Adjustable steam corn tabletting device

Abstract

The utility model relates to the technical field of corn tabletting, and particularly discloses an adjustable steam corn tabletting device which comprises a steam barrel body, the bottom surface of the steam barrel body is fixedly connected with a fixing ring and a stirring assembly, and the stirring assembly is installed in the steam barrel body. The stirring assembly is used for stirring corn in the steam barrel body, the stirring assembly can enable the corn in the steam barrel body to be sprayed by steam more uniformly, and the quantifying assembly is installed on the lower portion of the stirring assembly and used for discharging gelatinized corn. And the quantitative assembly can be used for quantitatively discharging the gelatinized corn. By arranging the stirring assembly, the effect can be better and gelatinization can be more uniform when corn is subjected to gelatinization processing, by arranging the quantifying assembly, the effect of conveniently and quantitatively discharging the corn can be achieved, and further the subsequent processing can be more uniform and the processing effect is better.

Description

Technical Field

[0001] The utility model relates to the technical field of corn flaking, in particular to an adjustable steam corn flaking device. Background Art

[0002] The digestibility of corn can be greatly improved by steam flaking. This process is a process of starch gelatinization. The hydrogen bonds that tightly bind starch are destroyed by gelatinization, and the structure of protein is also changed, which is beneficial to the body's absorption of starch and protein. Corn flaking can improve the gelatinization degree of corn, make starch soluble, and improve digestion and absorption rate. Studies have shown that steam flaking corn can improve digestibility. Compared with corn, steam flaking corn mainly changes the properties of starch.

[0003] At present, steam corn flakes refer to inputting corn into a steam box, and then passing steam to gelatinize the corn. When the moisture content of the corn reaches about 20%, it is finally pressed into thin flakes with a pre-heated rolling roller. At present, when steam is passed to gelatinize the corn, there may be too much corn and the steam cannot fully gelatinize the corn. Therefore, it is necessary to adjust the position of the corn when steam is passed to achieve the purpose of sufficient gelatinization.

[0004] Therefore, we propose an adjustable steam corn flaking device. Summary of the invention

[0005] The utility model aims to provide an adjustable steam corn flake pressing device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an adjustable steam corn flaking device, comprising a steam barrel body, a bottom surface of which is fixedly connected with a fixing ring, a stirring assembly, which is installed inside the steam barrel body, and is used to stir the corn inside the steam barrel body, so that the corn inside the steam barrel body can be sprayed with steam more evenly, and a quantitative assembly, which is installed at the bottom of the stirring assembly, and is used to discharge the gelatinized corn, so that the gelatinized corn can be quantitatively discharged.

[0007] Preferably, the stirring assembly comprises a servo motor body, which is fixedly embedded in the upper surface of the steam barrel body, and the output shaft of the steam barrel body is fixedly connected to a first rotating rod, and the lower part of the outer surface of the first rotating rod is fixedly connected to a protective shell, and a plurality of stirring rods are fixedly installed on the outer surface of the protective shell.

[0008] Preferably, two steam ports are installed on the upper surface of the steam barrel body.

[0009] Preferably, a discharge port is fixedly mounted on the upper surface of the steam barrel body.

[0010] Preferably, the quantitative component includes a fixed frame, which is fixedly installed at the bottom end of the first rotating rod, and the bottom surface of the fixed frame is fixedly connected with an inner tooth plate, and the second leak plate is rotatably connected to the upper inner wall of the fixed ring, and the upper surface of the second leak plate is fixedly connected to the second rotating rod, and the outer surface of the second rotating rod is fixedly connected with a fixed block, and the side of the fixed block is fixedly connected to a limiting rod, and the other end of the limiting rod is clamped in a limiting box, and a spring is fixedly connected between the side of the limit box close to the fixed block, and the spring is sleeved with the limit rod, and the other side of the limit box is fixedly connected with a bevel tooth block adapted to the inner tooth plate.

[0011] Preferably, a first leak plate is fixedly connected to the lower part of the inner wall of the fixing ring, and the position of the first leak plate matches the position of the second leak plate.

[0012] Preferably, the fixing frame and the inner tooth plate are located inside the protective shell, and the bottom surface of the protective shell is rotatably connected to the second rotating rod.

[0013] Preferably, the upper surface of the protective shell is conical.

[0014] The utility model has at least the following beneficial effects:

[0015] 1. When it is necessary to gelatinize the corn, first put the corn raw material into the steam barrel body from the discharge port, then start the power switch of the servo motor body to make the output shaft of the servo motor body rotate in the positive direction, at this time, through the cooperation of the first rotating rod and the protective shell, the protective shell can be rotated synchronously, and then the stirring rod can make a synchronous circular motion, and then the steam is connected to the interior of the steam barrel body through the two steam ports. At this time, the stirring of the corn by the stirring rod can make the corn inside the steam barrel body fully contact with the steam.

[0016] By setting up a stirring component, the effect of corn gelatinization can be better and the gelatinization can be more uniform.

[0017] 2. When the corn inside the steam barrel body is gelatinized to a certain extent, first control the output shaft of the servo motor body to rotate in the opposite direction. At this time, through the cooperation of the first rotating rod, the fixed frame and the inner tooth plate, the inner tooth plate can be synchronously rotated in the opposite direction. At this time, through the cooperation of the bevel tooth block, the limit box, the spring, the limit rod, the fixed block and the second rotating rod, the bevel tooth block is moved by the teeth of the inner tooth plate, so that the second rotating rod can be rotated, and then the second leakage plate can be rotated. At this time, through the cooperation of the first leakage plate and the second leakage plate, the corn can be quantitatively made to flow out from the gap between the second leakage plate and the first leakage plate for subsequent addition.

[0018] By setting up the quantitative component, the quantitative discharge of corn can be facilitated, and further the subsequent processing can be made more uniform and the processing effect can be better. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model from top view;

[0021] Figure 3 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0022] Figure 4 For this utility model Figure 3 A schematic diagram of the enlarged structure of the structure at A;

[0023] Figure 5 It is a schematic diagram of the top view cross-sectional structure of the protective shell of the utility model.

[0024] In the figure: 1. stirring assembly; 2. quantitative assembly; 3. steam barrel body; 4. fixing ring; 5. servo motor body; 6. first rotating rod; 7. fixing frame; 8. protective shell; 9. inner tooth plate; 10. first leak plate; 11. second leak plate; 12. second rotating rod; 13. fixing block; 14. limiting rod; 15. limiting box; 16. oblique tooth block; 17. spring; 18. steam port; 19. discharge port; 20. stirring rod. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 4 , the utility model provides a technical solution:

[0027] Embodiment 1, an adjustable steam corn flaking device, includes a steam barrel body 3, a fixing ring 4 is fixedly connected to the bottom surface of the steam barrel body 3, a stirring component 1, the stirring component 1 is installed inside the steam barrel body 3, the stirring component 1 is used to stir the corn inside the steam barrel body 3, the stirring component 1 can make the corn inside the steam barrel body 3 more evenly sprayed with steam, and a quantitative component 2, the quantitative component 2 is installed at the lower part of the stirring component 1, the quantitative component 2 is used to discharge the gelatinized corn, and the quantitative component 2 can discharge the gelatinized corn quantitatively.

[0028] The stirring assembly 1 includes a servo motor body 5, which is fixedly embedded in the upper surface of the steam barrel body 3. The output shaft of the steam barrel body 3 is fixedly connected to the first rotating rod 6. The lower part of the outer surface of the first rotating rod 6 is fixedly connected to the protective shell 8. The outer surface of the protective shell 8 is fixedly installed with multiple stirring rods 20. The stirring rods 20 are used to stir the corn inside the steam barrel body 3.

[0029] Two steam ports 18 are installed on the upper surface of the steam barrel body 3, and the steam ports 18 are used to connect steam to the steam barrel body 3 for use.

[0030] A discharge port 19 is fixedly installed on the upper surface of the steam barrel body 3, and the discharge port 19 is used to put corn raw materials into the steam barrel body 3 for use.

[0031] When the corn needs to be gelatinized, first put the corn raw material into the steam barrel body 3 from the discharge port 19, then start the power switch of the servo motor body 5 to rotate the output shaft of the servo motor body 5 in the positive direction, and then through the cooperation of the first rotating rod 6 and the protective shell 8, the protective shell 8 can be rotated synchronously, and then the stirring rod 20 can make a synchronous circular motion, and then steam is connected to the interior of the steam barrel body 3 through the two steam ports 18. At this time, the stirring of the corn by the stirring rod 20 can make the corn inside the steam barrel body 3 fully contact with the steam.

[0032] By providing the stirring assembly 1, the effect of corn gelatinization can be better and the gelatinization can be more uniform.

[0033] Embodiment 2, quantitative component 2, comprises fixed frame 7, fixedly mounted on the bottom end of first rotating rod 6, the bottom surface of fixed frame 7 is fixedly connected with inner tooth plate 9, the upper inner wall of fixed ring 4 is rotatably connected with second leak plate 11, the upper surface of second leak plate 11 is fixedly connected with second rotating rod 12, the outer surface of second rotating rod 12 is fixedly connected with fixed block 13, the side of fixed block 13 is fixedly connected with limiting rod 14, the other end of limiting rod 14 is clamped with limiting box 15, the limiting box 15 is fixedly connected with a spring 17 between the side close to fixing block 13, the spring 17 is sleeved with limiting rod 14, the other side of limiting box 15 is fixedly connected with bevel tooth block 16 adapted to inner tooth plate 9.

[0034] A first leak plate 10 is fixedly connected to the lower part of the inner wall of the fixed ring 4. The position of the first leak plate 10 matches the position of the second leak plate 11. When the first leak plate 10 rotates to a certain position, the gaps between the first leak plate 10 and the second leak plate 11 are combined. At this time, the corn on the upper surface of the second leak plate 11 will flow out of the device.

[0035] The fixing frame 7 and the inner tooth plate 9 are located inside the protective shell 8 , and the bottom surface of the protective shell 8 is rotatably connected to the second rotating rod 12 , which can achieve a certain degree of protection for the fixing frame 7 and the inner tooth plate 9 .

[0036] The upper surface of the protective shell 8 is conical, which can prevent the corn raw materials from falling on the upper surface of the protective shell 8 and being unable to flow out.

[0037] When the corn inside the steam barrel body 3 is gelatinized to a certain extent, the output shaft of the servo motor body 5 is first controlled to rotate in the opposite direction. At this time, through the cooperation of the first rotating rod 6, the fixed frame 7 and the inner tooth plate 9, the inner tooth plate 9 can be synchronously rotated in the opposite direction. At this time, through the cooperation of the bevel gear block 16, the limit box 15, the spring 17, the limit rod 14, the fixed block 13 and the second rotating rod 12, the bevel gear block 16 is moved by the teeth of the inner tooth plate 9, so that the second rotating rod 12 can be rotated, and then the second leakage plate 11 can be rotated. At this time, through the cooperation of the set first leakage plate 10 and the second leakage plate 11, the corn can be quantitatively made to flow out from the gap between the second leakage plate 11 and the first leakage plate 10 for subsequent addition.

[0038] By providing the quantitative component 2, the effect of facilitating the quantitative discharge of corn can be achieved, and further the subsequent processing can be made more uniform and the processing effect can be better.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An adjustable steam corn flake pressing device, comprising a steam barrel body (3), the bottom surface of the steam barrel body (3) being fixedly connected to a fixing ring (4), characterized in that: A stirring component (1), the stirring component (1) being installed inside the steam barrel body (3), the stirring component (1) being used to stir the corn inside the steam barrel body (3), the stirring component (1) being able to make the corn inside the steam barrel body (3) sprayed with steam more evenly; A quantitative component (2), the quantitative component (2) being installed at the bottom of the stirring component (1), the quantitative component (2) being used to discharge the gelatinized corn, and the quantitative component (2) can discharge the gelatinized corn in a quantitative manner.

2. The adjustable steam corn flake pressing device according to claim 1, characterized in that: The stirring assembly (1) comprises a servo motor body (5), wherein the servo motor body (5) is fixedly embedded in the upper surface of the steam barrel body (3), the output shaft of the steam barrel body (3) is fixedly connected to a first rotating rod (6), the lower part of the outer surface of the first rotating rod (6) is fixedly connected to a protective shell (8), and a plurality of stirring rods (20) are fixedly mounted on the outer surface of the protective shell (8).

3. The adjustable steam corn flake pressing device according to claim 1, characterized in that: Two steam ports (18) are installed on the upper surface of the steam barrel body (3).

4. The adjustable steam corn flake pressing device according to claim 1, characterized in that: A discharge port (19) is fixedly mounted on the upper surface of the steam barrel body (3).

5. The adjustable steam corn flake pressing device according to claim 2, characterized in that: The quantitative assembly (2) comprises a fixing frame (7), wherein the fixing frame (7) is fixedly mounted on the bottom end of the first rotating rod (6), the bottom surface of the fixing frame (7) is fixedly connected to an inner tooth plate (9), a second leaking plate (11) is rotatably connected to the upper side of the inner wall of the fixing ring (4), the upper surface of the second leaking plate (11) is fixedly connected to the second rotating rod (12), the outer surface of the second rotating rod (12) is fixedly connected to a fixing block (13), the side surface of the fixing block (13) is fixedly connected to a limiting rod (14), the other end of the limiting rod (14) is clamped to a limiting box (15), a spring (17) is fixedly connected between the side of the limiting box (15) close to the fixing block (13), the spring (17) is sleeved with the limiting rod (14), and the other side of the limiting box (15) is fixedly connected to a beveled tooth block (16) adapted to the inner tooth plate (9).

6. The adjustable steam corn flake pressing device according to claim 4, characterized in that: A first leak plate (10) is fixedly connected to the lower portion of the inner wall of the fixing ring (4), and the position of the first leak plate (10) matches the position of the second leak plate (11).

7. The adjustable steam corn flake pressing device according to claim 5, characterized in that: The fixing frame (7) and the inner tooth plate (9) are located inside the protective shell (8), and the bottom surface of the protective shell (8) is rotatably connected to the second rotating rod (12).

8. The adjustable steam corn flake pressing device according to claim 2, characterized in that: The upper surface of the protective shell (8) is conical.

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