Cooling device for activated carbon production
The cooling device addresses activated carbon accumulation at the pipe mouth by using a pipe chain conveying mechanism and spirally wrapped cooling water pipe, enhancing feeding efficiency and enabling energy-efficient heat exchange.
Patent Information
- Application Number
- CN202420359809.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-02-27
AI Technical Summary
Activated carbon accumulates at the pipe mouth during cooling, affecting cooling efficiency and discharge efficiency in traditional cooling systems.
A cooling device with a pipe chain conveying mechanism and a spirally wrapped cooling water pipe, utilizing chain plates to facilitate smooth movement of activated carbon and incorporating a transmission mechanism for enhanced cooling and heat energy reuse.
Improves feeding efficiency, prevents blockages, and enables energy-efficient heat exchange while protecting the activated carbon structure.
Smart Images

Figure CN222181827U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of activated carbon production, and specifically discloses a cooling device for activated carbon production. Background Art
[0002] Activated carbon is a common amorphous carbon used for adsorption and filtration. It has been widely used in chemical industry, environmental protection, food processing, metallurgy, drug refining, military chemical protection and other fields. However, when activated carbon is used for too long, its adsorption performance will weaken and it will not achieve the ideal purification effect. If the activated carbon is directly replaced after it fails, the cost of use will be too high.
[0003] The existing technology generally regenerates the expired activated carbon and continues to use it. There are many methods for regenerating activated carbon. The thermal regeneration method is more mature and widely used. The production of activated carbon by the thermal regeneration method includes drying, carbonization, activation, cooling and other steps. The activation operation is to put the carbonized activated carbon into an activation furnace and use high-temperature steam for activation treatment. The cooling operation is to use cooling water to exchange heat with the activated carbon after activation, thereby reducing the temperature of the activated carbon out of the furnace to prevent oxidation of the activated carbon.
[0004] The existing activated carbon cooling equipment puts the activated carbon into the cooling pipe after it is activated, so that it exchanges heat with the cooling water on the outside of the cooling pipe, thereby absorbing the heat inside the activated carbon in the cooling pipe to cool the activated carbon. However, when the activated carbon is put into the cooling pipe, the activated carbon is easily accumulated at the pipe mouth, which makes it impossible for the activated carbon to slide smoothly along the pipe, affecting the cooling and furnace discharge efficiency of the activated carbon, and easily affecting the performance of the activated carbon itself. Therefore, in view of this, the inventor provides a cooling device for activated carbon production to solve the above problems. Utility Model Content
[0005] The utility model aims to solve the problem that traditional activated carbon needs to be transferred to a cooling pipe for cooling treatment, which easily accumulates at the pipe mouth and affects the cooling efficiency of the activated carbon.
[0006] In order to achieve the above-mentioned purpose, the basic scheme of the utility model provides a cooling device for activated carbon production, including a cooling circuit and a pipe chain conveying mechanism for driving the activated carbon to move inside the cooling circuit, the cooling circuit including a feed pipe, a discharge box channel, a return pipe and a return box channel which are connected end to end in sequence to form a circular circuit, a feed port is provided at the top of one end of the feed pipe close to the return box channel, a discharge port is provided at the bottom of the discharge box channel, a cooling water pipe is spirally wrapped around the outer surface of the feed pipe, both ends of the cooling water pipe are connected to water tanks to form a circulating water circuit, a support seat is provided at the bottom of the cooling circuit, a receiving box connected to the discharge port is also provided below the discharge port, and a transition cooling member located between the discharge port and the receiving box is installed on the side of the support seat close to the receiving box.
[0007] Furthermore, the pipe chain conveying mechanism includes a motor detachably mounted on the outside of the cooling circuit, an active feed sprocket rotatably connected between the inner walls of one end of the return box channel close to the feed pipe, a driven feed sprocket rotatably connected between the inner walls of one end of the discharge box channel close to the feed pipe, a discharge sprocket rotatably connected between the inner walls of one end of the discharge box channel close to the discharge port, a return sprocket rotatably connected between the inner walls of one end of the return box channel close to the return pipe, and a conveying chain meshingly connected between the active feed sprocket, the feed sprocket, the discharge sprocket and the return sprocket, the discharge sprocket is coaxially connected to the output end of the motor, and the conveying chain is evenly provided with chain plates for pushing the activated carbon to move in the feed pipe, and the chain plates can pass through the interior of the cooling circuit.
[0008] Furthermore, the transition cooling component includes a cooling fan and a mounting seat, and a transmission mechanism for driving the cooling fan to rotate is provided between the motor and the cooling fan.
[0009] Furthermore, the transmission mechanism includes a driving pulley coaxially connected to the motor, a driven pulley rotatably connected to the outer side of the return pipe, a synchronous belt cooperatively connected between the driving pulley and the driven pulley, and also includes a driving bevel gear coaxially connected to the driven pulley, a driven bevel gear meshingly connected to the driving bevel gear, a driving sprocket coaxially connected to the driven bevel gear, a driven sprocket coaxially connected to the cooling fan, and a transmission chain meshingly connected between the driving sprocket and the driven sprocket.
[0010] Furthermore, the water outlet end of the cooling water pipe passes through the activated carbon activation furnace and is connected to the water tank.
[0011] The principle and effect of this scheme are:
[0012] 1. Compared with the prior art, the utility model sets a pipe chain conveying mechanism, uses chain plates to push the movement of activated carbon in the feed pipe, and forms a feeding form of small-scale and multiple material conveying with every two adjacent chain plates as a group of conveying components, so that the feeding and unloading actions are more coherent, the feeding efficiency of activated carbon is improved, and the blockage of activated carbon in the cooling circuit is eliminated, which is beneficial to the cooling treatment of activated carbon and solves the problem that traditional activated carbon needs to be transferred to the cooling pipe for cooling treatment, which is easy to accumulate at the pipe mouth and affects the cooling efficiency of activated carbon.
[0013] 2. Compared with the prior art, the utility model provides a cooling water pipe which is spirally installed on the outside of the feed pipe, and at the same time installs the cooling water pipe through the activation furnace, which not only realizes the heat exchange cooling of the activated carbon transported inside the feed pipe, but also can reuse the heat energy obtained by the heat exchange, which is energy-saving and environmentally friendly, and makes rational use of resources. By arranging a transmission mechanism to drive the rotation of the cooling fan, the blowing action on the discharge port end is realized, which is convenient for further cooling of the activated carbon in the process of the activated carbon entering the receiving box from the discharge port, so that the activated carbon avoids direct contact with the temperature difference between the internal environment and the external environment of the cooling circuit, which is beneficial to the protection of the structure of the activated carbon. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0015] Figure 1 A structural front view of a cooling device for activated carbon production proposed in an embodiment of the present application is shown. DETAILED DESCRIPTION
[0016] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0017] The figure marks in the drawings of the specification include: feed pipe 1, discharge box channel 2, return pipe 3, return box channel 4, feed port 5, discharge port 6, cooling water pipe 7, support seat 8, receiving box 9, active feed sprocket 10, driven feed sprocket 11, discharge sprocket 12, return sprocket 13, conveyor chain 14, chain plate 15, cooling fan 16, transmission chain 17, mounting seat 18.
[0018] A cooling device for producing activated carbon, for example Figure 1As shown: it includes a cooling circuit and a pipe chain conveying mechanism for driving the activated carbon to move inside the cooling circuit. The cooling circuit includes a feed pipe 1, a discharge box channel 2, a return pipe 3 and a return box channel 4 which are connected end to end in sequence to form a circular circuit. A feed port 5 is provided at the top of one end of the feed pipe 1 close to the return box channel 4, and a discharge port 6 is provided at the bottom of the discharge box channel 2. A cooling water pipe 7 is spirally wrapped around the outer surface of the feed pipe 1. Both ends of the cooling water pipe 7 are connected to water tanks to form a circulating water circuit. Figure 1 As shown, the outlet end of the cooling water pipe 7 passes through the activated carbon activation furnace and is connected to the water tank, a support seat 8 is provided at the bottom of the cooling circuit, and a receiving box 9 connected to the feeding port 6 is also provided below the feeding port 6, and a transition cooling part located between the feeding port 6 and the receiving box 9 is installed on the side of the support seat 8 close to the receiving box 9.
[0019] Among them, Figure 1 As shown, the pipe chain conveying mechanism includes a motor detachably mounted on the outside of the cooling circuit, an active feed sprocket 10 rotatably connected between the inner walls of one end of the return box channel 4 close to the feed pipe 1, a driven feed sprocket 11 rotatably connected between the inner walls of one end of the discharge box channel 2 close to the feed pipe 1, a discharge sprocket 12 rotatably connected between the inner walls of one end of the discharge box channel 2 close to the discharge port 6, a return sprocket 13 rotatably connected between the inner walls of one end of the return box channel 4 close to the return pipe 3, and a conveying chain 14 meshingly connected between the active feed sprocket 10, the feed sprocket, the discharge sprocket 12 and the return sprocket 13, the discharge sprocket 12 is coaxially connected to the output end of the motor, and the conveying chain 14 is evenly provided with chain plates 15 for pushing the activated carbon to move in the feed pipe 1, and the chain plates 15 can pass through the interior of the cooling circuit.
[0020] Among them, Figure 1 As shown, the transition cooling member includes a cooling fan 16 and a mounting seat 18, and a transmission mechanism for driving the cooling fan 16 to rotate is provided between the motor and the cooling fan 16. The transmission mechanism includes a driving pulley coaxially connected to the motor, a driven pulley rotatably connected to the outer side of the return pipe 3, a synchronous belt cooperatively connected between the driving pulley and the driven pulley, and also includes a driving bevel gear coaxially connected to the driven pulley, a driven bevel gear meshingly connected to the driving bevel gear, a driving sprocket coaxially connected to the driven bevel gear, a driven sprocket coaxially connected to the cooling fan 16, and a transmission chain 17 meshingly connected between the driving sprocket and the driven sprocket.
[0021] In the specific implementation process of the utility model, the activated activated carbon enters the feed pipe 1 through the feed port 5. Before that, the motor is turned on to drive the discharge sprocket 12 and the active pulley to rotate, and then drive the conveying chain 14 and the chain sheet 15 to engage with the active feed sprocket 10, the feed sprocket and the return sprocket 13 at the same time, drive the conveying chain 14 to run in the cooling circuit, and push the activated carbon to move to the lower material box 2 in the feed pipe 1. The activated carbon entering the lower material box 2 falls directly from the feed port 6 into the receiving box 9 under the action of gravity. In this process, cooling water circulates in the cooling water pipe 7, and the high temperature of the activated carbon is transferred to the side wall of the feed pipe 1. The cooling water directly exchanges heat with the side wall of the feed pipe 1, thereby cooling the activated carbon. The cooling fan 16 also rotates with the operation of the motor, blowing air below the feed port 6, and cooling the activated carbon falling from the feed port 6 by air.
[0022] Compared with the prior art, the utility model sets a pipe chain conveying mechanism, uses the chain pieces 15 to push the movement of the activated carbon in the feed pipe 1, and forms a feeding form of conveying materials in small quantities and multiple times with every two adjacent chain pieces 15 as a group of conveying components, so that the feeding and unloading actions are more coherent, the feeding efficiency of the activated carbon is improved, and the blocking phenomenon of the activated carbon in the cooling circuit is eliminated, which is beneficial to the cooling treatment of the activated carbon, and solves the problem that the traditional activated carbon needs to be transferred to the cooling pipe for cooling treatment, which is easy to accumulate at the pipe mouth and affects the cooling efficiency of the activated carbon;
[0023] By providing a cooling water pipe 7 that is spirally installed on the outside of the feed pipe 1 and installing the cooling water pipe 7 through the activation furnace, not only can the activated carbon transported inside the feed pipe 1 be cooled by heat exchange, but the heat energy obtained by the heat exchange can also be reused, which is energy-saving and environmentally friendly, and makes rational use of resources. By providing a transmission mechanism to drive the rotation of the cooling fan 16, the blowing action on the end of the discharge port 6 is achieved, which is convenient for further cooling of the activated carbon in the process of the activated carbon entering the receiving box 9 from the discharge port 6, so that the activated carbon avoids direct contact with the temperature difference between the internal environment and the external environment of the cooling circuit, which is beneficial to the protection of the structure of the activated carbon.
[0024] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A cooling device for activated carbon production, characterized in that: It includes a cooling circuit and a pipe chain conveying mechanism for driving the activated carbon to move inside the cooling circuit, the cooling circuit includes a feed pipe, a discharge box channel, a return pipe and a return box channel which are connected end to end in sequence to form a circular circuit, a feed port is provided at the top of one end of the feed pipe close to the return box channel, a discharge port is provided at the bottom of the discharge box channel, a cooling water pipe is spirally wrapped around the outer surface of the feed pipe, both ends of the cooling water pipe are connected to water tanks to form a circulating water circuit, a support seat is provided at the bottom of the cooling circuit, a receiving box connected to the discharge port is also provided below the discharge port, and a transition cooling member located between the discharge port and the receiving box is installed on the side of the support seat close to the receiving box.
2. A cooling device for activated carbon production according to claim 1, characterized in that: The pipe chain conveying mechanism includes a motor detachably mounted on the outside of the cooling circuit, an active feed sprocket rotatably connected between the inner walls of one end of the return box channel close to the feed pipe, a driven feed sprocket rotatably connected between the inner walls of one end of the discharge box channel close to the feed pipe, a discharge sprocket rotatably connected between the inner walls of one end of the discharge box channel close to the discharge port, a return sprocket rotatably connected between the inner walls of one end of the return box channel close to the return pipe, and a conveying chain meshingly connected between the active feed sprocket, the feed sprocket, the discharge sprocket and the return sprocket, the discharge sprocket being coaxially connected to the output end of the motor, and the conveying chain being evenly provided with chain plates for pushing the activated carbon to move in the feed pipe, and the chain plates can pass through the interior of the cooling circuit.
3. A cooling device for activated carbon production according to claim 2, characterized in that: The transition cooling member comprises a cooling fan and a mounting seat, and a transmission mechanism for driving the cooling fan to rotate is arranged between the motor and the cooling fan.
4. A cooling device for activated carbon production according to claim 3, characterized in that: The transmission mechanism includes a driving pulley coaxially connected to the motor, a driven pulley rotatably connected to the outer side of the return pipe, a synchronous belt cooperatively connected between the driving pulley and the driven pulley, and also includes a driving bevel gear coaxially connected to the driven pulley, a driven bevel gear meshingly connected to the driving bevel gear, a driving sprocket coaxially connected to the driven bevel gear, a driven sprocket coaxially connected to the driven bevel gear, and a transmission chain meshingly connected between the driving sprocket and the driven sprocket.
5. The cooling device for activated carbon production according to claim 1, characterized in that: The water outlet end of the cooling water pipe passes through the activated carbon activation furnace and is connected to the water tank.
