A fully automatic waterless tray cleaning and closing machine
By designing a fully automatic waterless liquidation closing machine, using vacuum dust storage boxes and automatic transmission devices, the defects of manual water flushing of existing pallet cleaning equipment have been solved, and efficient, safe and low-cost pallet cleaning has been achieved.
Patent Information
- Application Number
- CN202010376947.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-05-07
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2040-05-07
AI Technical Summary
Existing pallet cleaning equipment requires manual rinsing with water, resulting in wasted production time, complex operation, high labor intensity, high risk, and high cost.
Design a fully automatic waterless liquidation closing machine, using a vacuum dust storage box instead of water and dust storage, and realizes automatic conveying, clamping and positioning of the pallet through the first transmission device, the first lifting device, the second transmission device and the moving device. and dust removal.
It achieves simple operation, high safety, cost saving and high cleaning efficiency, avoiding the danger and high cost of manual cleaning.
Smart Images

Figure CN111604292B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pallet cleaning equipment, in particular to a fully automatic waterless pallet cleaning and closing machine. Background Art
[0002] Pallets support items and are widely used in people's lives, such as making bread and other foods. However, during the production of pallets, a lot of debris will be generated inside the pallets, which need to be manually washed with water, which not only wastes production time, is complicated to operate, and has high labor intensity, but also has high risks in removing debris manually, which can easily cause damage to the operator's hands. In addition, the manual removal of debris from the pallet is labor-intensive and labor-intensive, and the labor efficiency is low. When cleaning the pallet with water, a large amount of water is required, which is costly. Summary of the invention
[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide a fully automatic waterless tray cleaning and closing machine, which is simple to operate, highly safe, cost-saving, and has high cleaning efficiency, and can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned object, the present invention provides the following technical solutions: a fully automatic waterless tray clearing and closing machine, comprising a base frame, a first transmission device, a first lifting device, a second transmission device, a moving device and a second lifting device;
[0005] Two eighth fixing rods are fixed on the upper side of the base frame, and the two eighth fixing rods are arranged correspondingly front and back, a first fixing rod is fixed to the four corners of the upper side of the base frame, four second fixing rods are fixed to the upper side of the base frame, and the four second fixing rods are respectively located on the inner side of the first fixing rod, and first fixing plates are fixed to the upper sides of the first fixing rod and the second fixing rod at the front and rear ends, and a first connecting rod is fixed to the middle and right end of the inner side of the first fixing plate, two third fixing blocks are fixed to the outer side of the first connecting rod, and the two third fixing blocks are arranged correspondingly front and back, the inner side of the third fixing block is rotatably connected with a first rotating shaft, the side surfaces of the first rotating shaft are sleeved with rollers, and the roller side surfaces at the left and right ends are driven by Two conveyor belts are connected, a vacuum dust storage box is provided on the upper side of the eighth fixing rod, a third cylinder is fixed on the upper side of the first fixing plate, a first clamping plate is fixed to the telescopic end of the third cylinder, screw holes are provided on the sides around the base frame, studs are threadedly connected to the screw holes, buffer pads are provided at the bottom ends of the studs, a connecting piece is provided at the right end of the first fixing plate, and the connecting piece is fixedly connected to the first fixing plate by a third fastening bolt, the connecting piece is L-shaped, and an assembly line connecting plate is fixed on the upper side of the horizontal end of the connecting piece, and the assembly line connecting plate and the conveyor belt are located on the same horizontal plane, and are fixedly connected to the external assembly line through the assembly line connecting plate, so as to facilitate integrated cleaning operations on the pallets;
[0006] The first transmission device comprises a first fixed block, a first motor, a first pulley, a second pulley and a first transmission belt, the first fixed block is fixed to the middle of the eighth fixed rod at the rear end, the first motor is fixed to the upper side of the first fixed block, the output shaft of the first motor is sleeved with the first pulley, the rear side of the first rotating shaft at the left end is sleeved with the second pulley, and the first pulley and the second pulley are connected by the first transmission belt;
[0007] The first lifting device comprises a first limiting rod, a first cylinder, a second fixing plate and a third fixing plate, the first cylinder is fixed to the bottom side of the first fixing plate, the second fixing plate is fixed to the telescopic end of the first cylinder, the first limiting rod is fixed to the left and right ends of the upper side of the second fixing plate, the upper end of the first limiting rod passes through the upper side of the first fixing plate, the upper end of the first limiting rod is fixed to the third fixing plate, the left and right ends of the upper side of the third fixing plate are fixed to the eighth fixing block, the inner side of the eighth fixing block is fixed to the fifth limiting rod, the side of the fifth limiting rod is slidably connected to the movable block, and two supporting rods are fixed to the upper side of the first fixing plate, and the two supporting rods are located directly below the third fixing plate;
[0008] The second transmission device includes a second fixed block, a first servo motor, a planetary reducer, a third pulley, a support, a fourth pulley and a second transmission belt, a second fixed block is fixed on the upper side of the third fixed plate at the front end, a first servo motor is fixed on the upper side of the second fixed block, an output shaft of the first servo motor is provided with a planetary reducer, and the output shaft of the planetary reducer is sleeved with the third pulley, a support is fixed to the middle part of the upper side of the third fixed plate at the rear end, the inner side of the support is rotatably connected with the fourth pulley, the side surfaces of the third pulley and the fourth pulley are connected through the second transmission belt transmission, a mounting block is detachably installed on the middle part of the bottom side of the second transmission belt, a fourth fixed block is fixed on the bottom side of the mounting block, a seventh fixed plate is fixed on the bottom side of the fourth fixed block, the left and right ends of the seventh fixed plate are fixedly connected to the bottom side of the movable block, the left and right ends of the bottom side of the seventh fixed plate are fixed with the fifth fixed block, a sixth fixed block is provided on the bottom side of the fifth fixed block, and the sixth fixed block is connected by the first fastening The bolt is fixedly connected to the bottom side of the fifth fixing block, and a sliding groove is provided on the side where the fifth fixing block contacts the sixth fixing block, and a second rotating shaft is rotatably connected in the sliding groove, a roller brush is sleeved on the middle part of the side surface of the second rotating shaft, and a plurality of bristles are equidistantly provided on the side surface of the roller brush, two bearings are sleeved on the side surface of the second rotating shaft, and a dust box is movably connected on the side surface of the bearing, and the roller brush is located in a cavity inside the dust box, an eighth fixing plate is fixed on the right side of the third fixing plate, a rack is detachably installed on the bottom side of the eighth fixing plate, a gear is sleeved on the right end of the second rotating shaft, and the gear is meshed with the rack, a dust outlet is provided on the front and rear sides of the dust box, and a second fixing pipe is respectively provided at the dust outlet, a groove is provided on the side surface of the seventh fixing plate, a sixth cylinder is fixed on the upper side of the seventh fixing plate, a seventh fixing block is fixed on the telescopic end of the sixth cylinder, and one end of a ninth fixing rod is fixed on the upper side of the dust box, the ninth fixing rod is located in the groove, and the ninth fixing rod is movably connected to the seventh fixing block;
[0009] The moving device includes a first fixed column, a third fixed rod, a fourth fixed plate, a first fixed tube, a rodless cylinder, a fifth fixed plate, a connecting plate, a second cylinder, a fourth fixed rod and a second limiting rod. The first fixed column is fixed to the middle and left end of the upper side of the first fixed plate, the third fixed rod is fixed to the upper end of the first fixed column, and the third fixed rod is symmetrically arranged on the left and right sides, the fourth fixed plate is fixed to the middle part of the bottom side of the third fixed rod, the first fixed tube is fixed to the front and rear ends of the inner side of the fourth fixed plate respectively, the side of the first fixed tube is slidably connected to the rodless cylinder, the inner side of the rodless cylinder is fixed to the fifth fixed plate, and the fifth fixed plate A connecting plate is fixed on the inner side, a second cylinder is provided on the upper end of the connecting plate, a telescopic end of the second cylinder passes through the bottom side of the connecting plate, and a fourth fixing rod is fixed to the telescopic end of the second cylinder, an eighth fixing plate is fixed to the front and rear ends of the bottom side of the third fixing rod respectively, a third limiting rod is fixed to the inner side of the eighth fixing plate, a first movable sleeve is slidably connected to the side of the third limiting rod, and the first movable sleeves are fixedly connected by the second connecting rod, the fifth fixing plate is fixedly connected to the upper end of the second connecting rod, the second limiting rod is fixed to the front and rear sides of the upper end of the fourth fixing rod, and the upper ends of the second limiting rod pass through the upper side of the second connecting rod;
[0010] The second lifting device comprises a fifth fixing rod, a sixth fixing rod, a screw rod, a lifting block, a sixth fixing plate, a supporting plate, a seventh fixing rod and a second motor, the fifth fixing rod and the seventh fixing rod are respectively fixed to the upper side of the eighth fixing rod at the left end, and the fifth fixing rod and the seventh fixing rod are symmetrically arranged on the left and right sides, the sixth fixing rod is fixed to the inner side of the first fixing plate at the left end, the inner middle parts of the fifth fixing rod and the sixth fixing rod are rotatably connected with a screw rod, the thread on the side surface of the screw rod is threadedly connected with the lifting block, the sixth fixing plate is fixed to the left side of the lifting block, three supporting plates are equidistantly fixed to the left side of the sixth fixing plate, the first A second motor is provided in the middle of the upper end of the seventh fixed rod, the output shaft of the second motor passes through the bottom side of the seventh fixed rod, and the output shaft of the second motor is sleeved with a sixth pulley, the bottom end of the screw rod passes through the bottom side of the fifth fixed rod and is sleeved with a fifth pulley, the fifth pulley and the sixth pulley are connected by a third transmission belt transmission, two fourth limiting rods are fixed on the inner sides of the fifth fixed rod and the sixth fixed rod, the side surfaces of the fourth limiting rods are movably connected with a second movable sleeve, the side surfaces of the second movable sleeve are fixed with one end of the third connecting rod, and the other end of the third connecting rod is fixed to the front and rear sides of the lifting block;
[0011] Wherein: an operating table is provided on the upper side of the first fixed plate at the front end, a display screen is provided on the upper front end of the operating table, a control switch group is provided on the lower front end of the operating table, an input end of the control switch group is electrically connected to an output end of an external power supply, and an output end of the control switch group is electrically connected to input ends of the display screen, a first cylinder, a second cylinder, a third cylinder and a sixth cylinder, respectively; a timing delayer is provided on the front side of the first fixed plate at the front end, and an input end of the timing delayer is electrically connected to an output end of the control switch group; a first transmission device is provided to transport the tray to be cleaned; a first lifting device is provided to lift the second transmission device; a second power transmission device is provided to drive the dust box to move forward and backward; a dust box is provided to collect debris inside the tray; a vacuum dust storage box is provided instead of water dust storage, thereby saving use costs; the operation is simpler than manual water flushing, with lower labor intensity, less workload and higher work efficiency; and a timing delayer is provided to conveniently control the cleaning machine to be closed when the tray is not cleaned, thereby saving costs.
[0012] Furthermore, a filter plate is provided in the middle of the inner cavity of the vacuum dust storage box, and a dust storage frame is slidably connected to the inner cavity on the bottom side of the filter plate, and the dust storage frame and the vacuum dust storage box are fitted together by a sealing rubber strip, and a handle is provided in the middle of the right side of the dust storage frame, and a support column is fixed on the upper side of the eighth fixed rod at the front end, and a vacuum pump is provided on the upper side of the support column, and an exhaust pipe is provided at the air outlet at the left end of the vacuum pump, and the air inlet at the right end of the vacuum pump is connected to the inner cavity on the upper side of the filter plate through an exhaust pipe, and the second fixed pipe is connected to the inner cavity on the upper side of the filter plate through an exhaust pipe. The dust outlet is connected to the inner cavity on the bottom side of the filter plate through a dust conveying hose. The input end of the vacuum pump is electrically connected to the output end of the control switch group. The vacuum pump draws out the air in the vacuum dust storage box through the exhaust pipe. At this time, the pressure in the vacuum dust storage box is reduced, and the debris in the dust collection box is transported to the dust storage frame through the second fixed pipe and the dust conveying hose. By setting the filter plate, the vacuum pump and the exhaust pipe can be prevented from further extracting the debris, which is convenient for centralized processing. By setting a detachable dust storage frame, the collected debris can be easily processed, which is highly practical.
[0013] Furthermore, rubber plates are provided around the inner bottom end of the dust box, and the rubber plates are fixedly connected to the bottom side of the dust box by second fastening bolts. By providing the rubber plates, on the one hand, the bottom side of the dust box is sealed, and on the other hand, by providing the rubber plates, the inner side of the tray can be scraped.
[0014] Furthermore, a third proximity switch is fixed to the rear side of the eighth fixed block at the front end, a first proximity switch and a second proximity switch are respectively provided at the front ends of the upper and lower sides of the sixth fixed plate, a fiber optic sensor is provided on the upper side of the first fixed plate at the front end, a ninth fixed plate is fixed to the middle part of the left side of the fourth fixed rod, a through hole is provided in the middle part of the side surface of the ninth fixed plate, a laser sensor is provided in the through hole, the output ends of the first proximity switch, the second proximity switch and the third proximity switch are electrically connected to the input end of the control switch group, the output ends of the fiber optic sensor and the laser sensor are electrically connected to the input end of the control switch group, and the first proximity switch and the second proximity switch are provided to limit the lifting position of the sixth fixed plate, and the third proximity switch is provided to facilitate positioning of the position of the tray to be cleaned.
[0015] Furthermore, an L-shaped fixing plate is fixed to the middle part of the bottom side of the first connecting rod at the left end, a fifth cylinder is provided on the upper side of the horizontal end of the L-shaped fixing plate, a stopping plate is fixed to the telescopic end of the fifth cylinder, the stopping plate is located on the inner side of the conveyor belt, a fourth proximity switch is provided on the right side of the stopping plate, the input of the fifth cylinder is electrically connected to the output end of the control switch group, and the output end of the fourth proximity switch is electrically connected to the input end of the control switch group, and by setting the stopping plate and the fourth proximity switch, the pallet to be cleaned can reach the predetermined position.
[0016] Furthermore, fourth cylinders are respectively fixed to the front and rear ends of the bottom side of the fourth fixed rod, and moving blocks are fixed to the telescopic ends of the fourth cylinder, and second clamping plates are fixed to the front and rear ends of the moving blocks, and arc-shaped grooves are provided on the inner sides of the second clamping plates. The input end of the fourth cylinder is electrically connected to the output end of the control switch group. By setting the fourth cylinder and the second clamping plate, it is convenient to clamp the cleaned pallet and place the cleaned pallet on the upper side of the supporting rod. The present invention uses gas dust removal instead of manual water dust removal, which is more convenient to use, has higher cleaning efficiency and high safety.
[0017] Furthermore, the conveyor belt and the second conveyor belt are chain conveyor belts or rubber conveyor belts. By selecting conveyor belts made of different materials, it is possible to prevent the pallet from being damaged during the cleaning process, and the application range is wide.
[0018] Furthermore, the roller brush is a circular roller brush or a strip flat brush, and impurities can be cleaned by brushes of different shapes, which can better meet people's usage needs.
[0019] Furthermore, a second servo motor is fixed to the right end of the fifth fixed block, and the output shaft of the second servo motor passes through the inner side of the fifth fixed block and is fixedly connected to the right end of the second rotating shaft. The input end of the second servo motor is electrically connected to the output end of the control switch group, and impurities are cleaned by driving the roller brush to rotate in two different ways, thereby improving the practicality of the present invention.
[0020] The present invention also provides a working principle of a fully automatic waterless tray cleaning and closing machine, comprising the following steps:
[0021] S1) Conveying pallet: Press the corresponding control switch on the control switch group, the fifth cylinder drives the stop plate to move upward, and the pallet to be cleaned is placed on the conveyor belt. The first motor drives the first pulley to rotate, and the second pulley is driven to rotate through the first transmission belt, thereby driving the roller and the first rotating shaft to rotate together, thereby driving the conveyor belt to rotate, so that the pallet to be cleaned moves to the left, and stops moving when the pallet to be cleaned contacts the fourth proximity switch on the stop plate;
[0022] S2) Clamping the pallet: Press the corresponding control switch on the control switch group, and the third cylinder drives the first clamping plate to move inward and clamp the pallet;
[0023] S3) Positioning the pallet: Press the corresponding control switch on the control switch group, the first servo motor controls the third pulley to rotate through the planetary reducer, and drives the fourth pulley to rotate through the second transmission belt, so that the mounting block, the fourth fixed block, and the seventh fixed plate move forward together, and the movable block stops moving after contacting the third proximity switch, thereby positioning the position of the pallet to be cleaned;
[0024] S4) Dust the tray: Press the corresponding control switch on the control switch group, the first cylinder drives the second fixed plate to move downward, and drives the third fixed plate to move downward together through the first limit rod until the rubber plate is located on the inner side of the tray to be cleaned, the first servo motor controls the third pulley to rotate through the planetary reducer, and drives the fourth pulley to rotate through the second transmission belt, so that the dust box moves back and forth through the mounting block, the fourth fixed block and the seventh fixed plate. While the dust box moves back and forth, the second rotating shaft and the roller brush are driven to rotate together through the gear, and the roller brush cleans the debris in the tray. At the same time, the vacuum pump exhausts the vacuum storage through the exhaust pipe. The air in the dust box is extracted, and the pressure in the vacuum dust storage box is reduced at this time, and the debris in the dust box is transported to the dust storage frame through the second fixed pipe and the dust conveying hose. The filter plate can prevent the vacuum pump and the exhaust pipe from further extracting the debris, which is convenient for centralized processing. While the dust box moves back and forth, the sixth cylinder drives the seventh fixed block to rotate back and forth, so that the dust box can be tilted in different directions during the movement, and the inner side of the tray is further scraped by the rubber plate, thereby improving the cleaning effect of the tray. When dusting the tray, impurities are cleaned by driving the roller brush to rotate in two different ways, thereby improving the practicality of the present invention.
[0025] S5) Move the cleaned pallet: press the corresponding control switch on the control switch group, the fifth cylinder drives the stop plate to move up and down, and continues to drive the pallet to move to the left through the conveyor belt. At the same time, the rodless cylinder drives the fifth fixed plate, the connecting plate, the second cylinder and the fourth fixed rod to move to the left together, and senses whether there is a pallet through the laser sensor. When the laser sensor senses that there is a pallet, the laser sensor transmits a signal to the control switch group, and the control switch group controls the second cylinder and the fourth cylinder to operate. Through the cooperation of the second cylinder and the fourth cylinder, and through the second clamping plate, the cleaned pallet is clamped. By setting an optical fiber sensor to sense whether there is a pallet clamped in the second clamping plate, the rodless cylinder drives the cleaned pallet to move to the left through the corresponding control switch on the control switch group;
[0026] S6) Collect the cleaned pallets: When the cleaned pallets are located directly above the sixth fixed plate, press the corresponding control switch on the control switch group, and place the cleaned pallets on the supporting plate by controlling the fourth cylinder. The lifting position of the sixth fixed plate is limited by setting the first proximity switch and the second proximity switch.
[0027] Compared with the prior art, the invention has the following beneficial effects: the fully automatic waterless tray cleaning and closing machine has the following advantages:
[0028] 1. A first transmission device is provided to transport the tray to be cleaned, a first lifting device is used to lift the second transmission device, a second power transmission device is provided to drive the dust box to move forward and backward, a dust box is provided to collect the debris inside the tray, and a vacuum dust storage box is provided instead of water dust storage, thereby saving the use cost. It is simpler to operate than manual water washing, has low labor intensity, small workload and higher work efficiency.
[0029] 2. Conveyor belts made of different materials are used to avoid scratches on the pallet during cleaning. A rubber plate is provided to seal the bottom side of the dust box on the one hand, and to scrape the inner side of the pallet on the other hand. The first proximity switch and the second proximity switch are provided to limit the lifting position of the sixth fixed plate. The third proximity switch is provided to facilitate positioning of the pallet to be cleaned. The stop plate and the fourth proximity switch are provided to enable the pallet to be cleaned to reach a predetermined position.
[0030] 3. The vacuum pump extracts the air in the vacuum dust storage box through the exhaust pipe. At this time, the pressure in the vacuum dust storage box is reduced, and the debris in the dust box is transported to the dust storage frame through the second fixed pipe and the dust conveying hose. The filter plate can be prevented from further extracting the debris by the vacuum pump and the exhaust pipe, which is convenient for centralized processing. The detachable dust storage frame is provided to facilitate the processing of the collected debris, which is highly practical. The fourth cylinder and the second clamping plate are provided to facilitate the clamping of the cleaned tray and place the cleaned tray on the upper side of the supporting rod. The present invention uses gas dust suction instead of water dust removal, which is more convenient to use, has higher cleaning efficiency and high safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the structure of the present invention;
[0032] Figure 2 It is a schematic diagram of the rear structure of the present invention;
[0033] Figure 3 It is a schematic diagram of the left structure of the present invention;
[0034] Figure 4 It is a schematic diagram of the structure on the right side of the present invention;
[0035] Figure 5 It is a schematic diagram of the structure of the front dust collecting box and the vacuum dust storage box of the present invention;
[0036] Figure 6 It is a schematic diagram of the bottom structure of the present invention;
[0037] Figure 7 It is a schematic diagram of the top view structure of the present invention;
[0038] Figure 8 This is a schematic diagram of the enlarged structure of A1 of the present invention;
[0039] Fig. 9 This is a schematic diagram of the enlarged structure of B of the present invention;
[0040] Fig.10 This is a schematic diagram of the enlarged structure of position C of the present invention;
[0041] Fig.11 It is a schematic diagram of the enlarged structure of D of the present invention;
[0042] Fig.12 This is a schematic diagram of the enlarged structure of location E of the present invention;
[0043] Fig.13 This is a schematic diagram of the enlarged structure of A2 of the present invention;
[0044] Fig.14 It is a schematic diagram of the structure of the connecting piece of the present invention.
[0045] In the figure: 1 chassis, 2 first fixed rod, 3 second fixed rod, 4 first fixed plate, 5 first transmission device, 501 first fixed block, 502 first motor, 503 first pulley, 504 second pulley, 505 first transmission belt, 6 first lifting device, 601 first limiting rod, 602 first cylinder, 603 second fixed plate, 604 third fixed plate, 7 second transmission device, 701 second fixed block, 702 first servo motor, 703 planetary reducer, 704 third pulley, 705 support, 706 fourth pulley, 707 second transmission belt, 8 moving device, 801 first fixed column, 802 third fixed rod, 803 fourth fixed plate, 804 first fixed pipe, 805 rodless cylinder, 806 fifth fixed plate, 807 connecting plate, 808 second cylinder, 809 fourth fixed rod, 810 second limiting rod, 9 second Lifting device, 901 fifth fixed rod, 902 sixth fixed rod, 903 screw rod, 904 lifting block, 905 sixth fixed plate, 906 supporting plate, 907 seventh fixed rod, 908 second motor, 10 eighth fixed rod, 11 first connecting rod, 12 third fixed block, 13 first rotating shaft, 14 roller, 15 conveyor belt, 16 mounting block, 17 fourth fixed block, 18 seventh fixed plate, 19 fifth fixed block, 20 sixth fixed block, 21 first fastening bolt, 22 second rotating shaft, 23 roller brush, 24 bristles, 25 bearing, 26 dust box, 27 eighth fixed plate, 28 rack, 29 gear, 30 third cylinder, 31 first clamping plate, 32 fourth cylinder, 33 moving block, 34 second clamping plate, 35 eighth fixed plate, 36 third limiting rod, 37 first movable sleeve, 38 second connecting rod, 39 fifth pulley, 40 third transmission belt, 41 L-shaped fixing plate, 42 fifth cylinder, 43 stop plate, 44 exhaust pipe, 45 exhaust pipe, 46 second fixing pipe, 47 dust conveying hose, 48 vacuum dust storage box, 49 filter plate, 50 dust storage frame, 51 sealing rubber strip, 52 handle, 53 stud, 54 cushion, 55 operating table, 56 display screen, 57 control switch group, 58 first proximity switch, 59 second proximity switch, 60 groove, 61 sixth cylinder, 62 seventh fixing block, 63 ninth fixing rod, 64 fourth limit rod , 65 second movable sleeve, 66 third connecting rod, 67 eighth fixed block, 68 fifth limiting rod, 69 movable block, 70 third proximity switch, 71 rubber plate, 72 second fastening bolt, 73 supporting rod, 74 sixth pulley, 75 supporting column, 76 vacuum pump, 77 fourth proximity switch, 78 optical fiber sensor, 79 ninth fixed plate, 80 laser sensor, 81 timing delay device, 82 second servo motor, 83 connecting piece, 84 third fastening bolt, 85 assembly line connecting plate. DETAILED DESCRIPTION
[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Embodiment 1
[0047] See also Figure 1-12 , 14. The present invention provides a technical solution: a fully automatic waterless tray cleaning and closing machine, comprising a base frame 1, a first transmission device 5, a first lifting device 6, a second transmission device 7, a moving device 8 and a second lifting device 9;
[0048] Two eighth fixing rods 10 are fixed on the upper side of the base frame 1, and the two eighth fixing rods 10 are arranged correspondingly front and back, a first fixing rod 2 is fixed to the four corners of the upper side of the base frame 1, four second fixing rods 3 are fixed to the upper side of the base frame 1, and the four second fixing rods 3 are respectively located on the inner side of the first fixing rod 2, and the upper sides of the first fixing rod 2 and the second fixing rod 3 at the front and rear ends are respectively fixed with a first fixing plate 4, and the middle and right ends of the inner side of the first fixing plate 4 are respectively fixed with a first connecting rod 11, two third fixing blocks 12 are fixed to the outer side of the first connecting rod 11, and the two third fixing blocks 12 are arranged correspondingly front and back, the inner side of the third fixing block 12 is rotatably connected with a first rotating shaft 13, the side surfaces of the first rotating shaft 13 are sleeved with rollers 14, and the sides of the rollers 14 at the left and right ends are transmission-connected with two conveyor belts 15, the eighth fixing A vacuum dust storage box 48 is provided on the upper side of the fixed rod 10, a third cylinder 30 is fixed on the upper side of the first fixed plate 4, a first clamping plate 31 is fixed to the telescopic end of the third cylinder 30, screw holes are provided on the sides around the base frame 1, studs 53 are threadedly connected to the inner threads of the screw holes, and buffer pads 54 are provided at the bottom ends of the studs 53. A connecting piece 83 is provided at the right end of the first fixed plate 4, and the connecting piece 83 is fixedly connected to the first fixed plate 4 by a third fastening bolt 84. The connecting piece 83 is L-shaped, and an assembly line connecting plate 85 is fixed on the upper side of the horizontal end of the connecting piece 83, and the assembly line connecting plate 85 and the conveyor belt 15 are located on the same horizontal plane, and are fixedly connected to the external assembly line through the assembly line connecting plate 85, so as to facilitate the integrated cleaning operation of the pallet, and an L-shaped fixing plate 41 is fixed to the middle part of the bottom side of the left end first connecting rod 11, A fifth cylinder 42 is provided on the upper side of the horizontal end of the L-shaped fixed plate 41, and a stopping plate 43 is fixed to the telescopic end of the fifth cylinder 42, and the stopping plate 43 is located on the inner side of the conveyor belt 15. A fourth proximity switch 77 is provided on the right side of the stopping plate 43, and the input of the fifth cylinder 42 is electrically connected to the output end of the control switch group 57, and the output end of the fourth proximity switch 77 is electrically connected to the input end of the control switch group 57. By arranging the stopping plate 43 and the fourth proximity switch 77, the tray to be cleaned can reach a predetermined position, and a filter plate 49 is provided in the middle of the inner cavity of the vacuum dust storage box 48, and a dust storage frame 50 is slidably connected to the inner cavity on the bottom side of the filter plate 49, and a dust storage frame 50 is provided between the dust storage frame 50 and the vacuum dust storage box 48. A handle 52 is provided in the middle of the right side of the dust storage frame 50 through the sealing rubber strip 51, a support column 75 is fixed on the upper side of the eighth fixed rod 10 at the front end, a vacuum pump 76 is provided on the upper side of the support column 75, an exhaust pipe 44 is provided at the air outlet at the left end of the vacuum pump 76, the air inlet at the right end of the vacuum pump 76 is connected with the inner cavity on the upper side of the filter plate 49 through the exhaust pipe 45, the dust outlet of the second fixed pipe 46 is connected with the inner cavity on the bottom side of the filter plate 49 through the dust conveying hose 47, the input end of the vacuum pump 76 is electrically connected to the output end of the control switch group 57, the vacuum pump 76 extracts the air in the vacuum dust storage box 48 through the exhaust pipe 45, at this time the pressure in the vacuum dust storage box 48 is reduced,The debris in the dust box 26 is transported to the dust storage frame 50 through the second fixed pipe 46 and the dust conveying hose 47. The filter plate 49 can prevent the vacuum pump 76 and the exhaust pipe 44 from further extracting the debris, which is convenient for centralized processing. The detachable dust storage frame 50 is convenient for processing the collected debris, which is highly practical.
[0049] The first transmission device 5 includes a first fixed block 501, a first motor 502, a first pulley 503, a second pulley 504 and a first transmission belt 505. The first fixed block 501 is fixed to the middle of the eighth fixed rod 10 at the rear end, the first motor 502 is fixed to the upper side of the first fixed block 501, the output shaft of the first motor 502 is sleeved with the first pulley 503, the rear side of the first rotating shaft 13 at the left end is sleeved with the second pulley 504, and the first pulley 503 and the second pulley 504 are connected to each other through the first transmission belt 505;
[0050] The first lifting device 6 includes a first limiting rod 601, a first cylinder 602, a second fixed plate 603 and a third fixed plate 604. The first cylinder 602 is fixed to the bottom side of the first fixed plate 4, the second fixed plate 603 is fixed to the telescopic end of the first cylinder 602, the first limiting rod 601 is fixed to the left and right ends of the upper side of the second fixed plate 603, the upper end of the first limiting rod 601 passes through the upper side of the first fixed plate 4, the upper end of the first limiting rod 601 is fixed to the third fixed plate 604, the left and right ends of the upper side of the third fixed plate 604 are fixed to the eighth fixed block 67, the inner side of the eighth fixed block 67 is fixed to the fifth limiting rod 68, the side of the fifth limiting rod 68 is slidably connected to the movable block 69, and two supporting rods 73 are fixed to the upper side of the first fixed plate 4, and the two supporting rods 73 are located directly below the third fixed plate 604;
[0051] The second transmission device 7 includes a second fixed block 701, a first servo motor 702, a planetary reducer 703, a third pulley 704, a support 705, a fourth pulley 706 and a second transmission belt 707. The second fixed block 701 is fixed on the upper side of the third fixed plate 604 at the front end, the first servo motor 702 is fixed on the upper side of the second fixed block 701, the output shaft of the first servo motor 702 is provided with a planetary reducer 703, the output shaft of the planetary reducer 703 is sleeved with the third pulley 704, the support 705 is fixed to the middle part of the upper side of the third fixed plate 604 at the rear end, the inner side of the support 705 is rotatably connected with the fourth pulley 706, and the sides of the third pulley 704 and the fourth pulley 706 are connected by the second transmission belt 707. Next, a mounting block 16 is detachably mounted on the middle part of the bottom side of the second conveyor belt 707, a fourth fixing block 17 is fixed on the bottom side of the mounting block 16, a seventh fixing plate 18 is fixed on the bottom side of the fourth fixing block 17, the left and right ends of the seventh fixing plate 18 are fixedly connected to the bottom side of the movable block 69, a fifth fixing block 19 is fixed to the left and right ends of the bottom side of the seventh fixing plate 18, a sixth fixing block 20 is provided on the bottom side of the fifth fixing block 19, and the sixth fixing block 20 is fixedly connected to the bottom side of the fifth fixing block 19 by a first fastening bolt 21, a slide groove is provided on the side where the fifth fixing block 19 and the sixth fixing block 20 contact, a second rotating shaft 22 is rotatably connected in the slide groove, a roller brush 23 is sleeved on the middle part of the side surface of the second rotating shaft 22, and a plurality of bristles are equidistantly provided on the side surface of the roller brush 23 24, two bearings 25 are sleeved on the side of the second rotating shaft 22, and a dust box 26 is movably connected to the side of the bearing 25, and the roller brush 23 is located in the cavity inside the dust box 26. An eighth fixing plate 27 is fixed to the right side of the third fixing plate 604, and a rack 28 is detachably installed on the bottom side of the eighth fixing plate 27. A gear 29 is sleeved on the right end of the second rotating shaft 22, and the gear 29 is meshed with the rack 28. Dust outlets are provided on the front and rear sides of the dust box 26, and second fixed pipes 46 are provided at the dust outlets respectively. A groove 60 is provided on the side of the seventh fixing plate 18, and a sixth cylinder 61 is fixed to the upper side of the seventh fixing plate 18, and a seventh fixed block 62 is fixed to the telescopic end of the sixth cylinder 61. One end of the ninth fixing rod 63 is fixed to the upper side of the dust box 26. The rod 63 is located in the groove 60, and the ninth fixing rod 63 is movably connected to the seventh fixing block 62. Rubber plates 71 are provided around the bottom end of the inner side of the dust box 26. The rubber plates 71 are fixedly connected to the bottom end side of the dust box 26 by second fastening bolts 72. By providing the rubber plates 71, on the one hand, the bottom side of the dust box 26 is sealed, and on the other hand, by providing the rubber plates 71, the inner side of the tray can be scraped. The conveyor belt 15 and the second conveyor belt 707 are chain conveyor belts or rubber conveyor belts. By selecting conveyor belts of different materials, the tray can be prevented from being damaged during the cleaning process, and the application range is wide. The roller brush 23 is a round roller brush or a strip flat brush. The impurities are cleaned by brushes of different shapes, which can better meet people's use needs.
[0052] The moving device 8 includes a first fixed column 801, a third fixed rod 802, a fourth fixed plate 803, a first fixed tube 804, a rodless cylinder 805, a fifth fixed plate 806, a connecting plate 807, a second cylinder 808, a fourth fixed rod 809 and a second limiting rod 810. The first fixed column 801 is fixed to the middle and left end of the upper side of the first fixed plate 4. The third fixed rod 802 is fixed to the upper end of the first fixed column 801, and the third fixed rod 802 is symmetrically arranged on the left and right sides. The fourth fixed plate is fixed to the middle of the bottom side of the third fixed rod 802. 803, the first fixing tube 804 is fixed to the front and rear ends of the inner side of the fourth fixing plate 803 respectively, the side of the first fixing tube 804 is slidably connected to the rodless cylinder 805, the inner side of the rodless cylinder 805 is fixed with a fifth fixing plate 806, the inner side of the fifth fixing plate 806 is fixed with a connecting plate 807, the upper end of the connecting plate 807 is provided with a second cylinder 808, the telescopic end of the second cylinder 808 passes through the bottom side of the connecting plate 807, and the telescopic end of the second cylinder 808 is fixed with a fourth fixing rod 809, the front side of the bottom side of the third fixing rod 802 The eighth fixing plate 35 is fixed to the two ends of the rear part respectively, and the third limiting rod 36 is fixed to the inner side of the eighth fixing plate 35. The side of the third limiting rod 36 is slidably connected to the first movable sleeve 37, and the first movable sleeves 37 are fixedly connected by the second connecting rod 38. The fifth fixing plate 806 is fixedly connected to the upper end of the second connecting rod 38. The second limiting rod 810 is fixed to the front and rear sides of the upper end of the fourth fixing rod 809. The upper end of the second limiting rod 810 passes through the upper side of the second connecting rod 38. The front and rear ends of the bottom side of the fourth fixing rod 809 are respectively fixed to the front and rear sides of the upper end of the fourth fixing rod 809. A fourth cylinder 32 is fixed to each of the telescopic ends of the fourth cylinder 32, and a moving block 33 is fixed to each of the front and rear ends of the moving block 33, and a second clamping plate 34 is fixed to each of the front and rear ends of the moving block 33, and an arc groove is provided on the inner side of the second clamping plate 34, and the input end of the fourth cylinder 32 is electrically connected to the output end of the control switch group 57. By setting the fourth cylinder 32 and the second clamping plate 34, it is convenient to clamp the cleaned pallet and place the cleaned pallet on the upper side of the supporting rod 73. The present invention uses gas dust suction instead of manual water dust removal, which is more convenient to use, has higher cleaning efficiency and high safety.
[0053] The second lifting device 9 includes a fifth fixing rod 901, a sixth fixing rod 902, a screw rod 903, a lifting block 904, a sixth fixing plate 905, a supporting plate 906, a seventh fixing rod 907 and a second motor 908. The fifth fixing rod 901 and the seventh fixing rod 907 are respectively fixed to the upper side of the eighth fixing rod 10 at the left end, and the fifth fixing rod 901 and the seventh fixing rod 907 are symmetrically arranged on the left and right sides. The sixth fixing rod 902 is fixed to the inner side of the first fixing plate 4 at the left end. The inner middle part of the fifth fixing rod 901 and the sixth fixing rod 902 is rotatably connected with the screw rod 903. The side of the screw rod 903 is The threaded rod 904 is threadedly connected with a lifting block 904, a sixth fixed plate 905 is fixed on the left side of the lifting block 904, three supporting plates 906 are fixed equidistantly on the left side of the sixth fixed plate 905, a second motor 908 is provided in the middle of the upper end of the seventh fixed rod 907, the output shaft of the second motor 908 passes through the bottom side of the seventh fixed rod 907, and the output shaft of the second motor 908 is sleeved with the sixth pulley 74, the bottom end of the screw rod 903 passes through the bottom side of the fifth fixed rod 901 and is sleeved with the fifth pulley 39, the fifth pulley 39 and the sixth pulley 74 are connected through the third transmission belt 40, and the fifth Two fourth limiting rods 64 are fixed on the inner sides of the fixing rod 901 and the sixth fixing rod 902, and the sides of the fourth limiting rods 64 are movably connected with the second movable sleeves 65, and the sides of the second movable sleeves 65 are fixed with one end of the third connecting rod 66, and the other end of the third connecting rod 66 is fixed to the front and rear sides of the lifting block 904, and the rear side of the eighth fixing block 67 at the front end is fixed with the third proximity switch 70, and the front ends of the upper and lower sides of the sixth fixing plate 905 are respectively provided with the first proximity switch 58 and the second proximity switch 59, and the upper side of the first fixing plate 4 at the front end is provided with a fiber optic sensor 78, and the fourth fixing rod 809 A ninth fixing plate 79 is fixed in the middle of the left side, a through hole is provided in the middle of the side of the ninth fixing plate 79, a laser sensor 80 is provided in the through hole, the output ends of the first proximity switch 58, the second proximity switch 59 and the third proximity switch 70 are electrically connected to the input end of the control switch group 57, and the output ends of the optical fiber sensor 78 and the laser sensor 80 are electrically connected to the input end of the control switch group 57. By setting the first proximity switch 58 and the second proximity switch 59, the lifting position of the sixth fixing plate 905 is limited, and by setting the third proximity switch 70, it is convenient to locate the position of the tray to be cleaned;
[0054] Wherein: an operation table 55 is provided on the upper side of the front first fixed plate 4, a display screen 56 is provided on the front upper end of the operation table 55, a control switch group 57 is provided on the front lower end of the operation table 55, an input end of the control switch group 57 is electrically connected to an output end of an external power supply, and an output end of the control switch group 57 is electrically connected to the input end of the display screen 56, the first cylinder 602, the second cylinder 808, the third cylinder 30 and the sixth cylinder 61, respectively; a timing delay device 81 is provided on the front side of the front first fixed plate 4, and an input end of the timing delay device 81 is electrically connected to an output end of the control switch group 57, by setting A timing delay device 81 is provided, and when the tray is not cleaned, it is convenient to control the cleaning machine to shut down, thereby saving costs. A first transmission device 5 is provided to transport the tray to be cleaned, and a first lifting device 6 is provided to lift the second transmission device 7. A second power transmission device 7 is provided to drive the dust box 26 to move forward and backward. The dust box 26 is provided to collect the debris inside the tray. A vacuum dust storage box is provided instead of water dust storage, thereby saving the use cost. It is simpler to operate than manual water flushing, has lower labor intensity, less workload, and higher work efficiency. Embodiment 2
[0055] See Figure See Figure Figure 1-7 , 9-14, the present invention provides a technical solution: a fully automatic waterless tray cleaning and closing machine, comprising a base frame 1, a first transmission device 5, a first lifting device 6, a second transmission device 7, a moving device 8 and a second lifting device 9;
[0056] Two eighth fixing rods 10 are fixed on the upper side of the base frame 1, and the two eighth fixing rods 10 are arranged correspondingly front and back, a first fixing rod 2 is fixed to the four corners of the upper side of the base frame 1, four second fixing rods 3 are fixed to the upper side of the base frame 1, and the four second fixing rods 3 are respectively located on the inner side of the first fixing rod 2, and the upper sides of the first fixing rod 2 and the second fixing rod 3 at the front and rear ends are respectively fixed with a first fixing plate 4, and the middle and right ends of the inner side of the first fixing plate 4 are respectively fixed with a first connecting rod 11, two third fixing blocks 12 are fixed to the outer side of the first connecting rod 11, and the two third fixing blocks 12 are arranged correspondingly front and back, the inner side of the third fixing block 12 is rotatably connected with a first rotating shaft 13, the side surfaces of the first rotating shaft 13 are sleeved with rollers 14, and the sides of the rollers 14 at the left and right ends are transmission-connected with two conveyor belts 15, the eighth fixing A vacuum dust storage box 48 is provided on the upper side of the fixed rod 10, a third cylinder 30 is fixed on the upper side of the first fixed plate 4, a first clamping plate 31 is fixed to the telescopic end of the third cylinder 30, screw holes are provided on the sides around the base frame 1, studs 53 are threadedly connected to the inner threads of the screw holes, and buffer pads 54 are provided at the bottom ends of the studs 53. A connecting piece 83 is provided at the right end of the first fixed plate 4, and the connecting piece 83 is fixedly connected to the first fixed plate 4 by a third fastening bolt 84. The connecting piece 83 is L-shaped, and an assembly line connecting plate 85 is fixed on the upper side of the horizontal end of the connecting piece 83, and the assembly line connecting plate 85 and the conveyor belt 15 are located on the same horizontal plane, and are fixedly connected to the external assembly line through the assembly line connecting plate 85, so as to facilitate the integrated cleaning operation of the pallet, and an L-shaped fixing plate 41 is fixed to the middle part of the bottom side of the left end first connecting rod 11, A fifth cylinder 42 is provided on the upper side of the horizontal end of the L-shaped fixed plate 41, and a stopping plate 43 is fixed to the telescopic end of the fifth cylinder 42, and the stopping plate 43 is located on the inner side of the conveyor belt 15. A fourth proximity switch 77 is provided on the right side of the stopping plate 43, and the input of the fifth cylinder 42 is electrically connected to the output end of the control switch group 57, and the output end of the fourth proximity switch 77 is electrically connected to the input end of the control switch group 57. By arranging the stopping plate 43 and the fourth proximity switch 77, the tray to be cleaned can reach a predetermined position, and a filter plate 49 is provided in the middle of the inner cavity of the vacuum dust storage box 48, and a dust storage frame 50 is slidably connected to the inner cavity on the bottom side of the filter plate 49, and a dust storage frame 50 is provided between the dust storage frame 50 and the vacuum dust storage box 48. A handle 52 is provided in the middle of the right side of the dust storage frame 50 through the sealing rubber strip 51, a support column 75 is fixed on the upper side of the eighth fixed rod 10 at the front end, a vacuum pump 76 is provided on the upper side of the support column 75, an exhaust pipe 44 is provided at the air outlet at the left end of the vacuum pump 76, the air inlet at the right end of the vacuum pump 76 is connected with the inner cavity on the upper side of the filter plate 49 through the exhaust pipe 45, the dust outlet of the second fixed pipe 46 is connected with the inner cavity on the bottom side of the filter plate 49 through the dust conveying hose 47, the input end of the vacuum pump 76 is electrically connected to the output end of the control switch group 57, the vacuum pump 76 extracts the air in the vacuum dust storage box 48 through the exhaust pipe 45, at this time the pressure in the vacuum dust storage box 48 is reduced,The debris in the dust box 26 is transported to the dust storage frame 50 through the second fixed pipe 46 and the dust conveying hose 47. The filter plate 49 can prevent the vacuum pump 76 and the exhaust pipe 44 from further extracting the debris, which is convenient for centralized processing. The detachable dust storage frame 50 is convenient for processing the collected debris, which is highly practical.
[0057] The first transmission device 5 includes a first fixed block 501, a first motor 502, a first pulley 503, a second pulley 504 and a first transmission belt 505. The first fixed block 501 is fixed to the middle of the eighth fixed rod 10 at the rear end, the first motor 502 is fixed to the upper side of the first fixed block 501, the output shaft of the first motor 502 is sleeved with the first pulley 503, the rear side of the first rotating shaft 13 at the left end is sleeved with the second pulley 504, and the first pulley 503 and the second pulley 504 are connected to each other through the first transmission belt 505;
[0058] The first lifting device 6 includes a first limiting rod 601, a first cylinder 602, a second fixed plate 603 and a third fixed plate 604. The first cylinder 602 is fixed to the bottom side of the first fixed plate 4, the second fixed plate 603 is fixed to the telescopic end of the first cylinder 602, the first limiting rod 601 is fixed to the left and right ends of the upper side of the second fixed plate 603, the upper end of the first limiting rod 601 passes through the upper side of the first fixed plate 4, the upper end of the first limiting rod 601 is fixed to the third fixed plate 604, the left and right ends of the upper side of the third fixed plate 604 are fixed to the eighth fixed block 67, the inner side of the eighth fixed block 67 is fixed to the fifth limiting rod 68, the side of the fifth limiting rod 68 is slidably connected to the movable block 69, and two supporting rods 73 are fixed to the upper side of the first fixed plate 4, and the two supporting rods 73 are located directly below the third fixed plate 604;
[0059] The second transmission device 7 includes a second fixed block 701, a first servo motor 702, a planetary reducer 703, a third pulley 704, a support 705, a fourth pulley 706 and a second transmission belt 707. The second fixed block 701 is fixed on the upper side of the third fixed plate 604 at the front end, the first servo motor 702 is fixed on the upper side of the second fixed block 701, the output shaft of the first servo motor 702 is provided with a planetary reducer 703, the output shaft of the planetary reducer 703 is sleeved with the third pulley 704, the support 705 is fixed to the middle part of the upper side of the third fixed plate 604 at the rear end, the inner side of the support 705 is rotatably connected with the fourth pulley 706, and the sides of the third pulley 704 and the fourth pulley 706 are transmission-connected by the second transmission belt 707. A mounting block 16 is detachably mounted on the middle part of the bottom side of the second conveyor belt 707, a fourth fixing block 17 is fixed on the bottom side of the mounting block 16, a seventh fixing plate 18 is fixed on the bottom side of the fourth fixing block 17, the left and right ends of the seventh fixing plate 18 are fixedly connected to the bottom side of the movable block 69, a fifth fixing block 19 is fixed to the left and right ends of the bottom side of the seventh fixing plate 18, a sixth fixing block 20 is provided on the bottom side of the fifth fixing block 19, and the sixth fixing block 20 is fixedly connected to the bottom side of the fifth fixing block 19 by a first fastening bolt 21, a slide groove is provided on the side where the fifth fixing block 19 and the sixth fixing block 20 contact, a second rotating shaft 22 is rotatably connected in the slide groove, a roller brush 23 is sleeved on the middle part of the side of the second rotating shaft 22, and a plurality of bristles 24 are equidistantly provided on the side of the roller brush 23 Two bearings 25 are sleeved on the side of the second rotating shaft 22, and a dust box 26 is movably connected to the side of the bearing 25. The roller brush 23 is located in the cavity inside the dust box 26. An eighth fixing plate 27 is fixed to the right side of the third fixing plate 604. Dust outlets are provided on the front and rear sides of the dust box 26, and second fixing pipes 46 are provided at the dust outlets. A groove 60 is provided on the side of the seventh fixing plate 18. A sixth cylinder 61 is fixed to the upper side of the seventh fixing plate 18, and a seventh fixing block 62 is fixed to the telescopic end of the sixth cylinder 61. One end of a ninth fixing rod 63 is fixed to the upper side of the dust box 26, and the ninth fixing rod 63 is located in the groove 60, and the ninth fixing rod 63 is movably connected to the seventh fixing block 62. Rubber plates 71 are provided around the bottom end of the inner side of the dust box 26. The rubber plate 71 is fixedly connected to the bottom side of the dust box 26 by the second fastening bolt 72. By setting the rubber plate 71, on the one hand, the bottom side of the dust box 26 is sealed, and on the other hand, by setting the rubber plate 71, the inner side of the tray can be scraped. The conveyor belt 15 and the second conveyor belt 707 are chain conveyor belts or rubber conveyor belts. By selecting conveyor belts of different materials, the tray can be prevented from being damaged during the cleaning process, and the application range is wide. The roller brush 23 is a round roller brush or a strip flat brush. Impurities can be cleaned by brushes of different shapes, which can better meet people's usage needs. The right end of the fifth fixed block is fixed with a second servo motor, and the output shaft of the second servo motor passes through the inner side of the fifth fixed block and is fixedly connected to the right end of the second rotating shaft.The input end of the second servo motor is electrically connected to the output end of the control switch group;
[0060] The moving device 8 includes a first fixed column 801, a third fixed rod 802, a fourth fixed plate 803, a first fixed tube 804, a rodless cylinder 805, a fifth fixed plate 806, a connecting plate 807, a second cylinder 808, a fourth fixed rod 809 and a second limiting rod 810. The first fixed column 801 is fixed to the middle and left end of the upper side of the first fixed plate 4. The third fixed rod 802 is fixed to the upper end of the first fixed column 801, and the third fixed rod 802 is symmetrically arranged on the left and right sides. The fourth fixed plate is fixed to the middle of the bottom side of the third fixed rod 802. 803, the first fixing tube 804 is fixed to the front and rear ends of the inner side of the fourth fixing plate 803 respectively, the side of the first fixing tube 804 is slidably connected to the rodless cylinder 805, the inner side of the rodless cylinder 805 is fixed with a fifth fixing plate 806, the inner side of the fifth fixing plate 806 is fixed with a connecting plate 807, the upper end of the connecting plate 807 is provided with a second cylinder 808, the telescopic end of the second cylinder 808 passes through the bottom side of the connecting plate 807, and the telescopic end of the second cylinder 808 is fixed with a fourth fixing rod 809, the front side of the bottom side of the third fixing rod 802 The eighth fixing plate 35 is fixed to the two ends of the rear part respectively, and the third limiting rod 36 is fixed to the inner side of the eighth fixing plate 35. The side of the third limiting rod 36 is slidably connected to the first movable sleeve 37, and the first movable sleeves 37 are fixedly connected by the second connecting rod 38. The fifth fixing plate 806 is fixedly connected to the upper end of the second connecting rod 38. The second limiting rod 810 is fixed to the front and rear sides of the upper end of the fourth fixing rod 809. The upper end of the second limiting rod 810 passes through the upper side of the second connecting rod 38. The front and rear ends of the bottom side of the fourth fixing rod 809 are respectively fixed to the front and rear sides of the upper end of the fourth fixing rod 809. A fourth cylinder 32 is fixed to each of the telescopic ends of the fourth cylinder 32, and a moving block 33 is fixed to each of the front and rear ends of the moving block 33, and a second clamping plate 34 is fixed to each of the second clamping plates 34, and an arc groove is provided on the inner side of each of the second clamping plates 34. The input end of the fourth cylinder 32 is electrically connected to the output end of the control switch group 57. By setting the fourth cylinder 32 and the second clamping plate 34, it is convenient to clamp the cleaned pallet and place the cleaned pallet on the upper side of the supporting rod 73. The present invention uses gas dust suction instead of manual water dust removal, which is more practical, more efficient and safer.
[0061] The second lifting device 9 includes a fifth fixing rod 901, a sixth fixing rod 902, a screw rod 903, a lifting block 904, a sixth fixing plate 905, a supporting plate 906, a seventh fixing rod 907 and a second motor 908. The fifth fixing rod 901 and the seventh fixing rod 907 are respectively fixed to the upper side of the eighth fixing rod 10 at the left end, and the fifth fixing rod 901 and the seventh fixing rod 907 are symmetrically arranged on the left and right sides. The sixth fixing rod 902 is fixed to the inner side of the first fixing plate 4 at the left end. The inner middle part of the fifth fixing rod 901 and the sixth fixing rod 902 is rotatably connected with the screw rod 903. The side of the screw rod 903 is The threaded rod 904 is threadedly connected with a lifting block 904, a sixth fixed plate 905 is fixed on the left side of the lifting block 904, three supporting plates 906 are fixed equidistantly on the left side of the sixth fixed plate 905, a second motor 908 is provided in the middle of the upper end of the seventh fixed rod 907, the output shaft of the second motor 908 passes through the bottom side of the seventh fixed rod 907, and the output shaft of the second motor 908 is sleeved with the sixth pulley 74, the bottom end of the screw rod 903 passes through the bottom side of the fifth fixed rod 901 and is sleeved with the fifth pulley 39, the fifth pulley 39 and the sixth pulley 74 are connected through the third transmission belt 40, and the fifth Two fourth limiting rods 64 are fixed on the inner sides of the fixing rod 901 and the sixth fixing rod 902, and the sides of the fourth limiting rods 64 are movably connected with the second movable sleeves 65, and the sides of the second movable sleeves 65 are fixed with one end of the third connecting rod 66, and the other end of the third connecting rod 66 is fixed to the front and rear sides of the lifting block 904, and the rear side of the eighth fixing block 67 at the front end is fixed with the third proximity switch 70, and the front ends of the upper and lower sides of the sixth fixing plate 905 are respectively provided with the first proximity switch 58 and the second proximity switch 59, and the upper side of the first fixing plate 4 at the front end is provided with a fiber optic sensor 78, and the fourth fixing rod 809 A ninth fixing plate 79 is fixed in the middle of the left side, a through hole is provided in the middle of the side of the ninth fixing plate 79, a laser sensor 80 is provided in the through hole, the output ends of the first proximity switch 58, the second proximity switch 59 and the third proximity switch 70 are electrically connected to the input end of the control switch group 57, and the output ends of the optical fiber sensor 78 and the laser sensor 80 are electrically connected to the input end of the control switch group 57. By setting the first proximity switch 58 and the second proximity switch 59, the lifting position of the sixth fixing plate 905 is limited, and by setting the third proximity switch 70, it is convenient to locate the position of the tray to be cleaned;
[0062] Wherein: an operation table 55 is provided on the upper side of the front first fixed plate 4, a display screen 56 is provided on the front upper end of the operation table 55, a control switch group 57 is provided on the front lower end of the operation table 55, an input end of the control switch group 57 is electrically connected to an output end of an external power supply, and an output end of the control switch group 57 is electrically connected to the input end of the display screen 56, the first cylinder 602, the second cylinder 808, the third cylinder 30 and the sixth cylinder 61, respectively; a timing delay device 81 is provided on the front side of the front first fixed plate 4, and an input end of the timing delay device 81 is electrically connected to an output end of the control switch group 57, by setting A timing delay device 81 is provided, and when the tray is not cleaned, it is convenient to control the cleaning machine to shut down, thereby saving costs. A first transmission device 5 is provided to transport the tray to be cleaned, and a first lifting device 6 is provided to lift the second transmission device 7. A second power transmission device 7 is provided to drive the dust box 26 to move forward and backward. The dust box 26 is provided to collect the debris inside the tray. A vacuum dust storage box is provided instead of water dust storage, thereby saving the use cost. It is simpler to operate than manual water flushing, has lower labor intensity, less workload, and higher work efficiency.
[0063] The present invention also provides a working principle of a fully automatic waterless tray cleaning and closing machine, comprising the following steps:
[0064] S1) Conveying the pallet: Press the corresponding control switch on the control switch group 57, the fifth cylinder 42 drives the stop plate 43 to move upward, and the pallet to be cleaned is placed on the conveyor belt 15, the first motor 502 drives the first pulley 503 to rotate, and the second pulley 504 is driven to rotate through the first transmission belt 505, thereby driving the roller 14 and the first rotating shaft 13 to rotate together, thereby driving the conveyor belt 15 to rotate, so that the pallet to be cleaned moves to the left, and stops moving when the pallet to be cleaned contacts the fourth proximity switch 77 on the stop plate 43;
[0065] S2) Clamping the pallet: Press the corresponding control switch on the control switch group 57, and the third cylinder 30 drives the first clamping plate 31 to move inward and clamp the pallet;
[0066] S3) Positioning the tray: Press the corresponding control switch on the control switch group 57, the first servo motor 702 controls the third pulley 704 to rotate through the planetary reducer 703, and drives the fourth pulley 706 to rotate through the second transmission belt 707, so that the mounting block 16, the fourth fixed block 17, and the seventh fixed plate 18 move forward together, and the movable block 69 stops moving after contacting the third proximity switch 70, so as to locate the position of the tray to be cleaned;
[0067] S4) Dust the tray: Press the corresponding control switch on the control switch group 57, the first cylinder 602 drives the second fixed plate 603 to move downward, and drives the third fixed plate 604 to move downward together through the first limit rod 601 until the rubber plate 71 is located on the inner side of the tray to be cleaned, the first servo motor 702 controls the third pulley 704 to rotate through the planetary reducer 703, and drives the fourth pulley 706 to rotate through the second transmission belt 707, so that the dust box 26 moves forward and backward through the mounting block 16, the fourth fixed block 17 and the seventh fixed plate 18. While the dust box 26 moves forward and backward, the second rotating shaft 22 and the roller brush 23 are driven to rotate together through the gear 29, and the roller brush 23 cleans the debris in the tray. At the same time, the vacuum pump 7 6 The air in the vacuum dust storage box 48 is extracted through the exhaust pipe 45. At this time, the pressure in the vacuum dust storage box 48 is reduced, and the debris in the dust box 26 is transported to the dust storage frame 50 through the second fixed pipe 46 and the dust conveying hose 47. The filter plate 49 can prevent the vacuum pump 76 and the exhaust pipe 44 from further extracting the debris, which is convenient for centralized processing. When the dust box 26 moves back and forth, the sixth cylinder 61 drives the seventh fixed block 62 to rotate back and forth, so that the dust box 26 can be tilted in different directions during the movement. The inner side of the tray is further scraped by the rubber plate 71, which improves the cleaning effect of the tray. When the tray is dusted, impurities are cleaned by two different ways of driving the roller brush to rotate, which improves the practicality of the present invention.
[0068] S5) Move the cleaned pallet: Press the corresponding control switch on the control switch group 57, the fifth cylinder 42 drives the stop plate 43 to move up and down, and continues to drive the pallet to move to the left through the conveyor belt 15. At the same time, the rodless cylinder 805 drives the fifth fixed plate 806, the connecting plate 807, the second cylinder 808 and the fourth fixed rod 809 to move to the left together, and senses whether there is a pallet through the laser sensor 80. When the laser sensor 80 senses that there is a pallet, the laser sensor 80 transmits a signal to the control switch group 57, and the control switch group 57 controls the second cylinder 808 and the fourth cylinder 32 to operate. Through the cooperation of the second cylinder 808 and the fourth cylinder 32, the cleaned pallet is clamped through the second clamping plate 34, and the optical fiber sensor 78 is set to sense whether there is a pallet clamped in the second clamping plate 34, and the rodless cylinder 805 drives the cleaned pallet to move to the left through the corresponding control switch on the control switch group 57;
[0069] S6) Collect the cleaned pallets: When the cleaned pallets are located directly above the sixth fixed plate 905, press the corresponding control switch on the control switch group 57, and place the cleaned pallets on the supporting plate 906 by controlling the fourth cylinder 32. The first proximity switch 58 and the second proximity switch 59 are set to limit the lifting and lowering position of the sixth fixed plate 905.
[0070] It is worth noting that the control switch group 57 disclosed in the present embodiment is provided with control switches corresponding one to one with the display screen 56, the first cylinder 602, the second cylinder 808, the third cylinder 30, the sixth cylinder 61, the vacuum pump 76, the fifth cylinder 42 and the fourth cylinder 32. The control switch group 57 controls the operation of the display screen 56, the first cylinder 602, the second cylinder 808, the third cylinder 30, the sixth cylinder 61, the vacuum pump 76, the fifth cylinder 42 and the fourth cylinder 32 using methods commonly used in the prior art.
[0071] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic waterless tray cleaning and closing machine, comprising a base frame, a first transmission device, a first lifting device, a second transmission device, a moving device and a second lifting device, characterized in that: Two eighth fixing rods are fixed on the upper side of the base frame, and the two eighth fixing rods are arranged correspondingly front and back, a first fixing rod is fixed to the four corners of the upper side of the base frame, four second fixing rods are fixed to the upper side of the base frame, and the four second fixing rods are respectively located on the inner side of the first fixing rod, and first fixing plates are respectively fixed on the upper sides of the first fixing rod and the second fixing rod at the front and rear ends, and a first connecting rod is respectively fixed to the middle part and the right end of the inner side of the first fixing plate, two third fixing blocks are fixed on the outer side of the first connecting rod, and the two third fixing blocks are arranged correspondingly front and back, the inner side of the third fixing block is rotatably connected with the first rotating shaft, and the side surfaces of the first rotating shaft are sleeved A roller is connected, and two conveyor belts are connected to the roller sides at the left and right ends. A vacuum dust storage box is provided on the upper side of the eighth fixed rod. A third cylinder is fixed to the upper side of the first fixed plate. A first clamping plate is fixed to the telescopic end of the third cylinder. Screw holes are provided on the sides around the base frame. Studs are threadedly connected to the screw holes. Buffer pads are provided at the bottom ends of the studs. A connecting piece is provided at the right end of the first fixed plate, and the connecting piece is fixedly connected to the first fixed plate by a third fastening bolt. The connecting piece is L-shaped, and an assembly line connecting plate is fixed to the upper side of the horizontal end of the connecting piece, and the assembly line connecting plate and the conveyor belt are located on the same horizontal plane. The first transmission device comprises a first fixed block, a first motor, a first pulley, a second pulley and a first transmission belt, the first fixed block is fixed to the middle of the eighth fixed rod at the rear end, the first motor is fixed to the upper side of the first fixed block, the output shaft of the first motor is sleeved with the first pulley, the rear side of the first rotating shaft at the left end is sleeved with the second pulley, and the first pulley and the second pulley are connected by the first transmission belt; The first lifting device comprises a first limiting rod, a first cylinder, a second fixing plate and a third fixing plate, the first cylinder is fixed to the bottom side of the first fixing plate, the second fixing plate is fixed to the telescopic end of the first cylinder, the first limiting rod is fixed to the left and right ends of the upper side of the second fixing plate, the upper end of the first limiting rod passes through the upper side of the first fixing plate, the upper end of the first limiting rod is fixed to the third fixing plate, the left and right ends of the upper side of the third fixing plate are fixed to the eighth fixing block, the inner side of the eighth fixing block is fixed to the fifth limiting rod, the side of the fifth limiting rod is slidably connected to the movable block, and two supporting rods are fixed to the upper side of the first fixing plate, and the two supporting rods are located directly below the third fixing plate; The second transmission device includes a second fixed block, a first servo motor, a planetary reducer, a third pulley, a support, a fourth pulley and a second transmission belt, a second fixed block is fixed on the upper side of the third fixed plate at the front end, a first servo motor is fixed on the upper side of the second fixed block, an output shaft of the first servo motor is provided with a planetary reducer, and the output shaft of the planetary reducer is sleeved with the third pulley, a support is fixed to the middle part of the upper side of the third fixed plate at the rear end, the inner side of the support is rotatably connected with the fourth pulley, the side surfaces of the third pulley and the fourth pulley are connected through the second transmission belt transmission, a mounting block is detachably installed on the middle part of the bottom side of the second transmission belt, a fourth fixed block is fixed on the bottom side of the mounting block, a seventh fixed plate is fixed on the bottom side of the fourth fixed block, the left and right ends of the seventh fixed plate are fixedly connected to the bottom side of the movable block, the left and right ends of the bottom side of the seventh fixed plate are fixed with the fifth fixed block, a sixth fixed block is provided on the bottom side of the fifth fixed block, and the sixth fixed block is connected by the first fastening The bolt is fixedly connected to the bottom side of the fifth fixing block, and a sliding groove is provided on the side where the fifth fixing block contacts the sixth fixing block, and a second rotating shaft is rotatably connected in the sliding groove, a roller brush is sleeved on the middle part of the side surface of the second rotating shaft, and a plurality of bristles are equidistantly provided on the side surface of the roller brush, two bearings are sleeved on the side surface of the second rotating shaft, and a dust box is movably connected on the side surface of the bearing, and the roller brush is located in a cavity inside the dust box, an eighth fixing plate is fixed on the right side of the third fixing plate, a rack is detachably installed on the bottom side of the eighth fixing plate, a gear is sleeved on the right end of the second rotating shaft, and the gear is meshed with the rack, a dust outlet is provided on the front and rear sides of the dust box, and a second fixing pipe is respectively provided at the dust outlet, a groove is provided on the side surface of the seventh fixing plate, a sixth cylinder is fixed on the upper side of the seventh fixing plate, a seventh fixing block is fixed on the telescopic end of the sixth cylinder, and one end of a ninth fixing rod is fixed on the upper side of the dust box, the ninth fixing rod is located in the groove, and the ninth fixing rod is movably connected to the seventh fixing block; The moving device includes a first fixed column, a third fixed rod, a fourth fixed plate, a first fixed tube, a rodless cylinder, a fifth fixed plate, a connecting plate, a second cylinder, a fourth fixed rod and a second limiting rod. The first fixed column is fixed to the middle and left end of the upper side of the first fixed plate, the third fixed rod is fixed to the upper end of the first fixed column, and the third fixed rod is symmetrically arranged on the left and right sides, the fourth fixed plate is fixed to the middle part of the bottom side of the third fixed rod, the first fixed tube is fixed to the front and rear ends of the inner side of the fourth fixed plate respectively, the side of the first fixed tube is slidably connected to the rodless cylinder, the inner side of the rodless cylinder is fixed to the fifth fixed plate, and the fifth fixed plate A connecting plate is fixed on the inner side, a second cylinder is provided on the upper end of the connecting plate, a telescopic end of the second cylinder passes through the bottom side of the connecting plate, and a fourth fixing rod is fixed to the telescopic end of the second cylinder, an eighth fixing plate is fixed to the front and rear ends of the bottom side of the third fixing rod respectively, a third limiting rod is fixed to the inner side of the eighth fixing plate, a first movable sleeve is slidably connected to the side of the third limiting rod, and the first movable sleeves are fixedly connected by the second connecting rod, the fifth fixing plate is fixedly connected to the upper end of the second connecting rod, the second limiting rod is fixed to the front and rear sides of the upper end of the fourth fixing rod, and the upper ends of the second limiting rod pass through the upper side of the second connecting rod; The second lifting device comprises a fifth fixing rod, a sixth fixing rod, a screw rod, a lifting block, a sixth fixing plate, a supporting plate, a seventh fixing rod and a second motor, the fifth fixing rod and the seventh fixing rod are respectively fixed to the upper side of the eighth fixing rod at the left end, and the fifth fixing rod and the seventh fixing rod are symmetrically arranged on the left and right sides, the sixth fixing rod is fixed to the inner side of the first fixing plate at the left end, the inner middle parts of the fifth fixing rod and the sixth fixing rod are rotatably connected with a screw rod, the thread on the side surface of the screw rod is threadedly connected with the lifting block, the sixth fixing plate is fixed to the left side of the lifting block, three supporting plates are equidistantly fixed to the left side of the sixth fixing plate, the first A second motor is provided in the middle of the upper end of the seventh fixed rod, the output shaft of the second motor passes through the bottom side of the seventh fixed rod, and the output shaft of the second motor is sleeved with a sixth pulley, the bottom end of the screw rod passes through the bottom side of the fifth fixed rod and is sleeved with a fifth pulley, the fifth pulley and the sixth pulley are connected by a third transmission belt transmission, two fourth limiting rods are fixed on the inner sides of the fifth fixed rod and the sixth fixed rod, the side surfaces of the fourth limiting rods are movably connected with a second movable sleeve, the side surfaces of the second movable sleeve are fixed with one end of the third connecting rod, and the other end of the third connecting rod is fixed to the front and rear sides of the lifting block; Wherein: an operating table is provided on the upper side of the first fixed plate at the front end, a display screen is provided on the upper front end of the operating table, a control switch group is provided on the lower front end of the operating table, an input end of the control switch group is electrically connected to an output end of an external power supply, an output end of the control switch group is electrically connected to input ends of the display screen, a first cylinder, a second cylinder, a third cylinder and a sixth cylinder respectively, a timing delay device is provided on the front side of the first fixed plate at the front end, and an input end of the timing delay device is electrically connected to an output end of the control switch group.
2. The fully automatic waterless tray clearing and closing machine according to claim 1, characterized in that: A filter plate is provided in the middle of the inner cavity of the vacuum dust storage box, and a dust storage frame is slidably connected to the inner cavity on the bottom side of the filter plate, and the dust storage frame and the vacuum dust storage box are fitted with a sealing rubber strip, and a handle is provided in the middle of the right side of the dust storage frame, and a support column is fixed on the upper side of the eighth fixed rod at the front end, and a vacuum pump is provided on the upper side of the support column, and an exhaust pipe is provided at the air outlet at the left end of the vacuum pump, and the air inlet at the right end of the vacuum pump is connected with the inner cavity on the upper side of the filter plate through an exhaust pipe, and the dust outlet of the second fixed pipe is connected with the inner cavity on the bottom side of the filter plate through a dust conveying hose, and the input end of the vacuum pump is electrically connected to the output end of the control switch group.
3. The fully automatic waterless tray cleaning and closing machine according to claim 1, characterized in that: Rubber plates are arranged around the inner bottom of the dust collecting box, and the rubber plates are fixedly connected to the bottom side of the dust collecting box through second fastening bolts.
4. The fully automatic waterless tray clearing and closing machine according to claim 1, characterized in that: A third proximity switch is fixed to the rear side of the eighth fixed block at the front end, a first proximity switch and a second proximity switch are respectively provided at the front ends of the upper and lower sides of the sixth fixed plate, a fiber optic sensor is provided on the upper side of the first fixed plate at the front end, a ninth fixed plate is fixed to the middle part of the left side of the fourth fixed rod, a through hole is provided in the middle part of the side surface of the ninth fixed plate, a laser sensor is provided in the through hole, the output ends of the first proximity switch, the second proximity switch and the third proximity switch are electrically connected to the input end of the control switch group, and the output ends of the fiber optic sensor and the laser sensor are electrically connected to the input end of the control switch group.
5. The fully automatic waterless tray clearing and closing machine according to claim 1, characterized in that: An L-shaped fixing plate is fixed to the middle part of the bottom side of the first connecting rod at the left end, a fifth cylinder is provided on the upper side of the horizontal end of the L-shaped fixing plate, a stopping plate is fixed to the telescopic end of the fifth cylinder, the stopping plate is located on the inner side of the conveyor belt, a fourth proximity switch is provided on the right side of the stopping plate, the input of the fifth cylinder is electrically connected to the output end of the control switch group, and the output end of the fourth proximity switch is electrically connected to the input end of the control switch group.
6. The fully automatic waterless tray clearing and closing machine according to claim 1, characterized in that: The front and rear ends of the bottom side of the fourth fixed rod are respectively fixed with a fourth cylinder, the telescopic ends of the fourth cylinder are fixed with a moving block, the front and rear ends of the moving block are fixed with a second clamping plate, the inner side of the second clamping plate is provided with an arc groove, and the input end of the fourth cylinder is electrically connected to the output end of the control switch group.
7. The fully automatic waterless tray clearing and closing machine according to claim 1, characterized in that: The conveyor belt and the second conveyor belt are chain conveyor belts or rubber conveyor belts.
8. The fully automatic waterless tray clearing and closing machine according to claim 1, characterized in that: The roller brush is a circular roller brush or a strip-shaped flat brush.
9. The fully automatic waterless tray clearing and closing machine according to claim 1, characterized in that: A second servo motor is fixed to the right end of the fifth fixed block, the output shaft of the second servo motor passes through the inner side of the fifth fixed block and is fixedly connected to the right end of the second rotating shaft, and the input end of the second servo motor is electrically connected to the output end of the control switch group.
Citation Information
Patent Citations
Full-automatic water-free dish cleaning and collecting machine
CN213134098U