A high-strength lightweight composite floor and floor layer system thereof
By installing framed and bottomed steel plate pallets and wire mesh on the outside of the polystyrene particle foam concrete slab, a high-strength composite floor structure is formed, which solves the problems of large weight and non-reusable reinforced concrete floor slabs, and achieves rapid and low-cost Construction and environmentally friendly building solutions.
Patent Information
- Application Number
- CN201911225436.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-04
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2039-12-04
AI Technical Summary
The existing reinforced concrete floor slabs have large weight, complex construction processes, high technical requirements, long construction cycle and cannot be reused, resulting in low construction efficiency and waste of resources.
Design a high-strength lightweight composite floor slab, by installing framed and bottomed steel plate pallets on the outside of the polystyrene granule foam concrete slab, and fixing steel wire mesh and cement wood wire plates on it to form a high-strength overall structure, using Instant welding of the entire contact point is welded to build a quadrilateral frame, increase torsional strength, and achieve rapid assembly through the male and female enterprise ports and screw connections.
It realizes light weight and high strength of the floor slabs, simplifies the construction process, reduces the technical requirements for on-site installation, shortens the construction cycle, and supports the reuse of the floor slabs, which meets the requirements of green and environmental protection and civilized construction.
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Figure CN110792220B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building materials, and in particular to a high-strength lightweight composite floor slab suitable for rapid industrialized dry construction and a floor slab layer system thereof. Background Art
[0002] With the improvement of economic level and the acceleration of urbanization, the scale of construction in the whole society is getting larger and larger, which also puts higher requirements on construction cost and construction efficiency. Buildings usually have more than one floor, and a floor needs to be set between two adjacent floors to separate the two floors. The load-bearing part of the floor layer divides the house into several floors in the vertical direction, and transmits the vertical loads such as people and furniture and the weight of the floor through walls, beams or columns to the foundation.
[0003] In the existing housing construction technology, the floor slabs of lightweight housing structures are mainly cast-in-place reinforced concrete slabs, which have the advantages of good stability and high structural strength. Cast-in-place reinforced concrete slabs require multiple construction processes such as formwork, steel bar binding, concrete pouring, maintenance, and formwork removal at the construction site. After the floor slab concrete reaches the designed strength, the superstructure can be installed.
[0004] However, the inventors of this application found that the above technology has at least the following technical problems in the process of implementing the technical solution of the invention in the embodiment of this application:
[0005] 1. Reinforced concrete floor slabs are heavy in weight. In addition to high requirements for vertical load-bearing components, they also require large machinery to participate in construction. They are not suitable for areas with restricted road conditions and have a great impact on the construction site environment. At the same time, the technical requirements for on-site installation are high and ordinary workers cannot operate them.
[0006] 2. Reinforced concrete floor slabs have complex construction procedures and a long construction period. Generally, they require normal maintenance for about 7-10 days before they can be demolded. The maintenance time in winter is even longer, requiring 10-15 days before they can be demolded, and the construction efficiency is low.
[0007] 3. Reinforced concrete floor slabs can only be used once. After installation, they cannot be dismantled and reused. This can easily generate a large amount of construction waste, causing waste of resources, and does not meet the requirements of green environmental protection and civilized construction advocated by modern society. Summary of the invention
[0008] The embodiments of the present application provide a high-strength lightweight composite floor slab and a floor slab layer system thereof, thereby solving the technical problems in the prior art of reinforced concrete floor slabs having heavy weight, complex construction process, high technical requirements, long construction period, and single-use only. The weight of the floor slab is greatly reduced, the construction process is simple, the technical requirements for on-site installation are low, the construction period is short, and the floor slab can be dismantled and reused, thereby meeting the requirements of green environmental protection and civilized construction.
[0009] The embodiment of the present application provides a high-strength lightweight composite floor slab, comprising:
[0010] Polystyrene particle foam concrete board;
[0011] A steel plate pallet, covering the outside of the polystyrene particle foam concrete board;
[0012] A cover panel body is fixed to the upper and lower surfaces of the steel plate pallet;
[0013] The steel plate pallet includes C-shaped steel plates arranged on both sides, and the upper and lower sides of the ends of the C-shaped steel plates on both sides are respectively connected by transversely arranged tensioning steel plates to form a quadrilateral frame; the wire mesh is fixed to the bottom of the quadrilateral frame.
[0014] Preferably, the middle upper sides of the C-shaped steel plates on both sides are also connected by transversely arranged tensioning steel plates.
[0015] Preferably, the steel wire mesh is fixed to the bottom of the quadrilateral frame by instant full-surface contact electric welding technology.
[0016] Preferably, the wire mesh is a diamond mesh structure formed by steel bars crossing at 45 degrees.
[0017] Preferably, the C-shaped steel plate includes a side steel plate, the upper end of the side steel plate is connected to one end of the upper horizontal steel plate, the other end of the upper horizontal steel plate is bent downward to form an upper auxiliary side plate, and the tail of the upper auxiliary side plate is bent inward to form an upper inverted hook; the lower end of the side steel plate is connected to one end of the lower horizontal steel plate, the other end of the lower horizontal steel plate is bent upward to form a lower auxiliary side plate, and the tail of the lower auxiliary side plate is bent inward to form a lower inverted hook.
[0018] More preferably, the side steel plate is in close contact with the side surface of the polystyrene particle foam concrete board in the thickness direction, the upper horizontal steel plate and the lower horizontal steel plate are respectively in close contact with the upper and lower surfaces of the polystyrene particle foam concrete board, and the upper auxiliary side plate and the upper barb, the lower auxiliary side plate and the lower barb are all embedded and fixed inside the polystyrene particle foam concrete board.
[0019] Preferably, among the C-shaped steel plates on both sides of the steel plate pallet, a tongue and groove is provided on the side steel plate of at least one side of the C-shaped steel plates.
[0020] Preferably, the covering panel body is provided with an upper and a lower one, the upper covering panel body is fixed to the upper surface of the polystyrene particle foam concrete board and the steel plate pallet by self-adhesion, and the lower covering panel body is fixed to the lower surface of the wire mesh of the steel plate pallet by self-adhesion; and the covering panel body is also connected and fixed to the C-shaped steel plate of the steel plate pallet by nails.
[0021] Preferably, the covering panel body is a cement wood wool board.
[0022] The embodiment of the present application also provides a high-strength lightweight composite floor layer system, characterized in that it is formed by splicing the above-mentioned high-strength lightweight composite floor panels, and the C-shaped steel plates on both sides of the steel plate tray of the middle high-strength lightweight composite floor panel are respectively provided with male and female tongues and grooves, and the male and female tongues and grooves of the C-shaped steel plates of the steel plate trays of two adjacent high-strength lightweight composite floor panels are matched and connected and fixed by screws;
[0023] The side structure of the C-shaped steel plate on the outer side of the steel plate tray of the high-strength lightweight composite floor at the end matches the surface structure of the steel column of the building and is connected to the steel column of the building by bolts.
[0024] At the location where the window is set, the side structure of the C-shaped steel plate on the outer side of the steel plate tray of the high-strength lightweight composite floor is a plane matching the window structure.
[0025] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
[0026] 1. A new type of steel plate pallet with a frame and a bottom is designed. By adding a steel plate pallet to the outside of the polystyrene particle foam concrete slab, the defect of polystyrene particle foam concrete having no reinforcing bar holding force is overcome, so that the polystyrene particle foam concrete material can be used for floor slabs. The resulting floor slabs have the advantages of light weight and high strength.
[0027] 2. A wire mesh is set at the bottom of the steel plate pallet, and the wire mesh is designed as a diamond mesh structure formed by steel bars crossing at 45 degrees. The wire mesh at the bottom and the C-shaped steel plates on both sides are stressed as a whole. Using instant full-surface contact electric welding technology, after the 45-degree diamond mesh is welded to the C-shaped steel plate, the force of the steel bars is cross-transmitted obliquely on the C-shaped steel plate of the quadrilateral frame, forming a high-strength steel plate pallet with overall stress.
[0028] 3. When the floor slab is connected to the steel beam or steel column of the building, the C-shaped steel plate on the side of the steel plate tray can be directly fixed to the steel beam or steel column with bolts. The connection is convenient and fast, and it truly achieves dry operation and rapid industrialized construction. It does not affect the environment of the construction site. At the same time, the technical requirements for on-site installation are low, and a small number of ordinary workers can complete the operation, and the construction cost is low.
[0029] 4. Male and female tongues and grooves are respectively set on the C-shaped steel plates on both sides of the floor slab. The two adjacent floor slabs are connected through the C-shaped steel plates with male and female tongues and grooves, and the male and female tongues and grooves of the two connected C-shaped steel plates are fixed with screws. In this way, not only the positioning connection of the floor slab can be achieved, but also the torsional strength of the floor slab system can be enhanced.
[0030] 5. The polystyrene particle foam concrete board and the two cement wood wool board covers are not only connected by the self-adhesiveness of the cement wood wool board, but also connected to the C-shaped steel plates on both sides of the steel plate pallet by nailing. This strengthens the connection strength of the entire floor slab, and the cement wood wool board will not fall off during use, ensuring the quality of the floor slab.
[0031] 6. The high-strength lightweight composite floor provided in the embodiment of the present application can be pre-fabricated in a modular manner and can be assembled and connected at the construction site. It is suitable for rapid industrialized dry construction, greatly reduces labor costs, meets the requirements of rapid, precise and efficient construction, promotes the process of building industrialization, and has broad application prospects.
[0032] 7. The high-strength lightweight composite floor provided in the embodiment of the present application can be dismantled and reused after installation and use, without generating construction waste, thus saving resources and meeting the requirements of green environmental protection and civilized construction advocated by modern society. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 This is a schematic diagram of the overall structure of the high-strength lightweight composite floor provided in the embodiments of the present application;
[0034] Figure 2 An exploded view of a high-strength lightweight composite floor provided in an embodiment of the present application (the nails are not shown);
[0035] Figure 3 A cross-sectional view of a high-strength lightweight composite floor provided in an embodiment of the present application;
[0036] Figure 4 Schematic diagram of the structure of the C-shaped steel plate in the embodiment of the present application; (a) a male tongue is provided on the side steel plate; (b) a female tongue is provided on the side steel plate;
[0037] Figure 5 This is a schematic diagram of the connection structure between floor slabs inside the floor slab layer and between floor slabs and steel columns in the embodiment of the present application;
[0038] Figure 6 This is a schematic diagram of a structure in which a window is provided on the floor layer in the embodiment of the present application, and male and female tongue and groove are not provided on the C-shaped steel plate of the floor, and it is directly provided as a plane;
[0039] Description of reference numerals:
[0040] Polystyrene particle foam concrete board 1, steel plate pallet 2, cement wood wool board 3, nails 4, screws 5, bolts 6, steel column 7;
[0041] C-shaped steel plate 21, tensioning steel plate 22, steel wire mesh 23;
[0042] Side steel plate 211 , upper horizontal steel plate 212 , upper auxiliary side plate 213 , upper barb 214 , lower horizontal steel plate 215 , lower auxiliary side plate 216 , lower barb 217 . DETAILED DESCRIPTION
[0043] The embodiments of the present application provide a high-strength lightweight composite floor slab and a floor slab layer system thereof, thereby solving the technical problems in the prior art of reinforced concrete floor slabs having heavy weight, complex construction process, high technical requirements, long construction period, and single-use only. The weight of the floor slab is greatly reduced, the construction process is simple, the technical requirements for on-site installation are low, the construction period is short, and the floor slab can be dismantled and reused, thereby meeting the requirements of green environmental protection and civilized construction.
[0044] The technical solution in the embodiment of the present application is to solve the above-mentioned crosstalk problem, and the overall idea is as follows:
[0045] Polystyrene particle foam concrete board is a commonly used lightweight wall panel material. It is made by pouring lightweight concrete and polystyrene particles into polystyrene particle foam concrete board, and then covering the two sides of the polystyrene particle foam concrete board with cement wood wool board. This type of lightweight wall panel material has the advantages of heat preservation, heat insulation, sound insulation, light weight, and meeting Class A fire protection standards. Therefore, it is widely used in lightweight wall systems. However, this material has the defects of being soft and fragile, and the strength of the wall panel made is limited, which is not suitable for construction conditions with high strength requirements. At the same time, polystyrene particle foam concrete board can only be used for wet construction, and the labor cost of on-site construction is high and the construction time is long.
[0046] The steel bars of traditional reinforced concrete slabs are laid vertically, but polystyrene foam concrete does not have the strength to hold the bars, so there is no precedent for using polystyrene foam concrete in slabs.
[0047] Therefore, a new quadrilateral steel plate pallet is designed, which includes C-shaped steel plates on both sides. The upper and lower ends of the C-shaped steel plates on both sides are connected by transversely arranged pulling steel plates, and the middle upper sides of the C-shaped steel plates on both sides are also connected by transversely arranged pulling steel plates to form a quadrilateral frame. The wire mesh is fixed to the bottom of the quadrilateral frame by instant full-surface contact electric welding technology to form a "plate" with a frame and a bottom.
[0048] The wire mesh is a diamond mesh structure formed by steel bars crossing at 45 degrees. The wire mesh at the bottom and the C-shaped steel plates on both sides are stressed as a whole. Because instant full-surface contact electric welding technology is used, after the 45-degree diamond mesh is welded with the C-shaped steel plate, the force of the steel bars is cross-transmitted obliquely on the C-shaped steel plate of the quadrilateral frame, forming a high-strength steel plate tray that is stressed as a whole.
[0049] The specially designed quadrilateral steel plate pallet is fixed to the outside of the polystyrene particle foam concrete board, and then the cement wood wool board is fixed on the upper and lower surfaces of the steel plate pallet as a cover. The polystyrene particle foam concrete board and the cement wood wool board cover are connected by the self-adhesiveness of the cement wood wool board. At the same time, the cement wood wool board and the steel plate pallet are fixed by nailing, thereby reinforcing the strength of the entire floor.
[0050] Since a steel plate pallet is installed on the outside of the polystyrene particle foam concrete slab, the polystyrene particle foam concrete material can be used for the floor slab, and the resulting floor slab has the advantages of light weight and high strength.
[0051] Two adjacent floor slabs are connected by C-shaped steel plates on the side of the steel plate tray to form a large floor slab layer. Preferably, male and female tongue-and-groove C-shaped steel plates are designed at both ends of the floor slab, and the two adjacent floor slabs are connected by the male and female tongue-and-groove C-shaped steel plates, and the male and female tongue-and-groove of the two connected C-shaped steel plates are fixed with screws. In this way, not only can the positioning connection of the floor slab be achieved, but also the torsional strength of the floor slab layer system can be enhanced.
[0052] At the same time, when the floor slab is connected to the steel beam or steel column of the building, the steel plate pallet can be directly fixed to the steel beam or steel column with bolts. The connection is convenient and fast, which truly achieves dry operation and rapid industrialized construction without affecting the environment of the construction site. At the same time, the technical requirements for on-site installation are low, and a small number of ordinary workers can complete the operation, so the construction cost is low.
[0053] In addition, after installation and use, the floor slab provided in the embodiment of the present application can be dismantled and reused, and no construction waste will be generated, thus saving resources and complying with the requirements of green environmental protection and civilized construction advocated by modern society.
[0054] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0055] Figure 1 to Figure 3 They are respectively a schematic diagram of the overall structure, an exploded view and a cross-sectional view of the high-strength lightweight floor provided in this embodiment. The high-strength lightweight composite floor is composed of a polystyrene particle foam concrete board 1, a steel plate pallet 2, a cement wood wool board 3, nails 4 and other components.
[0056] The polystyrene particle foam concrete board 1 is cast by adding polystyrene particles to lightweight concrete. There are many boards of this material on the market, such as the "Koni Board" produced by Shanghai Kangni Building Materials Technology Co., Ltd. and the "Matsumoto Board" produced by Guangdong Songben Green Board Co., Ltd. The bulk density of the polystyrene particle foam concrete board 1 is less than 800kg / m 3 , it has the advantages of thermal insulation, heat insulation, sound insulation, light weight, and meeting Class A fire protection standards.
[0057] The steel plate tray 2 includes C-shaped steel plates 21 arranged on both sides, the upper and lower ends of the C-shaped steel plates 21 on both sides are connected by horizontally arranged pull-connecting steel plates 22, and the upper middle sides of the C-shaped steel plates on both sides are also connected by horizontally arranged pull-connecting steel plates 22 to form a quadrilateral frame. The steel wire mesh 23 is fixed to the bottom of the quadrilateral frame by instant full-surface contact electric welding technology to form a "plate" with a frame and a bottom.
[0058] The steel mesh 23 is a diamond mesh structure formed by steel bars crossing at 45 degrees. The steel mesh 23 on the bottom and the C-shaped steel plates 21 on both sides are subjected to force as a whole. Because instant full-surface contact electric welding technology is used, after the 45-degree diamond mesh is welded with the C-shaped steel plate, the force of the steel bars is cross-transmitted obliquely on the C-shaped steel plate of the quadrilateral frame, forming a high-strength steel plate tray with overall force.
[0059] The specially designed quadrilateral steel plate tray 2 is fixed to the outside of the polystyrene particle foam concrete board 1, and then cement wood wool boards 3 are fixed on the upper and lower surfaces of the steel plate tray 2 as covers.
[0060] Combination Figure 4 The C-shaped steel plate 21 includes a side steel plate 211, one end of which is vertically connected to one end of an upper horizontal steel plate 212, the other end of which is bent downward to form an upper auxiliary side plate 213, the tail of which is bent inward to form an upper hook 214; the lower end of the side steel plate 211 is connected to one end of a lower horizontal steel plate 215, the other end of which is bent upward to form a lower auxiliary side plate 216, the tail of which is bent inward to form a lower hook 217. The C-shaped steel plate 21 is a symmetrical structure.
[0061] Male and female tongue-and-groove grooves are respectively arranged on the side steel plates 211 of the C-shaped steel plates 21 on both sides of the steel plate tray 2. In this embodiment, the male and female tongue-and-groove grooves are respectively matched convex structures and concave structures.
[0062] The side surface of the polystyrene particle foam concrete slab 1 in the thickness direction is in close contact with the side steel plate 211 of the C-shaped steel plate 21. The upper horizontal steel plate 212 and the lower horizontal steel plate 215 of the C-shaped steel plate 21 are respectively in close contact with the upper and lower surfaces of the polystyrene particle foam concrete slab 1, and the upper auxiliary side plate 213 and the upper hook 214, the lower auxiliary side plate 216 and the lower hook 217 are all embedded in the polystyrene particle foam concrete slab 1.
[0063] During pouring, the polystyrene particle foam concrete, the steel plate tray 2, and the cement wood wool board 3 are all placed in the mold and cast in one piece. The cement wood wool board 3 itself has self-adhesiveness, the upper cement wood wool board 3 is attached to the upper surface of the polystyrene particle foam concrete board 1, and the lower cement wood wool board 3 is attached to the lower surface of the steel mesh 23. At the same time, the cement wood wool board 3 is connected and fixed to the C-shaped steel plate 21 of the steel plate tray 2 by nails 4, so as to further strengthen the strength of the entire floor slab and ensure that the cement wood wool board 3 will not fall off during the use of the floor.
[0064] The high-strength lightweight composite floor provided in this embodiment can be prefabricated into multiple modules and then transported to the construction site for assembly. During assembly, the male and female tongues and grooves of the side steel plates 211 of the C-shaped steel plates 21 of two adjacent floor plates are matched and tightly attached, and the side steel plates 211 of the C-shaped steel plates 21 of the two adjacent floor plates are fixed by screws 5 to form a large-area floor layer system, such as Figure 5 shown.
[0065] When the high-strength lightweight composite floor provided in this embodiment is connected to the steel column 7 of the building at the construction site, bolts 6 are sequentially passed through the steel column 7, the cement wood wool board 3, and the upper horizontal steel plate 212 or the lower horizontal steel plate 215 of the C-shaped steel plate 21 and fixed. Figure 5 The connection between the exterior wall panels and the steel columns is convenient and fast, which truly achieves dry operation and rapid industrialized construction, breaking through the limitation that the traditional polystyrene particle foam concrete panels are soft and fragile and can only be used for wet operations.
[0066] For places where windows are set, the side steel plate 211 of the outermost C-shaped steel plate 21 of the floor slab does not have a male and female tongue and groove, and can be directly set as a flat surface, such as Figure 6 At this time, in the outermost high-strength lightweight composite floor, the side steel plate 211 of the C-shaped steel plate 21 on the outer side of the steel plate tray 2 is a flat structure, and the side steel plate 211 of the C-shaped steel plate 21 on the inner side of the steel plate tray 2 is provided with a concave female tongue-and-groove or a convex male tongue-and-groove, and the specific structure is determined according to the specific application conditions.
[0067] It is worth noting that, according to different usage conditions, the polystyrene particle foam concrete board 1 in this embodiment can also be replaced by other lightweight wall core boards, and the cement wood wool board 3 in this embodiment can also be replaced by other covers.
[0068] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages:
[0069] 1. A new type of steel plate pallet with a frame and a bottom is designed. By adding a steel plate pallet to the outside of the polystyrene particle foam concrete slab, the defect of polystyrene particle foam concrete having no reinforcing bar holding force is overcome, so that the polystyrene particle foam concrete material can be used for floor slabs. The resulting floor slabs have the advantages of light weight and high strength.
[0070] 2. A wire mesh is set at the bottom of the steel plate pallet, and the wire mesh is designed as a diamond mesh structure formed by steel bars crossing at 45 degrees. The wire mesh at the bottom and the C-shaped steel plates on both sides are stressed as a whole. Using instant full-surface contact electric welding technology, after the 45-degree diamond mesh is welded to the C-shaped steel plate, the force of the steel bars is cross-transmitted obliquely on the C-shaped steel plate of the quadrilateral frame, forming a high-strength steel plate pallet with overall stress.
[0071] 3. When the floor slab is connected to the steel beam or steel column of the building, the C-shaped steel plate on the side of the steel plate tray can be directly fixed to the steel beam or steel column with bolts. The connection is convenient and fast, and it truly achieves dry operation and rapid industrialized construction. It does not affect the environment of the construction site. At the same time, the technical requirements for on-site installation are low, and a small number of ordinary workers can complete the operation, and the construction cost is low.
[0072] 4. Male and female tongues and grooves are respectively set on the C-shaped steel plates on both sides of the floor slab. The two adjacent floor slabs are connected through the C-shaped steel plates with male and female tongues and grooves, and the male and female tongues and grooves of the two connected C-shaped steel plates are fixed with screws. In this way, not only the positioning connection of the floor slab can be achieved, but also the torsional strength of the floor slab system can be enhanced.
[0073] 5. The polystyrene particle foam concrete board and the two cement wood wool board covers are not only connected by the self-adhesiveness of the cement wood wool board, but also connected to the C-shaped steel plates on both sides of the steel plate pallet by nailing. This strengthens the connection strength of the entire floor slab, and the cement wood wool board will not fall off during use, ensuring the quality of the floor slab.
[0074] 6. The high-strength lightweight composite floor provided in the embodiment of the present application can be pre-fabricated in a modular manner and can be assembled and connected at the construction site. It is suitable for rapid industrialized dry construction, greatly reduces labor costs, meets the requirements of rapid, precise and efficient construction, promotes the process of building industrialization, and has broad application prospects.
[0075] 7. The high-strength lightweight composite floor provided in the embodiment of the present application can be dismantled and reused after installation and use, without generating construction waste, thus saving resources and meeting the requirements of green environmental protection and civilized construction advocated by modern society.
[0076] It should be understood that the directional terms such as up, down, left, right, front, back, front, back, top, bottom, etc. mentioned or may be mentioned in this specification are defined relative to the structures shown in the drawings. They are relative concepts and may change accordingly according to different positions and different usage conditions. Therefore, these or other directional terms should not be interpreted as restrictive terms.
[0077] The above is only a preferred embodiment of the present application, and is not any formal or substantial limitation to the present application. It should be pointed out that ordinary technicians in this technical field can make several improvements and supplements without departing from the method of the present application, and these improvements and supplements should also be regarded as the protection scope of the present application. Any technician familiar with this profession can make some changes, modifications and evolutions of the technical content disclosed above without departing from the spirit and scope of the present application, which are equivalent embodiments of the present application; at the same time, any changes, modifications and evolutions of any equivalent changes made to the above embodiments based on the substantial technology of the present application are still within the scope of the technical solution of the present application.
Claims
1. A high-strength lightweight composite floor slab, comprising: Polystyrene particle foam concrete board (1); A steel plate tray (2) coated on the outside of the polystyrene particle foam concrete board (1); A cover panel body fixed to the upper and lower surfaces of the steel plate tray (2); The steel plate tray (2) comprises C-shaped steel plates (21) arranged on both sides, the upper and lower ends of the C-shaped steel plates (21) on both sides are connected by transversely arranged pulling steel plates (22) to form a quadrilateral frame; a steel wire mesh (23) is fixed to the bottom of the quadrilateral frame; The steel wire mesh (23) is a diamond-shaped mesh structure formed by steel bars crossing at 45 degrees; The C-shaped steel plate (21) comprises a side steel plate (211), wherein the upper end of the side steel plate (211) is connected to one end of an upper horizontal steel plate (212), the other end of the upper horizontal steel plate (212) is bent downward to form an upper auxiliary side plate (213), and the tail of the upper auxiliary side plate (213) is bent inward to form an upper hook (214); the lower end of the side steel plate (211) is connected to one end of a lower horizontal steel plate (215), the other end of the lower horizontal steel plate (215) is bent upward to form a lower auxiliary side plate (216), and the tail of the lower auxiliary side plate (216) is bent inward to form a lower hook (217).
2. The high-strength lightweight composite floor slab according to claim 1, characterized in that: The middle upper sides of the C-shaped steel plates (21) on both sides are also connected via a transversely arranged tensioning steel plate (22).
3. The high-strength lightweight composite floor slab according to claim 1 or 2, characterized in that: The steel wire mesh (23) is fixed to the bottom of the quadrilateral frame by instant full-surface contact electric welding technology.
4. The high-strength lightweight composite floor slab according to claim 1, characterized in that: The side steel plate (211) is in close contact with the side surface of the polystyrene particle foam concrete plate (1) in the thickness direction; the upper horizontal steel plate (212) and the lower horizontal steel plate (215) are respectively in close contact with the upper and lower surfaces of the polystyrene particle foam concrete plate (1); the upper auxiliary side plate (213) and the upper hook (214), the lower auxiliary side plate (216) and the lower hook (217) are all embedded and fixed inside the polystyrene particle foam concrete plate (1).
5. The high-strength lightweight composite floor slab according to claim 1, characterized in that: Among the C-shaped steel plates (21) on both sides of the steel plate tray (2), a side steel plate (211) of at least one side of the C-shaped steel plates (21) is provided with a tongue and groove.
6. The high-strength lightweight composite floor slab according to claim 1, characterized in that: The sealing panel body is provided with an upper and a lower one, wherein the upper sealing panel body is fixed to the upper surface of the polystyrene particle foam concrete board (1) and the steel plate tray (2) by self-adhesion, and the lower sealing panel body is fixed to the lower surface of the steel wire mesh (23) of the steel plate tray (2) by self-adhesion; and the sealing panel body is also connected and fixed to the C-shaped steel plate (21) of the steel plate tray (2) by nails (4).
7. The high-strength lightweight composite floor slab according to claim 1 or 6, characterized in that: The covering panel body is a cement wood wool board.
8. A high-strength lightweight composite floor system, characterized in that: It is formed by splicing the high-strength lightweight composite floor slabs as claimed in any one of claims 1 to 7, and the C-shaped steel plates (21) on both sides of the steel plate tray (2) of the middle high-strength lightweight composite floor slab are respectively provided with male and female tongues and grooves, and the male and female tongues and grooves of the C-shaped steel plates (21) of the steel plate trays (2) of two adjacent high-strength lightweight composite floor slabs are matched and connected and fixed by screws (5); The side structure of the C-shaped steel plate (21) on the outer side of the steel plate tray (2) of the high-strength lightweight composite floor slab at the end matches the surface structure of the steel column of the building and is connected to the steel column of the building via bolts (6); At a location where a window is provided, the side structure of the C-shaped steel plate (21) on the outer side of the steel plate tray (2) of the high-strength lightweight composite floor is a plane that matches the window structure.