Integrated processing device for radiator components

Abstract

The present invention discloses an integrated processing device for radiator components, including: a workbench, a controller, a clip-type loading box, a forming and punching device, a deburring device, a convex hull punching device, a flipping mechanism, a chamfering machine and a tapping machine, wherein the clip-type loading box, the forming and punching device, the deburring device, the convex hull punching device, the flipping mechanism, the chamfering machine and the tapping machine are sequentially arranged on the workbench, and the controller is arranged on the workbench and is linearly connected with the forming and punching device, the deburring device, the convex hull punching device, the flipping mechanism, the chamfering machine and the tapping machine for control. Through the above-mentioned method, the integrated processing device for radiator components described in the present invention saves labor costs in multiple links, is controlled as a whole by a PLC controller, is equipped with an operation panel, is convenient for counting and displaying output, realizes functions such as switching manual operation, and one person can operate multiple devices, which greatly reduces labor costs and improves the efficiency of processing finished products.

Description

Technical Field

[0001] The invention relates to the technical field of radiator production, and in particular to an integrated processing device for radiator components. Background Art

[0002] The processing of some radiator parts requires a series of processes such as stamping, punching burrs, punching convex points, flipping, chamfering and tapping. In order to improve production efficiency, the current processing and manufacturing factories widely adopt a single multi-post process form, that is, one worker completes one process through one piece of equipment, and multiple workers form an assembly line processing.

[0003] In recent years, labor costs have become increasingly high, and the product flow through various processes is also time-consuming. In addition, coolant is required during manual tapping, and coolant can cause certain harm to workers' health during manual loading and unloading, which requires improvement. Summary of the invention

[0004] The main technical problem solved by the present invention is to provide an integrated processing device for radiator components, which can perform multi-step continuous processing of radiator components, reduce costs and improve production efficiency.

[0005] In order to solve the above technical problems, a technical solution adopted by the present invention is: to provide an integrated processing device for radiator components, including: a workbench, a controller, a clip-type feeding box, a forming and punching device, a burr pressing device, a convex bulge punching device, a flipping mechanism, a chamfering machine and a tapping machine, the clip-type feeding box, the forming and punching device, the burr pressing device, the convex bulge punching device, the flipping mechanism, the chamfering machine and the tapping machine are arranged on the workbench in sequence, the controller is arranged on the workbench and is linearly connected with the forming and punching device, the burr pressing device, the convex bulge punching device, the flipping mechanism, the chamfering machine and the tapping machine for control.

[0006] In a preferred embodiment of the present invention, a joint is provided on the top of the clip-type feeding box, and a material changing box is provided on the joint.

[0007] In a preferred embodiment of the present invention, the controller is a PLC controller, and the PLC controller is provided with an operation panel.

[0008] In a preferred embodiment of the present invention, a first pushing cylinder located behind the clip-type feeding box is provided on the workbench, a first pushing plate pointing from the rear to the bottom discharge port of the clip-type feeding box is provided on the first pushing cylinder, a second pushing cylinder located on the front side of the bottom of the clip-type feeding box is provided on the workbench, a first material receiving C-shaped bent plate located in front of the bottom discharge port of the clip-type feeding box is provided on the second pushing cylinder, the first pushing plate enters the bottom discharge port of the clip-type feeding box when the first pushing cylinder is extended, and pushes the raw material in the bottom discharge port of the clip-type feeding box into the first material receiving C-shaped bent plate, and the first material receiving C-shaped bent plate delivers the raw material to the rear of the forming stamping device when the second pushing cylinder is extended.

[0009] In a preferred embodiment of the present invention, the workbench is provided with a third pushing cylinder located behind the forming and stamping device, the third pushing cylinder is provided with a second pushing plate pointing to the forming and stamping device, and when extended, the raw material in the first receiving C-shaped bent plate is pushed into the forming and stamping device for stamping processing to obtain a bent part, and the workbench is provided with a fourth pushing cylinder located in front of the forming and stamping device, the fourth pushing cylinder is provided with a second receiving C-shaped bent plate for receiving the bent part.

[0010] In a preferred embodiment of the present invention, the workbench is provided with a fifth pushing cylinder located behind the deburring device, the fifth pushing cylinder is provided with a third pushing plate pointing to the rear of the deburring device to feed the bent parts in the second material receiving C-shaped bent plate into the deburring device, and the workbench is provided with a sixth pushing cylinder located in front of the deburring device, the sixth pushing cylinder is provided with a third material receiving C-shaped bent plate located between the deburring device and the convex bump punching device.

[0011] In a preferred embodiment of the present invention, the workbench is provided with a seventh pushing cylinder located behind the embossing device, the seventh pushing cylinder is provided with a fourth pushing plate pointing to the rear of the embossing device, and the flipping mechanism includes a motor and a clamp arranged on the motor shaft and located between the embossing device and the chamfering machine.

[0012] In a preferred embodiment of the present invention, the workbench is provided with an eighth push cylinder located on one side of the chamfering machine and behind the tapping machine, and the eighth push cylinder is provided with a fourth material receiving C-shaped bent plate extending to the bottom of the chamfering machine.

[0013] In a preferred embodiment of the present invention, a ninth push cylinder is arranged on the workbench and is located behind the tapping machine and intersecting with the eighth push cylinder. A fifth push plate pointing to the tapping machine is arranged on the ninth push cylinder, and a tooling corresponding to the fifth push plate is arranged under the tapping machine.

[0014] In a preferred embodiment of the present invention, a material box is arranged in front of the workbench, and a material guide chute connected to the tooling outlet and pointing obliquely downward toward the material box is arranged on the workbench.

[0015] The beneficial effects of the present invention are as follows: the integrated processing device for radiator components pointed out by the present invention avoids the mode of multiple positions and a single process, realizes one-time continuous processing and forming, saves the labor costs of multiple links, is overall controlled by a PLC controller, and is equipped with an operation panel to facilitate statistics and display of production, realize switching of manual operations and other functions, and one person can operate multiple devices, which greatly reduces labor costs, improves the efficiency of processing finished products, and has high operational safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0017] Figure 1 It is a structural schematic diagram of a preferred embodiment of a radiator component integrated processing device of the present invention;

[0018] Figure 2 yes Figure 1 Schematic diagram of the structure of the intermediate forming punching device;

[0019] Figure 3 yes Figure 1 Schematic diagram of the structure of the medium-pressure burr device;

[0020] Figure 4 yes Figure 1 A schematic diagram of the structure of the punch convex device;

[0021] Figure 5 yes Figure 1 The structural diagram of the flipping mechanism;

[0022] Figure 6 This is a schematic diagram of the product structure. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] See also Figure 1 to Figure 6 , the embodiment of the present invention includes:

[0025] A radiator component integrated processing device comprises: a workbench 4, a controller 1, a clip-type feeding box 2, a forming and punching device 5, a deburring device 6, a convex bulge punching device 7, a flipping mechanism 8, a chamfering machine 9 and a tapping machine 10, wherein the clip-type feeding box 2, the forming and punching device 5, the deburring device 6, the convex bulge punching device 7, the flipping mechanism 8, the chamfering machine 9 and the tapping machine 10 are sequentially arranged on the workbench 4, and the controller 1 is arranged on the workbench 4 and is linearly connected with the forming and punching device 5, the deburring device 6, the convex bulge punching device 7, the flipping mechanism 8, the chamfering machine 9 and the tapping machine 10 for control.

[0026] The controller 1 is a PLC controller with an operation panel. The solenoid valves of each cylinder, the forming and punching device 5, the burr pressing device 6, the convex hull punching device 7, the turning mechanism 8, the chamfering machine 9 and the tapping machine 10 are controlled as a whole by the PLC controller, and the automation level is improved by using position sensors and safety protection switches.

[0027] The top of the clip-type loading box 2 is provided with a joint, and the joint is provided with a material changing box 3. The clip-type loading box 2 can accommodate 50 pieces of raw materials, and is manually replenished through the material changing box 3. The raw materials in the material changing box 3 fall into the clip-type loading box 2 to achieve uninterrupted production.

[0028] The workbench 4 is provided with a first pushing cylinder 13 located at the rear of the clip-type loading box 2, and the first pushing cylinder 13 is provided with a first pushing plate 14 pointing from the rear to the bottom discharge port of the clip-type loading box 2. The first pushing plate 14 is an L-shaped structure and is easy to install. The workbench 4 is provided with a second pushing cylinder 15 located on the front side of the bottom of the clip-type loading box 2, and the second pushing cylinder 15 is provided with a first material receiving C-shaped bent plate 16 located in front of the bottom discharge port of the clip-type loading box 2. The first pushing plate 14 enters the bottom discharge port of the clip-type loading box 2 when the first pushing cylinder 13 is extended, and pushes the raw material in the bottom discharge port of the clip-type loading box 2 into the first material receiving C-shaped bent plate 16. The first material receiving C-shaped bent plate 16 delivers the raw material to the rear of the forming and stamping device 5 when the second pushing cylinder 15 is extended, in preparation for stamping.

[0029] The workbench 4 is provided with a third pushing cylinder located behind the forming and punching device 5, and the third pushing cylinder is provided with a second pushing plate pointing to the forming and punching device 5, and when extended, the raw material in the first receiving C-shaped bent plate 16 is pushed into the forming and punching device 5 for stamping processing to obtain a bent part. The workbench 4 is provided with a fourth pushing cylinder located in front of the forming and punching device 5, and the fourth pushing cylinder is provided with a second receiving C-shaped bent plate for receiving the bent part.

[0030] The workbench 4 is provided with a fifth pushing cylinder located behind the deburring device 6, and the fifth pushing cylinder is provided with a third pushing plate pointing to the rear of the deburring device 6 to send the bent parts in the second C-shaped bent plate into the deburring device 6 to remove burrs on the bent parts. The workbench 4 is provided with a sixth pushing cylinder located in front of the deburring device 6, and the sixth pushing cylinder is provided with a third C-shaped bent plate located between the deburring device 6 and the convex bump punching device 7 to receive the bent parts.

[0031] The workbench 4 is provided with a seventh pushing cylinder located behind the embossing device 7, and the seventh pushing cylinder is provided with a fourth pushing plate pointing to the rear of the embossing device 7, so as to push the bent parts on the third receiving C-shaped bending plate into the embossing device 7 for embossing processing.

[0032] The flipping mechanism 8 includes a motor and a fixture disposed on the motor shaft between the embossing device and the chamfering machine. After the embossing process is completed, the seventh push cylinder pushes the bent part into the fixture, and after flipping 180 degrees, the seventh push cylinder pushes the bent part into the chamfering machine 9 for chamfering.

[0033] The workbench 4 is provided with an eighth pusher cylinder located at one side of the chamfering machine 9 and behind the tapping machine 10, and the eighth pusher cylinder is provided with a fourth receiving C-shaped bending plate extending to the bottom of the chamfering machine. The chamfered bent parts are sent to the rear of the tapping machine 10 by the fourth receiving C-shaped bending plate.

[0034] The workbench 4 is provided with a ninth pushing cylinder located behind the tapping machine 10 and intersecting with the eighth pushing cylinder. The ninth pushing cylinder is provided with a fifth pushing plate pointing to the tapping machine 10. A tooling corresponding to the fifth pushing plate is provided below the tapping machine 10 to tap the bent parts respectively, completing all processes to obtain the product.

[0035] A material box 12 is arranged in front of the workbench 4, and a material guide chute 11 connected with the tooling outlet and obliquely pointing downward to the material box 12 is arranged on the workbench 4. The finished product is pushed into the material guide chute 11 by the fifth push plate, and then enters the material box 12, completing the collection and facilitating detection.

[0036] In summary, the radiator component integrated processing device disclosed in the present invention can automatically complete multiple processing steps of the radiator component, has high production efficiency, good operational safety, and greatly reduces labor costs.

[0037] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A radiator component integrated processing device, characterized in that: include: A workbench, a controller, a clip-type feeding box, a forming punching device, a deburring device, a convex hull punching device, a flipping mechanism, a chamfering machine and a tapping machine, wherein the clip-type feeding box, the forming punching device, the deburring device, the convex hull punching device, the flipping mechanism, the chamfering machine and the tapping machine are sequentially arranged on the workbench, the controller is arranged on the workbench and is linearly connected with the forming punching device, the deburring device, the convex hull punching device, the flipping mechanism, the chamfering machine and the tapping machine for control, and a first pushing cylinder is arranged on the workbench behind the clip-type feeding box, and the first pushing cylinder The cylinder is provided with a first push plate pointing from the rear to the bottom discharge port of the clip-type loading box, the workbench is provided with a second push cylinder located on the front side of the bottom of the clip-type loading box, the second push cylinder is provided with a first material receiving C-shaped bent plate located in front of the bottom discharge port of the clip-type loading box, the first push plate enters the bottom discharge port of the clip-type loading box when the first push cylinder is extended, and pushes the raw material in the bottom discharge port of the clip-type loading box into the first material receiving C-shaped bent plate, and the first material receiving C-shaped bent plate sends the raw material to the rear of the forming stamping device when the second push cylinder is extended. A third pushing cylinder is arranged on the workbench and is located behind the forming and punching device. The third pushing cylinder is provided with a second pushing plate pointing to the forming and punching device. When the third pushing cylinder is extended, the raw material in the first receiving C-shaped bent plate is pushed into the forming and punching device for stamping processing to obtain a bent part. A fourth pushing cylinder is arranged on the workbench and is located in front of the forming and punching device. The fourth pushing cylinder is provided with a second receiving C-shaped bent plate for receiving the bent part. A fifth pushing cylinder is arranged on the workbench and is located behind the burr pressing device. The fifth pushing cylinder is provided with a second pushing plate pointing to the forming and punching device. The third push plate at the rear of the deburring device feeds the bent part in the second C-shaped bent plate into the deburring device, the workbench is provided with a sixth pushing cylinder located in front of the deburring device, the sixth pushing cylinder is provided with a third C-shaped bent plate located between the deburring device and the embossing device, the workbench is provided with a seventh pushing cylinder located behind the embossing device, the seventh pushing cylinder is provided with a fourth push plate pointing to the rear of the embossing device, the flipping mechanism includes a motor and a clamp arranged on the motor shaft and located between the embossing device and the chamfering machine.

2. The heat sink component integrated processing device according to claim 1, characterized in that: A joint is arranged on the top of the clip-type feeding box, and a material changing box is arranged on the joint.

3. The heat sink component integrated processing device according to claim 1, characterized in that: The controller is a PLC controller, and the PLC controller is provided with an operation panel.

4. The heat sink component integrated processing device according to claim 1, characterized in that: The workbench is provided with an eighth push cylinder located at one side of the chamfering machine and behind the tapping machine, and the eighth push cylinder is provided with a fourth material receiving C-shaped bent plate extending to the bottom of the chamfering machine.

5. The heat sink component integrated processing device according to claim 4, characterized in that: The workbench is provided with a ninth pushing cylinder located behind the tapping machine and intersecting with the eighth pushing cylinder, the ninth pushing cylinder is provided with a fifth pushing plate pointing to the tapping machine, and a tooling corresponding to the fifth pushing plate is provided below the tapping machine.

6. The heat sink component integrated processing device according to claim 5, characterized in that: A material box is arranged in front of the workbench, and a material guide chute connected with the tooling outlet and obliquely downwardly pointing to the material box is arranged on the workbench.

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