A movable polishing production equipment

By designing mobile polishing production equipment, the problems of large space occupation and complex dust handling in hardware production equipment have been solved, achieving equipment flexibility and environmental friendliness, and reducing production costs.

CN109227340BActive Publication Date: 2025-01-10FOSHAN AISIDI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN201811214564.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Priority Date
2018-07-16
Filing Date
2018-10-18
Publication Date
2025-01-10
Estimated Expiration
2038-10-18

AI Technical Summary

Technical Problem

Existing hardware production equipment occupies a large space and requires multiple machines to be fixed in the production workshop, resulting in a large amount of manpower and material resources being consumed when the production line is replaced or moved. In addition, the treatment of dust and exhaust gas is complicated and affects environmental protection.

Method used

Design a mobile polishing production equipment. The production line is installed inside a box and includes multiple polishing and sanding devices and a transfer robot. It is equipped with a dust removal and air extraction mechanism, an inspection door for easy maintenance, and grippers that are adsorption devices connected to a vacuum source. The production process is completed inside the box to prevent the spread of dust and odors.

Benefits of technology

It reduces the cost of production line replacement or relocation, improves equipment scalability and mobility, reduces space occupation, achieves environmentally friendly dust and odor control, and simplifies equipment maintenance.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The movable polishing production equipment of the present invention comprises a box body, which has an internal production space, and a production line is installed therein, wherein the production line is arranged along the length direction of the box body, and at least two polishing devices or sanding devices for completing different processes are arranged on the production line. The production line can be set up alone or in parallel to improve production efficiency; the production line transfers the workpiece between each first workpiece mold frame through a transfer manipulator. The movable polishing production equipment of the present invention can move the entire production line, which can reduce the cost of replacing or moving the production line; the production process is completed in the box body, which is convenient for centralized processing or overall movement, and can prevent the spread of dust and odor, which is more environmentally friendly.
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Description

Technical Field

[0001] The present invention relates to the technical field of polishing equipment, and in particular to a movable polishing production equipment. Background Art

[0002] Polishing machine / sanding machine is a device used to polish, sand and grind the surface of workpiece to meet the design requirements, and is widely used in hardware processing and production. The existing polishing machine used in hardware production generally adopts a rotating die frame and a polishing head feeding structure. The rotating die frame is provided with a negative pressure adsorption channel. The workpiece is placed on the rotating die frame and fixed through the negative pressure adsorption channel. When working, the rotating die frame drives the rotation, and the sanding head performs sanding on the workpiece.

[0003] When an enterprise wants to perform sanding processing on hardware products, it needs to purchase a polishing machine or a sanding machine; most hardware products need to go through multiple processes such as rough processing and fine processing for surface treatment. At this time, it is necessary to purchase multiple polishing machines or sanding machines. In order to improve production efficiency, enterprises can design multiple polishing machines or sanding machines into an automated production line. Polishing machines or sanding machines are generally fixed in the production workshop, which not only takes up space resources, but also needs to deal with the powder and exhaust gas generated by the polishing machine or sanding machine processing, and it is necessary to add a dust collection and degassing mechanism. When the production line needs to be replaced or moved based on the production plan of the enterprise, a lot of manpower and material resources will be consumed. The type or quantity of hardware products produced is affected by the terminal market. When the terminal market is good, the enterprise will increase production capacity, and vice versa. For enterprises, if the manpower and material resources consumed by production equipment can be reduced and the scalability and mobility of production equipment can be improved, the cost burden of the enterprise will inevitably be reduced and the competitiveness of the enterprise can be improved. Summary of the invention

[0004] The purpose of the present invention is to provide a movable polishing production equipment. The polishing production line is installed in an independent space and can be moved as a whole, which can reduce the cost of replacing or moving the production line. In addition, the enterprise can purchase or rent the polishing production line as a whole to reduce the production cost of the enterprise.

[0005] The technical solution adopted by the present invention is as follows:

[0006] A movable polishing production equipment comprises a box body with an internal production space, in which:

[0007] The production line is arranged along the length direction of the box, and includes at least two polishing devices and / or sanding devices and a transfer robot for completing different processes; the polishing device includes a base, a polishing mechanism and a rotating mold frame, the polishing mechanism and the rotating mold frame are arranged on the base, the rotating mold frame includes a first workpiece mold frame and a mold frame driving device for driving it to rotate, a negative pressure adsorption channel is provided in the first workpiece mold frame, and the negative pressure adsorption channel is used to connect with a negative pressure generating device to provide an adsorption force for fixing the workpiece; the polishing mechanism includes a polishing medium, and the polishing medium is a universal polishing material, such as a sanding belt, a polishing wheel, a scouring pad, etc.; the polishing mechanism drives the polishing medium to polish the workpiece mounted on the first workpiece mold frame.

[0008] In the movable polishing production equipment of the present invention, the production line is installed in an independent space inside a box, and the entire production line can be moved, which can reduce the cost of replacing or moving the production line; the entire production process is completed in the box, which is convenient for centralized processing or overall movement, and at the same time can prevent dust and odor from spreading, which is more environmentally friendly.

[0009] Preferably, each polishing device of the production line is equipped with a dust removal and air suction mechanism, which can promptly clean the dust and gas generated by each polishing device of the production line during production.

[0010] Preferably, a maintenance door is provided on the side of the box body corresponding to each polishing device and sanding device of the production line, through which the corresponding polishing device and sanding device can be maintained. The maintenance door is designed to accommodate the polishing device and sanding device to pass through, and quick operation can be performed when the polishing device or sanding device needs to be replaced.

[0011] Preferably, the transfer robot is a first-link type robot, which includes a connecting rod passing through the top of each first workpiece mold frame of the production line, a gripper arranged on the connecting rod, and a connecting rod driving mechanism for driving the connecting rod to move reciprocally. The number of grippers is at least one more than the polishing device to realize loading and unloading, and the colinearity of each first workpiece mold frame is arranged below the connecting rod.

[0012] Preferably, the gripper is an adsorption device, which is connected to a vacuum source, and the vacuum source is a vacuum pumping device; the adsorption and placement of the workpiece is achieved by changing the air pressure of the adsorption device by the vacuum source. The use of the adsorption device can make the gripper structure simple and suitable for picking up and placing hardware workpieces.

[0013] Preferably, the first linkage manipulator further includes a lifting mechanism. In one solution, the lifting mechanism is disposed on the base column, the fixed portion of the lifting mechanism is connected to the base column, the lifting portion of the lifting mechanism is connected to the connecting rod, and the lifting mechanism drives the connecting rod to move up and down as a whole to cooperate with the gripper to pick up and place the workpiece. In another solution, each gripper is connected to the connecting rod through a lifting mechanism, and the lifting mechanism is preferably a cylinder, and each lifting mechanism drives the corresponding gripper to move up and down respectively.

[0014] Preferably, the polishing devices and / or sanding devices of the production line are arranged in parallel along the same direction to fully utilize the space in the box, reduce the length of the box, and make the layout in the box more compact.

[0015] Preferably, the head end of the production line is connected to a feed conveyor belt, the end of the feed conveyor belt is provided with a workpiece positioning mechanism, and a transfer robot transfers the workpiece on the feed conveyor belt to the first polishing device; a feed door is provided at one end of the box body corresponding to the feed conveyor belt, and the feed conveyor belt extends to the outside of the box body through the feed door to facilitate loading.

[0016] As an implementation method, a discharge conveyor belt is connected to the end of the production line, and a transfer robot transfers the workpiece on the last polishing device or sanding device to the discharge conveyor belt; a discharge door is provided at the other end of the box body corresponding to the discharge conveyor belt, and the discharge conveyor belt extends out of the box body through the discharge door to facilitate discharge.

[0017] Specifically, the feed conveyor belt and the discharge conveyor belt adopt an existing well-known conveyor belt structure, which generally includes components such as a motor, a roller, a bracket, a roller and a conveyor belt.

[0018] As another specific implementation, multiple production lines can be arranged in parallel to improve production efficiency, and the content of the process of the first production line can be adjusted as needed.

[0019] Preferably, the box body is a rectangular parallelepiped structure, which is similar to a container and is convenient for transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of a design method of movable polishing production equipment;

[0021] Figure 2 It is a top view of a design method of movable polishing production equipment (the top of the box is removed);

[0022] Figure 3 It is a schematic diagram of the production line;

[0023] Figure 4 is a schematic diagram of a transfer robot;

[0024] Figure 5 is a schematic diagram of the infeed / outfeed conveyor belt;

[0025] Figure 6 It is a schematic diagram of a movable polishing production equipment (Example 6) equipped with a dust removal and air suction mechanism;

[0026] Figure 7 It is a schematic diagram of the dust removal and suction mechanism;

[0027] Figure 8This is a schematic diagram of a design method for a polishing device. Figure 1 ;

[0028] Fig. 9 This is a schematic diagram of a design method for a polishing device. Figure 2 ;

[0029] Fig.10 This is a schematic diagram of a design method for a polishing device. Figure 3 ;

[0030] Fig.11 This is a partial schematic diagram of a design method for a polishing device. Figure 1 ;

[0031] Fig.12 yes Fig.11 Enlarged view of the middle sA region;

[0032] Fig.13 This is a partial schematic diagram of a design method for a polishing device. Figure 2 ;

[0033] Fig.14 yes Fig.13 Enlarged view of the middle sB region;

[0034] Fig.15 It is a front view of a design of a polishing device;

[0035] Fig.16 yes Fig.15 A partial schematic diagram of the AA section in FIG.

[0036] Fig.17 yes Fig.15 A partial schematic diagram of the BB section in FIG.

[0037] Fig.18 yes Fig.16 Enlarged view of the middle sC region;

[0038] Fig.19 It is a partial exploded view of the polishing device;

[0039] Fig. 20 is a cross-sectional view of the second bearing seat of the polishing device;

[0040] Fig.21 is a schematic diagram of another design of a polishing device;

[0041] Fig. 22 It is a schematic diagram of one design method of a sanding device;

[0042] Fig.23 It is a simple schematic diagram of the design method of the production line of the first embodiment of the present invention;

[0043] Fig.24 It is a simple schematic diagram of the design method of the production line of the second embodiment of the present invention;

[0044] Fig.25 It is a simple schematic diagram of the design method of the production line of the third embodiment of the present invention;

[0045] Fig.26 It is a simple schematic diagram of the design method of the production line of the fourth embodiment of the present invention;

[0046] Fig. 27 It is a simple schematic diagram of the design method of the production line of the fifth embodiment of the present invention;

[0047] Fig.28 It is a simple schematic diagram of the design method of the production line of the fifth embodiment of the present invention. DETAILED DESCRIPTION

[0048] The technical solution of the present invention is described below in conjunction with the accompanying drawings and specific embodiments. The polishing of the present invention includes polishing, sanding and grinding for descaling.

[0049] See also Figures 1 to 5 , Figure 8 , Fig. 22 A movable polishing production device comprises a housing 1 having an internal production space 100, in which:

[0050] Production line L1 is arranged along the length direction of box 1 and includes:

[0051] At least two polishing devices P1 or sanding devices q1 for completing different processes, the polishing device P1 includes a base s1, a polishing mechanism s2 and a rotating mold frame s3, the polishing mechanism s2 and the rotating mold frame s3 are arranged on the base, the rotating mold frame s3 includes a first workpiece mold frame s31 and a mold frame driving device s32 for driving the rotation thereof, a negative pressure adsorption channel s33 is arranged in the first workpiece mold frame s31, and the negative pressure adsorption channel s33 is used to connect with a negative pressure generating device to provide an adsorption force for fixing the workpiece; the polishing mechanism s2 includes a polishing medium, which is a universal polishing material, such as a sanding belt, a polishing wheel, a scouring pad, etc.; the polishing mechanism s2 drives the polishing medium to polish the workpiece mounted on the first workpiece mold frame s31. The polishing device P1 is installed on the upper side of the bottom plate of the box body 1 through the base s1;

[0052] The sanding device q1 includes a sanding feeding mechanism and a sanding mechanism q1a, wherein the sanding feeding mechanism includes a first transverse feeding mechanism q1b and a first longitudinal feeding mechanism q1c arranged on the first transverse feeding mechanism q1b, and the sanding mechanism q1a is arranged on the first longitudinal feeding mechanism q1c. In a specific embodiment, the first transverse feeding mechanism q1b and the first longitudinal feeding mechanism q1c are screw slide feeding mechanisms, and the sanding mechanism q1a is arranged on the slide q1c of the first longitudinal feeding mechanism q1c. 1c1, the first longitudinal feeding mechanism q1c is arranged on the sliding seat q1b1 of the first transverse feeding mechanism q1b, the first transverse feeding mechanism q1b and the first longitudinal feeding mechanism q1c are respectively provided with motors for driving their respective screws to rotate, the first transverse feeding mechanism q1b drives the sanding mechanism q1a and the first longitudinal feeding mechanism q1c to feed transversely toward the direction of the corresponding second workpiece mold frame, and the first longitudinal feeding mechanism q1c drives the sanding mechanism q1a to feed longitudinally toward the direction of the second workpiece mold frame.

[0053] The transfer robot R1 is used to transfer workpieces between the first workpiece mold frames s31 and the second workpiece mold frames in the production line L1.

[0054] In the movable polishing production equipment of the present invention, the production line is installed in the production space 100 inside the box 1, and the entire production line can be moved, which can reduce the cost of replacing or moving the production line; the entire production process is completed in the box 1, preventing dust and odor from spreading, which is more environmentally friendly.

[0055] As a preferred solution, each polishing device of the production line L1 is equipped with a dust removal and air suction mechanism, which can promptly clean the dust and gas generated during the production of each polishing device P1 and / or sanding device q1 of the production line L1.

[0056] Specifically, the dust removal and suction mechanism G1 includes an adsorption tube G101 extending to the upper side of each first workpiece mold frame of the production line. The upper end of each adsorption tube is connected to the dust removal main pipeline G102. The outlet of the dust removal main pipeline G102 is used to connect with the dust removal equipment G103. The dust removal equipment G103 is an existing known technology, such as an exhaust fan, a bag dust collector, an electrostatic precipitator, a wet dust collector and other machines with dust suction and exhaust functions, which can absorb and clean the odorous gas generated during production while dusting.

[0057] Preferably, the dust removal equipment G103 is an exhaust fan, and each air outlet is independently responsible for the dust removal and air suction of the corresponding polishing device or sanding device through the adsorption tube G101. The outlet end of the dust removal main pipeline G102 is connected to the exhaust fan, and the outlet end of the exhaust fan extends out of the box body 1 to be connected to an external dust removal device or dust removal pipeline; by connecting to an external dust removal device or dust removal pipeline, the components of the box body can be simplified, making the mobility of the polishing production line better.

[0058] As a preferred solution, see Figure 1 A maintenance door 102 is provided on the side of the box body 1 corresponding to each polishing device P1 and sanding device q1 of the production line L1, and the corresponding polishing device P1 or sanding device q1 can be maintained through the maintenance door 102.

[0059] As a preferred solution, the inspection door 102 is designed to accommodate the polishing device P1 and the sanding device q1 to pass through, so that the polishing device P1 or the sanding device q1 can be quickly replaced when it is necessary.

[0060] As a preferred solution, see Figure 3 and Figure 4 The transfer robot R1 is a first linkage type robot, which includes a linkage R101 passing through the top of each first workpiece mold frame s31 of the production line L1, a gripper R102 arranged on the linkage R101, and a linkage driving mechanism R103 driving the linkage R101 to move back and forth. The number of grippers R102 is at least one more than the polishing device P1 to realize loading and unloading. The collinearity of each first workpiece mold frame s31 is arranged below the linkage R101.

[0061] Preferably, the first linkage manipulator R1 further comprises a base column R104, the connecting rod R101 is movably arranged at the upper end of the base column R104, and a connecting rod driving mechanism R103 for driving the connecting rod R101 to move back and forth is arranged at the upper end of the base column R104; the connecting rod driving mechanism R103 is preferably a synchronous belt driving mechanism, which should be noted that the synchronous belt driving mechanism belongs to an existing well-known structure.

[0062] Specifically, the base column R104 is installed on the upper side of the bottom plate of the box body 1.

[0063] Preferably, the gripper R102 is an adsorption device, which is connected to a vacuum source, and the vacuum source is a negative pressure generating device; the adsorption and placement of the workpiece is achieved by changing the air pressure of the adsorption device by the vacuum source. The selection of the adsorption device can make the gripper structure simple and suitable for picking up and placing hardware workpieces. The adsorption device is a vacuum suction cup or a vacuum suction head.

[0064] Preferably, the first linkage manipulator R1 further includes a lifting mechanism. In one solution, the lifting mechanism is disposed on the base column R104, the fixed portion of the lifting mechanism is connected to the base column R104, the lifting portion of the lifting mechanism is connected to the connecting rod R101, and the lifting mechanism drives the connecting rod R101 to move up and down as a whole to cooperate with the gripper R102 to pick up and place the workpiece. In another solution, each gripper R102 is connected to the connecting rod through a lifting mechanism R105, and the lifting mechanism R105 is preferably a cylinder, and each lifting mechanism R105 drives the corresponding gripper R102 to move up and down respectively.

[0065] Preferably, according to the length requirement of the connecting rod R101, more than two base columns R104 may be provided, and the connecting rod driving mechanism R103 may be provided on only one of the base columns R104.

[0066] Preferably, see Figure 2 and Figure 3 The polishing devices P1 and / or sanding devices q1 of the production line L1 are arranged in parallel along the same direction to fully utilize the space inside the box 1, reduce the length of the box 1, and make the layout inside the box 1 more compact.

[0067] Preferably, see Figure 2 and Figure 5 The head end of the production line L1 is connected with a feed conveyor C1 belt, and the end of the feed conveyor C1 is provided with a workpiece positioning mechanism C104. The transfer robot R1 transfers the workpiece on the feed conveyor C1 to the first polishing device P101; a feed gate 101 is provided at one end of the box 1 corresponding to the feed conveyor C1, and the feed conveyor C1 extends out of the box 1 through the feed gate 101 to facilitate loading.

[0068] As a specific implementation method, the end of the production line L1 is connected to a discharge conveyor belt C2, and the transfer robot R1 transfers the workpiece on the last polishing device P104 to the discharge conveyor belt C2; a discharge door is provided at the other end of the box body 1 corresponding to the discharge conveyor belt C2, and the discharge conveyor belt C2 extends out of the box body 1 through the discharge door to facilitate discharge.

[0069] For details, see Figure 5 The feed conveyor belt C1 and the discharge conveyor belt C2 adopt the existing well-known conveyor belt structure, which generally includes components such as a motor C101, a roller (not shown), a bracket C102, a roller (not shown) and a conveyor belt C103.

[0070] As another specific implementation, multiple production lines L1 can be arranged in parallel to improve production efficiency, and the content of the process of the first production line L1 can be adjusted as needed.

[0071] Preferably, the box body 1 is a rectangular parallelepiped structure, which is similar to a container and is convenient for transportation.

[0072] See also Figures 8 to 21There are two preferred designs of the polishing device. One is a polishing device P1, which is suitable for polishing the outer surface of a workpiece with an inner cavity, such as the outer surface of a pot. The polishing device P1 includes a base s1, a polishing mechanism s2 and a rotating mold frame s3. The polishing mechanism s2 and the rotating mold frame s3 are arranged on the base s1. The rotating mold frame s3 includes a first workpiece mold frame s31 and a mold frame driving device s32. A negative pressure adsorption channel s33 is provided in the first workpiece mold frame s31. The negative pressure adsorption channel s33 is used to connect with a negative pressure generating device (not shown in the figure) to provide an adsorption force for fixing the workpiece. The polishing mechanism s2 includes a polishing wheel s21. and a polishing drive device s22 for driving the polishing wheel s21 to rotate, the polishing mechanism s2 is arranged on one side of the rotating mold frame s3, the rotating mold frame s3 is connected to the base s1 through the rotating mechanism s4, the vertical moving mechanism s5 and the horizontal moving mechanism s6 in sequence, the horizontal moving mechanism s6 drives the vertical moving mechanism s5 to move back and forth horizontally relative to the polishing mechanism s2, the vertical moving mechanism s5 drives the rotating mechanism s4 to move back and forth vertically, the rotating mechanism s4 drives the rotating mold frame s3 to rotate around the rotating axis of the rotating mechanism s4, and the rotating axis of the rotating mold frame s3 is perpendicular to the rotating axis of the rotating mechanism s4. Moreover, preferably, the center line of the workpiece rotation axis is coplanar with the center line of the polishing wheel s21 rotation axis.

[0073] The polishing device P utilizes the combined setting of the rotating mechanism s4, the vertical moving mechanism s5 and the horizontal moving mechanism s6 to replace the high-cost manipulator and reduce the cost; the rotating mechanism s4, the vertical moving mechanism s5, the horizontal moving mechanism s6 and the rotating mold frame 3 can realize four-axis linkage to meet the polishing requirements of non-cylindrical workpieces (such as pot cores) and improve the flexibility of the polishing device; in addition, the polishing device P has high structural rigidity, the entire device is stable and reliable, avoiding shaking during operation and ensuring the polishing effect.

[0074] See also Figure 8 and Fig.17 As a preferred embodiment, the rotating mechanism s4 includes a rotating drive device s41, a bearing member s42, a first bearing seat s43 and a rotating support s44. The rotating drive device s41 is a first driving motor, which is fixedly connected to the vertical moving mechanism s5 through a fifth connecting plate s45. The first bearing seat s43 is fixedly connected to the fifth connecting plate s45. The bearing member s42 is disposed on the first bearing seat s43 and is sleeved on the outside of the output shaft s46 of the first driving motor. The rotating support s44 is fixedly connected to the bearing member s42. The rotating drive device s41 drives the rotating support s44 to rotate. The rotating mold frame s3 is installed on the rotating support s44 through a connecting frame s38.

[0075] See also Figure 8 , Fig.13 and Fig.14As a preferred solution, the vertical moving mechanism s5 includes a bracket s51, a vertical driving device s52 and a vertical movable support s53. The vertical movable support s53 is installed on the bracket s51 through a vertical guide rail mechanism s54. The vertical driving device s52 drives the vertical movable support s53 to move vertically back and forth. The rotating driving device s41 is fixedly connected to the vertical movable support s53.

[0076] As a preferred solution, a first elastic buffer device s55 is provided between the vertical movable support s53 and the vertical driving device s52. The vertical movable support s53 is connected to the first elastic buffer device s55 through the first connecting plate s503. The first elastic buffer device s55 can realize elastic buffering for the vertical movable support s53. At the same time, since general processed workpieces are elliptical or many unprocessed workpiece surfaces are uneven, the provision of the first elastic buffer device s55 can realize automatic correction of the contact between the workpiece and the grinding wheel to ensure that the workpiece and the grinding wheel can contact each other; in addition, the first buffer spring device s55 can provide a constant polishing pressure within a certain range.

[0077] See also Figure 8 , Fig.10 , Fig.13 and Fig.14 Specifically, the vertical guide mechanism s54 is a first linear guide, the vertical movable support s53 and the bracket s51 are connected by two pairs of first linear guides, the slide rail of the first linear guide s504 is installed on the bracket s51, and the vertical movable support s53 is connected to the slider s505 of the first linear guide s504; the vertical drive device s52 includes a first ball screw pair s521 and a first motor s522, the first ball screw pair s521 is installed between the two pairs of first linear guides, the first motor s522 is connected to the bracket s51, the vertical movable support s53 is connected to the nut s502 of the first ball screw pair s521, the first motor s522 is connected to the screw s501 of the first ball screw pair s521, and the rotating mechanism s4 is arranged on the vertical movable support s53.

[0078] As a preferred embodiment, the first elastic buffer device s55 includes a second connecting plate s506, a first buffer spring s507, a first stud s508 and a first nut s509. The second connecting plate s506 is fixedly connected to the nut s502 of the first ball screw pair s521; the first connecting plate s503 can be movably sleeved on the first ball screw pair s521, and the first connecting plate s503 and the second connecting plate s506 are connected by the first stud s508 and the first nut s509. The first connecting plate s503 can be relative to the second connecting plate The connecting plate s506 is movable, and the first buffer spring s508 is sleeved on the first stud s508 and clamped between the first connecting plate s503 and the second connecting plate s506. A first linear bearing (not shown in the figure) is provided at the matching position of the first connecting plate s503 and the first stud s508. The first linear bearing is sleeved on the outside of the first stud s508 and is provided in an opening (not shown in the figure) of the first connecting plate s503. The first linear bearing provides a guide for the first stud s508. The relative distance between the first connecting plate s503 and the second connecting plate s506 can be adjusted by the first nut s509 to adjust the initial buffer force of the vertical guide mechanism s54.

[0079] See also Figure 8 , Fig. 9 , Fig.11 and Fig.12 As a preferred solution, the transverse moving mechanism s6 includes a transverse movable support s61 and a transverse driving device s62. The transverse movable support s61 is installed on the base s1 through a transverse guide mechanism s63. The transverse driving device s62 drives the transverse movable support s61 to move back and forth laterally relative to the polishing mechanism s2. The bracket s51 is fixedly connected to the transverse movable support s61.

[0080] See also Figure 8 , Fig. 9 , Fig.11 and Fig.12 A second elastic buffer device s64 is provided between the transverse movable support s61 and the transverse driving device s62. The transverse movable support s61 is connected to the second elastic buffer device s64 through the third connecting plate s603. The second elastic buffer device s64 can realize elastic buffering of the transverse movable support s61. At the same time, the second elastic buffer device s64 can realize automatic correction of the contact between the workpiece and the grinding wheel to ensure that the workpiece and the grinding wheel can contact each other. In addition, the second buffer spring device s64 can provide a constant polishing pressure within a certain range.

[0081] See also Figure 8 , Fig. 9 , Fig.11 and Fig.12Specifically, the transverse guide mechanism s63 is a second linear guide, the transverse movable support s61 and the base s1 are connected by two pairs of second linear guides, the slide rail of the second linear guide s604 is installed on the base s1, and the transverse movable support s61 is connected to the slider s605 of the second linear guide s604; the transverse drive device s62 includes a second ball screw pair s621 and a second motor s622, the second ball screw pair s621 is installed between the two pairs of second linear guides, the second motor s622 is connected to the base s1, the transverse movable support s61 is connected to the nut s602 of the second ball screw pair s621, the second motor s622 is connected to the screw s601 of the second ball screw pair s621, and the bracket s51 is connected to the transverse movable support s61.

[0082] The second elastic buffer device s64 includes a fourth connecting plate s606, a second buffer spring s607, a second stud s608 and a second nut s609, and the fourth connecting plate s606 is fixedly connected to the nut of the second ball screw pair s621; the third connecting plate s603 can be movably sleeved on the second ball screw pair s621, the third connecting plate s603 and the fourth connecting plate s606 are connected by the second stud s608 and the second nut s609, the third connecting plate s603 can move relative to the fourth connecting plate s606, and the second buffer spring s607 is sleeved on the first The second stud s608 is clamped between the third connecting plate s603 and the fourth connecting plate s606. A second linear bearing (not shown in the figure) is provided at the matching position between the third connecting plate s603 and the second stud s608. The second linear bearing is sleeved on the outside of the second stud s608 and is provided in the opening (not shown in the figure) of the third connecting plate s603. The second linear bearing provides guidance for the second stud s608. The relative distance between the third connecting plate s603 and the fourth connecting plate s606 can be adjusted by the second nut s609 to adjust the initial buffering force of the transverse guide mechanism s63.

[0083] See also Figures 8 to 10 , Fig.18 As a preferred solution, the first workpiece mold frame s31 is an inner cavity positioning mold frame adapted to the inner cavity of the pot to be processed, the first workpiece mold frame s31 and the mold frame driving device s32 are positioned and connected by a stopper, and one end of the inner cavity positioning mold frame that cooperates with the bottom of the inner cavity of the pot is designed with a first plane s301, the entrance of the negative pressure adsorption channel s33 is arranged on the first plane s301, and the axis of the polishing wheel s21 is vertically arranged for polishing the outer wall of the pot to be processed, wherein the polishing driving device s22 is fixed on the base s1 through the first fixed frame s23, and the polishing wheel s21 is connected to the polishing driving device s22 through the first rotating shaft s24, and the polishing driving device s22 drives the first rotating shaft s24 to rotate and drives the polishing wheel s21 to rotate.

[0084] See also Figures 8 to 10 , Figures 16 to 20 As a preferred solution, the rotary mold frame s3 also includes a rotary connecting shaft s34, a second bearing seat s35, an upper bearing s36 and a lower bearing s37. The mold frame driving device s32 is a motor driving device. One end of the rotary connecting shaft s34 is connected to the mold frame driving device s32, and the other end is fixedly connected to the first workpiece mold frame s31. The second bearing seat s35 is sleeved on the outer side of the rotary connecting shaft s34 and is fixedly connected to the mold frame driving device s32. The upper bearing s36 and the lower bearing s37 are respectively arranged at the upper and lower ends of the second bearing seat s35. The middle part of the rotary connecting shaft s34 is provided with a There is a first air passage s341, which is connected to the negative pressure adsorption channel s33. A vent hole s351 is provided on the side of the second bearing seat s35, and the vent hole s351 is located between the upper bearing s36 and the lower bearing s37. A circle of air grooves s342 is formed inwardly at the side of the rotating connecting shaft s34 corresponding to the position of the air hole s351. The air groove s342 is provided with an opening (not shown in the figure), which extends to the inside of the rotating connecting shaft s34 to form a second air passage s343 and is connected to the first air passage s341, which ensures that the rotating connecting shaft s34 During rotation, the connection between the first air duct s341 and the air hole s351 can be ensured; two mounting grooves s352 are provided on the inner side of the second bearing seat s35, one of which is located between the air hole s351 and the upper bearing s36, and the other is located between the air hole s351 and the lower bearing s37. Rotating sealing rings s353 are provided on the two mounting grooves s352 to ensure the sealing inside the second bearing seat s35; a connecting channel s311 is provided on the first workpiece mold frame s31, and the middle part of the contact surface between the first workpiece mold frame s31 and the rotating connecting shaft s34 is recessed inward to form a stop step s314, and the rotating connecting shaft s34 protrudes outward corresponding to the stop step s314, and the workpiece mold s31 cooperates with the protrusion through the stop step s314 and is fixedly connected to the rotating connecting shaft s34 by means of long screws.

[0085] See also Fig.16 , Figures 18 to 20 The negative pressure generating device is connected to the second bearing seat s35 through a rotary joint s39, wherein the air inlet end of the rotary joint s39 passes through the third connecting frame s38 and is fixed on the vent s351 of the second bearing seat s35, and is connected to the vent groove s342, and the air outlet end of the rotary joint s39 is connected to the negative pressure generating device through an air duct (not shown in the figure).

[0086] When working, the negative pressure generating device starts to draw air, and the air flows from the negative pressure adsorption channel s33 to the first air channel s341, passes through the second air channel, and then passes through the ventilation groove s342 from the second air channel into the air inlet end of the rotary joint s39 on the air hole s351, and then flows out from the air outlet end of the rotary joint s39, and finally passes through the air duct and is discharged from the negative pressure generating device.

[0087] See also Figure 8 and Fig. 9 As a preferred solution, it also includes an auxiliary material injection mechanism s7, which includes a second fixed frame s71 and a spray gun s72. The second fixed frame s71 is fixed on the first fixed frame s23, and the spray gun s72 is fixed on the second fixed frame s71. During processing, the auxiliary material injection mechanism s7 injects auxiliary materials to assist processing, such as polishing and spraying paint at the same time.

[0088] See also Figure 8 As a preferred solution, the screw s501 of the first ball screw pair s521 and the screw s601 of the second ball screw pair s621 are also covered with a screw anti-slip cover s8 on the outside, which effectively protects the screw from being contaminated by external substances such as dust.

[0089] See also Fig.21 Another design scheme of the polishing device P is used for polishing the inner surface of a workpiece with an inner cavity, such as the inner surface of a pot. The difference between the polishing device P2 and the polishing device P1 mainly lies in the different settings of the first workpiece mold frame s31 and the polishing wheel s21. Specifically, the first workpiece mold frame s31 is provided with a positioning cavity adapted to the shape of the workpiece to be processed. The first workpiece mold frame s31 and the mold frame driving device s32 are positioned and connected by a stopper. A second plane s313 is designed at the bottom of the inner cavity s312 of the first workpiece mold frame s31. The entrance of the negative pressure adsorption channel s33 is provided on the second plane s313. The axis of the polishing wheel s21 is horizontally arranged for polishing the inner wall of the pot to be processed, wherein the polishing driving device s22 is fixed to the base s1 through the first fixing frame s23, and the polishing wheel s21 is connected to the polishing driving device s22 through the first rotating shaft s24. The polishing driving device s22 drives the first rotating shaft 24 to rotate and drives the polishing wheel s21 to rotate. In a preferred embodiment, the polishing wheel s21 is conical in shape, and the first rotation axis s24 is arranged horizontally. Other technical features can adopt the technical features of the polishing device P1, and will not be described in detail here.

[0090] Among them, for the specific structure of the sanding device q1, please refer to the specific structure of the polishing device in "A belt polishing mechanism, a polishing device and a polishing belt replacement method" disclosed in patent application number 201710616358.0.

[0091] The following briefly describes the preferred embodiments in combination with the structural principles described above and the accompanying drawings.

[0092] Embodiment 1:

[0093] See also Figure 1 , Figure 2 , Fig.23For the specific structures of the box body, polishing device structure, dust removal and suction mechanism, manipulator and conveyor belt of this embodiment, please refer to the above-mentioned structural principle description part. Among them, the production line L1 of this embodiment includes four external surface polishing devices P101, P102, P103, and P104. The main processes of this embodiment are: external surface polishing and peeling, external surface rough polishing, external surface semi-finishing polishing, and external surface fine polishing; different polishing processes are used to meet the processing requirements of different products.

[0094] The specific working process of this embodiment is as follows: the workpiece is fed into place from the feed conveyor belt C1, the positioning mechanism on the transfer robot R1 positions the workpiece, the transfer robot R1 clamps the workpiece to the polishing device P101 for outer surface polishing and peeling, after polishing is completed, the transfer robot R1 transfers the workpiece on the polishing device P101 to the polishing device P102 for outer surface rough polishing, at the same time, the transfer robot R1 clamps another workpiece on the feed conveyor belt C1 to the polishing device P101 for outer surface polishing and peeling, and so on, until P104 completes the outer surface fine polishing of the workpiece, the transfer robot R1 clamps the workpiece on the polishing device P104 to the discharge conveyor belt C2 for discharge, wherein, while the polishing device is working, the dust removal equipment G103 operates at the same time to absorb the dust generated by the polishing device to ensure the cleanliness of the box body, making the equipment more environmentally friendly.

[0095] Embodiment 2:

[0096] See also Figure 1 and Fig.24 For the specific structures of the box, sanding device structure, dust removal and suction mechanism, manipulator and conveyor belt of this embodiment, please refer to the above structural principle description part. Among them, the production line L1 of this embodiment includes four external surface sanding devices q101, q102, q103, and q104. The main processes of this embodiment are: external surface sanding and peeling, external surface rough sanding, external surface semi-finishing sanding, and external surface fine sanding; different sanding processes are used to meet different processing requirements of products. Except for the different processing processes, the specific working process of this embodiment is the same as that of the first embodiment, and will not be described in detail here.

[0097] Embodiment three:

[0098] See also Figure 1 and Fig.25For the specific structures of the box, polishing device structure, sanding device structure, dust removal and air suction mechanism, manipulator and conveyor belt of this embodiment, please refer to the above structural principle description part. Among them, the production line L1 of this embodiment includes two external surface polishing devices P101 and P102, and two external surface sanding devices q103 and q104. The main processes of this embodiment are: external surface polishing and peeling, external surface rough polishing, external surface semi-finishing sanding, and external surface fine sanding; different polishing and sanding processes are used to meet the processing requirements of different products. Except for the different processing processes, the specific working process of this embodiment is the same as that of the first embodiment, and will not be described in detail here.

[0099] Embodiment 4:

[0100] See also Figure 1 and Fig.26 For the specific structures of the box, polishing device structure, sanding device structure, dust removal and air suction mechanism, manipulator and conveyor belt of this embodiment, please refer to the above structural principle description part. Among them, the production line L1 of this embodiment includes two inner surface sanding devices q201 and q202, and two inner surface polishing devices P201 and P202. The main processes of this embodiment are: inner surface sanding and peeling, inner surface rough sanding, inner surface semi-finishing sanding, inner surface fine sanding; different polishing and sanding processes are used to meet the processing requirements of different products. Except for the different processing processes, the specific working process of this embodiment is the same as that of the first embodiment, and will not be described in detail here.

[0101] Embodiment five:

[0102] See also Figure 1 and Fig. 27 For the specific structures of the box, polishing device structure, dust removal and air suction mechanism, manipulator and conveyor belt of this embodiment, please refer to the above structural principle description part. Among them, there are two production lines L1 of this embodiment, each of which includes four external surface polishing devices P101, P102, P103, and P104. The main processes of this embodiment are: external surface polishing and peeling, external surface rough polishing, external surface semi-finishing polishing, and external surface fine polishing; different polishing processes are used to meet the processing requirements of different products. Except for the different processing processes, the specific working process of this embodiment is consistent with the working process of embodiment 1, and will not be described in detail.

[0103] Example 6, see Fig.28For the specific structures of the box, polishing device structure, dust removal and suction mechanism, manipulator and conveyor belt of this embodiment, please refer to the above-mentioned structural principle description part, wherein the production line L1 of this embodiment includes six external surface polishing devices P101', P102', P103', P104', P105', P106'. The main processes of this embodiment are: external surface polishing and peeling, external surface rough sanding, external surface fine sanding, external surface fine polishing, external surface semi-fine polishing, external surface fine polishing; different polishing processes are used to meet the processing requirements of different products. Except for the different processing processes, the specific working process of this embodiment is the same as that of the first embodiment, and will not be described in detail here.

[0104] According to the disclosure and teachings of the above specification, technicians in the field to which the present invention belongs can also change and modify the above-mentioned implementation methods. The present invention is not limited to the specific implementation methods disclosed and described above. Some modifications and changes to the present invention should also fall within the scope of protection of the claims of the present invention.

Claims

1. A movable polishing production equipment, comprising a box body, having an internal production space, in which are installed: The production line is arranged along the length of the box and includes: At least two polishing devices for completing different processes, the polishing device comprising a base, a polishing mechanism and a rotating mold frame, the rotating mold frame comprising a first workpiece mold frame and a mold frame driving device for driving the first workpiece mold frame to rotate, a negative pressure adsorption channel is provided in the first workpiece mold frame, the negative pressure adsorption channel is used to connect with a negative pressure generating device to provide an adsorption force for fixing the workpiece; the polishing mechanism comprises a polishing medium, and the polishing mechanism drives the polishing medium to polish the workpiece mounted on the first workpiece mold frame; A transfer robot, used to transfer workpieces between the first workpiece mold frames of the production line; The rotating mold frame is connected to the base through a rotating mechanism, a vertical moving mechanism and a horizontal moving mechanism in sequence. The horizontal moving mechanism drives the vertical moving mechanism to move back and forth horizontally relative to the polishing mechanism. The vertical moving mechanism drives the rotating mechanism to move back and forth vertically. The rotating mechanism drives the rotating mold frame to rotate around the rotating axis of the rotating mechanism. The rotating axis of the rotating mold frame is perpendicular to the rotating axis of the rotating mechanism. The vertical moving mechanism includes a bracket, a vertical driving device and a vertical movable support. The vertical movable support is installed on the bracket through a vertical guide rail mechanism. The vertical driving device drives the vertical movable support to move vertically back and forth. The rotary driving device is fixedly connected to the vertical movable support. A first elastic buffer device is provided between the vertical movable support and the vertical driving device. The vertical movable support is connected to the first elastic buffer device through a first connecting plate. The first elastic buffer device can realize elastic buffering for the vertical movable support. The first elastic buffer device includes a second connecting plate, a first buffer spring, a first stud and a first nut, and the second connecting plate is fixedly connected to the nut of the first ball screw pair; the first connecting plate can be movably sleeved on the first ball screw pair, the first connecting plate and the second connecting plate are connected by the first stud and the first nut, the first connecting plate can move relative to the second connecting plate, the first buffer spring is sleeved on the first stud and clamped between the first connecting plate and the second connecting plate, and a first linear bearing is provided at the matching position of the first connecting plate and the first stud, which is sleeved on the outside of the first stud and arranged in the opening of the first connecting plate, and the first linear bearing provides a guiding function for the first stud; the relative distance between the first connecting plate and the second connecting plate can be adjusted by the first nut to adjust the initial buffer force of the vertical guide mechanism; There is an inspection door on the side of the box corresponding to each polishing device of the production line; The transfer robot is a first-link type robot, which includes a connecting rod passing through the top of each first workpiece mold frame of the production line, a gripper arranged on the connecting rod, and a connecting rod driving mechanism for driving the connecting rod to move back and forth. The number of grippers is at least one more than the polishing device to realize loading and unloading. The colinearity of each first workpiece mold frame is arranged below the connecting rod.

2. The movable polishing production equipment according to claim 1 is characterized in that: The access door is designed to accommodate the passage of the polishing unit.

3. The movable polishing production equipment according to claim 1 is characterized in that: The polishing devices of the production line are arranged in parallel in the same direction.

4. The movable polishing production equipment according to claim 1 is characterized in that: The first linkage type manipulator also includes a base column, a connecting rod is movably arranged at the upper end of the base column, and a synchronous driving mechanism for driving the connecting rod to move back and forth is arranged at the upper end of the base column; The gripper is a suction device, which is connected to a vacuum source. The suction device changes the air pressure of the suction device by the vacuum source to achieve suction and placement of the workpiece. The first linkage type manipulator also includes a lifting mechanism; The lifting mechanism is arranged on the base column, the fixed part of the lifting mechanism is connected to the base column, the lifting part of the lifting mechanism is connected to the connecting rod, and the lifting mechanism drives the connecting rod to move up and down as a whole to cooperate with the gripper to pick up and place the workpiece; or each gripper is connected to the connecting rod through the lifting mechanism, the lifting mechanism is a cylinder, and each lifting mechanism drives the corresponding gripper to move up and down respectively.

5. The movable polishing production equipment according to claim 1 is characterized in that: Each polishing device on the production line is equipped with a dust removal and suction mechanism.

6. The movable polishing production equipment according to claim 1 is characterized in that: The head end of the production line is connected to a feed conveyor belt, the end of which is provided with a workpiece positioning mechanism, and a transfer robot transfers the workpiece on the feed conveyor belt to the first polishing device; a feed door is provided at one end of the box body corresponding to the feed conveyor belt, and the feed conveyor belt extends out of the box body through the feed door.

7. The movable polishing production equipment according to claim 6 is characterized in that: The end of the production line is connected to a discharge conveyor belt, and a transfer robot transfers the workpiece on the last polishing device to the discharge conveyor belt; a discharge door is provided at one end of the box body corresponding to the discharge conveyor belt, and the discharge conveyor belt extends out of the box body through the feed door.

8. The movable polishing production equipment according to any one of claims 1 to 7, characterized in that: Multiple production lines are set up in parallel.

Citation Information

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