A turntable label hot stamping equipment
By designing a turntable label hot stamping equipment, fully automated operation and high-precision hot stamping of automotive sun visor labels are realized, solving the problems of low production efficiency and insufficient precision in the existing technology, and improving production efficiency and hot stamping quality.
Patent Information
- Application Number
- CN202010327180.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-04-23
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2040-04-23
AI Technical Summary
The production of existing automotive sun visor label hot stamping still mainly relies on manual operations, resulting in low production efficiency and insufficient label hot stamping accuracy and consistency.
A rotary disk-type label hot stamping equipment is designed, including a rotary disk module, a loading module, a punching module, a thermal transfer module and a discharge module. The flow of each process is realized through the feeding table on the rotary disk module, combined with a flatness detection unit and hot pressing units to achieve fully automated operation and high-precision hot stamping.
It significantly improves production efficiency, increases the accuracy and consistency of label hot stamping, reduces manual transportation time, reduces costs, and improves the hot stamping quality through the hot stamping unit.
Smart Images

Figure CN111483218B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile sun visor processing equipment, in particular to a turntable type label hot stamping equipment. Background Art
[0002] The car sun visor is a panel installed above the driver's seat and the co-driver's seat to prevent sunlight glare. The panel is folded to block the sunlight. The material is plastic, EPP, PU foam, cardboard, etc. It can be divided into three types: front, side and rear. At present, most of the hot stamping of car sun visor labels is still produced manually. The main steps are: stick the warning label on the surface of the car sun visor through the hot stamping process, fix the label heat transfer mold, and then manually place the warning label and the surface of the sun visor to complete the hot stamping.
[0003] For example, the Chinese utility model with publication number CN209127132U discloses a car sun visor labeling device. Although the accuracy of label hot stamping is improved, the overall steps are still mainly manual, and the production efficiency is low. Summary of the invention
[0004] A turntable label hot stamping device comprises a turntable module, a loading module, a punching module, a thermal transfer module and a blanking module. The turntable module comprises a turntable platform connected to a rotating motor, and four feeding tables distributed in a cross shape are arranged on the turntable platform. The loading module, the punching module, the thermal transfer module and the blanking module are distributed in a cross shape around the turntable platform in sequence.
[0005] Furthermore, the loading module includes a loading horizontal cylinder, a loading vertical cylinder, a loading horizontal rail, a loading vertical rail, a loading suction cup module and a loading carrier, the loading suction cup module includes a loading profiling suction cup, a suction cup first connecting block and a suction cup second connecting block, the suction cup first connecting block is slidably connected to the loading horizontal rail, the loading horizontal cylinder is connected to the suction cup first connecting block, used to drive the suction cup first connecting block to slide along the loading horizontal rail, the loading vertical rail is vertically arranged on the suction cup first connecting block, one end of the suction cup second connecting block is slidably connected to the vertical rail, and the other end is connected to the loading profiling suction cup, the loading vertical cylinder is connected to the suction cup second connecting block, used to drive the suction cup second connecting block to move up and down along the loading vertical rail, the loading carrier is located at one end of the loading horizontal cylinder and below the loading profiling suction cup, when the turntable platform rotates to the working position, the feeding platform on the turntable platform is parallel to the loading carrier and is located at the other end of the loading horizontal rail.
[0006] Furthermore, the loading module also includes a flatness detection unit, which is located between the turntable platform and the loading carrier and parallel to the loading carrier. The flatness detection unit includes a detection platform and a detection sensor. The detection sensor is arranged at the four corners of the detection platform. The loading contour suction cup has two parallel suction cups. When the turntable platform rotates to the working position, the distance between the feeding platform, the detection platform and the feeding platform is the same, and the distance is the same as the distance between the two suction cups.
[0007] Furthermore, the loading carrier includes a lifting plate, a lifting cylinder and a shell. The shell is a container with an upper end opening. The lifting plate is installed in the shell. The lifting cylinder is connected to the lifting plate to drive the lifting plate to move up and down in the shell.
[0008] Furthermore, the punching module includes a punching horizontal track, a punching vertical track, a punching horizontal cylinder, a punching vertical cylinder, a punching bracket, a punching first connecting plate, a punching needle unit and a pressing plate unit. The punching bracket is slidably connected to the punching horizontal track, and the punching horizontal cylinder is connected to the punching bracket to drive the punching bracket to slide along the punching horizontal track. The punching vertical track is arranged on the punching bracket. The punching needle unit is slidably connected to the punching vertical track through the punching first connecting plate. The punching vertical cylinder is installed on the punching bracket and connected to the punching needle unit. The punching vertical cylinder drives the punching needle unit to move up and down along the punching vertical track. The pressing plate unit includes a pressing plate, a fixed plate and a pressing cylinder. The fixed plate is connected to the punching needle unit. The pressing plate is located directly below the fixed plate and is connected to the fixed plate through the pressing cylinder.
[0009] Furthermore, the punching needle unit includes a connecting block, a telescopic rod, a support rod, two L-shaped blocks and two needles. The support rod is horizontally arranged, and both ends are fixed to the punching first connecting plate through the connecting blocks. Each L-shaped block is provided with a through hole and a fixing hole. The support rod passes through the through hole. The telescopic tube includes a first sleeve and a second sleeve. The first sleeve and the second sleeve are respectively fixedly connected to the fixing holes of the two L-shaped blocks. The two needles are respectively arranged at the lower ends of the two L-shaped blocks.
[0010] Furthermore, the thermal transfer module includes a thermal transfer horizontal track, a thermal transfer horizontal motor, a base, a label installation unit, a stamping unit and a stamping bracket. The base is slidably connected to the thermal transfer horizontal track and connected to the thermal transfer horizontal motor. The stamping bracket is a factory-shaped bracket, which is installed on the base. The stamping unit includes a pressure head, a pressure head cylinder and a pressure head bracket. The pressure head bracket is fixed under the horizontal rod of the stamping bracket, and the pressure head is connected to the pressure head bracket above through the pressure head cylinder. The label installation unit includes a label motor, a first rotating shaft, a second rotating shaft, a third rotating shaft and a fourth rotating shaft. The first rotating shaft and the second rotating shaft are installed in the vertical rod of the stamping bracket. The three rotating shafts and the fourth rotating shaft are respectively installed obliquely above and below one end of the pressure head. The label motor is connected to the first rotating shaft or the second rotating shaft, one end of the label is connected to the first rotating shaft, and the other end passes through the third rotating shaft, the fourth rotating shaft, and the bottom of the pressure head in sequence and then connects to the second rotating shaft.
[0011] Furthermore, the punching unit also includes a pressing cylinder and a pressing block, and the pressing block is connected to the pressing head bracket above through the pressing cylinder.
[0012] Further, the unloading module includes a first horizontal unloading cylinder, a vertical unloading cylinder, a first horizontal unloading track, a vertical unloading track, an unloading suction cup module and an unloading placement unit, the unloading suction cup module includes an unloading contour suction cup, a first connecting block of the unloading suction cup and a second connecting block of the unloading suction cup, the first connecting block of the unloading suction cup or the second connecting block of the unloading suction cup is slidably connected to the first horizontal unloading track, the first horizontal unloading cylinder force is connected to the first connecting block of the unloading suction cup, used to drive the first connecting block of the unloading suction cup to slide along the first horizontal unloading track, the unloading vertical track is vertically arranged on the first connecting block of the unloading suction cup, and one end of the second connecting block of the unloading suction cup is slidably connected to the unloading vertical track, The other end is connected to the unloading profiling suction cup, and the unloading vertical cylinder is connected to the second connecting block of the unloading suction cup, which is used to drive the second connecting block of the unloading suction cup to move up and down along the unloading vertical track. The unloading placement unit includes a second horizontal cylinder for unloading, a second horizontal track for unloading and two unloading carriers. The second horizontal track for unloading is located at one end of the first horizontal track for unloading and is perpendicular to the first horizontal track for unloading. The two unloading carriers are installed on the second horizontal track for unloading and are both connected to the second horizontal cylinder for unloading. The unloading carriers are located below the unloading profiling suction cup. When the turntable platform rotates to the working position, the feeding platform on the turntable platform is parallel to the second horizontal track for unloading and is located at the other end of the first horizontal track for unloading.
[0013] Furthermore, the unloading module also includes a hot pressing unit, which includes a gantry, a hot pressing cylinder and a hot pressing block. The hot pressing block is connected to the gantry through the hot pressing cylinder, and the hot pressing block is located directly above the feeding table in the working position.
[0014] Compared with the prior art, the present invention has the following advantages:
[0015] 1. The present invention completes the fully automated operation of automobile sun visor labels through the combination of a turntable module, a loading module, a punching module, a thermal transfer module and a unloading module. The flow of automobile sun visors in various processes is realized through the feeding platform on the turntable module, which can significantly improve work efficiency and speed up production. At the same time, the various devices of the equipment form a cross distribution around the turntable template, which can save a lot of space and make the equipment more applicable.
[0016] 2. The present invention sets a flatness detection unit in the feeding module, which can effectively perform preliminary flatness detection on the automobile sun visor to prevent invalid hot stamping; and through the design of the feeding suction cup and the position design of the flatness detection unit and the feeding carrier, synchronous transportation is realized without affecting the operating efficiency of the equipment.
[0017] 3. The present invention uses a punching module to pre-position the automobile sun visor, and the relative position of the label hot stamping is based on the positioning hole, rather than the traditional positioning based on the edge of the automobile sun visor, which greatly increases the accuracy and consistency of the label hot stamping and improves the quality of the finished product.
[0018] 4. A hot pressing unit is also set in the blanking module to realize the secondary hot stamping of the label and improve the hot stamping quality.
[0019] 5. The present invention transports the automobile sun visor through a loading module and a unloading module, thereby reducing manual moving time and costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0021] Figure 2 It is a schematic diagram of the top structure of the present invention.
[0022] Figure 3 It is a schematic diagram of the structure of the feeding module and the turntable module.
[0023] Figure 4 It is a structural schematic diagram of the flatness detection unit.
[0024] Figure 5 It is a structural schematic diagram of the loading carrier.
[0025] Figure 6 Schematic diagram of the internal structure of the loading carrier.
[0026] Figure 7 It is a structural schematic diagram of the punching module.
[0027] Figure 8It is a schematic diagram of the partial decomposition structure of the punching module.
[0028] Fig. 9 It is a structural schematic diagram of the thermal transfer module.
[0029] Fig.10 Schematic diagram of the partial decomposition structure of the thermal transfer module.
[0030] Fig.11 This is a schematic diagram of the blanking module structure.
[0031] Fig.12 It is a structural schematic diagram of the hot pressing unit.
[0032] Reference numerals:
[0033] 1. Turntable module, 11. Rotating motor, 12. Turntable platform, 13. Feeding table, 14. Pressing plate frame;
[0034] 2. Feeding module, 21. Feeding horizontal cylinder, 22. Feeding vertical cylinder, 23. Feeding horizontal track, 24. Feeding vertical track, 25. Feeding suction cup module, 251. Feeding contour suction cup, 252. Suction cup first connecting block, 253. Suction cup second connecting block, 26. Feeding carrier, 261. Lifting plate, 262. Lifting cylinder, 263. Shell, 27. Flatness detection unit, 271. Detection table, 272. Detection sensor, 273. Positioning pin, 274. Connection frame motor, 275. Connection frame, 276. Detection track, 277. Detection plate;
[0035] 3. Punching module, 31. Punching horizontal track, 32. Punching vertical track, 33. Punching horizontal cylinder, 34. Punching vertical cylinder, 35. Punching bracket, 36. Punching first connecting plate, 37. Punching needle unit, 371. Connecting block, 372. Telescopic rod, 372a. First sleeve, 372b. Second sleeve, 372c. Adjusting knob, 373. Support rod, 374. L-shaped block, 375. Needle, 38. Pressing plate unit, 381. Pressing plate, 382. Fixing plate, 383. Pressing cylinder;
[0036] 4. Thermal transfer module, 41. Thermal transfer horizontal track, 42. Thermal transfer horizontal motor, 43. Base, 44. Label installation unit, 441. Label motor, 442. First rotating shaft, 443. Second rotating shaft, 444. Third rotating shaft, 445. Fourth rotating shaft, 446. Rotating shaft, 45. Punching unit, 451. Pressing head, 452. Pressing head cylinder, 453. Pressing head bracket, 454. Pressing cylinder, 455. Pressing block, 46. Punching bracket;
[0037] 5. Unloading module, 51. First horizontal cylinder for unloading, 52. Vertical cylinder for unloading, 53. First horizontal track for unloading, 54. Vertical track for unloading, 55. Unloading suction cup module, 551. Unloading contour suction cup, 552. First connecting block of unloading suction cup, 553. Second connecting block of unloading suction cup, 56. Unloading placement unit, 561. Second horizontal cylinder, 562. Second horizontal track for unloading, 563. Unloading carrier, 57. Hot pressing unit, 571. Gantry, 572. Hot pressing cylinder, 573. Hot pressing block. DETAILED DESCRIPTION
[0038] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is implemented based on the technical solution of the present invention, and provides a detailed implementation method and specific operation process, but the protection scope of the present invention is not limited to the following embodiments.
[0039] like Figure 1~Figure 3 As shown, this embodiment provides a turntable label hot stamping device, including a turntable module 1, a loading module 2, a punching module 3, a thermal transfer module 4 and a unloading module 5. The turntable module 1 includes a turntable platform 12 connected to a rotating motor 11, and four feeding tables 13 distributed in a cross are arranged on the turntable platform 12. The loading module 2, the punching module 3, the thermal transfer module 4 and the unloading module 5 are distributed in a cross around the turntable platform 12 in sequence. The car sun visor is placed on the feeding table 13 to rotate, and a pressure plate frame 14 can also be provided on each feeding table 13. The pressure plate frame is connected to a micro motor to realize automatic opening when loading and unloading, and closed at other times.
[0040] like Figure 3As shown, the feeding module 2 includes a feeding horizontal cylinder 21, a feeding vertical cylinder 22, a feeding horizontal track 23, a feeding vertical track 24, a feeding suction cup module 25 and a feeding carrier 26. Among them, the feeding suction cup module 25 includes a feeding contour suction cup 251, a suction cup first connecting block 252 and a suction cup second connecting block 253. The suction cup first connecting block 252 is slidably connected to the feeding horizontal track 23, and the feeding horizontal cylinder 21 is connected to the suction cup first connecting block 252, which is used to drive the suction cup first connecting block 252 to slide along the feeding horizontal track 23. The feeding vertical track 24 is vertically arranged on the suction cup first connecting block 252, and one end of the suction cup second connecting block 253 is slidably connected to the vertical track, and the other end is connected to the feeding contour suction cup 251. The feeding vertical cylinder 22 is connected to the suction cup second connecting block 253, which is used to drive the suction cup second connecting block 253 to move up and down along the feeding vertical track 24. The loading carrier 26 is located at one end of the loading horizontal cylinder 21 and below the loading profile sucker 251. When the turntable platform 12 rotates to the working position, the feeding table 13 on the turntable platform 12 is parallel to the loading carrier 26 and is located at the other end of the loading horizontal track 23. The sucker adopts a vacuum sucker. This structure realizes the up-down and horizontal movement of the loading profile sucker 251, and can smoothly suck up the car sun visor in the loading carrier 26.
[0041] A flatness detection unit 27 is also provided between the turntable platform 12 and the loading carrier 26, and the flatness detection unit 27 is parallel to the loading carrier 26. Figure 4 As shown, the flatness detection unit 27 includes a detection platform 271, a detection sensor 272, a positioning pin 273, a connecting frame motor 274, a connecting frame 275, a detection track 276 and a detection plate 277. The detection sensor 272 is arranged at the four corners of the detection platform 271, and a connecting frame motor 274 is arranged below the detection platform 271. The connecting frame 275 is sleeved outside the detection platform 271 and is connected to the connecting frame motor 274 so that it can slide along the detection track 276 on the detection platform 271. The connecting frame motor 274 and the detection plate 277 are arranged on the connecting frame 275, and the connecting frame motor 274 drives the detection plate 277 to press the automobile sun visor located on the detection platform 271 downward to realize the longitudinal adjustment of the automobile sun visor. A positioning pin 273 is arranged on one side of the detection platform 271, and the positioning pin 273 is connected to a micro motor to realize the lateral adjustment of the automobile sun visor. The detection sensors 272 are arranged at the four corners of the detection platform 271 to detect whether the upper automobile sun visor is curled.
[0042] The feeding profiling suction cup 251 has two parallel suction cups. When the turntable platform 12 rotates to the working position, the distance between the feeding platform 13, the detection platform 271 and the feeding platform 13 is the same, and the distance is the same as the distance between the two suction cups. The feeding profiling suction cup 251 realizes the synchronous transportation from the feeding carrier 26 to the detection platform 271, and from the detection platform 271 to the feeding platform 13.
[0043] like Figure 5 and Figure 6 As shown, the loading carrier 26 includes a lifting plate 261, a lifting cylinder 262 and a shell 263. The shell 263 is a container with an upper end opening. The lifting plate 261 is installed in the shell 263. The lifting cylinder 262 is connected to the lifting plate 261 to drive the lifting plate 261 to move up and down in the shell 263. The shell 263 is also provided with a central hollow middle plate 264. The middle plate 264 is located below the lifting plate 261 and is fixed on the shell 263. The lifting cylinder 262 passes through the hollow part of the middle plate 264 to connect the lifting plate 261. The middle plate 264 supports and limits the lifting plate 261. This structure ensures that the lifting plate 261, the detection table 271 and the feeding table 13 in the loading carrier 26 always maintain the same horizontal plane, which is convenient for the grabbing of the loading profile suction cup 251.
[0044] like Figure 7 As shown, the punching module 3 includes a punching horizontal track 31, a punching vertical track 32, a punching horizontal cylinder 33, a punching vertical cylinder 34, a punching bracket 35, a punching first connecting plate 36, a punching needle unit 37 and a pressing plate unit 38. The punching bracket 35 is slidably connected to the punching horizontal track 31. The punching horizontal cylinder 33 is connected to the punching bracket 35, and is used to drive the punching bracket 35 to slide along the punching horizontal track 31. The punching vertical track 32 is arranged on the punching bracket 35, and the punching needle unit 37 is slidably connected to the punching vertical track 32 through the punching first connecting plate 36. The punching vertical cylinder 34 is installed on the punching bracket 35 and connected to the punching needle unit 37, and the punching vertical cylinder 34 drives the punching needle unit 37 to move up and down along the punching vertical track 32. The pressing plate unit 38 includes a pressing plate 381, a fixing plate 382 and a pressing cylinder 383. The fixing plate 382 is connected to the punching needle unit 37. The pressing plate 381 is located directly below the fixing plate 382 and is connected to the fixing plate 382 via the pressing cylinder 383. The pressing plate unit 38 first descends to press the automobile sun visor through the pressing cylinder 383, and then the punching vertical cylinder 34 drives the punching needle unit 37 to descend to punch holes, so as to prevent the automobile sun visor from being lifted up after the punching needle unit 37 is lifted.
[0045] like Figure 8As shown, the punching needle unit 37 includes a connecting block 371, a telescopic rod 372, a support rod 373, two L-shaped blocks 374 and two needles 375. The support rod 373 is arranged horizontally, and both ends are fixed to the punching first connecting plate 36 through the connecting block 371. Each L-shaped block 374 is provided with a through hole and a fixing hole, and the support rod 373 passes through the through hole. The telescopic tube includes a first sleeve 372a and a second sleeve 372b, and the first sleeve 372a and the second sleeve 372b are respectively fixedly connected to the fixing holes of the two L-shaped blocks 374. The two needles 375 are respectively arranged at the lower ends of the two L-shaped blocks 374. After the second sleeve 372b passes through the connecting block 371, an adjusting knob 372c is provided to adjust the distance between the two needles 375.
[0046] like Fig. 9 and Fig.10 As shown, the thermal transfer module 4 includes a thermal transfer horizontal track 41, a thermal transfer horizontal motor 42, a base 43, a label installation unit 44, a stamping unit 45 and a stamping bracket 46. The base 43 is slidably connected to the thermal transfer horizontal track 41 and the thermal transfer horizontal motor 42. The stamping bracket 46 is a factory-shaped bracket, and the stamping bracket 46 is installed on the base 43. The stamping unit 45 includes a pressure head 451, a pressure head cylinder 452 and a pressure head bracket 453. The pressure head bracket 453 is fixed under the horizontal rod of the stamping bracket 46, and the pressure head 451 is connected to the pressure head bracket 453 above through the pressure head cylinder 452. The label installation unit 44 includes a label motor 441, a first rotating shaft 442, a second rotating shaft 443, a third rotating shaft 444 and a fourth rotating shaft 445. The first rotating shaft 442 and the second rotating shaft 443 are installed in the vertical rod of the punching bracket 46, the third rotating shaft 446 and the fourth rotating shaft 445 are installed at the upper and lower ends of the pressing head 451, respectively, and the label motor 441 is connected to the first rotating shaft 442 or the second rotating shaft 443. One end of the label for hot stamping is connected to the first rotating shaft 442, and the other end passes through the third rotating shaft 444, the fourth rotating shaft 445, and the bottom of the pressing head 451 in sequence and then connects to the second rotating shaft 443. Two rotating shafts 446 can be added between the first rotating shaft 442 and the third rotating shaft 444, and between the second rotating shaft 443 and the fourth rotating shaft 445 to increase the stability of the label rolling. The pressing head bracket 453 also includes two end plates, multiple connecting rods and a sliding plate. The multiple connecting rods are parallel to each other, and both ends of the connecting rods are connected to the stamping bracket 46 through two end plates. The connecting rods pass through the sliding plate, so that the sliding plate can slide between the two end plates along the connecting rods, thereby achieving fine adjustment of the position of the pressure head 451.
[0047] The punching unit 45 further includes a pressing cylinder 454 and a pressing block 455. The pressing block 455 is connected to the pressing head bracket 453 above, specifically a sliding plate on the pressing head bracket 453, through the pressing cylinder 454.
[0048] like Fig.11 As shown, the material unloading module 5 includes a first horizontal unloading cylinder 51, a vertical unloading cylinder 52, a first horizontal unloading track 53, a vertical unloading track 54, a material unloading suction cup module 55 and a material unloading placement unit 56. The material unloading suction cup module 55 includes a material unloading profiling suction cup 551, a first connecting block 552 of the material unloading suction cup and a second connecting block 553 of the material unloading suction cup. The first connecting block 552 of the material unloading suction cup and the second connecting block 553 of the material unloading suction cup are slidably connected to the first horizontal unloading track 53. The first horizontal unloading cylinder 51 is forcefully connected to the first connecting block 552 of the material unloading suction cup, so as to drive the first connecting block 552 of the material unloading suction cup to slide along the first horizontal unloading track 53. The material unloading vertical track 54 is vertically arranged on the first connecting block 552 of the material unloading suction cup, and one end of the second connecting block 553 of the material unloading suction cup is slidably connected to the vertical unloading track 54, and the other end is connected to the material unloading profiling suction cup 551. The material unloading vertical cylinder 52 is connected to the second connecting block 553 of the material unloading suction cup, and is used to drive the second connecting block 553 of the material unloading suction cup to move up and down along the material unloading vertical track 54.
[0049] The material placement unit 56 includes a second horizontal cylinder 561 for material removal, a second horizontal rail 562 for material removal, and two material removal carriers 563. The second horizontal rail 562 for material removal is located at one end of the first horizontal rail 53 for material removal and is perpendicular to the first horizontal rail 53 for material removal. The two material removal carriers 563 are installed on the second horizontal rail 562 for material removal and are both connected to the second horizontal cylinder 561 for material removal. The material removal carriers 563 are located below the material removal contour suction cup 551. When the turntable platform 12 rotates to the working position, the feeding table 13 on the turntable platform 12 is parallel to the second horizontal rail 562 for material removal and is located at the other end of the first horizontal rail 53 for material removal.
[0050] like Fig.12 As shown, the unloading module 5 also includes a hot pressing unit 57, and the hot pressing unit 57 includes a gantry 571, a hot pressing cylinder 572 and a hot pressing block 573. The hot pressing block 573 is connected to the gantry 571 through the hot pressing cylinder 572, and the hot pressing block 573 is located directly above the feeding table 13 in the working position. The hot pressing cylinder 572 and the hot pressing block 573 with holes perform secondary hot stamping of the label on the automobile sun visor on the feeding table 13 to improve the hot stamping quality.
[0051] The working principle of this embodiment is:
[0052] The materials of the automobile sun visor are put into the loading carrier 26 in batches, and the loading profile sucker 251 sucks a piece of material and places it on the inspection table 271 for inspection. If the quality is qualified, the material will be subjected to the subsequent steps of hot stamping; if the quality is unqualified, the material will not be subjected to hot stamping. The loading profile sucker 251 continues to suck the material from the loading carrier 26, and at the same time sucks and moves the material on the inspection table 271 to the feeding table 13.
[0053] The turntable platform 12 rotates, so that the material tool on the feeding table 13 moves to the punching module 3, and the punching module 3 completes punching of the material tool.
[0054] The turntable platform 12 rotates, so that the material on the feeding table 13 moves to the thermal transfer module 4, and the thermal transfer module 4 completes the preliminary hot stamping of the material.
[0055] The turntable platform 12 rotates, so that the material on the feeding table 13 moves to the unloading module 5. The hot pressing unit 57 in the unloading module 5 first completes the secondary hot stamping of the material to improve the quality of hot stamping, and then sucks the material from the feeding table 13 through the unloading contour suction cup 551. At the same time, the two unloading carriers 563 on the unloading placement unit 56 move on the second horizontal track 562 of unloading, so that the material that passes the inspection of the detection table 271 and undergoes the hot stamping step falls into one of the unloading carriers 563, and the material that fails the inspection of the detection table 271 and does not undergo the hot stamping step falls into the other unloading carrier 563.
[0056] The device can realize loading, punching, thermal transfer, hot pressing and unloading, effectively improving the work efficiency. The device is controlled by a PLC controller as a whole, and its positioning and movement adopt existing control methods, so it will not be expanded in the embodiment.
[0057] The preferred specific embodiments of the present invention are described in detail above. It should be understood that a person skilled in the art can make many modifications and changes based on the concept of the present invention without creative work. Therefore, any technical solution that can be obtained by a person skilled in the art through logical analysis, reasoning or limited experiments based on the concept of the present invention on the basis of the prior art should be within the scope of protection determined by the claims.
Claims
1. A turntable label hot stamping device, characterized in that: The invention comprises a turntable module (1), a loading module (2), a punching module (3), a thermal transfer module (4) and a blanking module (5), wherein the turntable module (1) comprises a turntable platform (12) connected to a rotating motor (11), four feeding tables (13) arranged in a cross pattern are arranged on the turntable platform (12), and the loading module (2), the punching module (3), the thermal transfer module (4) and the blanking module (5) are arranged in a cross pattern around the turntable platform (12) in sequence; The feeding module (2) comprises a feeding horizontal cylinder (21), a feeding vertical cylinder (22), a feeding horizontal track (23), a feeding vertical track (24), a feeding suction cup module (25) and a feeding carrier (26); the feeding suction cup module (25) comprises a feeding contoured suction cup (251), a suction cup first connecting block (252) and a suction cup second connecting block (253); The loading carrier (26) is located at one end of the loading horizontal cylinder (21) and below the loading profile suction cup (251); when the turntable platform (12) rotates to the working position, the feeding table (13) on the turntable platform (12) is parallel to the loading carrier (26) and is located at the other end of the loading horizontal track (23); the loading module (2) further comprises a flatness detection unit (27); the flatness detection unit (27) is located between the turntable platform (12) and the loading carrier (26) and is parallel to the loading carrier (26); the loading profile suction cup (251) has two parallel suction cups; when the turntable platform (12) rotates to the working position, the distance between the feeding table (13), the detection table (271) and the feeding table (13) is the same, and the distance is the same as the distance between the two suction cups; The punching module (3) comprises a punching horizontal track (31), a punching vertical track (32), a punching horizontal cylinder (33), a punching vertical cylinder (34), a punching bracket (35), a punching first connecting plate (36), a punching needle unit (37) and a pressing plate unit (38); the thermal transfer module (4) comprises a thermal transfer horizontal track (41), a thermal transfer horizontal motor (42), a base (43), a label installation unit (44), a punching unit (45) and a punching bracket (46). The material unloading module (5) comprises a first horizontal unloading cylinder (51), a vertical unloading cylinder (52), a first horizontal unloading track (53), a vertical unloading track (54), an unloading suction cup module (55), an unloading placement unit (56) and a hot pressing unit (57). The material unloading suction cup module (55) comprises a unloading contoured suction cup (551), a first unloading suction cup connecting block (552) and a second unloading suction cup connecting block (553). The material unloading placement unit (56) comprises a second horizontal unloading cylinder (561), a second horizontal unloading track (562) and two unloading carriers (563). The second horizontal unloading track (562) is located at one end of the first horizontal unloading track (53) and is perpendicular to the first horizontal unloading track (53). The two unloading carriers (563) are installed on the second horizontal unloading track (562) and are both connected to the second horizontal unloading cylinder (561). The unloading carriers (563) are located below the unloading contour suction cup (551). When the turntable platform (12) rotates to the working position, the feeding table (13) on the turntable platform (12) is parallel to the second horizontal unloading track (562) and is located at the other end of the first horizontal unloading track (53). The hot pressing unit (57) comprises a gantry (571), a hot pressing cylinder (572) and a hot pressing block (573); the hot pressing block (573) is connected to the gantry (571) via the hot pressing cylinder (572); and the hot pressing block (573) is located directly above the feeding table (13) in the working position.
2. The rotary label hot stamping device according to claim 1, characterized in that: The first suction cup connection block (252) is slidably connected to the horizontal loading track (23); the horizontal loading cylinder (21) is connected to the first suction cup connection block (252) and is used to drive the first suction cup connection block (252) to slide along the horizontal loading track (23); the vertical loading track (24) is vertically arranged on the first suction cup connection block (252); one end of the second suction cup connection block (253) is slidably connected to the vertical track, and the other end is connected to the loading contour suction cup (251); the vertical loading cylinder (22) is connected to the second suction cup connection block (253) and is used to drive the second suction cup connection block (253) to move up and down along the vertical loading track (24).
3. The rotary label hot stamping device according to claim 2, characterized in that: The flatness detection unit (27) comprises a detection platform (271) and a detection sensor (272), wherein the detection sensor (272) is arranged at four corners of the detection platform (271).
4. The rotary label hot stamping device according to claim 2, characterized in that: The loading carrier (26) comprises a lifting plate (261), a lifting cylinder (262) and a shell (263); the shell (263) is a container with an upper end open; the lifting plate (261) is installed in the shell (263); the lifting cylinder (262) is connected to the lifting plate (261) to drive the lifting plate (261) to move up and down in the shell (263).
5. The rotary label hot stamping device according to claim 1, characterized in that: The punching bracket (35) is slidably connected to the punching horizontal track (31), the punching horizontal cylinder (33) is connected to the punching bracket (35) and is used to drive the punching bracket (35) to slide along the punching horizontal track (31), the punching vertical track (32) is arranged on the punching bracket (35), the punching needle unit (37) is slidably connected to the punching vertical track (32) through the punching first connecting plate (36), and the punching vertical cylinder (34) is installed on the punching bracket (35). The punching needle unit (37) is connected to the punching needle unit (37), the punching vertical cylinder (34) drives the punching needle unit (37) to move up and down along the punching vertical track (32), the pressing plate unit (38) comprises a pressing plate (381), a fixed plate (382) and a pressing cylinder (383), the fixed plate (382) is connected to the punching needle unit (37), the pressing plate (381) is located directly below the fixed plate (382), and is connected to the fixed plate (382) via the pressing cylinder (383).
6. The rotary label hot stamping device according to claim 1, characterized in that: The punching needle unit (37) comprises a connecting block (371), a telescopic rod (372), a support rod (373), two L-shaped blocks (374) and two needles (375); the support rod (373) is arranged horizontally, and its two ends are respectively fixed to the punching first connecting plate (36) through the connecting block (371); each L-shaped block (374) is provided with a through hole and a fixing hole; the support rod (373) passes through the through hole; the telescopic rod comprises a first sleeve (372a) and a second sleeve (372b); the first sleeve (372a) and the second sleeve (372b) are respectively fixedly connected to the fixing holes of the two L-shaped blocks (374); and the two needles (375) are respectively arranged at the lower ends of the two L-shaped blocks (374).
7. The rotary label hot stamping device according to claim 1, characterized in that: The base (43) is slidably connected to the thermal transfer horizontal track (41) and connected to the thermal transfer horizontal motor (42); the stamping bracket (46) is a factory-shaped bracket, and the stamping bracket (46) is installed on the base (43); the stamping unit (45) includes a pressure head (451), a pressure head cylinder (452) and a pressure head bracket (453); the pressure head bracket (453) is fixed below the horizontal rod of the stamping bracket (46); the pressure head (451) is connected to the pressure head bracket (453) above through the pressure head cylinder (452); the label installation unit (44) includes a label motor (441), a first rotating shaft (442) , a second rotating shaft (443), a third rotating shaft (444) and a fourth rotating shaft (445), the first rotating shaft (442) and the second rotating shaft (443) are installed in the vertical rod of the stamping bracket (46), the third rotating shaft (446) and the fourth rotating shaft (445) are respectively installed at the upper and lower sides of one end of the pressing head (451), the label motor (441) is connected to the first rotating shaft (442) or the second rotating shaft (443), one end of the label is connected to the first rotating shaft (442), and the other end passes through the third rotating shaft (444), the fourth rotating shaft (445) and the lower side of the pressing head (451) in sequence and then is connected to the second rotating shaft (443).
8. The rotary label hot stamping device according to claim 7, characterized in that: The punching unit (45) further comprises a pressing cylinder (454) and a pressing block (455), wherein the pressing block (455) is connected to the pressing head bracket (453) above via the pressing cylinder (454).
9. The rotary label hot stamping device according to claim 1, characterized in that: The first connection block (552) of the unloading suction cup or the second connection block (553) of the unloading suction cup is slidably connected to the first horizontal unloading track (53); the first horizontal unloading cylinder (51) is forcefully connected to the first connection block (552) of the unloading suction cup, and is used to drive the first connection block (552) of the unloading suction cup to slide along the first horizontal unloading track (53); the unloading vertical track (54) is vertically arranged on the first connection block (552) of the unloading suction cup; one end of the second connection block (553) of the unloading suction cup is slidably connected to the unloading vertical track (54), and the other end is connected to the unloading contoured suction cup (551); the unloading vertical cylinder (52) is connected to the second connection block (553) of the unloading suction cup, and is used to drive the second connection block (553) of the unloading suction cup to move up and down along the unloading vertical track (54).
