] Figure 7 for Figure 6 Sectional view at AA;

[0037] In the figure: a lifting and moving mechanism 1, a longitudinal moving frame 10, a guide wheel group 11; a primary slide rail 2; a transverse moving frame 3, a cross plate 30, a mud guard 31; a primary slider 4; a secondary slide rail 5; a blank removal support plate 6, a Z-shaped connecting plate 60; a secondary slider 7; a wire rope pulley assembly 8, a pulley 80, a wire rope 81, a traction seat 82; a driving assembly 9, a reducer 90, a gear 91, a rack 92, and a reducer mounting plate 93. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work belong to the protection scope of the utility model.

[0039] The following is combined with Figure 1 To Attachment Figure 7 And specific embodiments, the utility model is described in detail:

[0040] like Figures 1 to 7 As shown, the utility model provides a blank taking mechanism of a high-pressure toilet forming machine, which includes a lifting and moving mechanism 1, and a lateral translation mechanism installed on the lifting and moving mechanism 1;

[0041] Among them, the lifting and moving mechanism 1 slides on the guide rail of the high-pressure forming machine column and is connected to the external lifting mechanism to realize longitudinal movement; it includes a longitudinal moving frame 10 and a guide wheel group 11 installed on both sides of the longitudinal moving frame 10. When in use, the guide rail is clamped by the guide wheel group 11 to play a sliding guiding role.

[0042] The lateral translation mechanism comprises:

[0043] Two primary slide rails 2, the two primary slide rails 2 are installed on the longitudinal moving frame 10 at intervals, and the installation direction of the primary slide rails 2 is perpendicular to the lifting direction of the longitudinal moving frame 10;

[0044] A transverse moving frame 3, wherein both sides of the bottom of the transverse moving frame 3 are respectively provided with a primary slider 4, and the primary slider 4 is correspondingly slidably installed on the two primary slide rails 2 to realize the sliding installation of the transverse moving frame 3; in this embodiment, the cross-sectional shape of the primary slider 4 is an I-shaped shape, and both sides of the bottom of the primary slider 4 are arc-shaped, and correspondingly, a C-shaped groove corresponding to it is provided in the primary slide rail 2 for accommodating the primary slider 4, and the specific shape of the primary slider 4 is designed here to further ensure the sliding stability;

[0045] Two secondary slide rails 5, the two secondary slide rails 5 are installed at intervals on the top of the transverse moving frame 3, and are arranged below the top transverse plate 30 of the transverse moving frame 3, and the secondary slide rails 5 are shielded by the transverse plate 30 of the transverse moving frame 3;

[0046] The blank taking support plate 6, the two sides of the bottom of the blank taking support plate 6 are respectively provided with secondary sliders 7, the secondary sliders 7 are correspondingly slidably installed on the two secondary slide rails 5, and are arranged below the secondary slide rails 5 to realize the sliding installation of the blank taking support plate 6, and the secondary sliders 7 are shielded by the secondary slide rails 5; in this embodiment, the cross-sectional shape of the secondary slide rail 5 is quasi-I-shaped, and the two sides of the bottom of the secondary slide rail 5 are arc-shaped, and correspondingly, a C-shaped groove corresponding to it is opened in the secondary slider 7 to accommodate the secondary slide rail 5 to ensure the sliding stability; at the same time, the secondary slider 7 is fixedly connected to the blank taking support plate 6 through a Z-shaped connecting plate 60, which has a simple structure and is easy to produce;

[0047] A wire rope pulley assembly 8, wherein the wire rope pulley assembly 8 is mounted on the transverse moving frame 3, and drives the blank taking support plate 6 to move synchronously with the transverse moving frame 3;

[0048] The driving assembly 9 is installed on the longitudinal moving frame 10 and is transmission-connected with the transverse moving frame 3 to drive the transverse moving frame 3 to slide.

[0049] In the utility model, the blank taking mechanism of the medium and high pressure toilet forming machine is operated, wherein the driving component 9 drives the transverse moving frame 3 to slide on the primary slide rail 2, and the wire rope pulley component 8 drives the blank taking support plate 6 to move synchronously with the transverse moving frame 3, thereby driving the blank taking support plate 6 to slide synchronously on the secondary slide rail 5, thus realizing the one-to-two movement of the driving component 9, reducing the use of the driving component and reducing the production cost.

[0050] At the same time, the first-level slider 4 is installed at the bottom of the transverse moving frame 3, and correspondingly, the first-level slider 4 is installed on the first-level slide rail 2 to achieve shielding of the first-level slide rail 2 and the first-level slider 4; the secondary slide rail 5 is arranged below the top cross plate 30 of the transverse moving frame 3, and the cross plate 30 of the transverse moving frame 3 is used to shield the secondary slide rail 5, and the secondary slider 7 is arranged below the secondary slide rail 5 and slidably connected with it, and the secondary slider 7 is shielded by the secondary slide rail 5; it can be seen that the first-level slide rail 2, the first-level slider 4, the secondary slide rail 5 and the secondary slider 7 in the blank taking mechanism of the high-pressure toilet forming machine in the utility model are all installed inside the blank taking mechanism, which effectively prevents frequent equipment maintenance and track replacement caused by mud and water splashing pollution, ensures continuous production of equipment, and has certain economic benefits.

[0051] Furthermore, the driving assembly 9 includes:

[0052] A reducer 90, wherein the reducer 90 is mounted on the longitudinal moving frame 10, and a gear 91 is mounted at the output end of the reducer 90; in this embodiment, the reducer 90 is fixedly connected to the longitudinal moving frame 10 via a reducer mounting plate 93, which is convenient for the installation of the reducer 90;

[0053] The rack 92 is fixedly mounted on the lateral moving frame 3, arranged along the sliding direction of the lateral moving frame 3, and meshedly connected with the gear 91 at the output end of the reducer 90. The gear 91 is driven by the reducer 90 to rotate, driving the rack 92 to slide, thereby realizing the sliding movement of the lateral moving frame 3. The gear rack method is used to drive the lateral moving frame 3 to slide, which has a compact structure and good sliding stability.

[0054] Furthermore, the wire rope pulley assembly 8 includes two pulleys 80, a wire rope 81 and a traction seat 82. The two pulleys 80 are fixedly installed at intervals on the inner side of the transverse moving frame 3, and the spacing direction of the two pulleys 80 is parallel to the sliding direction of the transverse moving frame 3, and the wire rope 81 is wound around the two pulleys 80, and both ends of the wire rope 81 are fixed on the longitudinal moving frame 10;

[0055] A traction seat 82 is fixedly mounted on the steel wire rope 81 , and is fixedly connected to the blank taking support plate 6 via the traction seat 81 .

[0056] When in use, the transverse moving frame 3 slides on the longitudinal moving frame 10, and the sliding of the transverse moving frame 3 drives the pulley 80 to move, and the wire rope 81 is wound around the pulley 80, and the two ends of the wire rope 81 are fixed on the longitudinal moving frame 10. Therefore, the movement of the pulley 80 generates traction on the wire rope 81, causing the traction seat 82 on the wire rope 81 to drive the blank taking pallet 6 to move synchronously on the transverse moving frame 3, realizing a power input of a reducer 90 to drag the blank taking pallet 6 and the transverse moving frame 3 to move synchronously, realizing one-to-two.

[0057] Furthermore, a mudguard 31 is installed on the transverse movable frame 3, and the mudguard 31 is arranged above the pulley 80 and the wire rope 81 to shield the pulley 80 and the wire rope 81, which can effectively prevent mud and water from dripping onto the pulley 80 and the wire rope 81 to cause wear and rust, and the grease is not easily washed away.

[0058] Furthermore, buffer mechanisms are provided at both ends of the lateral translation mechanism, which can effectively reduce the impact force and reduce the deformation and damage of the product. The specific structure of the buffer mechanism is not limited in the utility model, and the finished buffer mechanism sold by the prior art can be used, which is not specifically limited in the utility model.

[0059] The rough working principle of the blank taking mechanism of the high pressure toilet forming machine in the utility model is as follows:

[0060] After the molding machine opens the mold, the blank taking mechanism moves longitudinally to the blank taking height through the lifting and moving mechanism 1, and then the reducer 90 in the lateral translation mechanism starts to rotate, driving the lateral moving frame 3 to move forward. At the same time, the blank taking support plate 6 is extended to the bottom of the model by the linkage of the pulley 80 and the wire rope 81. After the blank is demolded, it falls onto the blank taking support plate 6, the lifting and moving mechanism 1 descends, and the reducer 90 reverses to make each component return to the starting position, and the above process can be repeated when waiting for the next blank taking.

[0061] The utility model is further described above with the help of specific embodiments, but it should be understood that the specific description here should not be construed as limiting the essence and scope of the utility model. Various modifications made to the above embodiments by ordinary technicians in this field after reading this specification are all within the scope of protection of the utility model.

Claims

1. A blank taking mechanism for a high-pressure toilet forming machine. Features: It includes a lifting and moving mechanism, and a lateral translation mechanism installed on the lifting and moving mechanism; Wherein, the lifting and moving mechanism comprises a longitudinal moving frame and guide wheel groups installed on both sides of the longitudinal moving frame; The lateral translation mechanism comprises: Two primary slide rails, the two primary slide rails are installed on the longitudinal moving frame at intervals; A transverse moving frame, wherein both sides of the bottom of the transverse moving frame are respectively provided with a first-level slider, and the first-level slider is correspondingly slidably installed on the two first-level slide rails to realize the sliding installation of the transverse moving frame; Two secondary slide rails, which are installed at intervals on the top of the transverse moving frame and are arranged below the top horizontal plate of the transverse moving frame; A blank taking support plate, wherein two secondary slide blocks are respectively arranged on both sides of the bottom of the blank taking support plate, and the corresponding sliding installation of the secondary slide blocks on the two secondary slide rails and arranged below the secondary slide rails realizes the sliding installation of the blank taking support plate; A wire rope pulley assembly, wherein the wire rope pulley assembly is installed on the transverse moving frame and drives the blank taking support plate to move synchronously with the transverse moving frame; A driving assembly is installed on the longitudinal moving frame and is transmission-connected with the transverse moving frame to drive the transverse moving frame to slide.

2. The blank taking mechanism of the high pressure toilet forming machine according to claim 1, Features: The drive assembly comprises: A reducer, the reducer is mounted on the longitudinal moving frame, and a gear is mounted on the output end of the reducer; A rack is installed on the transverse moving frame and is meshed with the gear.

3. The blank taking mechanism of the high pressure toilet forming machine according to claim 2, Features: The reducer is fixedly connected to the longitudinal movable frame via a reducer mounting plate.

4. The blank taking mechanism of the high pressure toilet forming machine according to claim 1, Features: The wire rope pulley assembly includes two pulleys, a wire rope and a traction seat; Wherein, the two pulleys are fixedly installed at intervals on the inner side of the transverse moving frame, and the spacing direction of the two pulleys is parallel to the sliding direction of the transverse moving frame, and the steel wire rope is wound around the two pulleys, and both ends of the steel wire rope are fixed on the longitudinal moving frame; A traction seat is fixedly mounted on the steel wire rope and is fixedly connected to the blank taking support plate through the traction seat.

5. The blank taking mechanism of the high pressure toilet forming machine according to claim 4, Features: A mudguard is installed on the transverse moving frame, and the mudguard is arranged above the pulley and the steel wire rope to shield the pulley and the steel wire rope.

6. The blank taking mechanism of the high pressure toilet forming machine according to claim 1, Features: The cross-section of the first-level slider is in an I-shape, and both sides of the bottom of the first-level slider are in arc shape.

7. The blank taking mechanism of the high pressure toilet forming machine according to claim 1, Features: The cross-section of the secondary slide rail is in an I-shape, and both sides of the bottom of the secondary slide rail are in arc shape.

8. The blank taking mechanism of the high pressure toilet forming machine according to claim 1, Features: The secondary slide block is fixedly connected to the blank taking support plate via a Z-shaped connecting plate.

9. The blank taking mechanism of the high pressure toilet forming machine according to claim 1, Features: Buffer mechanisms are respectively provided at both ends of the lateral translation mechanism.