Catalyst tank for biodiesel production
By designing a catalyst tank for biodiesel production including agitating equipment and spherical activated carbon, the problems of uneven mixing, slow reaction rate and exhaust gas pollution in traditional catalyst tanks are solved, and a more efficient reaction and a cleaner environment are achieved.
Patent Information
- Application Number
- CN202421256836.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-04
AI Technical Summary
During the use of the catalyst tank for traditional biodiesel production, there are problems such as uneven mixing, slow reaction rate and waste gas pollution, and it is urgently needed to be solved.
A catalyst tank for biodiesel production is designed, including a reaction tank, agitating plate, agitating fan blade, ventilation duct, adsorption tank and spherical activated carbon. By starting the motor, the stirring equipment can be rotated, and the uniform mixing of the catalyst and the reaction raw materials can be achieved, and the reaction rate can be accelerated; the exhaust gas enters the adsorption tank through the ventilation duct and is converted into a harmless gas through the adsorption of the spherical activated carbon.
The uniform mixing of catalyst and reaction raw materials is achieved, the reaction rate is accelerated, the waste gas pollution is avoided, and the device is kept clean and flexible.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the field of catalyst tanks, in particular to a catalyst tank for biodiesel production. Background Art
[0002] Biodiesel refers to fatty acid methyl ester or ethyl ester formed by ester conversion of vegetable oil, animal oil, waste oil or microbial oil with methanol or ethanol. Biodiesel is a typical "green energy" with good environmental performance, good engine starting performance, good fuel performance, wide source of raw materials and renewable characteristics. The catalyst tank for biodiesel production is a specially designed equipment for the biodiesel production process, which plays a key role in the manufacturing process of biodiesel.
[0003] Traditional catalyst tanks for biodiesel production still have defects during use and other problems need to be solved urgently. For this purpose, a catalyst tank for biodiesel production is proposed. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a catalyst tank for biodiesel production.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: it includes a reaction tank, a support block is fixedly connected to the reaction tank, a first motor is fixedly connected to the support block, a rotating shaft is fixedly connected to the output end of the first motor, the rotating shaft passes through and is rotatably connected to the reaction tank, stirring plates are fixedly connected to both sides of the rotating shaft, a stirring fan blade is fixedly connected to the end of the rotating shaft away from the first motor, a ventilation pipe is passed through and fixedly connected to the reaction tank, an end of the ventilation pipe away from the reaction tank passes through and is fixedly connected to an adsorption tank, spherical activated carbon is arranged in the adsorption tank, an air outlet pipe is passed through and fixedly connected to the side of the adsorption tank away from the reaction tank, a feed pipe is passed through and fixedly connected to the end of the reaction tank away from the ventilation pipe, a cover is passed through and slidably connected to the feed pipe, an oil outlet is passed through and fixedly connected to the side of the reaction tank, a sieve plate is fixedly connected to the oil outlet.
[0006] As a further description of the above technical solution:
[0007] The reaction tank is fixedly connected with a fixed plate through-and-through, a first support plate is fixedly connected with the fixed plate, a hydraulic push rod is hinged to the first support plate, a connecting plate is hinged to the output end of the hydraulic push rod, an end of the connecting plate away from the hydraulic push rod is fixedly connected with the tank bottom, a second support plate is fixedly connected with the fixed plate, a connecting shaft is fixedly connected with the second support plate, and the connecting plate is rotatably connected to the connecting shaft through-and-through.
[0008] As a further description of the above technical solution:
[0009] A bottom plate is provided on the side of the fixed plate away from the reaction tank, a third support plate is fixedly connected to the bottom plate, a second motor is fixedly connected to the third support plate, a worm is fixedly connected to the output end of the second motor, the worm is meshedly connected to a worm wheel, a threaded rod is fixedly connected to the worm wheel, the threaded rod is rotatably connected to the bottom plate, an end of the threaded rod away from the bottom plate is threadedly connected to a threaded sleeve rod, and an end of the threaded sleeve rod away from the threaded rod is fixedly connected to the fixed plate.
[0010] As a further description of the above technical solution:
[0011] The adsorption tank is fixedly connected to the fixed plate, and the tank bottom is located at the bottom of the reaction tank.
[0012] As a further description of the above technical solution:
[0013] The bottom of the fixed plate is fixedly connected with a telescopic rod, and the telescopic rod is provided with four groups, and the four groups of telescopic rods are evenly distributed on the bottom of the fixed plate.
[0014] As a further description of the above technical solution:
[0015] The bottom of the base plate is fixedly connected with universal wheels, and four groups of universal wheels are provided. The four groups of universal wheels are evenly distributed on the bottom of the base plate.
[0016] As a further description of the above technical solution:
[0017] The spherical activated carbon is provided in a plurality of groups, and the plurality of groups of the spherical activated carbon are evenly distributed inside the adsorption tank.
[0018] With the above structure, the utility model has the following advantages:
[0019] 1. In the utility model, the first motor is started to drive the stirring plate and the stirring blades to rotate, so that the catalyst and the reaction raw materials are mixed more evenly, the reaction rate is accelerated, and the waste gas generated by the reaction enters the adsorption tank through the ventilation pipe. The waste gas is converted into harmless gas through the adsorption of the spherical activated carbon and discharged through the air outlet pipe to avoid waste gas pollution of the air.
[0020] 2. In the utility model, the residue after the reaction is completed is dropped by starting the hydraulic push rod, the inner wall of the reaction tank is rinsed and disinfected with a water gun to keep the device clean, and the height of the reaction tank is adjusted by starting the second motor to make the feeding and oil discharge positions more flexible. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a three-dimensional structural diagram of a catalyst tank for biodiesel production proposed by the utility model;
[0022] Figure 2This is a side perspective view of a catalyst tank for biodiesel production proposed by the utility model;
[0023] Figure 3 This is a cutaway perspective view of a catalyst tank for biodiesel production proposed by the utility model;
[0024] Figure 4 for Figure 2 Enlarged view of point A in the middle.
[0025] Legend:
[0026] 1. Reaction tank; 2. Support block; 3. First motor; 4. Rotating shaft; 5. Stirring plate; 6. Stirring fan blade; 7. Ventilation pipe; 8. Adsorption tank; 9. Spherical activated carbon; 10. Air outlet pipe; 11. Feed pipe; 12. Cover; 13. Oil outlet; 14. Sieve plate; 15. Fixed plate; 16. First support plate; 17. Hydraulic push rod; 18. Connecting plate; 19. Second support plate; 20. Connecting shaft; 21. Third support plate; 22. Second motor; 23. Worm; 24. Worm wheel; 25. Threaded rod; 26. Telescopic rod; 27. Universal wheel; 28. Tank bottom; 29. Bottom plate; 30. Threaded sleeve rod. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Reference Figure 1-Figure 4The utility model provides an embodiment: comprising a reaction tank 1, a support block 2 is fixedly connected to the reaction tank 1, a first motor 3 is fixedly connected to the support block 2, a rotating shaft 4 is fixedly connected to the output end of the first motor 3, the rotating shaft 4 penetrates and is rotatably connected to the reaction tank 1, stirring plates 5 are fixedly connected to both sides of the rotating shaft 4, a stirring fan blade 6 is fixedly connected to the end of the rotating shaft 4 away from the first motor 3, a ventilation pipe 7 is penetrated and fixedly connected to the reaction tank 1, an end of the ventilation pipe 7 away from the reaction tank 1 penetrates and is fixedly connected to an adsorption tank 8, a spherical activated carbon 9 is arranged in the adsorption tank 8, and a side of the adsorption tank 8 away from the reaction tank 1 penetrates An air outlet pipe 10 is fixedly connected therethrough, a feed pipe 11 is fixedly connected to one end of the reaction tank 1 away from the ventilation pipe 7, a cover 12 is slidably connected to the feed pipe 11, an oil outlet 13 is fixedly connected to one side of the reaction tank 1, a sieve plate 14 is fixedly connected to the oil outlet 13, and the stirring plate 5 and the stirring fan blades 6 are driven to rotate by starting the first motor 3 to make the catalyst and the reaction raw materials mixed more evenly and accelerate the reaction rate. The exhaust gas generated by the reaction enters the adsorption tank through the ventilation pipe 7, and the exhaust gas is converted into harmless gas through the adsorption of the spherical activated carbon 9 and discharged through the air outlet pipe 10 to avoid exhaust gas polluting the air.
[0029] The reaction tank 1 is fixedly connected with a fixed plate 15, and a first support plate 16 is fixedly connected to the fixed plate 15. The first support plate 16 is hinged with a hydraulic push rod 17, and a connecting plate 18 is hinged at the output end of the hydraulic push rod 17. The end of the connecting plate 18 away from the hydraulic push rod 17 is fixedly connected to the tank bottom 28, and a second support plate 19 is fixedly connected to the fixed plate 15. A connecting shaft 20 is fixedly connected to the second support plate 19, and the connecting plate 18 is rotatably connected to the connecting shaft 20. A bottom plate 29 is provided on the side of the fixed plate 15 away from the reaction tank 1, and a third support plate 21 is fixedly connected to the bottom plate 29. A second motor 22 is fixedly connected to the third support plate 21, and a worm 23 is fixedly connected to the output end of the second motor 22. The worm 23 is meshingly connected with a worm wheel 24, and the worm wheel 24 is fixedly connected with a threaded rod 25, and the threaded rod 25 is rotatably connected to the bottom plate 29, and the threaded rod 25 is away from the bottom plate 29. One end of the bottom plate 29 is threadedly connected with a threaded sleeve rod 30, and the end of the threaded sleeve rod 30 away from the threaded rod 25 is fixedly connected to the fixed plate 15, the adsorption tank 8 is fixedly connected to the fixed plate 15, the tank bottom 28 is located at the bottom of the reaction tank 1, and the bottom of the fixed plate 15 is fixedly connected with a telescopic rod 26, and four groups of telescopic rods 26 are provided, and the four groups of telescopic rods 26 are evenly distributed at the bottom of the fixed plate 15, and the bottom of the bottom plate 29 is fixedly connected with a universal wheel 27, and four groups of universal wheels 27 are provided, and the four groups of universal wheels 27 are evenly distributed at the bottom of the bottom plate 29, and the spherical activated carbon 9 is provided with several groups, and the several groups of spherical activated carbon 9 are evenly distributed inside the adsorption tank 8, and the residue after the reaction is completed is dropped by starting the hydraulic push rod 17, and the inner wall of the reaction tank is rinsed and disinfected with a water gun to keep the device clean, and the height of the reaction tank is adjusted by starting the second motor 22, so that the feeding and oil discharge positions are more flexible.
[0030] Working principle: push the reaction tank to a suitable position, start the second motor 22 to drive the worm 23 to rotate, drive the worm wheel 24 to rotate through the rotation of the worm 23, drive the threaded rod 25 to rotate through the rotation of the worm wheel 24, drive the threaded rod 25 to rotate, and drive the threaded sleeve rod 30 to rise through the rotation of the threaded rod 25, so that the height of the reaction tank can be adjusted, add the catalyst and the reaction raw materials through the feed pipe 11, cover the lid 12, start the first motor 3 to drive the shaft 4 to rotate, drive the stirring plate 5 to rotate through the rotation of the shaft 4, and drive the stirring blade 6 to rotate through the rotation of the shaft 4, so that the catalyst and the reaction raw materials are mixed more evenly and the reaction rate is accelerated. The exhaust gas generated by the reaction enters the adsorption tank through the ventilation pipe 7, and the exhaust gas is converted into harmless gas through the adsorption of the spherical activated carbon 9 and discharged through the air outlet pipe 10. The oil generated by the reaction flows out through the oil outlet 13. After the reaction is completed, start the hydraulic push rod 17 to drive the connecting plate 18 to move, and the tank bottom moves through the movement of the connecting plate 18. The residue after the reaction falls off, and the inner wall of the reaction tank is rinsed and disinfected with a water gun to keep the device clean.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A catalyst tank for biodiesel production, comprising a reaction tank (1), characterized in that: The reaction tank (1) is fixedly connected to a support block (2), the support block (2) is fixedly connected to a first motor (3), an output end of the first motor (3) is fixedly connected to a rotating shaft (4), the rotating shaft (4) penetrates and is rotatably connected to the reaction tank (1), stirring plates (5) are fixedly connected to both sides of the rotating shaft (4), one end of the rotating shaft (4) away from the first motor (3) is fixedly connected to a stirring blade (6), a ventilation pipe (7) is penetrated and fixedly connected to the reaction tank (1), and the ventilation pipe (7) is away from the reaction tank. One end of the reaction tank (1) is penetrated and fixedly connected with an adsorption tank (8), wherein spherical activated carbon (9) is arranged in the adsorption tank (8), a side of the adsorption tank (8) away from the reaction tank (1) is penetrated and fixedly connected with an air outlet pipe (10), one end of the reaction tank (1) away from the ventilation pipe (7) is penetrated and fixedly connected with a feed pipe (11), the feed pipe (11) is penetrated and slidably connected with a cover (12), one side of the reaction tank (1) is penetrated and fixedly connected with an oil outlet (13), and a sieve plate (14) is fixedly connected in the oil outlet (13).
2. A catalyst tank for biodiesel production according to claim 1, characterized in that: The reaction tank (1) is fixedly connected to a fixing plate (15) through the fixing plate (15), a first support plate (16) is fixedly connected to the fixing plate (15), a hydraulic push rod (17) is hinged to the first support plate (16), an output end of the hydraulic push rod (17) is hinged to a connecting plate (18), an end of the connecting plate (18) away from the hydraulic push rod (17) is fixedly connected to a tank bottom (28), a second support plate (19) is fixedly connected to the fixing plate (15), a connecting shaft (20) is fixedly connected to the second support plate (19), and the connecting plate (18) is rotatably connected to the connecting shaft (20).
3. A catalyst tank for biodiesel production according to claim 2, characterized in that: A bottom plate (29) is provided on a side of the fixed plate (15) away from the reaction tank (1); a third support plate (21) is fixedly connected to the bottom plate (29); a second motor (22) is fixedly connected to the third support plate (21); a worm (23) is fixedly connected to the output end of the second motor (22); the worm (23) is meshingly connected to a worm wheel (24); the worm wheel (24) is fixedly connected to a threaded rod (25); the threaded rod (25) is rotatably connected to the bottom plate (29); one end of the threaded rod (25) away from the bottom plate (29) is threadedly connected to a threaded sleeve rod (30); and one end of the threaded sleeve rod (30) away from the threaded rod (25) is fixedly connected to the fixed plate (15).
4. A catalyst tank for biodiesel production according to claim 2, characterized in that: The adsorption tank (8) is fixedly connected to the fixed plate (15), and the tank bottom (28) is located at the bottom of the reaction tank (1).
5. The catalyst tank for biodiesel production according to claim 2, characterized in that: The bottom of the fixed plate (15) is fixedly connected with a telescopic rod (26), and the telescopic rod (26) is provided with four groups, and the four groups of telescopic rods (26) are evenly distributed at the bottom of the fixed plate (15).
6. The catalyst tank for biodiesel production according to claim 3, characterized in that: The bottom of the base plate (29) is fixedly connected with a universal wheel (27), and the universal wheel (27) is provided with four groups, and the four groups of the universal wheels (27) are evenly distributed on the bottom of the base plate (29).
7. The catalyst tank for biodiesel production according to claim 1, characterized in that: The spherical activated carbon (9) is provided in a plurality of groups, and the plurality of groups of the spherical activated carbon (9) are evenly distributed inside the adsorption tank (8).