Tool clamp for valve body machining

By designing a valve body processing tool clamp with a double-headed motor and rotating gear, the moving seat and clamp connected to the tooth plate and the slider are used to achieve clamping and fixing the valve body, the friction wear and jam caused by debris sputtering is solved, and the processing stability and efficiency are improved.

CN222553351UActive Publication Date: 2025-03-04JIANGSU CHANGYI AUTOMATIC CONTROL VALVE CO LTD
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Patent Information

Application Number
CN202421268116.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-04
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The debris generated by the existing valve body processing fixtures during processing are easily sputtered into the threaded rod, resulting in friction wear and jamming, affecting normal use.

Method used

A tool clamp for valve body processing is designed, and a double-headed motor drives the rotating gear, and the moving seat and clamping plate connected to the tooth plate and the slider are realized to clamp and fix the valve body. This design avoids debris entering the chute and drives the two sets of tooth plates to move through a single set of rotating gears, reducing dependence on the threaded rod and reducing the impact of vibration.

Benefits of technology

It effectively avoids debris entering the moving structure, reduces friction wear and jamming, improves the stability and efficiency of valve body processing, and reduces dependence on traditional threaded rods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of valve body production and machining, and discloses a tool clamp for valve body machining, which comprises a working table and sliding chutes arranged on the front and back surfaces of the working table, and a double-head motor is arranged in the center of an inner cavity of the working table; the rotating gears are arranged at the front end and the rear end of the center of the inner cavity of the workbench and coaxially connected with the double-end motor, and the top and the bottom of each rotating gear are meshed with tooth block plates; and the moving seats are arranged on the two sides of the top of the workbench, sliding blocks are installed at the bottoms of the moving seats, the moving seats are connected with the corresponding tooth block plates through sliding grooves, and clamping plates are additionally arranged on one sides of the moving seats. According to the tool clamp for valve body machining, the double-head motor drives the rotating gear to rotate in the inner cavity of the workbench, the two sets of tooth block plates drive the corresponding moving bases and the clamping plates to move oppositely along the sliding grooves through the sliding blocks, and therefore the valve body is clamped and fixed, and by means of the mode, the situation that chippings enter, and a moving structure cannot be used can be avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve body production and processing, in particular to a tooling fixture for valve body processing. Background Art

[0002] The valve body is a major component in the valve. There are different mechanical manufacturing methods according to the pressure level, such as casting, forging, etc. It is usually made by casting or forging, and has good corrosion resistance and high temperature performance, as well as high strength and rigidity. The material of the valve body can be cast iron, cast steel, stainless steel, carbon steel, plastic, copper and other materials according to different process media. In the process of valve body production and processing, in order to ensure the accuracy and efficiency of the processing, tooling and fixtures are needed. The valve body maintains a stable position and posture during the processing, thereby improving the processing accuracy and efficiency.

[0003] Common fixtures for valve body processing are usually composed of a main body, a positioning mechanism, a clamping mechanism, an adjustment mechanism, and a connecting mechanism. First, place the valve body at the corresponding position of the main body, and then use the positioning mechanism to determine the exact position of the valve body in the fixture. Finally, fix the valve body through the clamping mechanism, the adjustment mechanism, and the connecting mechanism. This is the common structure and use of fixtures for valve body processing. Traditional fixtures for valve body processing use multiple nuts and screws to cooperate with each other to clamp the valve body. Although its structure is relatively simple, its operation steps are cumbersome and it is not easy to install and disassemble the valve body. For example, patent number CN220145735U is a fixture for processing the valve body of a stop valve. The valve body is placed on a telescopic plate device and pressed down. Then, the circular substrate can be fixed to the valve body by rotating the threaded rod. Otherwise, it can be removed and dismantled. The operation is convenient and the efficiency is improved. However, in this method, since there are many processing methods for the valve body, including cutting and grinding, debris will be generated during the processing, and the debris will splash into the interior of the threaded rod, which will not only cause friction inside the threaded rod, causing wear and even scratches on the thread surface, but will also get stuck between the moving parts of the threaded rod, causing it to get stuck or unable to rotate, resulting in the threaded rod being unable to be used normally. For this reason, a tooling fixture for valve body processing is proposed. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies of the prior art, the utility model provides a tooling fixture for valve body processing to solve the technical problem that the debris splashes into the interior of the threaded rod and cannot be used normally.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a tooling fixture for valve body processing, comprising:

[0008] A workbench, and slideways arranged on the front and back sides of the workbench, and a double-headed motor is installed at the center of the inner cavity of the workbench;

[0009] The rotating gear is arranged at the front and rear ends of the inner cavity center of the workbench and is coaxially connected with the double-head motor, and the top and bottom of the rotating gear are meshed with gear blocks;

[0010] The movable seat is arranged on both sides of the top of the workbench, and the bottom of the movable seat is installed with a slider, and is connected to the corresponding tooth block plate through a slide groove, and a clamp is added on one side of the movable seat. The rotating gear is driven by a double-headed motor to rotate in the inner cavity of the workbench, and the two groups of tooth block plates drive the corresponding movable seat and clamp to move toward each other along the slide groove through the slider, so as to clamp and fix the valve body. On the one hand, since the slide groove is not arranged on the top of the workbench, when the valve body is processed, it is prevented from entering debris, making the movable structure unusable; on the other hand, the movable structure of the device adopts a single set of rotating gears to drive the two groups of tooth block plates to move toward each other, so that the clamp moves toward each other to fix the valve body. Compared with the traditional method of using a threaded rod to drive the clamp to move, the structure is less affected by the vibration generated by the valve body processing.

[0011] Preferably, support legs are longitudinally installed on both sides of the bottom of the workbench, and slide grooves are opened at the upper and lower parts of the front and back of the workbench. The support legs provide stable support for the workbench, and the slider on the moving seat can pass through the corresponding slide groove and be connected to the corresponding gear block plate.

[0012] Preferably, both sides of the center of the surface of the tooth block plate are slidably connected to the limit blocks, and the corresponding parts of the outer surfaces of the limit blocks are connected to the inner wall of the workbench. The tooth block plate can move along the limit blocks, thereby ensuring that the tooth block plate moves horizontally.

[0013] Preferably, hydraulic rods are installed at the front and rear ends of the top center of the moving seat, and an annular box is added just above the top center of the moving seat and connected to the telescopic end of the hydraulic rod. The hydraulic rod can drive the annular box and its connecting structure on the moving seat to perform lifting and lowering adjustment.

[0014] Preferably, a driving motor is installed transversely at the center of the outer side of the annular box, and a rotating ring is rotatably connected to the inner cavity of the annular box and coaxially connected to the corresponding driving motor. The driving motor on the annular box can drive the rotating ring to rotate in the inner cavity of the annular box.

[0015] Preferably, the inner side of the rotating ring is provided with a rotating rod, and the rotating rod extends outward through the annular box and is connected to a connecting plate, and the connecting plate and the clamping plate are connected to each other. The rotating ring drives the connecting plate, the clamping plate and the valve body to rotate in the same direction through the rotating rod. On the one hand, the valve body can be rotated and adjusted to facilitate the subsequent comprehensive processing of the valve body; on the other hand, the valve body can be raised and lowered, which can not only make the clamping plate clamp and fix the corresponding parts of the valve body surface of different sizes within a certain range, but also avoid the collision between the valve body and the workbench when driving the valve bodies of different sizes to rotate.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a tooling fixture for valve body processing, which has the following beneficial effects:

[0018] The tooling fixture for valve body processing uses a double-headed motor to drive the rotating gear to rotate in the inner cavity of the workbench, and the two sets of tooth blocks and plates drive the corresponding moving seats and clamps to move toward each other along the slide groove through the slider, so as to clamp and fix the valve body. With this method, on the one hand, since the slide groove is not arranged on the top of the workbench, when the valve body is processed, it is possible to avoid the entry of debris, which would make the moving structure unusable; on the other hand, the moving structure of the present device uses a single set of rotating gears to drive the two sets of tooth blocks and plates to move toward each other, so that the clamps move toward each other to fix the valve body for processing. Compared with the traditional method of using a threaded rod to drive the fixture to move, the present structure is less affected by the vibration generated by the valve body processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a partial cross-sectional structural schematic diagram of the workbench of the utility model;

[0021] Figure 3 This is a schematic diagram of the mobile seat and its connection structure of the utility model;

[0022] Figure 4 It is a schematic diagram of the cross-sectional structure of the annular box of the utility model.

[0023] In the figure: 1. workbench; 2. slide; 3. double-headed motor; 4. rotating gear; 5. gear plate; 6. limit block; 7. moving seat; 8. slide block; 9. hydraulic rod; 10. ring box; 11. driving motor; 12. rotating ring; 13. rotating rod; 14. connecting plate; 15. splint; 16. supporting leg. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] The utility model provides a technical solution, a tooling fixture for valve body processing, including: Figure 1 , a workbench 1, and a slide 2 arranged on the front and back of the workbench 1, and a double-headed motor 3 is installed in the center of the inner cavity of the workbench 1;

[0026] See also Figure 2 , a rotating gear 4 is arranged at the front and rear ends of the inner cavity center of the workbench 1, and is coaxially connected to the double-headed motor 3, and the top and bottom of the rotating gear 4 are meshed with a gear plate 5;

[0027] The movable seat 7 is arranged on both sides of the top of the workbench 1, and the bottom of the movable seat 7 is installed with a slider 8, and is connected to the corresponding tooth block plate 5 through the slide groove 2, and a clamping plate 15 is added to one side of the movable seat 7. The double-headed motor 3 drives the rotating gear 4 to rotate in the inner cavity of the workbench 1, and the two groups of tooth block plates 5 drive the corresponding movable seat 7 and the clamping plate 15 to move toward each other along the slide groove 2 through the slider 8, so as to clamp and fix the valve body. On the one hand, since the slide groove 2 is not arranged on the top of the workbench 1, when the valve body is processed, it is prevented from entering debris, which makes the movable structure unusable; on the other hand, the movable structure of the present device adopts a single set of rotating gears 4 to drive the two groups of tooth block plates 5 to move toward each other, so that the clamping plate 15 moves toward each other to fix the valve body. Compared with the traditional method of using a threaded rod to drive the clamp to move, the present structure is less affected by the vibration generated by the valve body processing.

[0028] See also Figure 1 , support legs 16 are longitudinally installed on both sides of the bottom of the workbench 1, and the slide grooves 2 are opened at the upper and lower parts of the front and back of the workbench 1. The support legs 16 provide stable support for the workbench 1, and the slider 8 on the moving seat 7 can pass through the corresponding slide groove 2 and be connected to the corresponding gear block plate 5.

[0029] See also Figure 2 The center of the surface of the tooth block plate 5 is slidably connected to the limit block 6 on both sides, and the corresponding outer surface of the limit block 6 is connected to the inner wall of the workbench 1. The tooth block plate 5 can move along the limit block 6, thereby ensuring that the tooth block plate 5 moves horizontally.

[0030] See also Figure 3The front and rear ends of the top center of the moving seat 7 are both equipped with hydraulic rods 9, and an annular box 10 is added just above the top center of the moving seat 7 and connected to the telescopic end of the hydraulic rod 9. The hydraulic rod 9 can drive the annular box 10 and its connecting structure on the moving seat 7 to perform lifting and lowering adjustment.

[0031] See also Figure 4 , the center of the outer side of the annular box 10 is transversely installed with a driving motor 11, and the inner cavity of the annular box 10 is rotatably connected with a rotating ring 12, and is coaxially connected with the corresponding driving motor 11. The driving motor 11 on the annular box 10 can drive the rotating ring 12 to rotate in the inner cavity of the annular box 10. The inner side of the rotating ring 12 is provided with a rotating rod 13, and the rotating rod 13 extends outward through the annular box 10 and is connected with a connecting plate 14, and the connecting plate 14 and the clamping plate 15 are connected to each other. The rotating ring 12 drives the connecting plate 14, the clamping plate 15 and the valve body to rotate in the same direction through the rotating rod 13. On the one hand, the valve body can be rotated and adjusted, which is convenient for subsequent comprehensive processing operations on the valve body; on the other hand, the valve body can be raised and lowered, which can not only make the clamping plate 15 clamp and fix the corresponding parts of the valve body surface of different sizes within a certain range, but also avoid the collision between the valve body and the workbench 1 when driving the valve bodies of different sizes to rotate.

[0032] In this solution, the double-headed motor 3 drives the rotating gear 4 to rotate in the inner cavity of the workbench 1, and the two sets of tooth block plates 5 drive the corresponding moving seat 7 and the clamping plate 15 to move toward each other along the slide 2 through the slider 8, so as to clamp and fix the valve body. The hydraulic rod 9 on the moving seat 7 can drive the annular box 10 and its connecting structure to be raised and lowered, and the driving motor 11 on the annular box 10 can drive the rotating ring 12 to rotate in the inner cavity of the annular box 10, and the rotating ring 12 drives the connecting plate 14, the clamping plate 15 and the valve body to rotate in the same direction through the rotating rod 13.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fixture for valve body processing, characterized in that: include: A workbench (1), and a slideway (2) arranged on the front and back sides of the workbench (1), and a double-headed motor (3) is installed at the center of the inner cavity of the workbench (1); The rotating gear (4) is arranged at the front and rear ends of the inner cavity center of the workbench (1) and is coaxially connected to the double-headed motor (3), and the top and bottom of the rotating gear (4) are both meshed with gear blocks (5); The movable seat (7) is arranged on both sides of the top of the workbench (1), and a slider (8) is installed at the bottom of the movable seat (7) and is connected to the corresponding gear block plate (5) through a slide groove (2), and a clamping plate (15) is added on one side of the movable seat (7).

2. A valve body processing fixture according to claim 1, characterized in that: Support legs (16) are longitudinally installed on both sides of the bottom of the workbench (1), and the slide grooves (2) are opened at the upper and lower parts of the front and back sides of the workbench (1).

3. A valve body processing fixture according to claim 1, characterized in that: The center of the surface of the tooth block plate (5) is slidably connected to the limit blocks (6), and the corresponding parts of the outer surfaces of the limit blocks (6) are connected to the inner walls of the workbench (1).

4. A valve body processing fixture according to claim 1, characterized in that: The front and rear ends of the top center of the moving seat (7) are both installed with hydraulic rods (9), and an annular box (10) is added just above the top center of the moving seat (7) and is connected to the telescopic end of the hydraulic rod (9).

5. A valve body processing fixture according to claim 4, characterized in that: A driving motor (11) is transversely mounted at the center of the outer side surface of the annular box (10), and a rotating ring (12) is rotatably connected to the inner cavity of the annular box (10) and is coaxially connected to the corresponding driving motor (11).

6. A valve body processing fixture according to claim 5, characterized in that: The inner side surface of the rotating ring (12) is provided with a rotating rod (13), and the rotating rod (13) extends outward through the annular box (10) and is connected with a connecting plate (14), and the connecting plate (14) and the clamping plate (15) are connected to each other.

Citation Information

Patent Citations

  • Tool clamp for machining stop valve body

    CN220145735U