An easy-to-install assembled wall and installation method thereof

Abstract

The present application discloses an easy-to-install assembled wall and an installation method thereof. The assembled wall comprises a wall panel, a thermal insulation material and a plurality of supporting keels. The plurality of supporting keels are vertically fixed between the upper and lower floor slabs and arranged along the length direction of the assembled wall. Two wall panels are respectively arranged on both sides of the supporting keels, and the thermal insulation material is sandwiched between the two wall panels. The supporting keels are provided with T-shaped clamps corresponding to the wall panels. The wall panels are provided with horizontal transverse keels, and a clamping groove extending in the horizontal direction is formed in the transverse keel. The clamping head extends into the clamping groove, and the notch of the clamping groove is provided with a clamping claw. The installation method thereof mainly comprises: fixing the supporting keel, installing the wall panel on one side, filling the thermal insulation material and fixing the wall panel on the other side. The present application relates to the field of construction, and provides an easy-to-install assembled wall and an installation method thereof, which can overcome the problems of complex and inefficient installation, can ensure the sound insulation performance of the assembled wall, and can improve the construction efficiency.

Description

Technical Field

[0001] The present application relates to the field of construction, and in particular to an easy-to-install assembled wall and an installation method thereof. Background Art

[0002] Traditional house construction, especially buildings with steel structures and integrally cast cement structures, will have internal partitions set up inside the building according to the specific needs of the house, dividing the entire floor into functional rooms. Existing internal partitions are often made of light steel keels and gypsum boards for on-site construction, which leads to a messy construction site, too much construction waste such as waste and scraps, and is not suitable for the recycling of partitions that can be disassembled and assembled. The on-site labor is large, the labor cost is too high, and the construction size accuracy is low. In response to the national policy guidelines for green environmental protection, factory production, rapidity, disassembly and recycling of materials for new buildings, new prefabricated partition wall technology is vigorously developed, and the conventional scale is set according to the building size. The integrated functional partition walls on the inside and outside are mass-produced in the factory and transported to the building construction site. They only need to be fixed and installed between the upper and lower floors, which is fast and simple. However, the installation of existing prefabricated walls is relatively complicated, consumes manpower and material resources, and is inefficient. Summary of the invention

[0003] The technical problem solved by the present application is to provide an easy-to-install assembled wall and an installation method thereof, which can overcome the problems of complex and inefficient installation, and can both ensure the sound insulation performance of the assembled wall and improve construction efficiency.

[0004] In order to solve the above technical problems, the present application provides an easy-to-install assembled wall, including a wall panel, an insulation material and a plurality of supporting keels. The plurality of supporting keels are vertically fixed between the upper and lower floor slabs and arranged along the length direction of the assembled wall. The two wall panels are respectively arranged on both sides of the supporting keels, and the insulation material is sandwiched between the two wall panels; the supporting keels are provided with T-shaped clamping heads corresponding to the wall panels; the wall panels are provided with horizontal transverse keels, and a clamping groove extending in a horizontal direction is formed in the transverse keel. The clamping head extends into the clamping groove, and the notch of the clamping groove is provided with a clamping claw to prevent the clamping head from detaching from the transverse keel and relatively fixing the wall panel and the supporting keel.

[0005] In a possible design, the transverse keel is a C-shaped keel with an opening in the cross section, the plate of the transverse keel surrounds the slot, and the plate of the transverse keel at the opening extends into the slot to form the claw.

[0006] In a possible design, the clamping claw is arranged at an angle to guide the clamping head to slide into the clamping slot.

[0007] In a possible design, the cross-section of the supporting keel is U-shaped or C-shaped.

[0008] In a possible design, the supporting keel is provided with a plurality of clamps along its length direction.

[0009] In a possible design, the wall panel is a gypsum board, a calcium silicate board, a glass magnesium board, a glass wool board, a ceramic board, a fireproof board, a sound-absorbing board, a carbon felt board, a cement board, a medium-density fiberboard, a European pine board, a metal board, an inorganic fiberboard, a wood-plastic board or a woodworking board.

[0010] In a possible design, the thermal insulation material is rock wool, granular wool, glass wool, phenolic foam board, polystyrene board, phenolic foam board, polyurethane board, foamed ceramic board, foamed glass board, perlite board, aluminum silicate fiber wool or ceramic fiber wool.

[0011] In a possible design, the wall panel is provided with a plurality of parallel transverse keels.

[0012] In a possible design, the transverse keel and the supporting keel are both metal keels, wooden keels or wood-plastic keels.

[0013] The present application provides a method for installing the above-mentioned assembled wall, the steps of which include:

[0014] 1) Fixing a plurality of the supporting keels at preset positions between the upper and lower floors;

[0015] 2) Stand up the wall panel with the horizontal keel and make the slot correspond to the clamp head, move the wall panel toward the supporting keel, make the clamp head fit into the slot, and fix the wall panel on one side of the supporting keel;

[0016] 3) Install insulation materials between supporting keels;

[0017] 4) Install another wall panel with a cross keel on the other side of the supporting keel.

[0018] Compared with the prior art, the assembled wall of the present invention saves a lot of time for nailing the wall panels, and can be quickly snapped in and assembled into a wall.

[0019] Furthermore, the installation method of the prefabricated wall of the present invention adopts dry construction, which saves water and energy, is fast and efficient, improves construction efficiency by more than 60%, and can reduce garbage pollution on the construction site.

[0020] Furthermore, the transverse keel and the supporting keel of the present invention are rigidly spliced ​​and fixed into one body, the wall has high strength, and has good sound insulation and heat preservation performance.

[0021] Furthermore, the inclined clamping claws of the present invention can guide the clamping head to quickly clamp into the clamping slot, thereby improving assembly efficiency.

[0022] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the technical solution of the present invention and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the technical solution of the present invention and do not constitute a limitation on the technical solution of the present invention.

[0024] Figure 1 It is a schematic diagram of the vertical section of the assembled wall;

[0025] Figure 2 for Figure 1 A partial enlarged view of point B;

[0026] Figure 3 for Figure 1 Schematic diagram of the cross section at AA;

[0027] Figure 4 for Figure 3 A partial enlarged view of point C;

[0028] Figure 5 It is a schematic diagram of the cross section of the transverse keel;

[0029] Figure 6 This is a schematic diagram of the transverse keel;

[0030] Figure 7 This is a schematic diagram of the supporting keel;

[0031] Figure 8 This is a schematic diagram of the connection between the supporting keel and the wall panel;

[0032] Fig. 9 Schematic diagram of filling with insulation material.

[0033] Figure numerals: 1-wall panel, 2-insulation material, 3-support keel, 4-cross keel, 5-clamp, 6-slot, 7-claw, 8-protrusion, 9-clamping end, 10-bottom plate, 11-side plate, 12-opening. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solution and advantages of the present application more clear, the embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other arbitrarily without conflict.

[0035] See also Figures 1 to 9 Embodiment of the assembled wall of the present invention. Figures 1 to 4 As shown, the assembled wall includes a wall panel 1 as a decorative surface, a supporting keel 3 as a main support, and a thermal insulation material 5 for sound insulation and heat insulation. The supporting keel 3 is vertically fixed between the upper and lower floor slabs, and a plurality of supporting keels 3 are spaced apart from each other and arranged in a straight line along the length direction of the assembled wall. Two wall panels 1 are respectively arranged on both sides of each supporting keel 3 to form the wall surfaces on both sides of the wall, and the thermal insulation material 2 is sandwiched between the two wall panels 1 to fill the space between the wall panels 1. In particular, the supporting keel 3 is provided with T-shaped clamping heads 5 on both sides corresponding to the wall panel 1, and correspondingly, the inner side of the wall panel 1 (i.e., the side of the wall panel 1 opposite to the supporting keel) is fixed with a horizontally arranged transverse keel 4, and a clamping slot 6 extending along its length direction is formed in the transverse keel 4, wherein the clamping head 5 extends into the clamping slot 6, and the notch of the clamping slot 6 is provided with a clamping claw 7, and the clamping claw 7 can prevent the clamping head 5 from being separated from the transverse keel 6, thereby forming a buckle between the supporting keel 3 and the transverse keel 4, relatively fixing the wall panel 1 and the supporting keel 3, and further, cooperating with the thermal insulation material 2 bonded to the wall panel 1 and the supporting keel 3 respectively, and they are assembled together into the assembled wall. The assembled wall is fixed into one body by rigid splicing of the transverse keel and the supporting keel, and has high overall strength, good sound insulation and thermal insulation performance, and saves a lot of nailing time for fixing the wall panel, so as to achieve rapid clamping and assembly into a wall.

[0036] Specifically, Figure 5 and Figure 6 As shown, the transverse keel 4 is a C-shaped keel with an opening 12 in the cross section, which is composed of a bottom plate 10 and side plates 11 on both sides of the bottom plate 10, wherein the bottom plate 10 and the side plates 11 form a groove, in which the above-mentioned slot 6 is formed. Moreover, the transverse keel 4 is provided with a claw 7 on one side of the opening 12, and the claw 7 is formed by extending the plate material of the side plate 11 into the slot 6. In particular, the claw 7 is inclined, and the two claws 7 together form a funnel shape, which can provide guidance for the clamping head 5 to extend into the slot 6, further improving the assembly efficiency. Another example Figure 2 As shown, when the horizontal keel 4 is spliced ​​with the supporting keel 3, the clamping head 5 of the supporting keel 3 extends into the clamping groove 6, and the clamping head 5 includes a clamping end 9 that freely extends from its end. The clamping end 9 is clamped between the clamping claw 7 and the bottom plate 10, and locks the wall panel 1 in the protruding direction of the clamping head 5 to prevent the wall panel 1 from shaking after installation. Moreover, the width of the clamping end 9 is greater than the spacing between the two clamping claws 7, which plays an anti-detachment role. In addition, the clamping claw 7 is elastic. When the clamping end 9 is clamped between the clamping claw 7 and the bottom plate 10, the clamping claw 7 is in a deformed state, which provides a force to the clamping end 9 in the direction of the bottom plate 10, prompting it to be close to the bottom plate 10. At the same time, a protrusion 8 is also provided on the bottom plate 10. The protrusion 8 protrudes from the surface of the bottom plate 10 in the direction of the opening 12. The protrusion 8 abuts against the clamping end 9 of the clamping head 5, reducing the contact area between the two, and preventing the problem of loose splicing caused by uneven contact surfaces.

[0037] In addition, if Figure 3 , Figure 4 and Figure 7 As shown, the cross section of the support keel 3 is U-shaped, and it includes two parallel plates, both sides of which are processed with clamps 5 and correspond to each other, ensuring that the same transverse keel 4 can be horizontally clamped into the two clamps 5 thereon. Figures 1 to 4 As shown, in order to further improve the connection stability, the supporting keel 3 is provided with a plurality of clamps 5 along its length direction, and the wall panel 1 is correspondingly provided with a plurality of parallel transverse keels 4, so that the wall panel 1 can be spliced ​​on the supporting keel 3 through a plurality of buckling structures.

[0038] Further, the wall panel 1 is preferably but not limited to a gypsum board, and it can also be a calcium silicate board, a glass magnesium board, a glass wool board, a ceramic board, a fireproof board, a sound-absorbing board, a carbon felt board, a cement board, a medium-density board, a European pine board, a metal board, an inorganic fiberboard, a wood-plastic board or a woodworking board, and it can also be a composite of multi-layer boards. The thermal insulation material 5 is rock wool, and it can also be a thermal insulation material such as granular wool, glass wool, phenolic foam board, polystyrene board, phenolic foam board, polyurethane board, foamed ceramic board, foamed glass board, perlite board, aluminum silicate fiber wool or ceramic fiber wool. The supporting keel 3 and the transverse keel 4 are both metal keels, and are both formed by bending steel strips. Of course, they can also be cut from wooden keels or wood-plastic keels.

[0039] The above-mentioned assembled wall has a simple structure and its installation process is also simple and quick. The installation steps are as follows: first, a plurality of supporting keels 3 with clamps 5 are fixed at preset positions between the upper and lower floor slabs to form a wall frame; secondly, the horizontal keel 4 is fixed to one side of the wall panel 1 corresponding to the clamp 5, and Figure 8 As shown in the figure, a wall panel 1 with a transverse keel 4 is erected and the slots 6 are matched with the clamping heads 5 one by one, and then the wall panel 1 is moved toward the supporting keel 3, so that the clamping heads 5 squeeze the elastic clamping claws 7 to deform them, and the clamping ends 9 of the clamping heads 5 can move to the position of the protrusions 8 on the bottom plate of the transverse keel 4, and the clamping heads 5 are completely inserted into the slots 6 to fix the wall panel 1 on one side of the supporting keel 3; then, the insulation material 5 is filled between the adjacent supporting keels 3, as shown in FIG. Fig. 9 As shown, the insulation material 5 is bonded to the supporting keel 3 and the wall panel 1; finally, according to the above method for fixing the wall panel 1, another wall panel 1 with a transverse keel 4 is installed on the other side of the supporting keel 3 to complete the installation of the entire wall. The above wall installation method adopts dry construction, which saves water and energy, is fast and efficient, improves construction efficiency by more than 60%, and can reduce garbage pollution on the construction site.

[0040] In combination with the above embodiments, the prefabricated wall of the present invention saves a lot of time for nailing fixed wall panels, and can be quickly snapped into place and assembled into a wall. The installation method of the prefabricated wall of the present invention adopts dry construction, which saves water and energy, is fast and efficient, improves construction efficiency by more than 60%, and can reduce garbage pollution on the construction site. The horizontal keel and the supporting keel of the present invention are rigidly spliced ​​and fixed into one, the wall has high strength, and has good sound insulation and heat preservation properties. The inclined claws of the present invention can guide the clamping head to quickly snap into the slot, thereby improving assembly efficiency.

[0041] In the description of this application, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense. For example, "connect" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0042] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0043] Although the embodiments disclosed in the present invention are as above, the contents described are only embodiments adopted to facilitate understanding of the present invention and are not intended to limit the present invention. Any technician in the field to which the present invention belongs can make any modifications and changes in the form and details of implementation without departing from the spirit and scope disclosed in the present invention, but the patent protection scope of the present invention shall still be subject to the scope defined in the attached claims.

Claims

1. An assembled wall that is easy to install, comprising a wall panel, a thermal insulation material and a plurality of supporting keels, wherein the plurality of supporting keels are vertically fixed between upper and lower floor slabs and arranged along the length direction of the assembled wall, two wall panels are respectively arranged on both sides of the supporting keels, and the thermal insulation material is sandwiched between the two wall panels; the supporting keels are provided with T-shaped clamping heads corresponding to the wall panels; the wall panels are provided with horizontal transverse keels, a clamping groove extending in the horizontal direction is formed in the transverse keel, the clamping head extends into the clamping groove, and a clamping claw is provided at the notch of the clamping groove to prevent the clamping head from being separated from the transverse keel and relatively fixing the wall panel and the supporting keel; The transverse keel is a C-shaped keel with an opening in the cross section, the plate of the transverse keel surrounds the clamping groove, and the plate of the transverse keel at the opening extends into the clamping groove to form the clamping claw; The clamping claw is arranged obliquely to guide the clamping head to slide into the clamping slot.

2. The assembled wall according to claim 1, characterized in that: The cross section of the supporting keel is U-shaped or C-shaped.

3. The assembled wall according to claim 1, characterized in that: The supporting keel is provided with a plurality of clamps along its length direction.

4. The assembled wall according to any one of claims 1 to 3, characterized in that: The wall panel is a gypsum board, a calcium silicate board, a glass magnesium board, a glass wool board, a ceramic board, a carbon felt board, a cement board, a medium density board, a European pine board or an inorganic fiberboard.

5. The assembled wall according to any one of claims 1 to 3, characterized in that: The thermal insulation material is rock wool, granular wool, glass wool, phenolic foam board, polystyrene board, polyurethane board, foamed ceramic board, foamed glass board, perlite board, aluminum silicate fiber wool or ceramic fiber wool.

6. The assembled wall according to any one of claims 1 to 3, characterized in that: The wall panel is provided with a plurality of parallel transverse keels.

7. The assembled wall according to any one of claims 1 to 3, characterized in that: The transverse keel and the supporting keel are both metal keels, wooden keels or wood-plastic keels.

8. A method for installing a prefabricated wall as claimed in claim 1, comprising the steps of: 1) Fixing a plurality of the supporting keels at preset positions between the upper and lower floors; 2) Stand up the wall panel with the horizontal keel and make the slot correspond to the clamp head, move the wall panel toward the supporting keel, make the clamp head fit into the slot, and fix the wall panel on one side of the supporting keel; 3) Install insulation materials between supporting keels; 4) Install another wall panel with a cross keel on the other side of the supporting keel.

Images