Disc brake module of bicycle
By using the angle adjustment device of the spherical joint and brake assembly in the bicycle disc brake module, the existing disc brake system has solved the problem of large weight and poor durability, and achieved more sensitive brakes and longer service life.
Patent Information
- Application Number
- CN202422047457.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The existing disc brake system cannot be popularized on bicycles due to high prices and heavy weight problems, and the edge friction and loss of brake discs at fast edges, resulting in poor durability.
A bicycle disc brake module is designed, and an angle adjustment device composed of a spherical joint, a connecting component and a brake assembly can adjust the friction area of the brake disc, improve the sensitivity of the brake, and disperse the pressure of the nut through the gasket to protect the surface of the connector.
It realizes an easier operation angle adjustment, is suitable for brake discs of more sizes, extends the service life of the brake module and improves the durability of disc brakes.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of disc brakes, and more specifically, to a bicycle disc brake module. Background Art
[0002] The working principle of the disc brake system is to install a disc that rotates synchronously with the wheel on the hub, and install calipers on the front fork and frame, and then clamp the disc through the brake pads in the caliper to achieve the purpose of braking. At present, disc brakes are mainly used in high-end cars in the market, and have become the standard configuration of high-end cars. Due to the high price and heavy weight of the disc brake system, it cannot be popularized. Compared with traditional V brakes, disc brakes have stronger braking force and more stable performance. This makes them more reliable when riding at high speed or in extreme conditions. Stronger braking also brings higher friction loss. Disc brakes have fast friction loss on the edge of the brake disc, resulting in poor durability. Utility Model Content
[0003] The purpose of the utility model is to provide a bicycle disc brake module to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bicycle disc brake module, comprising: a frame, used to connect the brake module and the vehicle body, the right end of the frame is fixedly connected with a coupling protrusion, the upper and lower ends of the coupling protrusion are respectively engaged with a first bolt and a second bolt, the surface of the first bolt is sleeved with a first gasket and a third gasket, and the surface of the second bolt is sleeved with a second gasket and a fourth gasket; a spherical coupling part, used to adjust the angle of the brake module, the lower end of the spherical coupling part is fixedly connected with a connecting assembly, the center of the connecting assembly is meshed with a third bolt, the surface of the third bolt is meshed with the first brake assembly and the second brake assembly, the front end of the third bolt is sleeved with a fifth gasket, the front end of the first brake assembly is fixedly connected with the third brake assembly, the lower end of the third brake assembly is fixedly connected with a slot, and the interior of the first brake assembly is movably connected with a brake disc.
[0005] The beneficial effects of adopting the above technical solution are: through the angle adjustment device composed of the spherical joint, the connecting assembly and the first brake assembly, more angles of adjustment and installation can be achieved, which is easier to operate during installation and setting, and can be suitable for adjustment of brake discs of more sizes. The area of clamping the brake disc can be adjusted and controlled, and the friction area can be adjusted. Then, the sensitivity during braking can be ensured by controlling the friction area, thereby improving the durability of the disc brake.
[0006] As a further improvement of the present invention, the first gasket, the second gasket, the third gasket and the fourth gasket have the same shape and size, the first gasket and the third gasket are respectively located on the front side and the rear side of the upper end of the combining protrusion, and the second gasket and the fourth gasket are respectively located on the front side and the rear side of the lower end of the combining protrusion.
[0007] The beneficial effects of adopting the above technical solution are: the first gasket and the third gasket are respectively located on the front and rear sides of the upper end of the combining protrusion, and the second gasket and the fourth gasket are respectively located on the front and rear sides of the lower end of the combining protrusion, which can protect the surface of the connected parts from being scratched by the nut, and disperse the pressure of the nut on the connected parts.
[0008] As a further improvement of the utility model, the size and shape of the slot are the same as those of the second bolt, and the sum of the lengths of the fourth gasket and the slot is smaller than the distance between the coupling protrusion and the brake disc.
[0009] The beneficial effect of adopting the above technical solution is that the sum of the lengths of the fourth gasket and the slot is less than the distance between the combined protrusion and the brake disc, which prevents the slot from deforming and touching the brake disc due to pressure when the second bolt is tightened too much, causing damage to the brake disc.
[0010] As a further improvement of the present invention, the vertical cross-section shapes and sizes of the first brake assembly and the second brake assembly are completely the same.
[0011] The beneficial effects of adopting the above technical solution are: the same shape facilitates assembly and operation, reduces the exposed area, and effectively protects the internal structure of the brake module.
[0012] As a further improvement of the present invention, the first gasket, the second gasket, the third gasket, the fourth gasket and the fifth gasket are all spherical washers, the front sides of the first gasket and the second gasket are spherical, the rear sides of the third gasket and the fourth gasket are spherical, and both ends of the third brake assembly are spherical.
[0013] The beneficial effect of adopting the above technical solution is: by generating stress in the axial direction of the bolt, the friction between the threads is increased. This design makes the fastened object not easy to loosen, plays a good anti-retreat role, effectively prevents and reduces friction, and has a good sealing effect. The design of this gasket not only improves the stability of the connection, but also enhances the durability of the connection.
[0014] As a further improvement of the present invention, a screw groove for fitting a third bolt is provided at the rear end of the third brake assembly, and the length of the third bolt is greater than the sum of the widths of the first brake assembly and the second brake assembly.
[0015] The beneficial effect of adopting the above technical solution is that the length of the third bolt is greater than the sum of the widths of the first brake assembly and the second brake assembly, ensuring that the third bolt has sufficient length to connect the first brake assembly, the second brake assembly and the third brake assembly at the same time, thereby ensuring a stable connection.
[0016] As a further improvement of the present invention, a fixing groove having a shape and size equal to that of the connecting component is opened at the upper end of the first brake component, and the connecting component can rotate in the fixing groove with a rotation angle greater than one hundred and eighty degrees when the connecting component is circular and not fixed.
[0017] The beneficial effects of adopting the above technical solution are: ensuring that the connection axis point between the connection component and the vehicle body is stable, facilitating assembly and increasing the stability of the device, and the free mechanical angle that can be rotated can have more installation angles, facilitating assembly.
[0018] As a further improvement of the present invention, a brake pad groove capable of accommodating a brake disc is formed at the rear lower end of the first brake assembly and the front lower end of the second brake assembly, and the thickness of the brake pad groove is greater than the thickness of the brake disc.
[0019] The beneficial effects of adopting the above technical solution are: the brake pad groove has a larger space reserved compared to traditional disc brakes, ensuring more sufficient space to clamp the brake disc, and the thickness of the brake pad groove is greater than the thickness of the brake disc to ensure the possibility of friction between the brake disc and the brake module during normal riding. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 This is an exploded schematic diagram of the structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the first and second brake components of the utility model structure;
[0023] Figure 4 It is a schematic diagram of the back side of the first and second brake components of the utility model structure;
[0024] Figure 5 It is a schematic diagram of the explosion of the first and second brake components of the utility model structure.
[0025] In the figure: 1, frame; 2, coupling protrusion; 3, brake disc; 4, first bolt; 5, second bolt; 6, first gasket; 7, second gasket; 8, third gasket; 9, fourth gasket; 10, spherical coupling part; 11, connecting assembly; 12, first brake assembly; 13, second brake assembly; 14, slot; 15, third bolt; 16, fifth gasket; 17, third brake assembly. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] like Figures 1 to 5 As shown, the utility model provides a bicycle disc brake module, including: a frame 1, used to connect the brake module and the body, the right end of the frame 1 is fixedly connected with a coupling protrusion 2, the upper end and the lower end of the coupling protrusion 2 are respectively engaged with a first bolt 4 and a second bolt 5, the surface of the first bolt 4 is sleeved with a first gasket 6 and a third gasket 8, and the surface of the second bolt 5 is sleeved with a second gasket 7 and a fourth gasket 9; a spherical coupling part 10, used to adjust the angle of the brake module, the lower end of the spherical coupling part 10 is fixedly connected with a connecting component 11, the center of the connecting component 11 is meshed with a third bolt 15, the surface of the third bolt 15 is meshed with a first brake component 12 and a second brake component 13, the front end of the third bolt 15 is sleeved with a fifth gasket 16, the front end of the first brake component 12 is fixedly connected with a third brake component 17, the lower end of the third brake component 17 is fixedly connected with a slot 14, and the interior of the first brake component 12 is movably connected with a brake disc 3.
[0028] The beneficial effects of adopting the above technical solution are: through the angle adjustment device composed of the spherical joint 10, the connecting component 11 and the first brake component 12, more angles of adjustment and installation can be achieved, which is easier to operate during installation and setting, and can be suitable for adjustment of brake discs 3 of more sizes, and the area of clamping the brake disc 3 can be adjusted and controlled to adjust the friction area, and then the sensitivity during braking is ensured by controlling the friction area, thereby improving the durability of the disc brake.
[0029] In one embodiment of the utility model, the first gasket 6, the second gasket 7, the third gasket 8 and the fourth gasket 9 have the same shape and size, the first gasket 6 and the third gasket 8 are respectively located at the front side and the rear side of the upper end of the combining protrusion 2, and the second gasket 7 and the fourth gasket 9 are respectively located at the front side and the rear side of the lower end of the combining protrusion 2.
[0030] The beneficial effects of adopting the above technical solution are: the first gasket 6 and the third gasket 8 are respectively located at the front and rear sides of the upper end of the coupling protrusion 2, and the second gasket 7 and the fourth gasket 9 are respectively located at the front and rear sides of the lower end of the coupling protrusion 2, which can protect the surface of the connected parts from being scratched by the nut and disperse the pressure of the nut on the connected parts.
[0031] In one embodiment of the present invention, the size and shape of the slot 14 are the same as those of the second bolt 5 , and the sum of the lengths of the fourth gasket 9 and the slot 14 is smaller than the distance between the coupling protrusion 2 and the brake disc 3 .
[0032] The beneficial effect of adopting the above technical solution is that the sum of the length values of the fourth gasket 9 and the slot 14 is less than the distance value between the combined protrusion 2 and the brake disc 3 to prevent the slot 14 from deforming and touching the brake disc 3 due to the pressure when the second bolt 5 is tightened too much, causing damage to the brake disc 3.
[0033] In one embodiment of the present invention, the vertical cross-section shapes and sizes of the first brake assembly 12 and the second brake assembly 13 are completely the same.
[0034] The beneficial effects of adopting the above technical solution are: the same shape facilitates assembly and operation, reduces the exposed area, and effectively protects the internal structure of the brake module.
[0035] In one embodiment of the utility model, the first gasket 6, the second gasket 7, the third gasket 8, the fourth gasket 9 and the fifth gasket 16 are all spherical washers, the front sides of the first gasket 6 and the second gasket 7 are spherical, the rear sides of the third gasket 8 and the fourth gasket 9 are spherical, and both ends of the third brake assembly 17 are spherical.
[0036] The beneficial effect of adopting the above technical solution is: by generating stress in the axial direction of the bolt, the friction between the threads is increased. This design makes the fastened object not easy to loosen, plays a good anti-retreat role, effectively prevents and reduces friction, and has a good sealing effect. The design of this gasket not only improves the stability of the connection, but also enhances the durability of the connection.
[0037] In one embodiment of the present invention, a screw groove for fitting the third bolt 15 is formed at the rear end of the third brake assembly 17 , and the length of the third bolt 15 is greater than the sum of the widths of the first brake assembly 12 and the second brake assembly 13 .
[0038] The beneficial effect of adopting the above technical solution is: the length of the third bolt 15 is greater than the sum of the widths of the first brake assembly 12 and the second brake assembly 13, ensuring that the third bolt 15 has sufficient length to connect the first brake assembly 12, the second brake assembly 13 and the third brake assembly 17 at the same time, thereby ensuring a stable connection.
[0039] In one embodiment of the present invention, a fixing groove having a shape and size equal to that of the connecting component 11 is opened at the upper end of the first brake component 12. When the connecting component 11 is circular and not fixed, it can rotate in the fixing groove with a rotation angle greater than 180 degrees.
[0040] The beneficial effects of adopting the above technical solution are: ensuring that the connection axis point between the connection component 11 and the vehicle body is stable, facilitating assembly and increasing the stability of the device, and the free mechanical angle that can be rotated can have more installation angles, facilitating assembly.
[0041] In one embodiment of the utility model, a brake pad groove capable of accommodating the brake disc 3 is formed at the rear lower end of the first brake assembly 12 and the front lower end of the second brake assembly 13, and the thickness of the brake pad groove is greater than the thickness of the brake disc 3.
[0042] The beneficial effects of adopting the above technical solution are: the brake pad groove has a larger space reserved compared to the traditional disc brake, ensuring more sufficient space to clamp the brake disc 3, and the thickness of the brake pad groove is greater than the thickness of the brake disc 3 to ensure the possibility of friction between the brake disc 3 and the brake module during normal riding.
[0043] The working principle and use process of this utility model:
[0044] When replacing the disc brake module of a bicycle, first unscrew the first bolt 4, and then unscrew the third bolt 15. At this time, the brake module can be removed from above the brake disc 3. Then, when replacing the brake module, place the new brake module above the brake disc 3 so that the brake disc 3 is located in the brake pad groove of the first brake assembly 12 and the second brake assembly 13. Then, tighten the third bolt 15 so that the first brake assembly 12 is fixed to the rear side of the third brake assembly 17. Then, determine the desired braking coefficient, adjust the angle of the connecting assembly 11 and the first brake assembly 12 as required, so as to control the area occupied by the brake disc 3 in the brake pad groove of the first brake assembly 12 and the second brake assembly 13. After adjustment, tighten the first bolt 4 to complete the fixation. At this point, the new brake module has been replaced.
[0045] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bicycle disc brake module, characterized in that: include: A vehicle frame, used to connect the brake module and the vehicle body, wherein a coupling protrusion is fixedly connected to the right end of the vehicle frame, wherein the upper end and the lower end of the coupling protrusion are respectively engaged with a first bolt and a second bolt, wherein a first gasket and a third gasket are sleeved on the surface of the first bolt, and a second gasket and a fourth gasket are sleeved on the surface of the second bolt; A spherical joint is used to adjust the angle of the brake module, the lower end of the spherical joint is fixedly connected to a connecting component, the center of the connecting component is meshed with a third bolt, the surface of the third bolt is meshed with the first brake component and the second brake component, the front end of the third bolt is sleeved with a fifth gasket, the front end of the first brake component is fixedly connected to the third brake component, the lower end of the third brake component is fixedly connected to a slot, and the interior of the first brake component is movably connected to a brake disc.
2. The bicycle disc brake module according to claim 1, characterized in that: The first gasket, the second gasket, the third gasket and the fourth gasket have the same shape and size. The first gasket and the third gasket are respectively located at the front side and the rear side of the upper end of the combining protrusion, and the second gasket and the fourth gasket are respectively located at the front side and the rear side of the lower end of the combining protrusion.
3. The bicycle disc brake module according to claim 1, characterized in that: The size and shape of the slot are the same as those of the second bolt, and the sum of the lengths of the fourth gasket and the slot is less than the distance between the coupling protrusion and the brake disc.
4. The bicycle disc brake module according to claim 1, characterized in that: The first brake assembly and the second brake assembly have vertical cross-sectional shapes and sizes that are completely the same.
5. The bicycle disc brake module according to claim 1, characterized in that: The first gasket, the second gasket, the third gasket, the fourth gasket and the fifth gasket are all spherical washers, the front sides of the first gasket and the second gasket are spherical, the rear sides of the third gasket and the fourth gasket are spherical, and both ends of the third brake assembly are spherical.
6. The bicycle disc brake module according to claim 1, characterized in that: A screw groove for fitting a third bolt is formed at the rear end of the third brake assembly, and the length of the third bolt is greater than the sum of the widths of the first brake assembly and the second brake assembly.
7. The bicycle disc brake module according to claim 1, characterized in that: A fixing groove having a shape and size equal to that of the connecting component is formed at the upper end of the first brake component. When the connecting component is circular and not fixed, the connecting component rotates in the fixing groove at an angle greater than 180 degrees.
8. The bicycle disc brake module according to claim 1, characterized in that: A brake pad groove capable of accommodating a brake disc is formed at the rear lower end of the first brake assembly and the front lower end of the second brake assembly, and a thickness of the brake pad groove is greater than a thickness of the brake disc.