Lamp detection device
By designing a lamp detection device including a detection cabinet, a conveyor belt and a clamping assembly, the problem of low manual operation efficiency in the prior art is solved, and large-scale inspection and efficiency improvement are achieved.
Patent Information
- Application Number
- CN202421370238.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The existing lamp inspection methods mainly rely on manual operations, which are low in efficiency, high in cost, and have many processes, making it difficult to achieve large-scale inspection.
A lamp detection device is designed, including a detection cabinet, a conveyor belt and a clamping assembly, and the lamp is fixed and transported under the detection assembly through the conveyor belt for inspection.
Large-scale inspections have been realized, which reduces the workload of staff, improves inspection efficiency and reduces costs.
Smart Images

Figure CN222573292U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lamp detection, in particular to a lamp detection device. Background Art
[0002] Lamp structure has a very important application breadth in modern society. For example, it has very important and extensive applications in home decoration, street lighting, engineering searchlighting and other fields.
[0003] During the production of lighting fixtures, large quantities of products need to be inspected to determine their quality. This typically involves actual use testing of the lamps, with parameter tests for current change, voltage change, and time endurance performed through a control box. These scenarios can be adjusted based on the specific lamp type. Existing testing methods primarily rely on manual labor, particularly in small factory workshops. During the testing process, workers install the product into an energized test lamp holder and then operate a machine to test the lamp. After the test is complete, the lamp needs to be removed from the test lamp holder. This entire process requires full staff participation, involves multiple steps, and results in high efficiency and low costs.
[0004] In order to solve the above problems, we propose a lamp detection device to solve the above problems. Utility Model Content
[0005] In order to solve the problems in the background technology, the utility model provides a lamp detection device.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A lamp detection device includes a detection cabinet, wherein a detection component and a plurality of clamping components are provided at the middle of the upper end of the detection cabinet;
[0008] The detection assembly includes a cylinder, which is arranged in the middle of the upper end of the detection cabinet. The output end of the cylinder is provided with a sleeve, and the inner wall and inner top of the sleeve are both provided with elastic connecting pieces;
[0009] In addition, a conveyor belt is provided in the middle of the upper end of the detection cabinet, and multiple groups of clamping components are installed on the upper end surface of the conveyor belt and are distributed at equal intervals. The conveyor belt is used to drive the multiple groups of clamping components to move to the bottom of the detection component in sequence.
[0010] Preferably, the clamping assembly includes a mold groove, which is used to place the energy-saving lamp. A limiting ring is provided in the middle of the upper end of the mold groove, which is used to limit and fix the lamp head of the energy-saving lamp. Elastic components are provided in the middle of both ends of the limiting ring.
[0011] Preferably, the elastic component includes two groups of main rods, which are respectively arranged in the middle of both ends of the mold groove. A movable rod is slidably installed in the middle of the upper end of the main rod, and a spring is provided in the middle of the inner side of the main rod. The top of the spring is fixedly connected to the bottom end of the movable rod.
[0012] Preferably, a fixing sleeve is provided in the middle of the top end of the movable rod, a connecting rod is provided in the middle of the side end of the fixing sleeve, and the end of the connecting rod is fixedly connected to the limiting ring.
[0013] Preferably, a mounting base is provided in the middle of the bottom end of the mold groove, and the two groups of main rods are fixedly mounted on both sides of the upper end of the mounting base, and the mounting base is mounted on the outer surface of the conveyor belt.
[0014] Preferably, a support frame is provided on one side of the upper end of the detection cabinet, the base of the cylinder is fixedly installed in the middle of the upper end of the support frame, and an operation panel is provided on one side of the support frame.
[0015] Preferably, the inner walls of the mold groove and the limiting ring are both provided with protective cushions.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] In this solution, a conveyor belt is provided on which multiple groups of clamping components are arranged. During the inspection of lamps, the energy-saving lamps are first clamped and fixed by the clamping components, and then transported by the conveyor belt. Multiple energy-saving lamps can be transported in turn to the position below the inspection component for inspection. The entire operation process has the advantages of clear division of labor and simple operation. It can realize large-scale inspection, reduce the workload of staff, effectively improve the efficiency of lamp inspection, and save costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 This is a schematic structural diagram of the clamping assembly in the present utility model;
[0020] Figure 3 This is an exploded view of the clamping assembly and the energy-saving lamp in the present utility model;
[0021] Figure 4 This is a schematic structural diagram of the elastic component in the utility model;
[0022] Figure 5 It is a side sectional structural diagram of the sleeve in the utility model.
[0023] In the figure: 1. Inspection cabinet; 2. Conveyor belt; 3. Mounting base; 4. Die groove; 5. Main rod; 6. Movable rod; 7. Spring; 8. Fixed sleeve; 9. Connecting rod; 10. Limiting ring; 11. Energy-saving lamp; 12. Support frame; 13. Cylinder; 14. Sleeve; 15. Elastic connecting piece; 16. Operation panel. DETAILED DESCRIPTION
[0024] The embodiment of the present application provides a lamp detection device; its main technical solution is that, by providing a conveyor belt 2, during the lamp detection process, the energy-saving lamp 11 is first clamped and fixed by the clamping component, and then transported by the conveyor belt 2. Multiple energy-saving lamps 11 can be transported in turn to the position below the detection component for detection. The entire operation process has the advantages of clear division of labor and simple operation, which can realize large-scale detection, reduce the workload of staff, effectively improve the efficiency of lamp detection, and save costs.
[0025] Example: Refer to Figure 1 - Figure 5 As shown, a lamp detection device of this embodiment includes a detection cabinet 1, and a detection component and a plurality of clamping components are provided at the middle part of the upper end of the detection cabinet 1;
[0026] The detection component includes a cylinder 13, which is arranged in the middle of the upper end of the detection cabinet 1. A sleeve 14 is provided at the output end of the cylinder 13, and an elastic connecting piece 15 is provided on the inner wall and the inner top of the sleeve 14; and a conveyor belt 2 is provided in the middle of the upper end of the detection cabinet 1. Multiple groups of clamping components are installed on the upper end surface of the conveyor belt 2 and are equidistantly distributed. The conveyor belt 2 is used to drive the multiple groups of clamping components to move to the bottom of the detection component in sequence; the clamping component includes a mold groove 4, which is used to place the energy-saving lamp 11. A limit ring 10 is provided in the middle of the upper end of the mold groove 4. The limit ring 10 is used to limit and fix the lamp head of the energy-saving lamp 11, thereby limiting and fixing the energy-saving lamp 11, thereby improving the stability of the detection component during the detection process of the energy-saving lamp 11.
[0027] Elastic components are provided in the middle of both ends of the limiting ring 10. The elastic components include two groups of main rods 5. The two groups of main rods 5 are respectively provided in the middle of both ends of the mold groove 4. A movable rod 6 is slidably installed in the middle of the upper end of the main rod 5. A spring 7 is provided in the middle of the inner side of the main rod 5. The top of the spring 7 is fixedly connected to the bottom end of the movable rod 6. A fixed sleeve 8 is provided in the middle of the top end of the movable rod 6. A connecting rod 9 is provided in the middle of the side end of the fixed sleeve 8. The end of the connecting rod 9 is fixedly connected to the limiting ring 10.
[0028] The spring 7 facilitates upward movement of the retaining ring 10. This allows the operator to place the energy-saving lamp 11 into the die slot 4. The retaining ring 10 is then released, and the elastic force of the spring 7 causes the retaining ring 10 to descend and return to its original position, securing the lamp 11. Conversely, the retaining ring 10 can be quickly removed by pulling it upward.
[0029] In some examples, a mounting base plate 3 is provided in the middle of the bottom end of the mold groove 4, and two sets of main rods 5 are fixedly mounted on both sides of the upper end of the mounting base plate 3. The mounting base plate 3 is installed on the outer surface of the conveyor belt 2 to serve the purpose of installation.
[0030] In some examples, a support frame 12 is provided on one side of the upper end of the detection cabinet 1 , the base of the cylinder 13 is fixedly installed in the middle of the upper end of the support frame 12 , and an operation panel 16 is provided on one side of the support frame 12 .
[0031] In some examples, protective cushions are provided on the inner walls of the mold groove 4 and the limiting ring 10 to play a protective role and avoid scratches on the outer surface of the energy-saving lamp 11 when the energy-saving lamp 11 is clamped.
[0032] The working principle of this utility model is:
[0033] When it is necessary to test the lamps, first, multiple energy-saving lamps 11 to be tested are placed in turn into multiple mold grooves 4 on the surface of the conveyor belt 2. During the placement process, by pulling the limit ring 10 upward, it is convenient for the staff to place the energy-saving lamps 11 upside down into the mold groove 4, and then loosen the limit ring 10. Under the pull of the spring 7, the limit ring 10 is lowered and reset, so that it is sleeved on the lamp head of the energy-saving lamp 11, so as to achieve the limit fixation of the energy-saving lamp 11;
[0034] Then, the conveyor belt 2 is started. When the mold groove 4 drives the energy-saving lamp 11 to move to the bottom of the detection component, the conveyor belt 2 stops running. At this time, the cylinder 13 of the detection component is driven to push the sleeve 14 downward, so that the sleeve 14 is sleeved on the lamp holder of the energy-saving lamp 11 and connected to the electrode sheets of the lamp holder through multiple sets of elastic connecting pieces 15, so that the energy-saving lamp 11 is powered and in working state, thereby realizing the performance detection of the energy-saving lamp 11;
[0035] When the energy-saving lamp 11 completes the inspection, the cylinder 13 drives the sleeve 14 to retract, and then the conveyor belt 2 starts to transport the next energy-saving lamp 11 to be inspected to the lower position of the inspection component, and the energy-saving lamp 11 that has completed the inspection will be transported to the end of the conveyor belt 2 for easy removal by the staff.
[0036] Among them, when the detection component detects that the energy-saving lamp 11 is an unqualified product, the staff needs to remove the unqualified product and store it separately to prevent the unqualified energy-saving lamp 11 from being conveyed to the end position of the conveyor belt 2 and mixed with qualified products.
[0037] The entire testing process has a clear division of labor. It only needs three steps: loading, observing whether it is qualified or not, and unloading. It can realize large-scale testing, reduce the workload of staff, thereby improving the efficiency of lamp testing and saving costs.
[0038] In addition, three staff members can be deployed to form a complete production line process to further improve the efficiency of inspection. Among them, the first staff member is located at the head end of the conveyor belt 2 and is responsible for loading the materials, and installing the energy-saving lamps 11 to be inspected into the mold slot 4 in sequence; the second staff member is located at the inspection component, and is mainly responsible for removing unqualified products; the third staff member is located at the end position of the conveyor belt 2, and is responsible for unloading the products that have completed the inspection and are qualified.
[0039] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A lamp detection device, characterized in that: It comprises a detection cabinet (1), wherein a detection component and a plurality of groups of clamping components are arranged at the middle of the upper end of the detection cabinet (1); The detection assembly comprises a cylinder (13), the cylinder (13) being arranged at the middle of the upper end of the detection cabinet (1), a sleeve (14) being arranged at the output end of the cylinder (13), and an elastic connecting piece (15) being arranged on the inner wall and the inner top of the sleeve (14); Furthermore, a conveyor belt (2) is provided at the middle of the upper end of the detection cabinet (1), and a plurality of groups of the clamping assemblies are installed on the upper end surface of the conveyor belt (2) and are distributed at equal intervals, and the conveyor belt (2) is used to drive the plurality of groups of the clamping assemblies to move in sequence to the bottom of the detection assembly; The clamping assembly comprises a mold groove (4), the mold groove (4) being used to place an energy-saving lamp (11), a limiting ring (10) being provided in the middle of the upper end of the mold groove (4), the limiting ring (10) being used to limit and fix the lamp holder of the energy-saving lamp (11), and elastic components being provided in the middle of both ends of the limiting ring (10).
2. A lamp detection device according to claim 1, characterized in that: The elastic component comprises two groups of main rods (5), the two groups of main rods (5) are respectively arranged at the middle of both ends of the mold groove (4), a movable rod (6) is slidably installed in the middle of the upper end of the main rod (5), a spring (7) is arranged in the middle of the inner side of the main rod (5), and the top of the spring (7) is fixedly connected to the bottom end of the movable rod (6).
3. A lamp detection device according to claim 2, characterized in that: A fixing sleeve (8) is provided at the middle of the top end of the movable rod (6), a connecting rod (9) is provided at the middle of the side end of the fixing sleeve (8), and the end of the connecting rod (9) is fixedly connected to a limiting ring (10).
4. A lamp detection device according to claim 3, characterized in that: A mounting base plate (3) is provided in the middle of the bottom end of the mold groove (4), and two groups of main rods (5) are respectively fixedly mounted on both sides of the upper end of the mounting base plate (3), and the mounting base plate (3) is mounted on the outer surface of the conveyor belt (2).
5. The lamp detection device according to claim 1, characterized in that: A support frame (12) is provided on one side of the upper end of the detection cabinet (1), a base of the cylinder (13) is fixedly mounted on the middle part of the upper end of the support frame (12), and an operation panel (16) is provided on one side of the support frame (12).
6. A lamp detection device according to claim 4, characterized in that: The inner walls of the mold groove (4) and the limiting ring (10) are both provided with protective cushions.