A door processing combination saw

Abstract

The present invention discloses a door processing combination saw, including a processing table, an air suction pump, a first motor, a second motor, a third motor and a fixed block. The upper surface of the processing table is bolted and fixedly connected with a shielding cover, the inner bolts of the shielding cover are bolted and connected with an air suction hood, the left surface of the processing table is bonded with a collection frame, and the rear surface of the processing table is bolted with the first motor. The outer surface of the rotating shaft is bonded with a first transmission belt, and a transverse cutting blade is welded and fixed to the surface of the rotating shaft. An empty groove is opened on the surface of the processing table, and a fixed block is arranged on the inner surface of the sliding groove. The door processing combination saw is provided with a spring, a receiving plate and a collection frame, so that the door panel body can slide into the collection frame along the inclined surface on the left side of the processing table after processing, so as to complete the automatic collection of the door body. At the same time, the door panel body will not be subjected to excessive impact when it is moved into the collection frame, thereby reducing the scrap rate of the door panel body.

Description

Technical Field

[0001] The invention relates to the technical field of door processing, in particular to a door processing combination saw. Background Art

[0002] Doors are one of the important measures to protect privacy and security. At the same time, doors also beautify our interior space. The manufacture of doors requires a series of processes. During the processing from logs to door panels, the raw materials need to be cut, sprayed, dried, etc. When cutting the periphery of the door panel body, a door processing combination saw, that is, a four-sided saw, is required. The existing four-sided saws are all controlled by intelligent systems, which can reduce the workload of staff.

[0003] Now most of the door processing combination saws have the following problems:

[0004] 1. Large floor space. Most of the current door processing combination saws have complex structures, and the transmission time of the door panel body is long. At the same time, the processing combination saws occupy a large area, which leads to the limited factory space. Only a small number of door processing combination saws can be placed, which reduces the processing speed of the entire door body and the output of the door, which increases the loss of the manufacturer.

[0005] Second, the processing time is long. At present, most door processing combination saws need to be transmitted over a certain distance to cut the remaining two sides of the door panel body after cutting the two sides of the door panel body in the same direction. The door panel body runs on the transmission roller for a long time, resulting in low production efficiency of the door panel body.

[0006] 3. The surface of the door panel is easily damaged. At present, most of the door processing combination saws deepen the internal depth of the collection box in order to collect more door panel bodies at one time. When the door panel body falls into the collection box, the surface of the door panel body is easily bumped, which can easily cause the door panel body to be damaged, increasing the processing time of the door panel body and also increasing the scrap rate of the door panel body.

[0007] So we propose a door processing combination saw to solve the above-mentioned problems. Summary of the invention

[0008] The object of the present invention is to provide a door processing combination saw to solve the problems raised in the above background technology that most door processing combination saws on the market currently occupy a large area and take a long processing time, and the surface of the door panel is easily damaged.

[0009] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a door processing combination saw, comprising a processing table, an air suction pump, a first motor, a second motor, a third motor and a fixed block, the upper surface of the processing table is bolted and fixedly connected with a shielding cover, and the upper surface of the shielding cover is bolted and fixedly connected with an air suction pump, and the upper surface of the processing table is provided with a door panel body, the inner bolts of the shielding cover are bolted and connected with an air suction hood, the left side surface of the processing table is bonded with a collection frame, and the rear side surface of the processing table is bolted and fixed with the first motor, and the output end of the first motor is welded and connected with a rotating shaft, the outer surface of the rotating shaft is bonded and connected with a first transmission belt, and a transverse cutting blade is welded and fixed to the surface of the rotating shaft, and the surface of the processing table A hollow groove is provided on the surface, and a transmission roller is rotatably connected to the surface of the processing table, and a sliding groove is provided on the lower surface of the processing table, a fixed block is provided on the inner surface of the sliding groove, and a second motor is welded and fixed to the upper surface of the fixed block, a longitudinal cutting piece is welded and fixed to the output end of the second motor, a third motor is bolted to the lower surface of the processing table, and a second transmission belt is attached to the output end of the third motor, a first transmission gear is provided on the surface of the second transmission belt, and a second transmission gear is welded and fixed to the outer surface of the first transmission gear, a fixing plate is provided on the outer surface of the second transmission gear, a spring is welded and fixed to the inner upper surface of the collection frame, and a receiving plate is welded to the upper surface of the spring.

[0010] Preferably, the air suction hood is funnel-shaped, and the opening area of ​​the air suction hood is equal to the area of ​​the shielding cover.

[0011] Preferably, the thickness of the longitudinal cutting blade is smaller than the width of the empty slot, and two groups of longitudinal cutting blades are provided, and the two groups of longitudinal cutting blades are axially symmetrically distributed about the central axis of the processing table.

[0012] Preferably, the first transmission gear is located directly above the second transmission gear, and the two groups of first transmission gears are meshed with each other, and the first transmission gear forms a rotating structure with the third motor through the second transmission belt.

[0013] Preferably, the second transmission gear and the fixed plate are connected in a meshing manner, and the length of the fixed plate is greater than half of the width of the door panel body.

[0014] Preferably, the receiving plate and the collecting frame form an elastic structure through a spring, and the receiving plate and the collecting frame form a sliding structure, and the upper surface of the receiving plate and the left side surface of the processing table are located in the same horizontal plane.

[0015] Preferably, the springs are fixed at equal intervals on the inner upper surface of the collecting frame, and the left side of the processing table is inclined.

[0016] Preferably, the fixed block and the fixed plate are an integrated structure, and the fixed block is in a "concave" shape, and the fixed block forms a sliding structure with the processing table through a sliding groove.

[0017] Compared with the prior art, the beneficial effects of the present invention are: the door processing combined saw;

[0018] (1) A spring, a receiving plate and a collection frame are provided, so that after the door panel body is processed, it can slide along the inclined surface on the left side of the processing table into the collection frame to complete the automatic collection of the door panel body. At the same time, the door panel body will not be subjected to excessive impact when it is moved into the collection frame, thereby reducing the probability of damage to the door panel body, thereby reducing the difficulty of subsequent processing of the door panel body and reducing the scrap rate of the door panel body;

[0019] (2) A first transmission gear, a second transmission gear, a fixing block and a fixing plate are provided, so that after the entire device completes cutting of the two sides of the door panel in the same direction, the remaining two sides of the door panel body in the same direction can be cut without long-distance transportation, thereby shortening the processing time of the door panel body and reducing the floor space occupied by the entire device, so that more door processing combination saws can be placed in the factory, thereby increasing the output of the door panel body and improving the production output value of the manufacturer;

[0020] (3) The provision of an air suction pump and a shielding cover can reduce the amount of dust generated by the door processing component saw when cutting the door panel body, thereby protecting the health of the workers and preventing the dust content in the factory from exceeding the standard, thereby reducing the probability of accidental dangers, thereby improving the safety of the entire device;

[0021] (4) A second transmission belt, a first transmission gear and a second transmission gear are provided, so that the two groups of longitudinal cutting blades can move in opposite directions at the same time, so that the entire device can better cut the door panel body, saving the time required for processing the door panel body. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the front view structure of a door processing combination saw of the present invention;

[0023] Figure 2 This is a front cross-sectional structural schematic diagram of a door processing combination saw of the present invention;

[0024] Figure 3 It is a schematic cross-sectional structural diagram of a first transmission gear of a door processing combination saw of the present invention;

[0025] Figure 4 It is a left sectional structural schematic diagram of an air suction hood of a door processing combined saw of the present invention;

[0026] Figure 5 It is a left sectional structural schematic diagram of a fixing plate of a door processing combination saw of the present invention;

[0027] Figure 6 It is a right sectional structural schematic diagram of a door processing combined saw spring of the present invention;

[0028] Figure 7 A door processing combined saw according to the present invention Figure 2 Schematic diagram of the structure at point A in the middle.

[0029] In the figure: 1. processing table; 2. shielding cover; 3. suction pump; 4. door panel body; 5. collection frame; 6. suction hood; 7. first motor; 8. transverse cutting blade; 9. first transmission belt; 10. empty slot; 11. transmission roller; 12. sliding slot; 13. second motor; 14. longitudinal cutting blade; 15. third motor; 16. second transmission belt; 17. first transmission gear; 18. rotating shaft; 19. second transmission gear; 20. fixing plate; 21. receiving plate; 22. spring; 23. fixing block. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figure 1-7The present invention provides a technical solution: a door processing combination saw, comprising a processing table 1, a shielding cover 2, an air pump 3, a door panel body 4, a collecting frame 5, an air hood 6, a first motor 7, a transverse cutting blade 8, a first transmission belt 9, an empty slot 10, a transmission roller 11, a sliding slot 12, a second motor 13, a longitudinal cutting blade 14, a third motor 15, a second transmission belt 16, a first transmission gear 17, a rotating shaft 18, a second transmission gear 19, a fixing plate 20, a receiving plate 21, a spring 22 and a fixing block 23, the upper surface of the processing table 1 is bolted and connected with the shielding cover 2, and the upper surface of the shielding cover 2 is bolted and fixed with the air pump 3, and the upper surface of the processing table 1 is provided with the door panel body 4, the inner bolt of the shielding cover 2 is connected with the air hood 6, the left surface of the processing table 1 is attached with the collecting frame 5, and the rear surface of the processing table 1 is bolted with the first motor 7, and the output end of the first motor 7 is welded and connected with the rotating shaft 18, the rotating shaft The outer surface of 18 is fitted with a first transmission belt 9, and a transverse cutting blade 8 is welded and fixed to the surface of the rotating shaft 18, an empty groove 10 is provided on the surface of the processing table 1, and a transmission roller 11 is rotatably connected to the surface of the processing table 1, and a sliding groove 12 is provided on the lower surface of the processing table 1, and a fixing block 23 is provided on the inner surface of the sliding groove 12, and a second motor 13 is welded and fixed to the upper surface of the fixing block 23, and a longitudinal cutting blade 14 is welded and fixed to the output end of the second motor 13, a third motor 15 is bolted to the lower surface of the processing table 1, and a second transmission belt 16 is fitted to the output end of the third motor 15, a first transmission gear 17 is provided on the surface of the second transmission belt 16, and a second transmission gear 19 is welded and fixed to the outer surface of the first transmission gear 17, and a fixing plate 20 is provided on the outer surface of the second transmission gear 19, a spring 22 is welded and fixed to the inner upper surface of the collecting frame 5, and a receiving plate 21 is welded to the upper surface of the spring 22.

[0032] The air suction hood 6 is funnel-shaped, and the opening area of ​​the air suction hood 6 is equal to the area of ​​the shielding cover 2, which can reduce the amount of dust generated when the door panel body 4 is cut, thereby protecting the safety of the staff at work, and also facilitating the centralized collection of waste materials, reducing the work intensity of the staff, and also reducing the amount of dust content in the air inside the factory, reducing the possibility of danger.

[0033] The thickness of the longitudinal cutting blade 14 is smaller than the width of the slot 10, and two groups of longitudinal cutting blades 14 are provided, and the two groups of longitudinal cutting blades 14 are axially symmetrically distributed about the central axis of the processing table 1, so that after the lateral sides of the door panel body 4 are cut, the longitudinal sides of the door panel body 4 can be cut without the need for transportation over a long distance, thereby improving the processing efficiency of the entire device, and further increasing the output of the door panel body 4.

[0034] The first transmission gear 17 is located directly above the second transmission gear 19, and the two groups of first transmission gears 17 are meshed with each other, and the first transmission gear 17 forms a rotating structure with the third motor 15 through the second transmission belt 16, so that the two groups of longitudinal cutting blades 14 can move towards each other, so that the longitudinal sides of the door panel body 4 can be cut at the same time, thereby improving work efficiency.

[0035] The connection between the second transmission gear 19 and the fixed plate 20 is a meshing connection, and the length of the fixed plate 20 is greater than half of the width of the door panel body 4, so that the longitudinal sides of the door panel body 4 can be cut smoothly, so that the door panel body 4 does not need to be processed secondary, thereby reducing the workload of the staff, and at the same time ensuring the processing success rate of the door panel body 4, and can make the two groups of longitudinal cutting blades 14 move at the same time, thereby ensuring the processing efficiency of the door panel body 4.

[0036] The receiving plate 21 forms an elastic structure with the collecting frame 5 through the spring 22, and the receiving plate 21 and the collecting frame 5 form a sliding structure, and the upper surface of the receiving plate 21 is located in the same horizontal plane as the left side surface of the processing table 1, so that when the door panel body 4 falls along the inclined surface of the processing table 1, the damage caused by the collision between the door panel body 4 and the receiving plate 21 is reduced, thereby reducing the time required for the door panel body 4 in the subsequent processing process, and then also reducing the scrap rate of the door panel body 4, reducing the loss of the door panel body 4 during the processing process, and thus reducing the processing cost of the door panel body 4.

[0037] The springs 22 are fixed at equal intervals on the inner upper surface of the collection frame 5, and the left side of the processing table 1 is inclined, which can reduce the damage to the door panel body 4. At the same time, as the number of door panel bodies 4 increases, the distance between the receiving plate 21 and the lower surface of the collection frame 5 gradually decreases, so that the collection frame 5 can hold more processed door panel bodies 4, which is convenient for the centralized transportation of the door panel bodies 4 and improves the transportation efficiency of the door panel bodies 4.

[0038] The fixed block 23 and the fixed plate 20 are an integrated structure, and the fixed block 23 is in a "concave" shape, and the fixed block 23 forms a sliding structure with the processing table 1 through the sliding groove 12, which can provide support for the second motor 13, and prevent the longitudinal cutting piece 14 from offset, so that the longitudinal cutting piece 14 will not cut the door panel body 4 crooked, and then will not affect the shape of the door panel body 4, thereby not affecting the subsequent processing of the door panel body 4, reducing the loss of the door panel body 4, and also relatively shortening the time required for the subsequent processing of the door panel body 4.

[0039] Working principle of this embodiment: When using the door processing combination saw, first, according to Figure 1-4As shown, when the door panel body 4 needs to be trimmed, the first motor 7 is turned on, and the first motor 7 drives the transverse cutting blade 8 to rotate. At the same time, driven by the first transmission belt 9, the transmission roller 11 starts to rotate, and then the door panel body 4 is placed on the processing table 1. The rotation of the transmission roller 11 drives the door panel body 4 to move in the direction of the shielding cover 2. When the door panel body 4 contacts the transverse cutting blade 8, the transverse cutting blade 8 cuts the transverse side of the door panel body 4 (the friction between the door panel body 4 and the transmission roller 11 is large enough, so that the transverse cutting blade 8 can cut smoothly The door panel body 4 is then continuously conveyed by the transmission roller 11 toward the collecting frame 5. When the first motor 7 is turned on, the air pump 3 is turned on. Since the air hood 6 is in the shape of a funnel, and the opening area of ​​the air hood 6 is equal to the area of ​​the shielding cover 2, the air pump 3 can reduce the amount of dust generated when the door panel body 4 is cut, thereby protecting the safety of the staff at work, and facilitating the centralized collection of waste materials, reducing the work intensity of the staff, and reducing the amount of dust in the air inside the factory, thereby reducing the possibility of danger.

[0040] according to Figure 2 , Figure 5 and Figure 7As shown, when the door panel body 4 continues to be transported by the transmission roller 11, when the door panel body 4 is about to move to the longitudinal cutting piece 14 (the first motor 7, the second motor 13 and the third motor 15 are controlled to be opened and closed by the intelligent system, and the intelligent system is a prior art, which is well known to those skilled in the art and will not be described in detail in the present invention), the second motor 13 and the third motor 15 are turned on, and the rotation of the third motor 15 is transmitted by the second transmission belt 16, and the first transmission gear 17 starts to rotate. Because the first transmission gear 17 is located directly above the second transmission gear 19, and the two groups of first transmission gears 17 are meshed with each other, when the first transmission gear 17 When rotating, the second transmission gear 19 starts to rotate, because the connection between the second transmission gear 19 and the fixed plate 20 is a meshing connection, and the length of the fixed plate 20 is greater than half of the width of the door panel body 4. At the same time, because the fixed block 23 and the fixed plate 20 are an integrated structure, and the fixed block 23 is in a "concave" shape, and the fixed block 23 forms a sliding structure with the processing table 1 through the sliding groove 12, the fixed block 23 can provide support for the second motor 13, and prevent the longitudinal cutting blade 14 from deviating, so that the longitudinal cutting blade 14 will not cut the door panel body 4 crooked, and then will not affect the shape of the door panel body 4, thereby not affecting In order to reduce the loss of the door panel body 4 during the subsequent use of the door panel body 4, when the second transmission gear 19 rotates, the fixed block 23 slides in the sliding groove 12, and the two groups of longitudinal cutting blades 14 move in opposite directions under the rotation of the first transmission gear 17 and the second transmission gear 19, so that the two groups of longitudinal cutting blades 14 can cut the longitudinal sides of the door panel body 4 at the same time. When the longitudinal cutting blades 14 cut the longitudinal sides of the door panel body 4, because the rotation speed of the third motor 15 is greater than the rotation speed of the first motor 7, the door panel body 4 is still cut by the transverse cutting blades 8, so there is no need to worry about the door panel body 4 being reduced in width. When the door panel body 4 is cut by the longitudinal cutting blade 14, the position shifts, so that the door panel body 4 will not be damaged, and the use of the door panel body 4 will not be affected. After the longitudinal side of the door panel body 4 is cut, the third motor 15 is turned off, so that the longitudinal cutting blade 14 will not affect the transportation of the door panel body 4. Compared with the traditional four-side saw device, the present invention can cut the side of the door panel body 4 in a shorter time and distance, thereby reducing the floor space of the entire device, and more groups of door processing combination saws can be placed in a limited factory area, so that the output of the door panel body 4 is increased, thereby increasing the income of the factory;

[0041] according to Figure 1-2 and Figure 6As shown, when the side of the door panel body 4 is cut, the transmission roller 11 continues to transport the door panel body 4 to the side of the collection frame 5. When the door panel body 4 passes the inclined surface of the processing table 1, the door panel body 4 slides into the collection frame 5. When the door panel body 4 contacts the receiving plate 21, because the receiving plate 21 forms an elastic structure with the collection frame 5 through the spring 22, and the receiving plate 21 and the collection frame 5 form a sliding structure, when the door panel body 4 contacts the receiving plate 21, the spring 22 can reduce the damage to the door panel body 4, thereby reducing the damage to the door panel body 4. The damage suffered thereby reduces the scrap rate and breakage rate of the door panel body 4, thereby reducing the manufacturing cost of the door panel body 4. As the number of door panel bodies 4 increases, the distance between the receiving plate 21 and the lower surface of the collecting frame 5 is gradually reduced, so that the collecting frame 5 can hold more processed and formed door panel bodies 4, which is convenient for the centralized transportation of the door panel bodies 4 and improves the transportation efficiency of the door panel bodies 4. This is the use process of the door processing combination saw. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0042] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A door processing combination saw, comprising a processing table (1), an air suction pump (3), a first motor (7), a second motor (13), a third motor (15) and a fixing block (23), characterized in that: The upper surface of the processing table (1) is bolted to a shielding cover (2), and the upper surface of the shielding cover (2) is bolted to an air pump (3), and the upper surface of the processing table (1) is provided with a door panel body (4), and the inner part of the shielding cover (2) is bolted to an air suction hood (6), the left side surface of the processing table (1) is bonded to a collection frame (5), and the rear side surface of the processing table (1) is bolted to a first motor (7), and the output end of the first motor (7) is welded to a rotating shaft (18), and the outer surface of the rotating shaft (18) is bonded to a first transmission belt (9 ), and a transverse cutting blade (8) is welded and fixed on the surface of the rotating shaft (18), an empty groove (10) is provided on the surface of the processing table (1), and a transmission roller (11) is rotatably connected to the surface of the processing table (1), and a sliding groove (12) is provided on the lower surface of the processing table (1), a fixing block (23) is provided on the inner surface of the sliding groove (12), and a second motor (13) is welded and fixed on the upper surface of the fixing block (23), a longitudinal cutting blade (14) is welded and fixed on the output end of the second motor (13), and a third motor (14) is bolted to the lower surface of the processing table (1). The collecting frame (5) is provided with a second transmission belt (16) and a second transmission gear (17) is provided on the surface of the second transmission belt (16). A second transmission gear (19) is welded and fixed to the outer surface of the first transmission gear (17). A fixing plate (20) is provided on the outer surface of the second transmission gear (19). A spring (22) is welded and fixed to the inner upper surface of the collecting frame (5). A receiving plate (21) is welded to the upper surface of the spring (22). The first transmission gear (17) is located directly behind the second transmission gear (19). The first transmission gear (17) is meshed with each other, and the first transmission gear (17) is connected to the third motor (15) through the second transmission belt (16) to form a rotating structure. The second transmission gear (19) is connected to the fixed plate (20) in a meshing manner, and the length of the fixed plate (20) is greater than half of the width of the door panel body (4). The fixed block (23) and the fixed plate (20) are an integrated structure, and the fixed block (23) is in a "concave" shape, and the fixed block (23) forms a sliding structure with the processing table (1) through the sliding groove (12).

2. A door processing combination saw according to claim 1, characterized in that: The air suction hood (6) is funnel-shaped, and the opening area of ​​the air suction hood (6) is equal to the area of ​​the shielding cover (2).

3. The door processing combination saw according to claim 1, characterized in that: The thickness of the longitudinal cutting blades (14) is smaller than the width of the empty slot (10), and two groups of longitudinal cutting blades (14) are provided, and the two groups of longitudinal cutting blades (14) are axially symmetrically distributed about the central axis of the processing table (1).

4. The door processing combination saw according to claim 1, characterized in that: The receiving plate (21) forms an elastic structure with the collecting frame (5) via a spring (22), and the receiving plate (21) and the collecting frame (5) form a sliding structure, and the upper surface of the receiving plate (21) and the left side surface of the processing table (1) are located on the same horizontal plane.

5. The door processing combination saw according to claim 1, characterized in that: The springs (22) are fixed at equal intervals on the inner upper surface of the collecting frame (5), and the left side of the processing table (1) is inclined.

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