An assembled integral large panel

By using tie rods or mechanical anchoring devices on the outer surface of precast panels, the problem of cumbersome assembly, material waste, and low structural stiffness of precast exterior wall panels in high-rise buildings has been solved, achieving efficient and low-cost assembly of precast panels and improved crack resistance.

CN110306722BActive Publication Date: 2025-01-14赵东昕
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Patent Information

Application Number
CN201910505243.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Priority Date
2018-12-18
Filing Date
2019-06-12
Publication Date
2025-01-14
Estimated Expiration
2039-06-12

AI Technical Summary

Technical Problem

Existing prefabricated exterior wall panels suffer from problems such as cumbersome assembly, material waste, high cost, low structural stiffness, and cracking at panel joints in high-rise buildings and under high wind and earthquake resistance requirements. Existing technical solutions have failed to effectively solve these problems.

Method used

The precast slabs are spliced ​​using tie rod technology. By setting flat tie rods or mechanical anchoring devices on the outer surface of the precast slabs, the structure is simplified, production efficiency is improved and costs are reduced. At the same time, prestress is applied at the joints of the slabs to enhance rigidity and crack resistance.

Benefits of technology

It achieves efficient and low-cost prefabricated panel assembly, meets the wind and earthquake resistance requirements of high-rise buildings, reduces material waste, improves splicing strength and crack resistance, and simplifies the manufacturing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides an assembled integral large panel, which belongs to the field of assembled buildings, and includes a plurality of vertical prefabricated panels arranged vertically, wherein two vertical prefabricated panels are connected together by tension bars. Compared with the prior art, the present invention has a more reasonable structure, better rigidity, strength and waterproof effect, more convenient and efficient manufacturing, more material saving and lower cost. The present invention adopts strips for vertical assembly, and for buildings such as residential buildings with consistent floor heights, the strips have fewer specifications, high production efficiency and low cost. The assembled integral outer panels assembled by the present invention can achieve a smooth surface and can be free of plastering, thereby saving materials, high construction efficiency and reducing costs. Furthermore, the present invention can improve construction efficiency and quality and save costs by pre-preparing the exterior wall decoration in the factory and hoisting them together.
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Description

Technical Field

[0001] The invention belongs to the field of construction engineering, and in particular relates to an assembled integral large panel. Background Art

[0002] Prefabricated buildings meet the requirements of building industrialization and green environmental protection, especially my country's industrial policies on green buildings and building industrialization, which have led to an increasing demand for prefabricated buildings. Prefabricated panels are one of the main contents of prefabricated buildings.

[0003] Existing prefabricated exterior wall panels are strips, large panels assembled from prefabricated strips horizontally assembled, and prefabricated concrete integral panels. Prefabricated exterior wall strips are small in size, cumbersome to install, poor in integrity, and not suitable for installation with exterior wall finishes. Although prefabricated exterior wall strips have the advantages of easy manufacturing and low cost, the assembled exterior walls have the disadvantage of cracking and leakage at the assembly seams, and have not been promoted for use in residential and public buildings; and large panels assembled from prefabricated strips horizontally assembled cannot meet the requirements of wind and earthquake resistance, and cannot be promoted for use in high-rise buildings.

[0004] Concrete precast integral panels have two structures: with insulation sandwich layer and without sandwich layer. They are mainly used in residential buildings. Both types require customized formwork and customized steel mesh, with many specifications, low production efficiency and high cost.

[0005] In order to solve and improve the above problems, an invention patent named "A Prefabricated Integral Exterior Wall Panel" (Chinese patent application publication number is CN107217783A, application publication date: 2017.09.29, hereinafter referred to as Document 1) proposed a technical solution. The patented technical solution uses multiple vertical prefabricated panels to splice, and at the same time sets upper and lower frames, pins or full-length dowels; when there is an opening, horizontally placed prefabricated panels are set above and below the opening, and reinforcing steel is set around the opening. This technology better meets the use of prefabricated strips on high-rise buildings, and compared with traditional prefabricated strips or horizontally assembled large panels, it can meet the requirements of wind resistance and earthquake resistance, and the cost is relatively low. It has been applied in the projects hosted by my company.

[0006] The disclosed invention patent "A multifunctional combined lightweight concrete curtain wall and its manufacturing method" (Chinese patent application publication number CN103374986A, application publication date: 2013.06.28, hereinafter referred to as Document 2) introduces the second technical solution. The patented technical solution adopts a plurality of vertical lightweight concrete slab units to be spliced ​​horizontally, and the upper and lower ends of the slab units are connected together by snapping and fixing them to the frame of the grooved steel section; as an optimized solution, holes are drilled in the splicing direction of the slabs, steel bars are inserted and adhesive is poured into the holes to anchor the steel bars in the through holes to strengthen the splicing strength of the slabs. The patent also discloses a technical solution for setting window holes in the slabs using the above-mentioned splicing technology, and the technical solution is provided with a mounting frame connected to the window at the inner edge of the window hole.

[0007] Another disclosed invention patent, "A pre-assembled lightweight wall panel that can be industrially produced" (Chinese patent application publication number CN202380609A, application publication date: 2011.12.23, hereinafter referred to as Document 3), introduces a third technical solution. This patented technical solution uses multiple lightweight wall panels to be bonded and spliced ​​together along the width of the panel, and opens a number of through-reinforcement holes that penetrate the width of the panel and are located in the center of the thickness of the panel. Tensioned tension steel bars are arranged in the through-reinforcement holes (tensioned by nuts with pads at the ends), and each strip of board is assembled into a wall panel after pressurized grouting in the through-reinforcement holes. This technical solution requires the diameter of the through-reinforcement holes to be 35 to 40 mm.

[0008] However, there are some problems in the application of document 1 technology, the main problems are:

[0009] 1. The reserved holes for the transverse prefabricated panels with dowels in the opening have low efficiency, high cost and low structural rigidity. There are two types of reserved holes for full-length dowels in terms of technology: reserved holes during the production of slats and holes drilled. Since the production process of slats is fixed, a dedicated production line is required to reserve holes during the production of slats, which has high cost and low production capacity. Therefore, a more optimized solution is to purchase general slats for drilling. The document 1 technology has relatively long upper and lower horizontal panels at the opening. When the length is greater than 1m, the reserved holes for the full-length dowels cannot be made by drilling. Only pre-buried pipes can be used during the production of slats, which has low efficiency and high cost. Therefore, in actual use, no full-length dowels are set in the upper and lower transverse prefabricated slats at the opening, but this results in a decrease in the overall structural rigidity (such as Figure 1 shown).

[0010] 2. The module of the horizontal plate under the opening does not match, resulting in material waste. The standard height requirement under the building opening window is 950mm (900mm from the building surface to the window sill, 50mm from the structural surface to the building surface), while the national standard specification of prefabricated strips is 600mm wide. With 600+350mm splicing, the remaining 250mm of the remaining material is difficult to use, resulting in a lot of material waste (such as Figure 2 shown).

[0011] 3. The cost of the upper and lower frames is high. The material cost of the upper and lower frame steel accounts for about 20-30% of the total cost of the prefabricated component (the cost of the component with openings will be higher). The application of this frame in the document 1 technology is to meet the splicing strength and rigidity to meet the requirements of transportation, installation and engineering design, and also serves as a structural construction connected to the main structure (point supports and upper and lower frame connections are set in the main structure).

[0012] 4. There are cracks in the board seams, and waterproofing is required (such as Figure 3 shown);

[0013] The solution proposed in Document 2 has certain application value, but there are other problems. The main problems are:

[0014] 1. The joints of the panels are not bonded and are prone to cracking.

[0015] 2. It is necessary to set upper and lower borders, which is costly, troublesome to make, and inefficient as described in Document 1.

[0016] 3. Setting window rib holes for injecting adhesive can improve the problem of cracking in the board joints, but the grouting process is complicated, it is not easy to ensure full injection, the joints of the spliced ​​boards are not sealed, and it is easy to leak grout, and the cost is high and the production efficiency is low.

[0017] 4. When a window hole is set in the middle of the board, only an installation frame connected to the window is set around the hole. The window hole weakens the strength of the composite wall panel, and the composite wall panel cannot meet the strength requirements and is unsafe.

[0018] 5. No solution is provided for the gap in the combined board.

[0019] The solution proposed in document 3 does not set the upper and lower connecting frames, and the board seams are bonded (but no bonding solution is provided). Compared with document 2, it can better solve some problems in application, such as better crack resistance. However, there are still some important problems to be solved, the main problems are:

[0020] 1. It is very difficult to perform pressure grouting after reinforcing the reinforcement in the reinforcement hole. The work is cumbersome, the production efficiency is low, the cost is high, and it is difficult to promote and apply. Especially for materials with high water absorption and high water permeability such as ALC strip boards, it is difficult to perform pressure grouting. In order to improve the difficulty of grouting and the quality of grouting, document 3 adopts the method of setting multiple pressure grouting holes on the board for multiple grouting, which further reduces the production efficiency.

[0021] 2. No technical solution for opening holes or gaps is provided. Summary of the invention

[0022] The technical problem to be solved by the present invention is to provide an assembled integral large plate in which prefabricated plates are arranged vertically.

[0023] The main technical approach of the present invention is to use the tie rod technology to splice the prefabricated large panels to ensure the rigidity and strength of the assembled integral large panels. The present invention adopts a variety of tie rod technology solutions. Unlike Documents 1 and 2, these solutions do not require the setting of upper and lower frames, simplify the structure, improve production efficiency, and reduce the cost. The details are as follows:

[0024] 1. Solution 1: The tie bars are arranged along the width on the outer surface of the assembly board. The tie bars are usually in the form of flat strips (such as carbon fiber or glass fiber), which are convenient for splicing the assembly boards together on the outer surface of the assembly board by gluing. The production is convenient, efficient and low-cost.

[0025] 2. Scheme 2: Add mechanical anchors (such as nuts and pads) at both ends of the reinforcement. Unlike document 3, by setting up a reasonable mechanical anchor device, there is no need for pressure grouting in the reinforcement hole. Not only is the implementation plan feasible, but it also greatly improves production efficiency and reduces construction costs. When pre-stressing is applied to the full-length reinforcement, the stiffness and crack resistance of the large plate will be better.

[0026] This patent shows through theoretical calculation and test data that for ALC pre-assembled panels with larger panel sizes (width 4.2m, height 3.0m), 3 M10 tie bars are set, and 70x70 steel pads are used at both ends of the tie bars. The requirement that the panel joints will not crack under the action of 1.5 times the dead weight is met. It meets the requirements of prefabricated buildings for the production, transportation, installation and use of building exterior wall panels. The specific experimental data are as follows:

[0027]

[0028] (The above test uses a vertically placed plate, with supports and pads at both ends of the plate, and loads are applied at 1 / 4 of the span at both ends of the plate. In Scheme A, the plate joints are fully bonded with special masonry mortar, no prestress is added, and Scheme A is not loaded to the failure load; Scheme B applies a pre-tension of about 7.0kN, the plate joints are dry-jointed (no special masonry mortar is used for bonding), and repair mortar is applied to the joints of the plate surface to observe the development of the cracks.)

[0029] 3. Scheme 3: Cement mortar and other cementitious materials are poured into the holes through which the reinforcement is passed to ensure that the reinforcement does not slip or pull out. This scheme differs from document 2 in that it does not require connecting frames of grooved steel sections at the upper and lower ends of the plate, and it differs from document 3 in that it does not require reinforcement tensioning devices at both ends of the reinforcement, thereby simplifying the production process.

[0030] The above three technical solutions adopted by this patent can all achieve the rigidity and strength required for assembling integral large panels. And these technical solutions can ensure that the panel seams are tighter and the working performance is good. In the case where the large panel has a hole or a gap, the large panel is strengthened by setting a reinforcing frame at the edge of the hole or the gap, which guarantees the overall strength of the large panel to a limited extent. The technical principle is:

[0031] When the prefabricated panels are spliced ​​in the vertical force or in the plane along the plate seam direction deformation position (transportation, hoisting installation and use position), along the vertical shear deformation or vertical bending (such as Figure 4 , Figure 5 As shown in the figure, the full-length tie bars will be stretched, making the plate joints more tightly packed without cracking (if prestress has been applied in advance) or further cracking. At the same time, the squeezing force will form friction in the plate joints to ensure that the plate joints will not move or deform. The full-length tie bars also provide the lower tensile bearing capacity of the assembled integral large plate under bending, and together with the friction in the plate joints, provide the plate joints with shear bearing capacity.

[0032] When the spliced ​​large plate is in a tensile deformation position (use position) perpendicular to the plate seam, such as temperature deformation during use, the direct effect of the tie bars (especially when prestress has been applied in advance) can limit the cracking of the plate seam or put the plate seam in a tensile state (when prestress has been applied in advance).

[0033] The present invention is achieved through the following technical solutions:

[0034] An assembled integral large panel includes a plurality of vertical prefabricated panels arranged vertically, wherein the vertical prefabricated panels are connected together by through-length tie bars arranged on the outer surfaces of the prefabricated panels, and the through-length tie bars and the prefabricated panels are bonded together by an adhesive. The through-length tie bars are through-length plates or cloths made of steel plates, steel meshes, or non-metallic materials.

[0035] An assembled integral large panel comprises a plurality of vertical prefabricated panels arranged vertically, wherein the vertical prefabricated panels are connected together by through-length tie bars arranged in the prefabricated panels, and the through-length tie bars and the prefabricated panels are bonded together by adhesive. The through-length tie bars are arranged in through-length reserved holes along the width direction of the prefabricated panels, and the reserved holes are filled with adhesive; the through-length tie bars are usually made of steel bars, steel wires, steel cables, steel bars or non-metallic materials.

[0036] An assembled integral large panel comprises a plurality of vertical prefabricated panels arranged vertically, wherein the vertical prefabricated panels are connected together by tie bars with a mechanical anchoring device at at least one end. To connect the prefabricated panels together, at least two closely connected prefabricated panels can be connected by tie bars as a group, or only one tie bar can be used to connect both sides of all the prefabricated panels.

[0037] An assembled integral large panel comprises a hole provided on the panel, wherein the hole is a through hole; one or more vertical prefabricated panels are provided on each side of the hole, and one or more vertical prefabricated panels are provided on at least one side above or below the hole; a vertical reinforcing frame is provided on the edge of the vertical prefabricated panel on the side of the hole, and both ends of the vertical reinforcing frame extend to the top and bottom of the assembled integral large panel; the prefabricated panels are connected together by tie bars provided with a mechanical anchoring device at at least one end, or the prefabricated panels are connected together by through-length tie bars bonded to the prefabricated panels by an adhesive.

[0038] An assembled integral large panel comprises a notch provided on the panel, wherein the notch is a through hole and is provided at one side or a corner of the panel; one or more vertical prefabricated panels are provided at one side or both sides of the notch, and one or more vertical prefabricated panels are provided at least one side above or below the notch; a vertical reinforcing frame is provided at the edge of the vertical prefabricated panel on the side of the notch, and both ends of the vertical reinforcing frame extend to the top and bottom ends of the assembled integral large panel; the prefabricated panels are connected together by tie bars provided with a mechanical anchoring device at at least one end, or the prefabricated panels are connected together by through-length tie bars bonded to the prefabricated panels by an adhesive.

[0039] An assembled integral large panel comprises a hole provided on the panel, wherein the hole is a through hole; one or more vertical prefabricated panels are provided on each side of the hole, and one or more horizontal prefabricated panels are provided on at least one of the hole and above or below; a vertical reinforcing frame is provided on the edge of the vertical prefabricated panel on the side of the hole, and both ends of the vertical reinforcing frame extend to the top and bottom of the assembled integral large panel; the prefabricated panels are connected together by tie bars provided with a mechanical anchoring device at at least one end, or the prefabricated panels are connected together by through-length tie bars bonded to the prefabricated panels by an adhesive.

[0040] An assembled integral large panel comprises a notch provided on the panel, wherein the notch is a through hole and is provided at one side or a corner of the panel; one or more vertical prefabricated panels are provided on one side or both sides of the notch, and one or more horizontal prefabricated panels are provided on at least one side above or below the notch; a vertical reinforcing frame is provided on the vertical prefabricated panels on the sides of the notch, and both ends of the vertical reinforcing frame extend to the top and bottom ends of the assembled integral large panel; the prefabricated panels are connected together by tie bars provided with a mechanical anchoring device at at least one end, or the prefabricated panels are connected together by through-length tie bars bonded to the prefabricated panels by an adhesive.

[0041] As an optimization, it also includes a lower frame arranged at the lower end of the vertical prefabricated board, and the vertical prefabricated board and the lower frame are connected and fixed by a board end connector.

[0042] As an optimization, it also includes an upper frame arranged on the upper end of the vertical prefabricated panel, the vertical prefabricated panel and the upper frame are connected and fixed by a panel end connector, and the upper frame and / or lower frame are reinforced concrete or steel.

[0043] As an optimization, at least one of the above or below the opening or notch is provided with a horizontal reinforcement frame, and the horizontal reinforcement frame of the opening or notch is connected to the vertical reinforcement frame of the opening or notch.

[0044] As an optimization, an adhesive is provided between two adjacent closely connected prefabricated panels.

[0045] In the above scheme, the through-length tie bars are steel bars, steel wires, steel cables, steel bars or through-length tie bars made of non-metallic materials, which are arranged in through-length reserved holes parallel to the width direction of the prefabricated panels and filled with adhesive in the reserved holes; or the through-length tie bars are steel plates, steel meshes, through-length plates or cloths made of non-metallic materials, which are arranged on the outside of the prefabricated panels and bonded to the prefabricated panels with adhesives. Non-metallic materials can be high-strength fiber filaments and plates such as carbon fiber, basalt, glass fiber, and aramid.

[0046] In the above scheme, the mechanical anchoring device can be a device in which a thread is set on the end of the tie rod and fastened with a nut (the nut can be equipped with a pad), a device in which the end of the tie rod is thickened (a pad can be added), a device in which a steel plate is welded to the end of the tie rod, a device in which the end of the tie rod is embedded in other components and will not be pulled out, or other mechanical anchoring devices or measures.

[0047] In the above scheme, the vertical reinforcing frame and the horizontal reinforcing frame of the opening set on the edge of the vertical prefabricated board on the side of the opening or notch are usually flat steel, angle steel, other steel sections, or metal or non-metal sheets such as steel plates, carbon fiber cloth, glass fiber cloth, etc. pasted on the surface of the prefabricated board edge.

[0048] In the above scheme, the vertical reinforcement frame of the opening is connected to the vertical prefabricated board by connecting nails or glue; the horizontal reinforcement frame of the opening is connected to the prefabricated board by connecting nails or glue.

[0049] In the above scheme, the prefabricated board is aerated concrete or ceramsite concrete board or reinforced concrete or non-metallic building board; the adhesive is mortar or glue or building cementitious material; the board end connector is nail connection or hook bolt or U-shaped clip.

[0050] In the above scheme, the upper frame or lower frame is flat steel, other steel sections, reinforced concrete, or can be metal or non-metal sheets such as steel plate, carbon fiber cloth, glass fiber cloth, etc. pasted to the end of the large plate.

[0051] Compared with the existing technology, the specific advantages are as follows:

[0052] 1. The use of tie rod technology can ensure the structural strength and rigidity of the assembled large panels without setting upper and lower frames, greatly saving steel, simplifying the assembly process, improving efficiency, and greatly reducing the cost.

[0053] 2. Compared with the technical solution in Document 3, there is no need to perform pressure grouting in the reinforcement holes, which greatly simplifies the manufacturing process, improves production efficiency and reduces costs.

[0054] 3. As mentioned above, the technical solution of Document 1 has a hole width greater than 1m (most of the building window openings are greater than 1m), because it is difficult to make the reserved holes for the dowels, which reduces the efficiency and the integrity of the large board. The lower or upper plate of the hole is vertically spliced, and the width of each spliced ​​prefabricated plate is no more than 1m, which is convenient to drill and efficient, and there is no such problem.

[0055] 4. As mentioned above, the technical solution of Document 1 does not match the module of the horizontal plate under the opening, resulting in material waste. The opening lower plate is vertically spliced, and the vertical plate is mass-produced according to the height of the window opening lower plate of 950mm, which meets the standard specifications of scale, without material waste and greatly saves material costs.

[0056] 5. Bonding technology for spliced ​​plate seams. When prefabricated plates are spliced, glue or mortar is applied to the seams along the thickness direction. After the seam glue or mortar hardens and bonds, the anti-leakage ability of the spliced ​​plate seams is equal to that of the non-spliced ​​parts. At the same time, it works together with the full-length tie bars to greatly improve the rigidity and strength of the assembled integral large panels.

[0057] The present invention uses strips to assemble vertically. For buildings such as residential buildings with consistent floor heights, the strips have fewer specifications, high production efficiency, and low cost. The assembled integral outer panels assembled using the present invention can achieve a smooth surface and can be free of plastering, thereby saving materials, increasing construction efficiency, and reducing costs. The present invention further improves construction efficiency and quality and saves costs by pre-preparing the exterior wall decoration in the factory and then hoisting them together. If the present invention uses materials such as aerated concrete to produce strips, they can be made into self-insulating panels after assembly, which can save materials, improve construction efficiency, and further reduce costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0058] Figure 1 It is a structural schematic diagram of the transverse prefabricated slat in the background technology without the full-length inserted reinforcement in the deformation state;

[0059] Figure 2 It is a schematic diagram of the splicing structure of the transverse prefabricated strips in the background technology;

[0060] Figure 3 It is a schematic diagram of the plate seam structure in the background technology;

[0061] Figure 4 This is a diagram of the compression deformation state of the assembled large plate in the background technology;

[0062] Figure 5 This is a diagram of the compression deformation state of the assembled large plate in the background technology;

[0063] Figure 6 It is a structural schematic diagram of embodiment 1;

[0064] Figure 7 It is a structural schematic diagram of Embodiment 2;

[0065] Figure 8 This is a schematic diagram of the structure of Embodiment 3;

[0066] Fig. 9 This is a schematic diagram of the structure of setting a hole or a gap in the fourth embodiment;

[0067] Fig.10 This is a schematic diagram of the structure of setting a hole or a gap in the fourth embodiment;

[0068] Fig.11 This is a schematic diagram of the structure of setting a hole or a gap in the fourth embodiment;

[0069] Fig.12 This is a schematic diagram of the structure of setting a hole or a gap in the fourth embodiment;

[0070] Fig.13 This is a schematic diagram of the structure of setting a hole or a gap in the fourth embodiment;

[0071] Fig.14 This is a schematic diagram of the structure of setting a hole or a gap in the fourth embodiment;

[0072] Fig.15 This is a structural diagram of Embodiment 5;

[0073] Fig.16 A schematic diagram of setting a lower border for Example 6;

[0074] Fig.17 A schematic diagram of setting a lower border for Example 6;

[0075] Fig.18 This is a schematic diagram of setting an upper border in Embodiment 7;

[0076] Fig.19 This is a schematic diagram of setting an upper border in Embodiment 7;

[0077] Fig. 20 This is a schematic diagram of simultaneously setting the upper and lower borders in Example 7;

[0078] Fig.21 This is a schematic diagram of simultaneously setting the upper and lower borders in Example 7;

[0079] Fig. 22 Structural diagram of setting frame and reinforcing steel for large panels with openings;

[0080] Fig.23 Structural diagram of setting frame and reinforcing steel for large panels with openings;

[0081] Fig.24 Structural diagram of setting frame and reinforcing steel for large panels with openings;

[0082] Fig.25 Structural diagram of setting frame and reinforcing steel for large panels with openings;

[0083] Fig.26 This is a schematic diagram of the structure of a large plate with a notched frame and reinforced steel;

[0084] Fig. 27 This is a schematic diagram of the structure of a large plate with a notched frame and reinforced steel;

[0085] Fig.28 This is a schematic diagram of the structure of a large plate with a notched frame and reinforced steel;

[0086] Fig.29 This is a schematic diagram of the structure of a large plate with a notched frame and reinforced steel;

[0087] Fig.30 This is a schematic diagram of the structure of a large plate with a notched frame and reinforced steel;

[0088] Fig.31 A schematic diagram of a connection structure between the end of a prefabricated panel and a frame;

[0089] Fig.32 It is a schematic diagram of another connection structure between the end of the prefabricated panel and the frame;

[0090] Fig.33 This is a schematic diagram of the horizontal section structure of the cave entrance;

[0091] Fig.34 This is a schematic diagram of the vertical section structure of the cave entrance. DETAILED DESCRIPTION

[0092] The present invention will be further described below in conjunction with the embodiments.

[0093] Embodiment 1

[0094] like Figure 6The illustrated assembled integral large panel comprises a plurality of vertical precast panels 1 arranged vertically, wherein the vertical precast panels 1 are connected together by a No. 1 tie bar 14 or a No. 2 tie bar 15 provided with a mechanical anchoring device 17. The No. 1 tie bar 14 or the No. 2 tie bar 15 can be provided in such a way that at least two closely connected precast panels 1 are connected as a group by a No. 2 tie bar 15, or all precast panels 1 can be connected by only one No. 1 tie bar 14 on both sides. The mechanical anchoring devices 17 at both ends of the No. 1 tie bar 14 are nut anchors with pads. The method for setting the mechanical anchoring device 17 in the precast panel 1 can refer to the method for built-in anchoring of autoclaved aerated concrete adjustment panels, which is a prior art and will not be elaborated in detail here. The precast panel 1 is an aerated concrete panel or a ceramsite concrete panel or a reinforced concrete panel. An adhesive is provided between two adjacent closely connected precast panels 1. The adhesive is mortar or glue or a building cementitious material.

[0095] Embodiment 2

[0096] like Figure 7 The assembled integral large panel shown in the figure comprises a plurality of vertical prefabricated panels 1 arranged vertically, and the vertical prefabricated panels 1 are connected together by through-length tie bars 4. The through-length tie bars 4 are steel bars 4 arranged in a reserved hole parallel to the width direction of the prefabricated panel 1, and the reserved hole is filled with high-strength grouting material (adhesive); the prefabricated panel 1 is aerated concrete or ceramsite concrete panel or reinforced concrete panel. An adhesive is arranged between two adjacent closely connected prefabricated panels 1. The adhesive is mortar or glue or building cementitious material.

[0097] Embodiment 3

[0098] like Figure 8 The assembled integral large panel shown includes a plurality of vertical prefabricated panels 1 arranged vertically, and the vertical prefabricated panels 1 are connected together by No. 3 tie bars 16. The No. 3 tie bars 16 are carbon fiber cloths arranged on the outer surface of the prefabricated panels 1 and bonded to the prefabricated panels 1 with structural adhesive (adhesive). The prefabricated panels 1 are aerated concrete, ceramsite concrete panels or reinforced concrete panels. An adhesive is arranged between two adjacent closely connected prefabricated panels 1. The adhesive is mortar, glue or building cementitious material.

[0099] Embodiment 4

[0100] like Figure 9-14As shown, the difference between this embodiment and the first embodiment is that a hole is provided on the integral large plate, and the hole is a through hole; it also includes a notch provided on the plate, and the notch is provided on one side or a corner of the plate; one or more vertical prefabricated plates 6 for holes are provided on one side or both sides of the hole and / or the notch, and one or more vertical prefabricated plates 6 for holes are provided on at least one side above or below the hole and / or the notch; the two closely connected vertical prefabricated plates 6 for holes are connected together by a through-length tie rod 4.

[0101] Embodiment 5

[0102] like Fig.15 The difference between the present embodiment shown and the fourth embodiment is that one or more transverse prefabricated panels 7 are arranged at least on one side above or below the opening and / or the notch; the prefabricated panels are connected together by through-length tie rods 4 in a direction perpendicular to the vertical prefabricated panels on one side of the opening and / or the notch at a position above or below the opening and / or the notch.

[0103] Embodiment 6

[0104] like Figure 16-17 As shown, the difference between this embodiment and the first embodiment is that a lower frame 3 is provided at the lower end of the assembled integral large panel, and the vertical prefabricated panel is connected and fixed to the lower frame 3 by a panel end connector 5.

[0105] Embodiment 7

[0106] like Figure 18-19 As shown, the difference between this embodiment and the sixth embodiment is that it also includes an upper frame 2 arranged on the upper end of the vertical prefabricated board, and the vertical prefabricated board and the upper frame 2 are connected and fixed by a board end connector 5, as shown in FIG. Figure 20-21 As shown, an upper frame and a lower frame can be provided at the same time, and the upper frame and / or the lower frame are made of reinforced concrete or steel.

[0107] Embodiment 8

[0108] like Figures 22 to 25 , Figures 26-30 As shown, the difference between this embodiment and the fifth embodiment is that vertical reinforcing steel 9 is provided on the vertical prefabricated plate on the side of the opening and / or the notch, and both ends of the vertical reinforcing steel 9 extend to the top and bottom of the assembled integral large plate. When the assembled integral large plate is provided with an upper frame or a lower frame, the vertical reinforcing steel 9 is connected to the upper frame 2 or the lower frame 3. Horizontal reinforcing steel 8 is provided on at least one side above or below the opening, or horizontal reinforcing steel 8 is provided on at least one side above or below the notch, and the opening horizontal reinforcing steel 8 is connected to the opening vertical reinforcing steel 9. The opening vertical reinforcing steel is connected to the vertical prefabricated plate by connecting nails; the opening horizontal reinforcing steel is connected to the prefabricated plate by connecting pieces.

[0109] like Figure 31-34 The steel sections and / or reinforced steel sections are long strip-shaped metal components; the plate end connectors are nail 11 connections or hook bolts 13 or U-shaped clips.

[0110] The connection structures between prefabricated panels and frames include the following:

[0111] 1. Use nails 11 to connect the ends of each prefabricated panel with the frame or horizontal reinforcement steel;

[0112] 2. An L-shaped clamp 12 or a U-shaped clamp is connected to the prefabricated plate, and each clamp is welded and fixed to the frame where it is located;

[0113] 3. The frame and the prefabricated plate are connected and fixed by hook bolts 13. The hook bolts are set through the prefabricated plate, one end with an elbow is pressed tightly on the frame and welded, and the other end is locked and fixed by a nut.

[0114] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, simple changes and substitutions by ordinary technicians in the field are within the protection scope of the present invention.

Claims

1. An assembled integral large panel, characterized in that: It comprises a plurality of vertical prefabricated panels arranged vertically, wherein the vertical prefabricated panels are connected together by through-length tie bars arranged on the outer surfaces of the prefabricated panels, the through-length tie bars and the prefabricated panels are bonded together by an adhesive, and the through-length tie bars wrap all the vertical prefabricated panels.

2. An assembled integral large panel, characterized in that: It includes a hole arranged on the board, which is a through hole; one or more vertical prefabricated boards are arranged on each side of the hole, and one or more vertical prefabricated boards are arranged on at least one side above or below the hole; a vertical reinforcement frame is arranged on the edge of the vertical prefabricated board on the side of the hole, and both ends of the vertical reinforcement frame extend to the top and bottom of the assembled integral large board; the prefabricated boards are connected together by tie bars with a mechanical anchoring device at at least one end, or the prefabricated boards are connected together by through-length tie bars bonded to the prefabricated boards by an adhesive, and the top or bottom of the vertical prefabricated board is not provided with an upper frame or a lower frame for connecting and fixing the vertical prefabricated board.

3. An assembled integral large panel, characterized in that: It includes a notch arranged on the plate, which is a through hole, and the notch is arranged on one side or a corner of the plate; one or more vertical prefabricated panels are arranged on one side or both sides of the notch, and one or more vertical prefabricated panels are arranged on at least one side above or below the notch; a vertical reinforcement frame is arranged on the edge of the vertical prefabricated panel on the side of the notch, and both ends of the vertical reinforcement frame extend to the top and bottom of the assembled integral large panel; the prefabricated panels are connected together by tie bars provided with a mechanical anchoring device at at least one end, or the prefabricated panels are connected together by through-length tie bars bonded to the prefabricated panels by an adhesive, and the top or bottom of the vertical prefabricated panel is not provided with an upper frame or a lower frame for connecting and fixing the vertical prefabricated panel.

4. An assembled integral large panel, characterized in that: It includes a hole arranged on the board, which is a through hole; one or more vertical prefabricated boards are arranged on each side of the hole, and one or more horizontal prefabricated boards are arranged on at least one side above or below the hole; a vertical reinforcement frame is arranged on the edge of the vertical prefabricated board on the side of the hole, and both ends of the vertical reinforcement frame extend to the top and bottom of the assembled integral large board; the prefabricated boards are connected together by tie bars with a mechanical anchoring device at at least one end, or the prefabricated boards are connected together by through-length tie bars bonded to the prefabricated boards by an adhesive, and the top or bottom of the vertical prefabricated board is not provided with an upper frame or a lower frame for connecting and fixing the vertical prefabricated board.

5. An assembled integral large panel, characterized in that: It includes a notch arranged on the plate, which is a through hole, and the notch is arranged on one side or a corner of the plate; one or more vertical prefabricated plates are arranged on one side or both sides of the notch, and one or more horizontal prefabricated plates are arranged on at least one side above or below the notch; a vertical reinforcement frame is arranged on the vertical prefabricated plate on the side of the notch, and both ends of the vertical reinforcement frame extend to the top and bottom ends of the assembled integral large plate; the prefabricated plates are connected together by tie bars with a mechanical anchoring device at at least one end, or the prefabricated plates are connected together by through-length tie bars bonded to the prefabricated plates by an adhesive, and the top or bottom of the vertical prefabricated plate is not provided with an upper frame or a lower frame for connecting and fixing the vertical prefabricated plate.

6. An assembled integral large panel according to any one of claims 2 to 5, characterized in that: At least one of the upper and lower parts of the opening or the notch is provided with a horizontal reinforcement frame, and the horizontal reinforcement frame of the opening or the notch is connected with the vertical reinforcement frame of the opening or the notch.

7. An assembled integral large panel according to any one of claims 1 to 5, characterized in that: An adhesive is provided between two adjacent closely connected prefabricated panels.

Citation Information

Patent Citations

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