A bamboo veneer preparation production line

Abstract

The invention discloses a bamboo veneer preparation production line, which mainly includes a PLC operation control cabinet, and is centrally controlled by the PLC operation control cabinet, and is composed of a fresh bamboo segment sorting machine, a fresh bamboo segment softening machine, a fresh bamboo segment feeding machine, a fresh bamboo segment flattening machine and a bamboo veneer spraying machine, as well as an independently operated bamboo veneer cage car, a bamboo veneer carbonization furnace, and a bamboo veneer drying warehouse. Its beneficial effect is to realize the automated processing of fresh bamboo segment sorting, softening, feeding, and flattening, and to realize the flexible assembly line of bamboo veneer collection, carbonization and drying processing procedures. The production line has the characteristics of small footprint, high production efficiency, low production cost, labor saving, stable product quality, reduced labor intensity of workers, flexible assembly line, and flexible arrangement.

Description

Technical Field

[0001] The invention relates to the field of bamboo material processing equipment, and in particular to a specific structure of a bamboo veneer preparation production line. Background Art

[0002] In my patent application No. 201410097127.X, I proposed "A bamboo material preparation method and its application structure", which has now been authorized by the State Patent Office. In order to implement this patented technology, it is necessary for us to provide a bamboo veneer preparation production line to solve the equipment problem in production implementation. Summary of the invention

[0003] The purpose of the present invention is to provide a bamboo veneer preparation production line for implementing the 201410097127.X patent technology.

[0004] The object of the present invention is achieved in this way. A bamboo veneer production line mainly includes a PLC operation control cabinet, and is composed of a fresh bamboo segment sorting machine, a fresh bamboo segment softening machine, a fresh bamboo segment feeding machine, a fresh bamboo segment flattening machine and a bamboo veneer spraying machine, as well as independently operated bamboo veneer cage vehicles, bamboo veneer carbonization furnaces, and bamboo veneer drying warehouses. The PLC operation control cabinet has a cylindrical cabinet appearance, and is provided with a PLC operation control system, a signal display system, and a signal transmission line connected to the controlled equipment.

[0005] The beneficial effects of the present invention are: the main equipment on the bamboo veneer production line is centrally controlled through the PLC operation control cabinet, the automatic processing of fresh bamboo segment sorting, softening, feeding and flattening is realized, and the flexible line grouping of bamboo veneer collection, carbonization and drying processing procedures is realized. The production line has the advantages of small footprint, high production efficiency, low production cost, labor saving, stable product quality, reduced labor intensity of workers, flexible line grouping and flexible arrangement. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] The present invention will be further described below by way of examples in conjunction with the accompanying drawings:

[0007] Figure 1 It is a structural schematic diagram of the fresh bamboo segment sorting conveyor of the present invention;

[0008] Figure 2 It is a structural schematic diagram of a fresh bamboo segment softening machine of the present invention;

[0009] Figure 3 It is a structural schematic diagram of the fresh bamboo segment feeding and pushing machine of the present invention;

[0010] Figure 4 It is a structural schematic diagram of the fresh bamboo segment flattening machine of the present invention;

[0011] Figure 5It is a structural schematic diagram of the bamboo veneer spraying machine of the present invention;

[0012] Figure 6 It is a schematic diagram of the arrangement sequence of the production line equipment of the present invention.

[0013] In the figure, 01. Sorting machine 02. Conveyor line 03. Sprayer 04. Scanner 05. Electromagnetic pusher 06. Fresh bamboo segment 10. Softener 11. Funnel 12. Microwave generator 13. Material distributor 14. Wheel hole 15. Stepper motor 20. Feeder 21. Table 22. Chain mechanism 23. Screw nut mechanism 24. Baffle 30. Flattener 31. Stand 32 Tripod 33. Chassis 34. Ribs 35. Display board assembly 36. Wall Plate 37. Bearing seat 38. Roller 39. Conveying rod 40. Cutting knife rod 41. Chisel teeth 42, oblique blade 43. Driving device 44. Center shaft 45. Conical knife 46. Front support 47. Oblique tooth knife 48. Rear support 49. Stepper motor 50. Center hole 51. Bearing 52. Bamboo breaking knife 53. Base 54. Bamboo veneer 60. Sprayer 61. Atomizing nozzle 62. Liquid storage tank 63. Liquid pump 64. Infusion pipe 66. Production line equipment layout sequence DETAILED DESCRIPTION

[0014] Figure 1 01 in the figure is a fresh bamboo segment sorting machine, which has a long strip-shaped assembly line appearance and is composed of a conveyor line 02, a sprayer 03, a scanner 04 and an electromagnetic pusher 05, wherein the sprayer 03 and the scanner 04 are arranged above the conveyor line 02, and the fresh bamboo segment 06 is placed horizontally on the conveyor line 02, and is transmitted to the bottom of the sprayer 03 to be cleaned by spraying water, and is transmitted to the field of view of the scanner 04 to be scanned, and its volume, diameter and curvature information are processed by the PLC operation control system, and the electromagnetic pusher 05 arranged at different positions on one side of the conveyor line 02 is instructed to push away the fresh bamboo segments 06 of different specifications, thereby realizing the automatic sorting of the fresh bamboo segments 06 of the present invention.

[0015] Figure 2 10 in the figure is a fresh bamboo softening machine, which is in the shape of a large upper and small lower funnel 11, with a pancake-shaped microwave generator 12 arranged on the side walls, and a wheel-hole type material distribution device 13 arranged at the bottom, and an electromagnetic pushing device 05 pushes the fresh bamboo segments 06 into the funnel 11, and the fresh bamboo segments 06 fall into the wheel holes 14 of the material distribution device 13 one by one after being heated by microwaves and under the action of gravity, and the material distribution device 13 rotates under the drive of a stepping motor 15, and the fresh bamboo segments 06 are distributed one by one to the next feeding process.

[0016] Figure 320 in the figure is a fresh bamboo segment feeding and pushing machine, which has a long strip-shaped platform appearance, and a table 21 in the shape of a longitudinal groove. The material distribution device 13 distributes the fresh bamboo segment 06 into the groove. The bottom of the groove is provided with an annular chain mechanism 22 or a screw nut mechanism 23 driven by a stepping motor 15. The chain 22 or the screw nut mechanism 23 is provided with at least one baffle 24, and the baffle 24 pushes the tail end of the fresh bamboo segment 06 to move forward. Thus, the automatic feeding of the present invention is realized.

[0017] Figure 4 30 is a fresh bamboo segment flattening machine structure diagram of the present invention; the figure 30 is a fresh bamboo segment flattening machine, the appearance is a long strip stand 31, the lower part of which is provided with an "X"-shaped tripod 32, a tunnel-type chassis 33 is arranged above the tripod 32, the bottom of the chassis 33 is formed with transverse ribs 34, and an exhibition board assembly 35 is installed above the ribs 34. A plurality of pairs of finely adjustable bearing seats 37 are arranged on the wall panels 36 on both sides of the chassis 34, and a roller 38 or a conveying rod 39 or a cutting knife rod 40 is installed between each pair of bearing seats 37. The middle section of the roller 38 is arranged in a bare body, the middle section of the conveying rod 39 is provided with multiple rows of chisel-shaped teeth 41 arranged staggered front and back, and the middle section of the cutting knife rod 40 is provided with an oblique blade 42, and a driving device 43 is provided at one end of part of the roller 38, the conveying rod 39 and the cutting knife rod 40.

[0018] The display board assembly 35 is in the shape of a bullet head, and a central shaft 44 is arranged along the axis. A conical knife 45, a front support 46, a beveled tooth knife 47, a rear support 48 and a stepping motor 49 are installed on the central shaft 44 from front to back. The front support 46 and the rear support 48 are in the shape of "Ω", a bearing 51 is arranged in the upper center hole 50, a connecting rib-type bamboo-breaking knife 52 with a front blade and a wide rear is arranged in the middle, and a base 53 with a low front and a high rear is arranged in the lower part, which is installed and connected with the rib 34 at the bottom of the chassis 33. The fresh bamboo segment 06 is gradually expanded by the outer contour of the front support 46 and the rear support 48 during the movement, and then flattened by the roller 38, thereby achieving the invention purpose of the present invention of continuously processing and forming the bamboo veneer 54.

[0019] Figure 5 60 in the figure is a bamboo veneer spraying machine, which has an appearance of a long strip stand 31, an "X"-shaped footstand 32 is arranged at the bottom, a tunnel-type machine box 33 is arranged above the footstand 32, a transverse rib 34 is formed at the bottom of the machine box 33, at least one atomizing nozzle 61 is installed on the rib 34, a plurality of rollers 38 are arranged in the middle of the machine box 33, and the bamboo veneer 54 passes through the rollers 38, and a liquid storage tank 62, a liquid pump 63 and a liquid infusion pipe 64 connected to the atomizing nozzle 61 are arranged inside the footstand 32.

[0020] Figure 666 is the arrangement sequence of the production line equipment of the present invention.

[0021] So far, the present invention has been explained in detail. A bamboo veneer preparation production line will provide a set of new production equipment for my country's bamboo material preparation industry, which has flexible assembly lines, flexible arrangement, high degree of automation, small footprint, high production efficiency, low production cost, labor saving, stable product quality, and reduced labor intensity of workers. The production line has the product structure characteristics of simple structure, easy disassembly and assembly, easy maintenance, and easy mass production.

Claims

1. A bamboo veneer production line, characterized in that: It mainly includes a PLC operation control cabinet, and is centrally controlled by it to form a fresh bamboo segment sorting machine, a fresh bamboo segment softening machine, a fresh bamboo segment feeding and pushing machine, a fresh bamboo segment flattening machine and a bamboo veneer spraying machine, as well as independently operated bamboo veneer cage cars, bamboo veneer carbonization furnaces, and bamboo veneer drying warehouses. The PLC operation control cabinet is in the shape of a columnar cabinet, and is equipped with a PLC operation control system, a signal display system, and a signal transmission line connecting the controlled equipment; the fresh bamboo segment sorting machine is in the shape of a long strip assembly line, and is composed of a conveyor line, a sprayer, a scanner, and an electromagnetic pushing device, wherein the sprayer and the scanner are arranged above the conveyor line, the fresh bamboo segments are placed horizontally on the conveyor line, and the electromagnetic pushing device is arranged at different positions on one side of the conveyor line; the fresh bamboo segment softening machine is in the shape of a funnel with a large top and a small bottom; the feeding and pushing machine is in the shape of a long The fresh bamboo segment flattening machine has a strip-shaped stand, and the stand surface is in the shape of a longitudinal groove; the fresh bamboo segment flattening machine has an appearance of a long strip stand, an "X"-shaped tripod is provided at the bottom, a tunnel-type chassis is provided above the tripod, and transverse ribs are formed at the bottom of the chassis, and an exhibition board assembly is installed above the ribs. The exhibition board assembly has a bullet-shaped appearance, and a central axis is provided along the axis. A conical knife, a front support, a beveled tooth knife, a rear support and a stepping motor are installed on the central axis from front to back; the bamboo veneer spraying machine has an appearance of a long strip stand, an "X"-shaped tripod is provided at the bottom, a tunnel-type chassis is provided above the tripod, and transverse ribs are formed at the bottom of the chassis. At least one atomizing nozzle is installed on the ribs, and a plurality of rollers are provided in the middle of the chassis, and the bamboo veneer passes through the rollers. A liquid storage tank, a liquid pump and an infusion tube connected to the atomizing nozzle are provided inside the tripod.

2. A bamboo veneer production line according to claim 1, characterized in that: The fresh bamboo segment softening machine is provided with pancake-shaped microwave generating devices on the side walls thereof, and a wheel-hole type material distributing device is provided at the bottom thereof, and the material distributing device is driven to rotate by a stepping motor.

3. A bamboo veneer production line according to claim 1, characterized in that: The bottom of the groove of the feeding and pushing machine table is provided with an annular chain mechanism or a screw and nut mechanism driven by a stepping motor, and at least one baffle is provided on the chain or the screw and nut mechanism.

4. A bamboo veneer production line according to claim 1, characterized in that: A plurality of pairs of bearing seats with fine-adjustable heights are arranged on the wall panels on both sides of the tunnel-type chassis of the fresh bamboo segment flattening machine, and a roller or a conveying rod or a cutting knife stick is installed between each pair of bearing seats. The middle section of the roller is arranged in a bare body, and the middle section of the conveying rod is provided with a plurality of rows of chisel-shaped teeth arranged staggered front and back, and the middle section of the cutting knife stick is provided with an oblique blade, and a driving device is provided on one side end of some rollers, conveying rods and cutting knife sticks. The front support and the rear support of the central axis of the exhibition board assembly are in the shape of "Ω", a bearing is provided in the upper central hole, a connecting rib-type bamboo-breaking knife with a front blade and a rear width is provided in the middle, and a base with a low front and a high rear is provided in the lower part, which is installed and connected with the ribs at the bottom of the chassis.

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