Semi-trailer longitudinal beam parts storage device
By designing the storage and storage device of semi-trailer longitudinal beam parts, the vertical frame and automation mechanism are used to realize the layered storage and automated operation of parts, the problems of large space for storage of semi-trailer longitudinal beam parts and inconvenient material collection are solved, and the storage and Efficiency of use.
Patent Information
- Application Number
- CN201810135908.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-02-09
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2038-02-09
AI Technical Summary
Semi-trailer longitudinal beam parts store large space and are inconvenient to retrieve materials.
A semi-trailer longitudinal beam part storage device is designed, including a vertical frame, a lifting lifting mechanism and a telescopic propulsion mechanism. By setting at least one layer of partition tray on the vertical frame, the layered storage of parts is realized, and the The automated lifting and telescopic propulsion mechanism realizes automatic inlet and out of the parts.
It reduces the floor area of parts, improves the level of automation, reduces the number of operators, and improves the storage and access efficiency of parts.
Smart Images

Figure CN110127255B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of semi-trailers, and in particular to a storage device for longitudinal beam parts of a semi-trailer. Background Art
[0002] Generally, a semi-trailer includes two longitudinal beams, a traction module located at the front of the two longitudinal beams, and a cross beam connected between the two longitudinal beams. Among them, the longitudinal beam is an important load-bearing component of the entire semi-trailer. The length of the longitudinal beam depends on the type of semi-trailer, generally about 12-15m, and is mainly composed of two wing plates and a web plate.
[0003] Because the longitudinal beam parts are long and used in large quantities, parts storage and logistics transportation have always been a problem that plagues semi-trailer production. Traditionally, all longitudinal beam parts are generally mixed and piled on the ground or simple racks near the assembly table. When in use, the appropriate parts are manually selected and transported to the assembly table by crane. This storage method occupies a large space and is inconvenient to retrieve the mixed parts. Summary of the invention
[0004] In order to solve the problems in the related art that the storage of longitudinal beam parts of a semi-trailer occupies a large space and the material is inconvenient to retrieve, the present invention provides a storage device for longitudinal beam parts of a semi-trailer.
[0005] The present invention provides a storage device for longitudinal beam parts of a semitrailer, comprising:
[0006] A stand, wherein at least one partition is provided on the stand, and the partition is used to place a tray for stacking longitudinal beam parts of a semitrailer, wherein the parts of the semitrailer include a web and a wing plate;
[0007] A lifting and supporting mechanism, which is arranged on the stand and is used to support the material tray and can be lifted and lowered along the height direction of the stand; and
[0008] The telescopic propulsion mechanism is arranged on the lifting and supporting mechanism, and is used to push the material tray that has been lifted into place from the lifting and supporting mechanism into the corresponding partition, or to lift the material tray out of the partition.
[0009] Furthermore, it also includes a grabbing mechanism arranged on the top of the stand and a conveying roller arranged on the side of the stand and extending longitudinally, the grabbing mechanism includes a lifting drive mechanism and a grabbing part driven to rise and fall by the lifting drive mechanism, the telescopic propulsion mechanism lifts the material tray from the partition to a position suitable for the grabbing mechanism to grab, the grabbing part descends to grab the parts from the material tray and places the parts on the conveying roller, and the conveying roller transports the parts to the next process.
[0010] Furthermore, the grabbing mechanism also includes a first connecting rod connected to the lifting drive mechanism, a gear connected to the first connecting rod and driven to rotate by the first connecting rod, a rack meshing with the gear, a suspension beam suspended at the end of the rack, and a plurality of cantilever mounting parts installed at intervals on the suspension beam for mounting the grabbing part. The lifting drive mechanism drives the first connecting rod to rotate, and the first connecting rod drives the gear to rotate. When the gear is meshed with the rack, the suspension beam is lifted. When the gear is separated from the rack, the suspension beam is lowered, driving the lifting and lowering of the grabbing part.
[0011] Furthermore, there are multiple grabbing parts, each of which includes a cantilever and a grabbing execution part installed on the cantilever, and the cantilever of each grabbing part is installed on the suspension installation part through a rotating shaft;
[0012] The grabbing execution part includes a cylinder, a push pin connected to the cylinder, a first pressing actuating component located below the push pin, and a second pressing actuating component opposite to the first pressing actuating component, wherein the bottom ends of the first pressing actuating component and the second pressing actuating component are respectively provided with clamping blocks for clamping parts;
[0013] A semicircular groove for cooperating with the push pin is arranged on the top of the first pressing actuating component, the second pressing actuating component is installed on the first pressing actuating component through a pressing rotating shaft, the push pin moves downward under the action of the cylinder and acts on the first pressing actuating component, and the second pressing actuating component rotates relative to the first pressing actuating component around the pressing rotating shaft;
[0014] When the cylinder extends, the push pin moves downward to act on the first clamping actuating component, so that the first clamping actuating component rotates obliquely downward relative to the clamping rotating shaft, so that the first clamping actuating component moves toward the direction of the second clamping actuating component, and the clamping block of the first clamping actuating component and the clamping block of the second clamping actuating component approach each other to clamp the parts of the longitudinal beam of the semitrailer;
[0015] When the cylinder contracts, the push pin moves upward to release the effect on the first clamping actuating component, and the first clamping actuating component rotates obliquely upward around the clamping shaft, and the clamping block of the first clamping actuating component and the clamping block of the second clamping actuating component are separated from each other to loosen the parts of the semi-trailer longitudinal beam.
[0016] Furthermore, there are multiple gripping parts, each of which includes a cantilever and a gripping execution part mounted on the cantilever, a rotating shaft is connected between each cantilever mounting part, and the cantilever of each gripping part is mounted on the rotating shaft;
[0017] The grabbing execution part includes a spring assembly arranged at the end of the cantilever and a magnet arranged at the bottom of the spring assembly for adsorbing parts;
[0018] The grasping mechanism also includes a flipping assembly, which includes a flipping drive motor, a second connecting rod connected to the flipping drive motor, a first gear arranged on the second connecting rod, and a second gear meshing with the first gear, the second gear is clamped with the rotating shaft, the flipping drive motor drives the second connecting rod to rotate, the second connecting rod drives the first gear to rotate, the first gear drives the second gear to rotate, and the second gear drives the rotating shaft to rotate to flip the grasping part.
[0019] Furthermore, the grabbing mechanism is provided on both sides of the top of the frame along the longitudinal direction, the conveying rollers are provided on both sides of the bottom of the frame, and a transverse conveying device connecting the conveying rollers on both sides of the frame is provided at the bottom of the frame.
[0020] Furthermore, the conveying roller comprises a conveying platform and a plurality of rollers arranged at intervals on the conveying platform, the rollers can roll around their own rotating axes, and a lifting device is also arranged below the conveying platform, the lifting device drives the conveying platform to rise and fall;
[0021] The transverse conveying device includes at least two transverse support frames spanning between two conveying rollers, a conveying chain arranged on the transverse support frames, and a transverse driving motor arranged at the end of the transverse support frame. The transverse driving motor drives the chain to move to drive the parts on the chain to move from the conveying roller on one side to the conveying roller on the other side.
[0022] Furthermore, the stand comprises two pairs of columns arranged in the longitudinal direction and parallel to each other, a top longitudinal beam connecting the top ends of the same pair of columns, and a top transverse beam connecting the top ends of different pairs of columns;
[0023] The lifting and supporting mechanism comprises two lifting and supporting assemblies respectively mounted on two vertical columns, each of which comprises a bracket for supporting the material tray and a lifting power device for driving the bracket to lift, and the bracket can move up and down along the column under the drive of the lifting power device;
[0024] The bracket includes a lifting beam arranged in the transverse direction, rollers arranged at intervals on the lifting beam, a baffle arranged at the end of the bracket, and a reinforcing beam arranged in the transverse direction, and triangular plates are arranged on both sides of the reinforcing beam.
[0025] Furthermore, each of the lifting and supporting assemblies is correspondingly provided with a telescopic propulsion mechanism, the telescopic propulsion mechanism protrudes from the lifting and supporting assemblies and can move with the movement of the lifting and supporting assemblies, the telescopic propulsion mechanism comprises a sliding rail mounted on the bracket through a mounting plate, a sliding beam movable along the sliding rail, a sliding drive motor disposed on the sliding beam, and a telescopic plate disposed on the top surface of the sliding beam and driven to be telescopic by the sliding drive motor, under the action of the sliding drive motor, the sliding beam moves in a direction away from or close to the partition, the telescopic plate is connected to the sliding drive motor via a gear on the sliding beam, and under the drive of the sliding drive motor, the telescopic plate moves relative to the sliding beam to be telescopic in a direction close to or away from the partition;
[0026] When the lifting and supporting mechanism lifts the material tray to the height of the corresponding partition, the sliding drive motor drives the sliding beam to move toward the partition. When the sliding beam moves to the position closest to the partition, the sliding drive motor drives the telescopic plate to extend and push the material tray onto the corresponding partition.
[0027] Furthermore, the partition layer has three layers, each of which corresponds to a material tray, and rollers are arranged on both sides of the width direction of each material tray, wherein two layers of the partition layer are used to place the web material trays for stacking the webs, and the other layer of the partition layer is used to place the wing material trays for stacking the wing plates;
[0028] The web plate tray comprises a bottom plate and a support frame arranged on the bottom plate in a row extending along the length direction of the bottom plate, the web plate is placed on the support frame, and the support frame comprises a plurality of triangular support plates arranged at intervals along the length direction of the bottom plate and a connecting rod connecting two adjacent triangular support plates;
[0029] The wing plate material tray includes a chassis and a wing plate slot group arranged in rows along the width of the chassis. The wing plate slot groups in two adjacent rows are spaced a predetermined distance apart to accommodate wings of different lengths. The wing plate slot group includes a plurality of slots and protrusions alternately arranged. The wings are placed along the length direction of the chassis and are clamped in the slots of at least two groups of wing plate slot groups.
[0030] The technical solution provided by the embodiments of the present invention may have the following beneficial effects:
[0031] The storage device for longitudinal beam parts of the semi-trailer of the present invention is provided with at least one layer of partitions on the vertical frame to place the trays for neatly stacking the longitudinal beam parts, and the trays are placed in layers to reduce the occupied area of the parts. In addition, the storage device for longitudinal beam parts of the semi-trailer of the present invention is provided with a lifting and lifting mechanism and a telescopic propulsion mechanism to realize automatic storage of parts, improve the automation level, and reduce the number of operating workers.
[0032] It is to be understood that the foregoing general description and the following detailed description are exemplary only and are not restrictive of the invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and, together with the description, serve to explain the principles of the invention.
[0034] Figure 1 It is a three-dimensional structural schematic diagram of the semi-trailer longitudinal beam parts storage device of the present invention.
[0035] Figure 2 It is a top view of the storage device for longitudinal beam parts of a semi-trailer of the present invention.
[0036] Figure 3 It is a side view of the storage device for longitudinal beam parts of a semi-trailer according to the present invention.
[0037] Figure 4 It is a structural schematic diagram of the lifting and lowering lifting mechanism and the telescopic propulsion mechanism.
[0038] Figure 5 It is a structural schematic diagram of the telescopic plate of the telescopic propulsion mechanism in an extended state.
[0039] Figure 6 This is a simplified structural diagram of three layers of material trays placed on a stand.
[0040] Figure 7 It is a schematic diagram of the structure of a web tray for stacking webs.
[0041] Figure 8 It is a schematic diagram of the structure of the wing plate material tray used for stacking wing plates.
[0042] Fig. 9 Schematic diagram of the structure of a grabbing mechanism in one embodiment.
[0043] Fig.10 To clearly show the detailed structural diagram of the lifting drive mechanism to achieve lifting of the grabbing part.
[0044] Fig.11 FIG. 1 is a schematic diagram of the structure of a grabbing portion in one embodiment.
[0045] Fig.12 It is a schematic diagram of the structure of a grabbing mechanism in another embodiment.
[0046] Fig.13 It is a schematic structural diagram of a grabbing portion in another embodiment.
[0047] Fig.14 Schematic diagram of the flip assembly structure of the gripping mechanism in another embodiment.
[0048] Fig.15 It is a schematic diagram of the structure of the conveyor roller and the transverse conveying device.
[0049] Fig.16 Schematic diagram of the longitudinal beam structure of a semi-trailer. DETAILED DESCRIPTION
[0050] In order to further illustrate the principle and structure of the present invention, preferred embodiments of the present invention are now described in detail with reference to the accompanying drawings.
[0051] As mentioned above, the longitudinal beam of the semi-trailer is an I-beam composed of two wing plates and a web plate. Generally, in order to realize the modular production and flexible production of the semi-trailer, the longitudinal beam of the semi-trailer is divided into two sections, namely the front longitudinal beam and the rear longitudinal beam, the length of the front longitudinal beam is 5 to 6 meters, and the length of the rear longitudinal beam is 10 to 12 meters. The length of the web plate and the wing plate constituting the front longitudinal beam is also approximately 5 to 6 meters, and the length of the web plate and the wing plate constituting the rear longitudinal beam is approximately 10 to 12 meters. The semi-trailer longitudinal beam parts storage device of the present invention can be suitable for the storage of the front longitudinal beam parts, the storage of the rear longitudinal beam parts, and the storage of the entire longitudinal beam parts. According to the length of the stored longitudinal beam, the size of the semi-trailer longitudinal beam parts storage device can be adjusted.
[0052] like Figures 1 to 4 As shown, Figure 1 It is a three-dimensional structural schematic diagram of the semi-trailer longitudinal beam parts storage device of the present invention, Figure 2 It is a top view of the storage device for longitudinal beam parts of a semi-trailer of the present invention, Figure 3 It is a side view of the storage device for the longitudinal beam parts of the semi-trailer of the present invention. The storage device 100 for the longitudinal beam parts of the semi-trailer of the present invention comprises a stand 10, a lifting and supporting mechanism 20 arranged on the stand 10, and a telescopic propulsion mechanism 30 arranged on the lifting and supporting mechanism 20. The stand 10 is provided with at least one layer of partition 11, and the partition 11 is used to place a material tray 40 containing the longitudinal beam parts of the semi-trailer. The lifting and supporting mechanism 20 is used to lift the material tray 40 to the height of the corresponding partition 20, and the telescopic propulsion mechanism 30 pushes the material tray 40 to the corresponding partition 11, so that the various parts of the longitudinal beam are stored in layers on the stand 10 through the material tray, reducing the space occupied by the parts.
[0053] Specifically, the stand 10 includes two pairs of columns 12 arranged in the longitudinal direction and parallel to each other, a top longitudinal beam 13 connecting the top of the same pair of columns 12, and a top transverse beam 14 connecting the top of different pairs of columns 12. The two pairs of columns 12 form a three-dimensional storage space. Three layers of partitions 11 are connected between the two pairs of columns 12 and arranged in layers along the height of the columns 12. Each layer of partition 11 includes a transverse slide rail arranged between the two pairs of columns 12 for supporting the material tray 40. A slide rail 15 extending in the axial direction is arranged on the side of the column 12, and the lifting and lifting mechanism 20 cooperates with the slide rail 15 to move up and down along the height direction of the column 12.
[0054] It should be noted here that Figure 1 The direction pointed by the X axis is defined as the lateral direction, the direction pointed by the Y axis is defined as the longitudinal direction, and the direction pointed by the Z axis is defined as the axial direction (or height direction).
[0055] Combination Figure 4 As shown, Figure 4 It is a structural diagram of a lifting and supporting mechanism and a telescopic propulsion mechanism. The lifting and supporting mechanism 20 includes two lifting and supporting assemblies 21 respectively installed on two columns in the longitudinal direction. Each lifting and supporting assembly 21 includes a bracket 211 for lifting the material tray 40 and a lifting power device (not shown) for driving the bracket 211 to lift and lower. One end 212 of the bracket 211 is provided with a slide groove that cooperates with the slide rail 15 on the column 12. The bracket 211 includes a lifting beam 2111 arranged in the transverse direction, rollers 2112 arranged at intervals on the lifting beam 2111, a baffle 2113 arranged at the other end of the bracket 211, and a reinforcing beam 2114 arranged along the transverse direction. Combined with Figure 3 As shown, triangular plates 2114a are provided on both sides of the reinforcing beam 2114. When the bracket 211 lifts the material tray 40, the roller 2112 is used to assist the movement of the material tray 40, and the baffle 2113 blocks the material tray 40 at the end to prevent the material tray 40 from sliding out of the end of the bracket 211. The reinforcing beam 2114 is used to enhance the supporting capacity of the bracket 211.
[0056] A telescopic propulsion mechanism 30 is correspondingly provided on each lifting and supporting assembly 21. The telescopic propulsion mechanism 30 is installed on the triangular plate 2114a of the reinforcing beam 2114 of the lifting and supporting mechanism 20 through a mounting plate. The telescopic propulsion mechanism 30 protrudes from the lifting and supporting mechanism 20 and can move with the movement of the lifting and supporting mechanism 20. The telescopic propulsion mechanism 30 includes a sliding rail 31 installed on the mounting plate, a sliding beam 32 that can move along the sliding rail 31, a sliding drive motor 33 provided on the sliding beam 32, and a telescopic plate 34 that is provided on the top surface of the sliding beam 32 and is driven to extend and retract by the sliding drive motor 33. A slider (not shown) is provided at the bottom of the sliding beam 32 that cooperates with the sliding rail 31. The slider is connected to the sliding drive motor 33 through a gear and is driven by the sliding drive motor 33 to drive the sliding beam 32 to move toward or away from the partition 11. Figure 5 As shown, Figure 5 It is a structural schematic diagram of the telescopic plate of the telescopic propulsion mechanism in the extended state. A gear is arranged on the top of the sliding beam 32, and the gear is respectively connected to the telescopic plate 34 and the sliding drive motor 33. Driven by the sliding drive motor 33, the telescopic plate 34 can move relative to the sliding beam 32 to telescope in the direction of approaching or moving away from the partition 11.
[0057] The material tray 40 is placed on the top surface of the telescopic plate 34. When the lifting and lifting mechanism 20 lifts the material tray to the position of the interlayer 11, the sliding drive motor 33 drives the sliding beam 32 to move, and the sliding beam 32 drives the material tray 40 to move. When the sliding beam 32 moves to the position closest to the interlayer 11, the sliding drive motor 33 drives the telescopic plate 34 to extend and push the material tray 40 onto the interlayer 11. When the material tray 40 is put into storage, the sliding drive motor 33 drives the telescopic plate 34 to retract, and the sliding beam 32 also returns to its position under the action of the sliding drive motor 33. When the lifting and lifting mechanism 20 completes the lifting and storage of one layer of material trays, the lifting and lifting mechanism 20 descends and lifts the next material tray 40 into storage until three material trays 40 are put into storage.
[0058] Correspondingly, when all the parts on the tray 40 are taken out, the lifting and lifting mechanism 20 is lifted to the height where the empty tray is located, and the sliding drive motor 33 drives the sliding beam 32 to move in the direction close to the partition 11. When the sliding beam 32 moves to the position closest to the partition 11, the sliding drive motor 33 drives the telescopic plate 34 to extend, and the empty tray falls on the telescopic plate 34. The sliding drive motor 33 drives the telescopic plate 34 to contract and lift the tray 40 out of the partition 11. When the telescopic plate 34 retracts to its original position, the sliding drive motor 33 drives the sliding beam 32 to move in the direction away from the partition 11. When the sliding beam 32 returns to its initial position, the bracket 211 descends to the loading area to wait for loading.
[0059] Combination Figure 6 As shown, Figure 6 This is a simplified structural diagram of a three-layer material tray placed on a stand. In order to clearly show the placement and structure of the material tray, other functional structures on the stand are omitted. Figure 6 As shown, the stand 10 is provided with three layers of partitions 11, and a material tray 40 is placed on each partition 11. The parts constituting the longitudinal beam include webs and wing plates, and two of the three layers of partitions 11 are used to place web material trays 41 for stacking webs, and the other two layers of partitions are used to place wing material trays 42 for stacking wing plates.
[0060] like Figure 7 As shown, Figure 7 The figure is a schematic diagram of the structure of a web tray for stacking webs. The web tray 41 includes a bottom plate 411 and a support frame 412 arranged in a row on the bottom plate 411 along the length direction of the bottom plate 411. Rollers 413 are also arranged on both sides of the bottom plate 411. The rollers 413 can cooperate with the transverse slide rails of the interlayer 11 to help the movement of the tray. The web is placed on the support frame 412 so that the web is in an upright state. The support frame 412 includes a plurality of triangular support plates 4121 arranged at intervals along the length direction of the bottom plate 411 and a connecting rod 4122 connecting two adjacent triangular support plates 4121.
[0061] like Figure 8 As shown, Figure 8The structure diagram of the flap tray for stacking flaps is shown in FIG. The flap tray 42 includes a chassis 421 and a flap slot group 422 arranged in a row on the chassis 421 along the width of the chassis 421. Two adjacent rows of flap slot groups 422 are spaced at a predetermined distance to accommodate flaps 43 of different lengths. Rollers 423 are also arranged on both sides of the chassis 421. The rollers 423 cooperate with the transverse slide rails of the interlayer 11 to help the movement of the tray. The flap slot group 422 includes a plurality of slots 4221 and protrusions 4222 alternately arranged. The flaps 43 are placed along the length direction of the chassis 421 and are clamped in the slots 4221 of at least two groups of flap slot groups 422.
[0062] The amount of parts stored in the web tray 41 and the wing tray 42 is determined according to actual production. Preferably, the amount of parts stacked in the web tray 41 and the wing tray 42 is the amount of parts required for daily production of the production line.
[0063] Please refer to Figures 1 to 3 The semi-trailer longitudinal beam parts storage device 100 further includes a grabbing mechanism 50 disposed on the top of the stand 10 and a conveying roller 60 disposed on the side of the stand 10 and extending longitudinally. Fig. 9 and Fig.10 As shown, Fig. 9 is a schematic diagram of the structure of a grabbing mechanism in one embodiment, Fig.10 In order to clearly show the detailed structural diagram of the lifting drive mechanism to realize the lifting of the grabbing part, the lifting grabbing mechanism 50 includes a lifting drive mechanism 51 and a grabbing part 52 driven to rise and fall by the lifting drive mechanism 51. The lifting grabbing mechanism 50 also includes a support block 501 installed on two columns 12 in the longitudinal direction and a mounting beam 502 installed on the two support blocks 501 at both ends. The lifting drive mechanism 51 is installed on the mounting beam 502. The telescopic propulsion mechanism 30 lifts the material tray 40 from the partition 11 to a position suitable for the grabbing mechanism 50 to grab, and the lifting drive mechanism 51 drives the grabbing part 52 to descend, so that the grabbing part grabs the parts from the material tray 40 and places the parts on the conveyor roller 60, and the conveyor roller 60 conveys the parts to the next process.
[0064] The grabbing mechanism 50 further includes a first connecting rod 531 connected to the lifting driving mechanism 51, a gear connected to the first connecting rod 531 and driven to rotate by the first connecting rod 531 (not shown, the gear is encapsulated in a mounting box 534, and the mounting box 534 is fixed on the mounting beam 502), a rack 532 meshed with the gear, a suspension beam 533 suspended at the end of the rack 532, and a plurality of cantilever mounting parts 534 installed at intervals on the suspension beam 533 for mounting the grabbing part 52. The grabbing part 52 is mounted on the suspension beam 533 through the suspension mounting parts 534. When the lifting driving mechanism 51 drives the first connecting rod 531 to rotate, the first connecting rod 531 drives the gear to rotate, and when the gear is meshed with the rack 532, the suspension beam 533 is lifted, and when the gear is separated from the rack 532, the suspension beam 533 is lowered, thereby realizing the lifting and lowering of the grabbing part 52.
[0065] There are multiple gripping parts 52. Fig.11 As shown, Fig.11 Schematic diagram of the structure of the grabbing part in one embodiment. Each grabbing part 52 includes a cantilever 521 and a grabbing execution part 522 installed on the cantilever 521. The cantilever 521 of each grabbing part 52 is installed on the suspension installation part 534 through a rotating shaft 523.
[0066] The grabbing execution part 522 includes a cylinder 5221, a push pin 5222 connected to the cylinder 5221, a first pressing actuating component 5223 located below the push pin 5222, and a second pressing actuating component 5224 opposite to the first pressing actuating component 5223. The first pressing actuating component 5223 and the second pressing actuating component 5224 are respectively provided with opposite clamping blocks 5223a and 5224a at their bottom ends. The first pressing actuating component 5223 is connected to the cantilever 521.
[0067] The top of the first pressing actuating member 5223 is provided with a semicircular groove 5226 for matching with the pressing pin 5222. The second pressing actuating member 5224 is installed on the first pressing actuating member 5223 through the pressing rotating shaft 5225, and the second pressing actuating member 5224 can rotate relative to the first pressing actuating member 5223 around the pressing rotating shaft 5225. The pressing rotating shaft 522 is installed at a position close to the cantilever 521. When the cylinder 5221 is extended, the pressing pin 5222 moves downward to act on the first pressing actuating member 5223, so that the first pressing actuating member 5223 rotates obliquely downward relative to the pressing rotating shaft 5225, so that the first pressing actuating member 5223 moves toward the direction of the second pressing actuating member 5224, and the distance between the clamping block 5223a and the clamping block 5224a is narrowed to clamp the parts of the longitudinal beam of the semitrailer. When the cylinder 5221 contracts, the push pin 5222 moves upward, releasing the effect on the first clamping actuating component 5223. The first clamping actuating component 5223 rotates obliquely upward around the clamping shaft 5225, and the distance between the clamping block 5223a and the clamping block 5224a widens, loosening the parts of the semi-trailer longitudinal beam.
[0068] In another embodiment, the grabbing portion of the grabbing mechanism 50 may also be realized by magnet adsorption, such as Fig.12 and Fig.13 As shown, Fig.12 This is a schematic diagram of the structure of a grabbing mechanism in another embodiment. Fig.13 Schematic diagram of the structure of the gripping part in another embodiment. The difference between this embodiment and the previous embodiment mainly lies in the gripping part of the gripping mechanism, and the difference is mainly described below. A plurality of gripping parts 54 are spaced apart along the suspension beam 533, and each gripping part 54 includes a cantilever 541 and a gripping execution part 542 mounted on the cantilever 541. A rotating shaft 543 is connected between each suspension mounting part 534, and the cantilever 541 of each gripping part 54 is mounted on the rotating shaft 543, and the gripping part 54 can rotate with the rotation of the rotating shaft 543. The gripping execution part 542 includes a spring assembly 5421 arranged at the end of the cantilever 541 and a magnet 5422 arranged at the bottom end of the spring assembly 5421 for adsorbing parts.
[0069] In this embodiment, the gripping mechanism 50 further includes a flip assembly for driving the gripping portion 54 to rotate. Fig.14 As shown, Fig.14 FIG. 5 is a schematic diagram of the structure of the flip assembly of the gripping mechanism in another embodiment. The flip assembly 55 includes a flip drive motor 551 (such as Fig.12 As shown), a second connecting rod 552 connected to a flip driving motor 551, a first gear 553 disposed on the second connecting rod 552, and a second gear 554 meshing with the first gear 553, and the second gear 554 is clamped with the rotating shaft 543.
[0070] The flip driving motor 551 drives the second connecting rod 552 to rotate, the second connecting rod 552 drives the first gear 553 to rotate, the first gear 553 drives the second gear 554 to rotate, and the second gear 554 drives the rotating shaft 543 to rotate, so that the grasping part 54 installed on the rotating shaft 543 can be flipped. In this way, the grasping part 54 can accurately align the parts to achieve precise grasping.
[0071] Preferably, in order to improve the flexibility of production, the grabbing mechanism 50 is provided on both sides of the top of the stand 10 along the longitudinal direction, and correspondingly, the conveying rollers 60 are also provided on both sides of the bottom of the stand 10. Fig.15 As shown, it is a schematic diagram of the structure of the conveying roller and the transverse conveying device. A transverse conveying device 70 connecting the conveying rollers 60 on both sides of the stand 10 is provided at the bottom of the stand 10.
[0072] The conveying roller conveyor 60 includes a conveying platform 61 and a plurality of rollers 62 arranged at intervals on the conveying platform 61 . The rollers 62 can roll around their own rotation axes.
[0073] The transverse conveying device 70 includes at least two transverse support frames 71 spanning between two conveying rollers 60, a conveying chain 72 arranged on the transverse support frames 71, and a transverse driving motor 73 arranged at the end of the transverse support frame 71. When the transverse driving motor 73 drives the chain 72 to move, the parts on the chain 72 are driven to move from the conveying roller 60 on one side to the conveying roller 60 on the other side, thereby realizing the transverse conveyance of the parts.
[0074] A lifting device 63 is also provided below the conveying platform 61, and the lifting device 63 drives the conveying platform 61 to rise and fall. When the transverse conveying device 70 needs to convey parts, the lifting device 63 drives the conveying platform 61 to descend, so that the parts fall on the chain 72 of the transverse conveying device 70, thereby realizing the transverse conveying of the parts; when the conveying roller 60 needs to convey parts, the lifting device 63 drives the conveying platform 61 to rise, so that the parts fall on the roller 62 of the conveying roller 60, thereby realizing the longitudinal transportation of the parts.
[0075] In the above embodiment, three layers of partitions are arranged on the stand of the semitrailer longitudinal beam parts storage device, but it is not limited thereto. One, two or more than four layers of partitions may be arranged on the stand.
[0076] The working process of the semi-trailer longitudinal beam parts storage device of the present invention is as follows:
[0077] Parts warehousing process:
[0078] The lifting and supporting mechanism 20 is lowered to the lowest position of the column; in the loading area, the parts of the longitudinal beam are manually placed on the material tray 40 according to certain rules. After placement, the material tray 40 is lifted as a whole onto the lifting and supporting mechanism 20 by a forklift or a crane; the lifting and supporting mechanism 20 lifts the material tray 40 to the specified height layer (3 layers in total), and the lifting movement stops; the material tray 40 is driven by the telescopic propulsion mechanism 30 and enters the three-dimensional material warehouse formed by the frame 10; after the material tray 40 is put into storage, the telescopic propulsion mechanism 30 is retracted, and the lifting and supporting mechanism 20 is lowered to the lowest position, completing the entire material tray storage process.
[0079] Parts outbound process:
[0080] The lifting mechanism 20 is lifted to the height of the compartment corresponding to the parts to be taken out of the warehouse; under the action of the telescopic propulsion mechanism 30, the material tray 40 is pushed to the range that the grabbing mechanism 50 can grab; the grabbing mechanism 50 descends to grab or adsorb the parts on the material tray 40. The grabbing mechanism 50 is lifted to take the parts out of the material tray 40, and the grabbing mechanism 50 is lowered to place the parts on the conveyor roller 60, and the conveyor roller 60 conveys the parts to the next production process.
[0081] like Fig.16 As shown, it is a schematic diagram of the longitudinal beam structure of a semi-trailer. Each longitudinal beam 400 is composed of two wing plates 43 and one web plate 44. By repeating the steps of the above-mentioned parts outsourcing process, the outsourcing process of three parts of a longitudinal beam can be completed.
[0082] The storage device for parts of a semitrailer longitudinal beam of the present invention can reduce the floor space occupied by parts by arranging a plurality of interlayer storage trays and utilizing three-dimensional space to store the trays.
[0083] The storage device for the longitudinal beam parts of the semitrailer of the present invention realizes automatic storage of parts by providing a lifting and supporting mechanism 20 and a telescopic propulsion mechanism 30, thereby improving the automation level and reducing the number of operators.
[0084] The storage device for the longitudinal beam parts of the semitrailer of the present invention realizes automatic grabbing of parts and automatic outbound transportation by providing a grabbing mechanism 50 and a conveying roller 60, thereby improving the automation level and reducing the number of operators.
[0085] The above are only preferred feasible embodiments of the present invention and are not intended to limit the protection scope of the present invention. All equivalent structural changes made using the contents of the present invention description and drawings are included in the protection scope of the present invention.
Claims
1. A storage device for longitudinal beam parts of a semitrailer, characterized in that: include: A vertical frame, wherein a partition is provided on the vertical frame, and the partition is used to place a material tray for stacking longitudinal beam parts of a semitrailer, wherein the parts of the semitrailer include a web plate and a wing plate; the partition has three layers, and each partition corresponds to a material tray, and rollers are provided on both sides of the width direction of each material tray, wherein two layers of the partition are used to place web plate material trays for stacking web plates, and the other layer of the partition is used to place a wing plate material tray for stacking wing plates; The web plate tray comprises a bottom plate and a support frame arranged on the bottom plate in a row extending along the length direction of the bottom plate, the web plate is placed on the support frame, and the support frame comprises a plurality of triangular support plates arranged at intervals along the length direction of the bottom plate and a connecting rod connecting two adjacent triangular support plates; The wing plate material tray includes a bottom plate and a wing plate slot group arranged in a row along the width of the bottom plate, two adjacent rows of wing plate slot groups are spaced a predetermined distance apart to accommodate wings of different lengths, the wing plate slot group includes a plurality of slots and protrusions alternately arranged, and the wing plates are placed along the length direction of the bottom plate and are clamped in the slots of at least two groups of wing plate slot groups; A lifting and supporting mechanism is arranged on the vertical frame for supporting the material tray and can be lifted and lowered along the height direction of the vertical frame; as well as A telescopic propulsion mechanism is arranged on the lifting and supporting mechanism, and is used to push the material tray that has been lifted into place from the lifting and supporting mechanism into the corresponding compartment, or to lift the material tray out of the compartment; The semi-trailer longitudinal beam parts storage device also includes a grabbing mechanism arranged on the top of the stand and a conveying roller arranged on the side of the stand and extending longitudinally, the grabbing mechanism includes a lifting drive mechanism and a grabbing part driven to rise and fall by the lifting drive mechanism, the telescopic propulsion mechanism lifts the material tray from the interlayer to a position suitable for the grabbing mechanism to grab, the grabbing part descends to grab the parts from the material tray and places the parts on the conveying roller, and the conveying roller conveys the parts to the next process; The grabbing mechanism further comprises a first connecting rod connected to the lifting drive mechanism, a gear connected to the first connecting rod and driven to rotate by the first connecting rod, a rack meshing with the gear, a suspension beam suspended at the end of the rack, and a plurality of cantilever mounting parts installed at intervals on the suspension beam for mounting the grabbing part, the lifting drive mechanism drives the first connecting rod to rotate, and the first connecting rod drives the gear to rotate; There are multiple gripping parts, each gripping part includes a cantilever and a gripping execution part installed on the cantilever, a rotating shaft is connected between each cantilever mounting part, and the cantilever of each gripping part is installed on the rotating shaft; The grabbing execution part includes a spring assembly arranged at the end of the cantilever and a magnet arranged at the bottom of the spring assembly for adsorbing parts; The grasping mechanism also includes a flipping assembly, which includes a flipping drive motor, a second connecting rod connected to the flipping drive motor, a first gear arranged on the second connecting rod, and a second gear meshing with the first gear, the second gear is clamped with the rotating shaft, the flipping drive motor drives the second connecting rod to rotate, the second connecting rod drives the first gear to rotate, the first gear drives the second gear to rotate, and the second gear drives the rotating shaft to rotate to flip the grasping part.
2. The storage device for longitudinal beam parts of a semitrailer according to claim 1, characterized in that: The grabbing mechanisms are arranged on both sides of the top of the frame along the longitudinal direction, the conveying rollers are arranged on both sides of the bottom of the frame, and a transverse conveying device connecting the conveying rollers on both sides of the frame is arranged at the bottom of the frame.
3. The storage device for longitudinal beam parts of a semitrailer according to claim 2, characterized in that: The conveying roller comprises a conveying platform and a plurality of rollers arranged at intervals on the conveying platform, wherein the rollers can roll around their own rotating shafts, and a lifting device is also arranged below the conveying platform, and the lifting device drives the conveying platform to rise and fall; The transverse conveying device includes at least two transverse support frames spanning between two conveying rollers, a conveying chain arranged on the transverse support frames, and a transverse driving motor arranged at the end of the transverse support frame. The transverse driving motor drives the chain to move to drive the parts on the chain to move from the conveying roller on one side to the conveying roller on the other side.
4. The storage device for longitudinal beam parts of a semitrailer according to claim 1, characterized in that: The stand comprises two pairs of columns arranged in the longitudinal direction and parallel to each other, a top longitudinal beam connecting the top ends of the same pair of columns, and a top transverse beam connecting the top ends of different pairs of columns; The lifting and supporting mechanism comprises two lifting and supporting assemblies respectively mounted on two vertical columns, each of which comprises a bracket for supporting the material tray and a lifting power device for driving the bracket to lift, and the bracket can move up and down along the column under the drive of the lifting power device; The bracket includes a lifting beam arranged in the transverse direction, rollers arranged at intervals on the lifting beam, a baffle arranged at the end of the bracket, and a reinforcing beam arranged in the transverse direction, and triangular plates are arranged on both sides of the reinforcing beam.
5. The storage device for longitudinal beam parts of a semitrailer according to claim 4, characterized in that: A telescopic propulsion mechanism is correspondingly arranged on each of the lifting and supporting assemblies, the telescopic propulsion mechanism protrudes from the lifting and supporting assemblies and can move with the movement of the lifting and supporting assemblies, the telescopic propulsion mechanism comprises a sliding rail mounted on the bracket through a mounting plate, a sliding beam movable along the sliding rail, a sliding drive motor arranged on the sliding beam, and a telescopic plate arranged on the top surface of the sliding beam and driven to be telescopic by the sliding drive motor, under the action of the sliding drive motor, the sliding beam moves in a direction away from or close to the partition, the telescopic plate is connected to the sliding drive motor through a gear on the sliding beam, and under the drive of the sliding drive motor, the telescopic plate moves relative to the sliding beam to be telescopic in a direction close to or away from the partition; When the lifting and supporting mechanism lifts the material tray to the height of the corresponding partition, the sliding drive motor drives the sliding beam to move toward the partition. When the sliding beam moves to the position closest to the partition, the sliding drive motor drives the telescopic plate to extend and push the material tray onto the corresponding partition.
Citation Information
Patent Citations
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