A capacitor winding machine with outer package

Abstract

The invention discloses a capacitor winding machine with an outer package, comprising a head mechanism, a material disc mechanism, a cutter inner sealing mechanism, an outer package insertion mechanism, a pressure wheel mechanism, an outer sealing mechanism, a flattening mechanism, a funnel mechanism, etc. The head mechanism is divided into two stations, namely station one and station two. In station one, four material discs wind the metallized film on the material disc into a winding needle of station one along a material film path through rollers. A pressure wheel mechanism is arranged below station one. The head mechanism rotates 180 degrees counterclockwise to arrive at station two. At the same time, the cutter inner sealing mechanism, the outer package insertion mechanism, the outer sealing mechanism, and the flattening mechanism act in sequence to complete the winding process of the capacitor core. The invention can insert a section of outer package film into the structure of the original capacitor through the outer package insertion mechanism, so that the core is not easily burned during the outer sealing. The flattening mechanism flattens the rolled core. The head structure adopts a double-station design. Each of the two stations is controlled by a servo motor, so the working efficiency is higher.

Description

Technical Field

[0001] The invention relates to a capacitor winding machine with an outer package, belonging to the technical field of winding machines. Background Art

[0002] In the prior art, metallized film capacitors directly insulate the wound film layers from each other by cleaning the metal layer on the film capacitor. However, this method of cleaning the metal layer cannot guarantee absolute cleanliness, and there will always be a small amount of metal layer remaining on the film, resulting in the possibility of capacity deviation and short circuit in the wound film capacitor. Summary of the invention

[0003] The technical problem to be solved by the present invention is to overcome the defects of the prior art, provide a capacitor winding machine with an outer package, and solve the problems raised in the above background technology.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a capacitor winding machine with outsourcing, including a substrate, a head mechanism is arranged on the substrate, station one and station two are respectively located on both sides of the top of the head mechanism, material disk one, material disk two, material disk three, and material disk four are respectively located in the circumferential direction of the head mechanism, and a material film path is arranged between each of the material disks and the head mechanism, a winding needle is connected to station one, and the material film wound by the winding needle passes through material disk one, material disk two, material disk three, and material disk four and is sent out along the material film path through the roller below it, and the material disk four is connected to the material disk one near the head mechanism. A material film path is provided between the pressing wheel mechanisms on the two sides, a cutter chopping board is connected between the station one and the station two, a cutter inner sealing mechanism is connected above the head mechanism, an outer sealing mechanism is provided below the head mechanism, a flattening mechanism is provided on the side close to the station two, a flattening core box is provided below one end of the bottom of the flattening mechanism, a funnel mechanism is connected to the other end of the bottom of the flattening mechanism, a finished product box is provided below the output end of the funnel mechanism, an outer packaging material disk one is provided above the flattening mechanism, the outer packaging material disk one and the outer packaging material disk two above it insert the outer packaging film on the material disk into the outer packaging insertion mechanism along the outer packaging film path.

[0005] As a preferred technical solution of the present invention, the cutter inner sealing mechanism includes a slide rail, a slider, a cylinder seat, a cylinder 1, a fixed seat, a pressure block, a cutter, an inner sealing soldering iron, a fixed block, a guide rod, a bearing seat and a cylinder 2, the top of the slide rail is fixedly connected to the cylinder seat, the outer wall of one end of the slide rail close to the cylinder seat is slidably connected to the slide block, the inside of the slider is fixedly connected to the fixed seat, the end of the fixed seat away from the slider is fixedly connected to the pressure block, the inner side of the bottom end of the pressure block is installed with a cutter, the inner side of the bottom end of the pressure block is installed with an inner sealing soldering iron, the top of the pressure block is fixedly fixed with a fixed block, the top of the fixed block is fixedly connected to a plurality of guide rods, the top of each guide rod is fixedly connected to the bottom of the bearing seat, and the end of the bearing seat close to the slide rail is installed with cylinder 2.

[0006] As a preferred technical solution of the present invention, the bottom of the head mechanism is fixedly connected to a driving motor.

[0007] As a preferred technical solution of the present invention, the outer packaging film path between the outer packaging material disk one and the outer packaging insertion mechanism, the outer packaging film path between the outer packaging insertion mechanism and the outer packaging material disk two, the material film path at one end of the material disk three, the material film path at one end of the material disk four, the material film path at one end of the material disk two and the material film path at one end of the material disk one are all transported by a plurality of rollers.

[0008] As a preferred technical solution of the present invention, the head mechanism, station one, station two, winding needle, material film path, material disc one, material disc two, material disc three, material disc four, pressing wheel mechanism, cutter inner sealing mechanism, cutter chopping board, outer sealing mechanism, outer packaging insertion mechanism, outer packaging film path, outer packaging material disc one, roller, outer packaging material disc two, flattening mechanism, funnel mechanism, finished product box, flattened core box and several rollers are all installed on the base plate.

[0009] The beneficial effects achieved by the present invention are as follows: the present invention uses an outer packaging insertion mechanism to enable a section of outer packaging film to be inserted into the structure of the original capacitor, so that the core is not easily burned during the outer sealing; a flattening mechanism is designed to enable the rolled core to be flattened; the head structure adopts a double-station design, and each of the two stations is controlled by a servo motor, so that the work efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0011] In the attached picture:

[0012] Figure 1 It is a schematic diagram of the structure of the present invention;

[0013] Figure 2It is a schematic diagram of the structure of the present invention;

[0014] Figure 3 It is a structural schematic diagram of the cutter inner sealing mechanism of the present invention;

[0015] Figure 4 It is a structural schematic diagram of the outsourcing insertion mechanism of the present invention.

[0016] In the figure: 1, head mechanism; 2, station 1; 3, station 2; 4, winding needle; 5, material film path; 6, material tray 1; 7, material tray 2; 8, material tray 3; 9, material tray 4; 10, pressing wheel mechanism; 11, cutter inner sealing mechanism; 112, slide rail; 113, slide block; 114, cylinder seat; 115, cylinder 1; 116, fixed seat; 117, pressing block; 118, cutter; 119, inner Sealing iron; 1110, fixing block; 1111, guide rod; 1112, bearing seat; 1113, cylinder 2; 12, cutting knife and chopping board; 13, outer sealing mechanism; 14, outer packaging insertion mechanism; 15, outer packaging film path; 16, outer packaging material disk 1; 17, roller; 18, outer packaging material disk 2; 19, flattening mechanism; 20, funnel mechanism; 21, finished product box; 22, flattened core box; 23, substrate. DETAILED DESCRIPTION

[0017] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention. Example

[0018] like Figure 1-4 As shown, a capacitor winding machine with outsourcing includes a base plate 23, a head mechanism 1 is arranged on the base plate 23, a station 1 2 and a station 2 3 are respectively located on both sides of the top of the head mechanism 1, a material disc 1 6, a material disc 2 7, a material disc 3 8, and a material disc 4 9 are respectively located in the circumferential direction of the head mechanism 1, and a material film path 5 is arranged between each of the material discs and the head mechanism 1, a winding needle 4 is connected to the station 1 2, and a material film wound by the winding needle 4 passes through the material disc 1 6, the material disc 2 7, the material disc 3 8, and the material disc 4 9 and is sent out along the material film path 5 through the roller 17 below it;

[0019] A material film path 5 is provided between the material disk 49 and the pressing wheel mechanism 10 close to the side of the head mechanism 1, a cutter anvil 12 is connected between the station 1 2 and the station 2 3, a cutter inner sealing mechanism 11 is connected above the head mechanism 1, an outer sealing mechanism 13 is provided below the head mechanism 1, a flattening mechanism 19 is provided on the side close to the station 2 3, a flattening core box 22 is provided below one end of the bottom of the flattening mechanism 19, a funnel mechanism 20 is connected to the other end of the bottom of the flattening mechanism 19, a finished product box 21 is provided below the output end of the funnel mechanism 20, an outer packaging material disk 16 is provided above the flattening mechanism 19, the outer packaging material disk 16 and the outer packaging material disk 2 18 above it insert the outer packaging film on the material disk into the outer packaging insertion mechanism 14 along the outer packaging film path 15.

[0020] The cutter inner sealing mechanism 11 comprises a slide rail 112, a slider 113, a cylinder seat 114, a cylinder 115, a fixed seat 116, a pressing block 117, a cutter 118, an inner sealing soldering iron 119, a fixed block 1110, a guide rod 1111, a bearing seat 1112 and a cylinder 2 1113. The top of the slide rail 112 is fixedly connected to the cylinder seat 114. The outer wall of one end of the slide rail 112 close to the cylinder seat 114 is slidably connected to the slide rail 113. The inner wall of the slide rail 113 is fixedly connected to the fixed seat 116. The fixed seat 116 is fixedly connected to the fixed seat 117. A pressing block 117 is fixedly connected to one end away from the slider 113, a cutter 118 is installed on one inner side of the bottom end of the pressing block 117, an inner sealed soldering iron 119 is installed on the other inner side of the bottom end of the pressing block 117, a fixing block 1110 is fixed to the top of the pressing block 117, a plurality of guide rods 1111 are fixedly connected to the top of the fixing block 1110, the top of each guide rod 1111 is fixedly connected to the bottom of the bearing seat 1112, and a cylinder 1113 is installed on one end of the bearing seat 1112 close to the slide rail 112.

[0021] The bottom of the head mechanism 1 is fixedly connected to the driving motor.

[0022] The outer packaging film path 15 between the outer packaging material disk 16 and the outer packaging insertion mechanism 14, the outer packaging film path 15 between the outer packaging insertion mechanism 14 and the outer packaging material disk 2 18, the material film path 5 at one end of the material disk 3 8, the material film path 5 at one end of the material disk 4 9, the material film path 5 at one end of the material disk 2 7 and the material film path 5 at one end of the material disk 1 6 are all transported by a number of rollers 17.

[0023] The head mechanism 1, station one 2, station two 3, winding needle 4, material film path 5, material disc one 6, material disc two 7, material disc three 8, material disc four 9, pressing wheel mechanism 10, cutter inner sealing mechanism 11, cutter chopping board 12, outer sealing mechanism 13, outer packaging insertion mechanism 14, outer packaging film path 15, outer packaging material disc one 16, roller 17, outer packaging material disc two 18, flattening mechanism 19, funnel mechanism 20, finished product box 21, flattened core box 22 and several rollers are all installed on the base plate 23.

[0024] Specifically, the head mechanism 1 is divided into two stations, namely station 1 2 and station 2 3. In station 1 2, four material disks wind the metallized film on the material disk through rollers 17 along the material film path to the winding needle 4 of station 1 2. At the same time, there is a pressure wheel mechanism 10 under station 1 2, which will press the metallized film during winding to ensure constant pressure during winding and discharge the air brought in during the winding process; after winding at station 1 2, the main body of the head mechanism 1 rotates 180° counterclockwise to reach station 2 3, and at the same time, the cutter inner sealing mechanism 11, the outer package insertion mechanism 14, the outer sealing mechanism 13, and the flattening mechanism 19 act in sequence to complete the winding process of the capacitor core; finally, the funnel mechanism 20 or the flattening mechanism 19 sends it to the finished product box 21 or the flattened core box 22.

[0025] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A capacitor winding machine with an outer package, characterized in that: The invention comprises a base plate (23), wherein a head mechanism (1) is provided on the base plate (23), a work station 1 (2) and a work station 2 (3) are respectively located on two sides of the top of the head mechanism (1), a material disc 1 (6), a material disc 2 (7), a material disc 3 (8), and a material disc 4 (9) are respectively located in the circumferential direction of the head mechanism (1), and a material film path (5) is provided between each of the material discs and the head mechanism (1), and a winding needle (4) is connected to the work station 1 (2), and a material film wound by the winding needle (4) passes through the material disc 1 (6), the material disc 2 (7), the material disc 3 (8), and the material disc 4 (9) and is sent out along the material film path (5) through the roller (17) below the material disc; A material film path (5) is provided between the material disk 4 (9) and the pressing wheel mechanism (10) on the side close to the head mechanism (1); a cutter chopping board (12) is connected between the workstation 1 (2) and the workstation 2 (3); a cutter inner sealing mechanism (11) is connected above the head mechanism (1); an outer sealing mechanism (13) is provided below the head mechanism (1); a flattening mechanism (19) is provided on the side close to the workstation 2 (3); a flattening core box (22) is provided below one end of the bottom of the flattening mechanism (19); a funnel mechanism (20) is connected to the other end of the bottom of the flattening mechanism (19); a finished product box (21) is provided below the output end of the funnel mechanism (20); an outer packaging material disk 1 (16) is provided above the flattening mechanism (19); the outer packaging material disk 1 (16) and the outer packaging material disk 2 (18) above it insert the outer packaging film on the material disk into the outer packaging insertion mechanism (14) along the outer packaging film path (15); The cutter inner sealing mechanism (11) comprises a slide rail (112), a slider (113), a cylinder seat (114), a cylinder 1 (115), a fixed seat (116), a pressure block (117), a cutter (118), an inner sealing soldering iron (119), a fixed block (1110), a guide rod (1111), a bearing seat (1112) and a cylinder 2 (1113); the top of the slide rail (112) is fixedly connected to the cylinder seat (114); the outer wall of one end of the slide rail (112) close to the cylinder seat (114) is slidably connected to the slider (113); the interior of the slider (113) is fixedly connected to the fixed seat (116); the fixed seat (116) is fixedly connected to the inner wall of the slider (113); A pressure block (117) is fixedly connected to one end of the fixed seat (116) away from the slider (113); a cutter (118) is installed on one side of the bottom of the pressure block (117); an inner sealing soldering iron (119) is installed on the other side of the bottom of the pressure block (117); a fixed block (1110) is fixed to the top of the pressure block (117); a plurality of guide rods (1111) are fixedly connected to the top of the fixed block (1110); the top of each guide rod (1111) is fixedly connected to the bottom of the bearing seat (1112); and a cylinder 2 (1113) is installed on one end of the bearing seat (1112) close to the slide rail (112); The bottom of the machine head mechanism (1) is fixedly connected to a driving motor.

2. A capacitor winding machine with an outer package according to claim 1, characterized in that: The outer film path (15) between the outer material disc one (16) and the outer film insertion mechanism (14), the outer film path (15) between the outer film insertion mechanism (14) and the outer material disc two (18), the material film path (5) at one end of the material disc three (8), the material film path (5) at one end of the material disc four (9), the material film path (5) at one end of the material disc two (7), and the material film path (5) at one end of the material disc one (6) are all transported by a plurality of rollers (17).

3. The capacitor winding machine with outer package according to claim 1, characterized in that: The machine head mechanism (1), workstation one (2), workstation two (3), winding needle (4), material film path (5), material disk one (6), material disk two (7), material disk three (8), material disk four (9), pressing wheel mechanism (10), cutter inner sealing mechanism (11), cutter chopping board (12), outer sealing mechanism (13), outer packaging insertion mechanism (14), outer packaging film path (15), outer packaging material disk one (16), roller (17), outer packaging material disk two (18), flattening mechanism (19), funnel mechanism (20), finished product box (21), flattened core box (22) and a plurality of rollers are all mounted on a base plate (23).

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