Implantation device and forming machine

Abstract

The utility model discloses an implantation device and discloses a forming machine with the implantation device, and the implantation device comprises a vibration feeding mechanism, a first moving assembly, a second moving assembly, a third moving assembly and a fourth moving assembly, the vibration feeding mechanism comprises a vibration disc and a first moving assembly, and the vibration disc is used for conveying products; the arrangement mechanism comprises material channels used for allowing products from the vibration disc to pass through, the multiple material channels are distributed side by side in the moving direction of the vibration disc, each material channel comprises a flow guide groove and a positioning groove communicated with the flow guide groove, and the flow guide grooves are used for being communicated with the vibration disc; the material carrying mold is provided with a plurality of containing cavities used for containing products, and the containing cavities are arranged on the top face of the material carrying mold in an array mode; and the implanting mechanism comprises a material taking assembly for taking the products and a second moving assembly for driving the material taking assembly to move, and the material taking assembly is used for implanting the multiple products into the containing cavity from the positioning groove, so that the implanting efficiency of the implanting device can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of powder molding equipment, in particular to an implantation device and a molding machine. Background Art

[0002] In the production process of some chip inductors, a hot pressing mold is required to press the T-Core core and U-Core into an inductor blank.

[0003] Among them, in the process of making T-Core magnetic core, powder is cold pressed through a mold to form a T-Core blank, and the T-Core blank is wound with a coil to form a T-Core magnetic core. Then, a vibration plate can be used to transport the T-Core magnetic core, and then a robot arm can implant the T-Core magnetic core one by one into the mold of the hot pressing mold, thereby carrying out the process of pressing and molding the T-Core magnetic core and the U-Core.

[0004] However, the existing method of implanting T-Core cores into molds one by one has low implantation efficiency and is difficult to meet production needs. Utility Model Content

[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes an implantation device that can improve implantation efficiency and meet production needs.

[0006] The utility model also provides a molding machine with the above-mentioned implantation device.

[0007] An implantation device according to an embodiment of the first aspect of the utility model includes: a vibration feeding mechanism, including a vibration plate, a first moving component driving the vibration plate to move horizontally, the vibration plate being used to convey products; an arrangement mechanism, including a material channel for accommodating products from the vibration plate through which the materials are passed, the material channels are provided with a plurality of materials, and the plurality of the material channels are distributed side by side along the moving direction of the vibration plate, the material channels include a guide groove, and a positioning groove connected to the guide groove, the guide groove is used to communicate with the vibration plate, and the positioning groove is used to limit the movement of the product; a loading mold, provided with a accommodating cavity for accommodating products, the accommodating cavities are provided with a plurality of materials, and the plurality of the accommodating cavities are arranged in an array on the top surface of the loading mold; an implantation mechanism, including a material picking component for picking up products and a second moving component driving the material picking component to move, the material picking component being used to implant a plurality of products from the positioning grooves into the accommodating cavity.

[0008] According to some embodiments of the present utility model, the arrangement mechanism includes a positioning member and a first driving member that drives the positioning member to move horizontally. The positioning slot is provided on the positioning member, and the positioning member moves to make the positioning slot approach or move away from the guide slot.

[0009] According to some embodiments of the utility model, the arrangement mechanism includes a pressure rod located above the guide trough and a second driving member that drives the pressure rod to move up and down, and the end of the pressure rod is used to press the product at the discharge end of the guide trough downward.

[0010] According to some embodiments of the present invention, the height of the guide groove is greater than the height of the positioning groove.

[0011] According to some embodiments of the utility model, the arrangement mechanism includes a linear vibrator and a material receiving plate arranged on the linear vibrator, the guide groove is arranged on the top surface of the material receiving plate, and the linear vibrator is used to drive the product to move from the guide groove to the positioning groove.

[0012] According to some embodiments of the utility model, it also includes a material storage plate, which has a material storage cavity for storing products, and the material storage cavity is provided with a plurality of material storage cavities, which are arranged in an array, and the material picking component includes a first material picking piece and a second material picking piece, the first material picking piece is used to transfer the positioning groove of the product to the material storage cavity, and the second material picking piece is used to implant the product from the material storage cavity into the accommodating cavity.

[0013] According to some embodiments of the utility model, the second moving component includes a first linear motor module and a second linear motor module extending horizontally, the first linear motor module is connected to a first cylinder, the first cylinder drives the first material picking piece to rise and fall, the second linear motor module is connected to a second cylinder, the second cylinder drives the second material picking piece to rise and fall.

[0014] According to some embodiments of the utility model, an ejection assembly is further included, the ejection assembly includes a ejector rod located in the storage cavity, and a third driving member that drives the ejector rod to rise and fall, and the ejector rod is used to eject the product from the inside of the storage cavity to the outside.

[0015] A molding machine according to a second aspect of an embodiment of the utility model comprises an implantation device as described in any one of the above items.

[0016] According to some embodiments of the present invention, a pressing mold is included, and the pressing mold includes an upper mold, a middle mold and a lower mold, and one of the lower mold or the middle mold is the loading mold with the product.

[0017] An implant device and a molding machine according to an embodiment of the utility model have at least the following beneficial effects:

[0018] 1. The utility model sets a vibration plate and a first moving component, and utilizes the first moving component to drive the vibration plate to move. The vibration plate can be moved to loading positions at different positions. Therefore, a single vibration plate can convey products to multiple material channels, and there is no need to use multiple vibration plates to convey products to multiple material channels respectively. This is beneficial to reducing the manufacturing cost of the equipment and also beneficial to reducing the space occupied by the equipment.

[0019] 2. The utility model sets a material placement channel, and there are several material channels. The vibration plate can move to reach multiple material channels at different positions. The material channel receives the products supplied by the vibration plate. Each material channel includes a guide groove and a positioning groove. The products from the vibration plate enter the guide groove one by one in an arranged manner. Then, the products enter the positioning groove from the guide groove. The positioning groove positions the products so that the products are waiting to be implanted. By using the implantation mechanism, the products in the positioning grooves on multiple material channels can be implanted into the loading mold. Therefore, there is no need to adopt the traditional method of implanting products one by one, which greatly improves the implantation efficiency and meets the production needs.

[0020] 3. The utility model sets a loading mold, and the loading mold is provided with a plurality of accommodating cavities. Therefore, the second moving component is used to drive the material picking component to move, and the material picking component implants a plurality of arranged products into the accommodating cavities. In addition, the plurality of accommodating cavities are arranged in an array on the top surface of the loading mold. The loading mold can receive a large number of products, which is conducive to the large-scale pressing of subsequent products and greatly improves the pressing efficiency.

[0021] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0023] Figure 1 It is a structural schematic diagram of an implantation device and a molding machine according to an embodiment of the utility model;

[0024] Figure 2 for Figure 1 A schematic structural diagram of an implant device is shown;

[0025] Figure 3 for Figure 2 A schematic structural diagram of an arrangement mechanism of an implant device is shown;

[0026] Figure 4 for Figure 2 A schematic structural diagram of an ejection mechanism of an implant device is shown;

[0027] Figure 5 for Figure 2 A schematic structural diagram of a positioning member of an implant device is shown;

[0028] Figure 6 for Figure 2 A schematic diagram of the partial structure of an arrangement mechanism of an implant device is shown.

[0029] Figure markings: 100-vibration plate, 110-first moving component, 120-material channel, 130-guide groove, 140-positioning groove, 150-linear vibrator, 160-material receiving plate, 170-positioning member, 180-first driving member, 190-pressure rod, 200-second driving member, 210-connecting plate, 220-connecting rod, 230-cross bar, 240-loading mold, 250-accommodating chamber, 260-positioning seat, 270-material storage plate, 280-material storage chamber, 290-first material picking member, 300-second material picking member, 310-first linear motor module, 320-second linear motor module, 330-first cylinder, 340-second cylinder, 350-push rod, 360-third driving member, 370-upper mold, 380-middle mold, 390-lower mold. DETAILED DESCRIPTION

[0030] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0031] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0032] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] An implantation device and a molding machine according to an embodiment of the utility model are described below in conjunction with the accompanying drawings.

[0035] Reference Figure 1 A molding machine according to an embodiment of the utility model includes an implanting device, which can implant a product used to produce an inductor into the molding machine. The molding machine also includes a pressing mold, which includes an upper mold 370, a middle mold 380 and a lower mold 390. The middle mold 380 and the lower mold 390 are respectively implanted with two products, and the upper mold 370, the middle mold 380 and the lower mold 390 are combined to perform a pressing process on the two products.

[0036] It should be noted that the product implanted by the implant device can be a T-Core magnetic core, a special-shaped magnetic core, or a magnetic core of other shapes.

[0037] Structurally, the implantation device includes a vibrating feeding mechanism, an arranging mechanism, a loading mold 240 and an implantation mechanism. The product is finally implanted into the loading mold 240 after passing through the feeding mechanism, the arranging mechanism and the implantation mechanism.

[0038] For the loading mold 240 with products, a robot can be used to transfer the loading mold 240 to the pressing mold, so that the loading mold 240 becomes the lower mold 390 of the pressing mold. Therefore, 80 products can be implanted into the pressing mold for pressing at one time. Compared with the traditional method of implanting products one by one, the implantation method of the utility model is more efficient.

[0039] Of course, according to production needs, the loading mold 240 can also become the middle mold 380 of the pressing mold.

[0040] The vibration feeding mechanism includes a vibration plate 100 and a first moving assembly 110 for driving the vibration plate 100 to move horizontally, and the vibration plate 100 is used to convey products.

[0041] It is understandable that the first moving component 110 can be a linear motor module, referring to Figure 1 , the arrow indicates the moving direction of the vibration plate 100 , and the linear motor module can move the vibration plate 100 to different loading positions.

[0042] The arrangement mechanism includes a material channel 120 for accommodating the product from the vibration plate 100, and the material channel 120 is provided with a plurality of Figure 2 and Figure 6 A plurality of material channels 120 are arranged side by side along the moving direction of the vibration plate 100 . The material channels 120 include guide grooves 130 and positioning grooves 140 connected to the guide grooves 130 . The guide grooves 130 are used to connect to the vibration plate 100 , and the positioning grooves 140 are used to limit the movement of the product.

[0043] It should be noted that the guide groove 130 can accommodate a plurality of orderly arranged products, and since the products are relatively small, the positioning groove 140 accommodates one product.

[0044] Therefore, the vibration plate 100 can move to reach multiple material channels 120 at different positions. The material channels 120 receive the products supplied by the vibration plate 100. Each material channel 120 includes a guide groove 130 and a positioning groove 140. The products from the vibration plate 100 enter the guide groove 130 one by one in an arranged manner. Then, the products enter the positioning groove 140 from the guide groove 130. The positioning groove 140 positions the products so that the products are waiting to be implanted. By using the implantation mechanism, the products in the positioning grooves 140 on multiple material channels 120 can be implanted into the loading mold 240. Therefore, there is no need to adopt the traditional method of implanting products one by one, which greatly improves the implantation efficiency and meets the production needs.

[0045] In some embodiments of the utility model, the arrangement mechanism includes a linear vibrator 150 and a material receiving plate 160 arranged on the linear vibrator 150 . A guide groove 130 is arranged on the top surface of the material receiving plate 160 . The linear vibrator 150 is used to drive the product to move from the guide groove 130 to the positioning groove 140 .

[0046] It can be understood that the material receiving plate 160 can be set to be a long strip, and the guide groove 130 extends along the length direction of the material receiving plate 160. Therefore, the guide groove 130 has a sufficient length to accommodate a large number of products, so that the products can be temporarily stored in the guide groove 130. When the products on the positioning groove 140 are implanted, the products in the guide groove 130 can be quickly replenished into the positioning groove 140, and the products can enter the positioning groove 140 and wait for implantation, thereby avoiding the situation where the implantation mechanism waits for extracting the product.

[0047] Moreover, the linear vibrator 150 can be used to drive the product to move along the longer guide groove 130, thereby avoiding the situation where the product cannot move in the guide groove 130.

[0048] In some embodiments of the present invention, referring to Figure 5The arrangement mechanism includes a positioning member 170 and a first driving member 180 for driving the positioning member 170 to move horizontally. The positioning member 170 is provided with a positioning groove 140 . The positioning member 170 moves to make the positioning groove 140 approach or move away from the guide groove 130 .

[0049] It can be understood that the first driving member 180 can be a cylinder, which can drive the positioning member 170 to move horizontally, so that the positioning member 170 is away from the guide groove 130, thereby creating a larger distance between the positioning groove 140 and the guide groove 130, thereby allowing the implantation mechanism to have enough space to extract the product.

[0050] When the product in the positioning groove 140 is implanted, the positioning member 170 is close to the guide groove 130 , so that the positioning groove 140 is docked with the guide groove 130 , and the positioning groove 140 can receive the product again.

[0051] In order to prevent the guide groove 130 from vibrating and causing the guide groove 130 to be lower than the positioning groove 140, the height of the guide groove 130 can be made slightly larger than the height of the positioning groove 140. Therefore, the product enters the positioning groove 140 in a falling manner, which is conducive to making the product in the guide groove 130 easier to enter the positioning groove 140.

[0052] In some embodiments of the present invention, referring to Figure 3 The arrangement mechanism includes a pressure rod 190 located above the guide groove 130 and a second driving member 200 that drives the pressure rod 190 to move up and down. The end of the pressure rod 190 is used to press the product at the discharge end of the guide groove 130 downward.

[0053] Specifically, the second driving member 200 can be a cylinder, which is located at the bottom of the material receiving plate 160. The telescopic end of the cylinder is connected to the connecting plate 210, and the connecting plate 210 is installed with a connecting rod 220. The connecting rod 220 extends upward and is slidably connected to the material receiving plate 160. A cross bar 230 is arranged on the top of the connecting rod 220, and a plurality of pressure rods 190 are arranged on the cross bar 230, and the pressure rods 190 are arranged upright.

[0054] Therefore, the cylinder can drive the pressure rod 190 to move downward so that the end of the pressure rod 190 abuts against the top of the product. Therefore, when the positioning member 170 moves away from the guide groove 130, the pressure rod 190 presses the product at the discharge end of the guide groove 130 to prevent the product at the discharge end of the guide groove 130 from falling.

[0055] Of course, a material receiving box may be provided below the discharge end of the guide trough 130, and the material receiving box may receive products that accidentally fall.

[0056] The implantation mechanism includes a material taking component for taking products and a second moving component for driving the material taking component to move. The material taking component is used to implant a plurality of products from the positioning groove 140 into the accommodating cavity 250 .

[0057] The material carrier mold 240 is provided with a receiving cavity 250 for receiving the product. A plurality of receiving cavities 250 are provided, and the plurality of receiving cavities 250 are arranged in a rectangular array on the top surface of the material carrier mold 240 .

[0058] It should be noted that a positioning seat 260 is provided below the carrier mold 240 , and the carrier mold 240 can be placed on the positioning seat 260 . The positioning seat 260 is provided with a positioning groove 140 , and the positioning groove 140 accommodates the carrier mold 240 to ensure that the product can be accurately implanted.

[0059] In some embodiments of the present invention, referring to Figure 2 , and also includes a storage plate 270, the storage plate 270 has a storage cavity 280 for storing products, the storage cavity 280 is provided with a plurality of storage cavities 280, and the plurality of storage cavities 280 are arranged in an array, and the material picking component includes a first material picking member 290 and a second material picking member 300, the first material picking member 290 is used to transfer the product positioning groove 140 to the storage cavity 280, and the second material picking member 300 is used to implant the product from the storage cavity 280 into the accommodating cavity 250.

[0060] It can be understood that the material storage plate 270 is located on the side of the loading mold 240 close to the material channel 120. The first material picking member 290 first implants the products in the positioning grooves 140 on the multiple material channels 120 into the storage cavity 280. After multiple implantations, the several storage cavities 280 arranged in an array on the material storage plate 270 are filled with products. Then, the second material picking member 300 implants all the products on the material storage plate 270 into the accommodating cavity 250 of the loading mold 240 at one time. The advantage of this is that the products required by the loading mold 240 can be prepared in advance. The robot places the empty loading mold 240 at the designated position, and the second material picking member 300 can immediately implant the products into the loading mold 240, which greatly reduces the waiting time for the loading mold 240 to be implanted.

[0061] In addition, the first material picking member 290 and the second material picking member 300 respectively have adsorption heads, which are used to adsorb products. The number of adsorption heads of the first material picking member 290 is consistent with the number of positioning grooves 140, and the arrangement direction is consistent with the arrangement of the positioning grooves 140.

[0062] Similarly, the number of adsorption heads of the second material picking component 300 is consistent with the number of the accommodating cavities 250, and is also arranged in a rectangular array.

[0063] In a further embodiment of the utility model, the second moving component includes a horizontally extending first linear motor module 310 and a second linear motor module 320, the first linear motor module 310 is connected to a first cylinder 330, the first cylinder 330 drives the first material picking member 290 to rise and fall, and the second linear motor module 320 is connected to a second cylinder 340, the second cylinder 340 drives the second material picking member 300 to rise and fall.

[0064] Specifically, the first linear motor module 310 and the second linear motor module 320 are arranged on the same support. The first linear motor module 310 can enable the first material picking component 290 to achieve horizontal movement, the first cylinder 330 can enable the first material picking component 290 to achieve up and down movement, the second linear motor module 320 can enable the second material picking component 300 to achieve horizontal movement, and the second cylinder 340 can enable the second material picking component 300 to achieve up and down movement, thereby ensuring precise implantation of the product.

[0065] In a further embodiment of the present invention, referring to Figure 4 , and also includes an ejection assembly, which includes an ejector rod 350 located in the storage cavity 280 and a third driving member 360 that drives the ejector rod 350 to rise and fall. The ejector rod 350 is used to eject the product from the inside of the storage cavity 280 to the outside.

[0066] It is understandable that the third driving member 360 is a cylinder, which can drive the push rod 350 to rise, and the push rod 350 lifts the product in the storage chamber 280, which is beneficial for the adsorption head to adsorb the product.

[0067] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0068] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. An implant device, characterized in that: include: A vibrating feeding mechanism comprises a vibrating plate (100) and a first moving assembly (110) for driving the vibrating plate (100) to move horizontally, wherein the vibrating plate (100) is used to convey products; An arrangement mechanism comprises a material channel (120) for accommodating the product from the vibration plate (100) to pass through, the material channel (120) being provided with a plurality of material channels (120), the plurality of material channels (120) being arranged side by side along the moving direction of the vibration plate (100), the material channel (120) comprising a guide groove (130) and a positioning groove (140) communicating with the guide groove (130), the guide groove (130) being used to communicate with the vibration plate (100), and the positioning groove (140) being used to restrict the movement of the product; The material loading mold (240) is provided with a receiving cavity (250) for receiving products, and a plurality of the receiving cavities (250) are provided, and the plurality of the receiving cavities (250) are arranged in an array on the top surface of the material loading mold (240); the implantation mechanism comprises a material taking component for taking products and a second moving component for driving the material taking component to move, and the material taking component is used to implant a plurality of products from the positioning groove (140) into the receiving cavity (250).

2. An implant device according to claim 1, characterized in that: The arrangement mechanism comprises a positioning member (170) and a first driving member (180) for driving the positioning member (170) to move horizontally; the positioning slot (140) is provided on the positioning member (170); the positioning member (170) moves so that the positioning slot (140) is close to or away from the guide slot (130).

3. An implant device according to claim 1 or 2, characterized in that: The arrangement mechanism comprises a pressure rod (190) located above the guide groove (130) and a second driving member (200) for driving the pressure rod (190) to move up and down, and the end of the pressure rod (190) is used to press downward the product at the discharge end of the guide groove (130).

4. An implant device according to claim 1, characterized in that: The height of the guide groove (130) is greater than the height of the positioning groove (140).

5. An implant device according to claim 1, characterized in that: The arrangement mechanism comprises a linear vibrator (150) and a material receiving plate (160) arranged on the linear vibrator (150), the guide groove (130) being arranged on the top surface of the material receiving plate (160), and the linear vibrator (150) being used to drive the product to move from the guide groove (130) to the positioning groove (140).

6. An implant device according to claim 1, characterized in that: It also includes a material storage plate (270), the material storage plate (270) has a material storage cavity (280) for storing products, the material storage cavity (280) is provided with a plurality of material storage cavities (280), and the plurality of material storage cavities (280) are arranged in an array, the material picking component includes a first material picking member (290) and a second material picking member (300), the first material picking member (290) is used to transfer the positioning groove (140) of the product to the material storage cavity (280), and the second material picking member (300) is used to implant the product from the material storage cavity (280) into the accommodating cavity (250).

7. An implant device according to claim 6, characterized in that: The second moving assembly includes a first linear motor module (310) and a second linear motor module (320) extending horizontally, wherein the first linear motor module (310) is connected to a first cylinder (330), and the first cylinder (330) drives the first material picking member (290) to rise and fall, and the second linear motor module (320) is connected to a second cylinder (340), and the second cylinder (340) drives the second material picking member (300) to rise and fall.

8. An implant device according to claim 6, characterized in that: The invention also comprises an ejection assembly, wherein the ejection assembly comprises an ejector rod (350) located in the material storage cavity (280), and a third driving member (360) for driving the ejector rod (350) to rise and fall, wherein the ejector rod (350) is used to eject the product from the inside of the material storage cavity (280) to the outside.

9. A molding machine, characterized in that: An implant device comprising any one of claims 1 to 8.

10. A molding machine according to claim 9, characterized in that: The pressing mold comprises an upper mold (370), a middle mold (380) and a lower mold (390), and one of the lower mold (390) or the middle mold (380) is the loading mold (240) with the product.

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