Double-sided deburring and conveying machine

Abstract

The present invention provides a double-sided burr removal and conveying integrated machine, comprising a frame, a conveying mechanism, a positioning plate, a pressing plate, a discharging mechanism, a brush and a waste chip collecting device. The conveying mechanism is installed in the middle of the frame, and the positioning plates are installed on both sides of the frame. The distance between the two positioning plates is the length of the workpiece. The brush is arranged at the tail end of the positioning plate, and the brush is driven by a motor. A receiving trough is arranged at the position where the brush is arranged, and the waste chip collecting device is connected to the receiving trough; the discharging mechanism is arranged on the conveyor belt of the conveying mechanism. The present invention has the following beneficial effects: it overcomes the shortcomings of the prior art such as inconvenient operation, high labor intensity of workers, troublesome material transfer, inconvenient cleaning of aluminum chips, and unclean burr removal. It saves labor, improves efficiency, ensures environmental hygiene, and achieves the goal of a multifunctional integrated and good environmental factory; the structure is ingenious, easy to use, and runs smoothly and reliably.

Description

Technical Field

[0001] The invention relates to the technical field of high-tech multifunctional integration, and in particular to a double-sided burr removal and transmission integrated machine. Background Art

[0002] With the progress of science and technology, the application of multifunctional automation devices in industrial machinery, electronic equipment and other fields has increased year by year, providing technical support for the construction of digital factories. In order to meet customers' dual requirements for product quality and quantity, the factory has proposed a multifunctional automated manufacturing unit solution based on the processing characteristics of the products, including raw material transportation, burr removal, and continuous processing. Raw material transportation and burr removal have completely replaced manual labor.

[0003] At present, manual deburring has a long cycle, inadequate cleaning, low efficiency, and inconvenient operation, and cannot achieve the effect of saving manpower and time and meet the efficient production requirements of modern industry. Summary of the invention

[0004] The purpose of the present invention is to provide a double-sided burr removal and conveying integrated machine, which can realize multi-functional integration and realize burr removal, conveying and collecting aluminum chips.

[0005] To achieve the above object, the technical solution of the present invention is achieved as follows:

[0006] A double-sided burr removal and conveying integrated machine comprises a frame, a conveying mechanism, a positioning plate, a pressing plate, a material discharge mechanism, a brush and a waste chip collecting device, wherein the conveying mechanism is installed in the middle of the frame, the positioning plates are installed on both sides of the frame, the distance between the two positioning plates is the length of the workpiece, the brush is arranged at the rear end of the positioning plate, the brush is driven by a motor, a material receiving trough is arranged at the position where the brush is arranged, and the waste chip collecting device is connected to the material receiving trough;

[0007] The frame includes two tables and four legs. The two tables are symmetrically fixed on the upper ends of the four legs. The two tables are located on both sides of the conveying mechanism, and the pressing plate is fixed on the lower end of the table. The unloading mechanism is arranged on the conveyor belt of the conveying mechanism.

[0008] Furthermore, the discharge mechanism includes a discharge plate, a metal sheet, a protective pad and a positioning block. The metal sheet is bent to form a positioning sheet and a clamping sheet. The positioning sheet is fixed at the lower end of the discharge plate, and the clamping sheet can be bent and opened and closed and is arranged above the discharge plate. The positioning block is fixed on one side of the opening of the metal sheet on the discharge plate, and the protective pad is symmetrically fixed on both sides of the discharge plate. The protective pad is located at the position covered by the metal sheet. The discharge mechanism passes under the pressure plate through the transmission of the conveying mechanism. When the discharge mechanism passes through the pressure plate, the clamping sheet closes downward, and the clamping sheet buckles and fixes the workpiece.

[0009] Furthermore, the end of the clamping piece is bent downward to form a baffle.

[0010] Furthermore, the pressing plate includes an upper pressing plate and a lower pressing plate. The upper pressing plate is fixed to the lower end of the table by bolts, and the lower pressing plate is connected to the lower end of the upper pressing plate by a vertical adjustment mechanism. The clamping piece is closed after passing through the lower pressing plate.

[0011] Furthermore, the vertical adjustment mechanism includes a limit plate, a bearing and an adjusting bolt. The limit plate is fixed on the lower pressure plate, the bearing is fixed in the middle position of the limit plate, the limit plate fixes the outer ring of the bearing, the adjusting bolt passes through the upper pressure plate to the lower pressure plate and is screwed into the inner ring of the bearing. A number of guide columns are provided on both sides of the vertical adjustment mechanism. The guide columns pass through the upper pressure plate and are inserted into the lower pressure plate, but do not pass through the lower pressure plate. The adjusting bolt is threadedly connected to the upper pressure plate, and the lower pressure plate is driven to rise and fall by loosening and tightening the adjusting bolt.

[0012] Furthermore, the positioning plate includes an outer positioning plate and an inner positioning plate. The outer positioning plate is fixed to the frame, and the inner positioning plate is connected to the inner side of the outer positioning plate through a horizontal adjustment mechanism. The horizontal adjustment mechanism and the vertical adjustment mechanism have the same structure, and the distance between the two inner positioning plates is the length of the workpiece.

[0013] Furthermore, the table top is provided with a rectangular hole at the brush position.

[0014] Furthermore, the waste chip collection device is installed on the upper end of the table and is connected to the material receiving trough.

[0015] Furthermore, the metal sheet is an aluminum sheet.

[0016] Furthermore, a nylon belt is fixedly connected to the inner side of the inner positioning plate.

[0017] Compared with the prior art, the double-sided burr removal and conveying integrated machine described in the present invention has the following beneficial effects: it overcomes the shortcomings of the prior art, such as inconvenient operation, high labor intensity for workers, troublesome material transfer, inconvenient aluminum scrap cleaning, and unclean burr removal. It can save labor, improve efficiency, ensure environmental hygiene, and achieve the goal of a multifunctional integrated and good environmental factory; it has an ingenious structure, is easy to use, and runs smoothly and reliably. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0020] Figure 2 for Figure 1 An enlarged schematic diagram of part A;

[0021] Figure 3It is a structural schematic diagram of the unloading mechanism;

[0022] Figure 4 It is a structural schematic diagram of the vertical adjustment mechanism;

[0023] Description of reference numerals:

[0024] 1-waste collection device; 2-adjusting bolt; 3-brush; 4-upper pressure plate; 5-guide column; 6-transmission mechanism; 7-table; 8-clamping plate; 9-workpiece; 10-feeding plate; 11-positioning block; 12-baffle; 13-positioning plate; 14-protection pad; 15-outer positioning plate; 16-inner positioning plate; 17-lower pressure plate; 18-bearing; 19-limiting plate; 20-rectangular hole. DETAILED DESCRIPTION

[0025] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.

[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0028] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0029] like Figure 1-4As shown, a double-sided deburring and conveying integrated machine includes a frame, a conveying mechanism 6, a positioning plate, a pressing plate, a material discharge mechanism, a brush 3 and a waste chip collection device 1. The conveying mechanism 6 is installed in the middle of the frame, the positioning plates are installed on both sides of the frame, the distance between the two positioning plates is the length of the workpiece 9, the brush 3 is arranged at the tail end of the positioning plate, the brush 3 is driven by a motor, a material receiving trough is arranged at the position where the brush 3 is arranged, the material receiving trough is arranged under the table, and the waste chip collection device 1 is connected to the material receiving trough. The table 7 has a rectangular hole 20 at the brush 3.

[0030] The frame includes two tables 7 and four legs. The two tables 7 are symmetrically fixed on the upper ends of the four legs. The two tables 7 are located on both sides of the conveying mechanism 6. The pressing plate is fixed on the lower end of the table 7. The material discharge mechanism is arranged on the conveyor belt of the conveying mechanism 6. The waste chip collection device 1 is installed on the upper end of the table 7 and is connected to the material receiving trough.

[0031] The discharge mechanism includes a discharge plate 10, a metal sheet, a protective pad 14 and a positioning block 11. The metal sheet is an aluminum sheet, which is bent to form a positioning sheet 13 and a clamping sheet 8. The positioning sheet 13 is fixed at the lower end of the discharge plate 10. The clamping sheet 8 can be bent and opened and closed and is arranged above the discharge plate 10. The positioning block 11 is fixed on one side of the opening of the metal sheet on the discharge plate 10. The protective pad 14 is symmetrically fixed on both sides of the discharge plate 10. The protective pad 14 is located at the position covered by the metal sheet. The discharge mechanism passes under the pressing plate through the transmission of the transmission mechanism 6. When the discharge mechanism passes through the pressing plate, the clamping sheet 8 is closed downward, and the clamping sheet 8 buckles and fixes the workpiece 9. The protective pad 14 is a sponge block.

[0032] The end of the clamping piece 8 is bent downward to form a baffle 12 .

[0033] The pressing plate includes an upper pressing plate 4 and a lower pressing plate 17 . The upper pressing plate 4 is fixed to the lower end of the table 7 by bolts, and the lower pressing plate 17 is connected to the lower end of the upper pressing plate 4 by a vertical adjustment mechanism. The clamping piece 8 is closed after passing through the lower pressing plate 17 .

[0034] The vertical adjustment mechanism includes a limit plate 19, a bearing 18 and an adjusting bolt 2. The limit plate 19 is fixed on the lower pressure plate 17, and the bearing 18 is fixed in the middle position of the limit plate 19. The limit plate 19 fixes the outer ring of the bearing 18. The adjusting bolt 2 passes through the upper pressure plate 4 to the lower pressure plate 17 and is screwed into the inner ring of the bearing 18. A number of guide columns 5 are provided on both sides of the vertical adjustment mechanism. The guide columns 5 pass through the upper pressure plate 4 and are inserted into the lower pressure plate 17, but do not pass through the lower pressure plate 17. The adjusting bolt 2 is threadedly connected to the upper pressure plate 4, and the lower pressure plate 17 is driven to rise and fall by loosening and tightening the adjusting bolt 2.

[0035] The positioning plate includes an outer positioning plate 15 and an inner positioning plate 16. The outer positioning plate 15 is fixed to the frame, and the inner positioning plate 16 is connected to the inner side of the outer positioning plate 15 through a horizontal adjustment mechanism. The horizontal adjustment mechanism and the vertical adjustment mechanism have the same structure. The distance between the two inner positioning plates 16 is the length of the workpiece 9.

[0036] When in use, 1. Material positioning: The design of the material discharging mechanism can prevent the material from moving up and down and being scratched. The aluminum sheet can slow down the collision when it is sent to the material channel and play a protective role. There are positioning plates on both sides, and a nylon belt on the inner side of the inner positioning plate to prevent scratches and ensure positioning.

[0037] 2. Burr removal: In the past, we used to hold the material by hand and use a brush to remove it, and both sides could not be removed at the same time. After improvement, brushes are installed on both sides of the integrated machine, which rotate continuously. During transportation, the burrs on both sides of the workpiece can be removed, saving a lot of time.

[0038] 3. Aluminum chip collection: We install an aluminum chip collection device next to the brush to ensure that the removed burrs can be collected, protecting the factory environment.

[0039] 4. Conveying link: In the past, we first sent the products to the deburring area for processing. Then we sent the deburred products to the next process. This wasted a lot of labor time and affected efficiency. At present, our all-in-one machine is equipped with a conveying device. It can achieve the purpose of fully automatic integration of material loading, deburring, and sending to the material channel, saving the time of manual back and forth operation.

[0040] 5. Operation process: manually place the product on the material board and position it front, back, left and right. There is a curved aluminum sheet on the material board. When the transmission starts, the upper pressure plate presses the aluminum sheet to press the product up and down. The transmission mechanism smoothly transports it to the brush area, and the removed aluminum chips are recovered by the aluminum chip collection device next to it. Finally, the product is sent to the conveyor belt and transferred to the next process. In this cycle, the overall processing cycle is shortened, efficiency is improved, labor is saved, environmental protection is guaranteed, and the expected effect can be achieved.

[0041] When the unloading mechanism is transmitted to the tail end through the conveying mechanism, there is no squeezing of the pressure plate at this time, the clamping piece automatically opens, and the workpiece automatically falls off.

[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A double-sided deburring and conveying integrated machine, characterized in that: The invention comprises a frame, a conveying mechanism (6), a positioning plate, a pressing plate, a material discharging mechanism, a brush (3) and a waste chip collecting device (1), wherein the conveying mechanism (6) is installed in the middle of the frame, the positioning plates are installed on both sides of the frame, the distance between the two positioning plates is the length of the workpiece (9), the brush (3) is arranged at the rear end of the positioning plate, the brush (3) is driven by a motor, a material receiving groove is arranged at the position where the brush (3) is arranged, and the waste chip collecting device (1) is connected to the material receiving groove; The frame comprises two table tops (7) and four legs, the two table tops (7) are symmetrically fixed on the upper ends of the four legs, the two table tops (7) are located on both sides of the conveying mechanism (6), and the pressing plate is fixed on the lower end of the table top (7); the unloading mechanism is arranged on the conveying belt of the conveying mechanism (6); The material discharge mechanism comprises a material discharge plate (10), a metal sheet, a protective pad (14) and a positioning block (11). The metal sheet is bent to form a positioning plate (13) and a clamping plate (8). The positioning plate (13) is fixed to the lower end of the material discharge plate (10). The clamping plate (8) can be bent to open and close and is arranged above the material discharge plate (10). The positioning block (11) is fixed to one side of the opening of the metal sheet on the material discharge plate (10). The protective pad (14) is symmetrically fixed to both sides of the material discharge plate (10). The protective pad (14) is located at a position covered by the metal sheet. The material discharge mechanism passes under the pressure plate through the transmission of the transmission mechanism (6). When the material discharge mechanism passes through the pressure plate, the clamping plate (8) closes downward, and the clamping plate (8) buckles and fixes the workpiece (9). The pressing plate comprises an upper pressing plate (4) and a lower pressing plate (17); the upper pressing plate (4) is fixed to the lower end of the table (7) by bolts; the lower pressing plate (17) is connected to the lower end of the upper pressing plate (4) by a vertical adjustment mechanism; and the clamping piece (8) is closed after passing through the lower pressing plate (17).

2. The double-sided burr removal and conveying integrated machine according to claim 1, characterized in that: The end of the clamping piece (8) is bent downward to form a baffle (12).

3. The double-sided burr removal and conveying integrated machine according to claim 1, characterized in that: The vertical adjustment mechanism comprises a limit plate (19), a bearing (18) and an adjusting bolt (2); the limit plate (19) is fixed on the lower pressure plate (17); the bearing (18) is fixed at the middle position of the limit plate (19); the limit plate (19) fixes the outer ring of the bearing (18); the adjusting bolt (2) passes through the upper pressure plate (4) to the lower pressure plate (17) and is screwed on the inner ring of the bearing (18); a plurality of guide columns (5) are arranged on both sides of the vertical adjustment mechanism; the guide columns (5) pass through the upper pressure plate (4) and are inserted into the lower pressure plate (17) but do not pass through the lower pressure plate (17); the adjusting bolt (2) is threadedly connected to the upper pressure plate (4); and the lower pressure plate (17) is driven to rise and fall by loosening and tightening the adjusting bolt (2).

4. The double-sided burr removal and conveying integrated machine according to claim 1, characterized in that: The positioning plate comprises an outer positioning plate (15) and an inner positioning plate (16), wherein the outer positioning plate (15) is fixed to the frame, and the inner positioning plate (16) is connected to the inner side of the outer positioning plate (15) via a horizontal adjustment mechanism, wherein the horizontal adjustment mechanism and the vertical adjustment mechanism have the same structure, and the distance between the two inner positioning plates (16) is the length of the workpiece (9).

5. The double-sided burr removal and conveying integrated machine according to claim 1, characterized in that: The table top (7) is provided with a rectangular hole (20) at the brush (3).

6. The double-sided burr removal and conveying integrated machine according to claim 1, characterized in that: The waste chip collection device (1) is installed at the upper end of the table (7) and is connected to the material receiving trough.

7. The double-sided burr removal and conveying integrated machine according to claim 1, characterized in that: The metal sheet is an aluminum sheet.

8. The double-sided burr removal and conveying integrated machine according to claim 4, characterized in that: A nylon belt is fixedly connected to the inner side of the inner positioning plate (16).

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