A feeding mechanism for a fertilizer spreading machine
By designing a feeding mechanism for a fertilizer spreader that includes a shovel bucket, a spiral gathering mechanism and a reclaimer, the problem of low feeding efficiency of existing fertilizer spreaders is solved, efficient and uniform feeding operations are achieved, and promotion of Use of organic fertilizers.
Patent Information
- Application Number
- CN202010736656.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-07-28
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2040-07-28
AI Technical Summary
The feeding efficiency of existing organic fertilizer fertilizer machines is low, manual or secondary mechanical feeding wastes resources, and cannot effectively crush pile-up fertilizers.
A feeding mechanism for a fertilizer spreader is designed, including a shovel bucket, a spiral gathering mechanism, a reclaimer and a feeding channel. The movement is realized through a hydraulic system, and the large screw shaft and spiral gathering mechanism are used for chopping and even feeding. The material is crushed and evenly transported by the reclaimer through belts and cutters.
It achieves high efficiency and uniform feeding, reduces labor intensity, reduces labor requirements, and promotes the use of organic fertilizers and industrial development.
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Figure CN111731871B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fertilizer spreaders, in particular to a feeding mechanism for a fertilizer spreader. Background Art
[0002] At present, organic fertilizer spreaders have made certain progress, but how to feed the fertilizer spreaders has not been well solved. The traditional manual or secondary mechanical feeding wastes manpower, material and financial resources, takes a long time to feed, has low efficiency, and cannot crush the piled fertilizers well. Summary of the invention
[0003] The purpose of the present invention is to provide a feeding mechanism for a fertilizer spreader to solve the problems existing in the above-mentioned prior art. A feeding structure is designed in which the material is chopped before feeding, no residue is left at a long distance, and the feeding is more uniform, so as to achieve high-efficiency feeding operation and promote the use of organic fertilizer.
[0004] To achieve the above-mentioned purpose, the present invention provides the following solution: The present invention provides a feeding mechanism of a fertilizer spreader, comprising a shovel-loading bucket, a spiral material gathering mechanism, a material picker and a feeding channel, the spiral material gathering mechanism is arranged on both sides of the inlet of the shovel-loading bucket, a large spiral shaft driven by a blade motor is arranged in the shovel-loading bucket, and the discharge end of the shovel-loading bucket is connected to the feeding channel; the material picker is arranged on the top of the shovel-loading bucket, and the material picker is used to pick up and crush fertilizer.
[0005] Preferably, the shovel loading bucket includes a bottom plate, an upper plate, a rear arc plate and two side plates welded together, the two ends of the large screw shaft are fixed to the two side plates through bearings, and one end of the large screw shaft passes through the side plate and is transmission-connected to the blade motor; a hole communicating with the feed channel is opened on the rear arc plate.
[0006] Preferably, the blades on the large spiral shaft are distributed in opposite directions, and taking the midpoint of the length direction of the large spiral shaft as a reference, the spiral directions of the spiral blades on both sides of the midpoint are opposite.
[0007] Preferably, the spiral material gathering mechanism includes a lower mounting plate, a small spiral shaft, an upper mounting plate, a hydraulic motor and an extension plate, the small spiral shaft is installed between the upper mounting plate and the lower mounting plate, the lower part of the small spiral shaft is connected to the lower mounting plate through a bearing, and the upper part of the shaft passes through the bearing and is connected to the hydraulic motor through a coupling through an opening in the upper mounting plate; the lower mounting plate and the upper mounting plate are welded to the extension plate, and the other side of the extension plate is hinged to the side plate of the shovel bucket.
[0008] Preferably, a movable hydraulic cylinder 1 and a movable hydraulic cylinder 2 are installed on the side plate of the shovel bucket, the cylinder body of the movable hydraulic cylinder 1 is fixed to the side plate, and the telescopic rod of the movable hydraulic cylinder 1 is fixed to the inner side surface of the extension plate; the cylinder body of the movable hydraulic cylinder 2 is fixed to the side plate, and the telescopic rod of the movable hydraulic cylinder 2 is fixed to the outer side surface of the extension plate.
[0009] Preferably, the feeder includes a belt, a cutter, a feeder knife and two belt clamps, the two belt clamps are arranged in parallel, and the two ends of the two belt clamps are fixedly connected by two roller shafts, the front roller shaft is located at the top of the shovel bucket, the two ends of the rear roller shaft are installed on the upper plate of the shovel bucket through bearings, and the belt motor and the rear roller shaft are connected by a coupling; the belt is connected end to end and wrapped around the outside of the two roller shafts to form a transmission belt, and the outer surface of the belt is cross-distributed with a cutter row and a feeder knife row at equal intervals parallel to the roller shaft direction, the cutter row includes a plurality of cutters, and the feeder knife row includes a plurality of feeder knives.
[0010] Preferably, the cutter is fixed to the belt by bolts, the cutter is tilted, and the angle between the cutter surface and the radial cross-section of the roller is 20°; except for the feeding knife located at the midline position of the belt, the other feeding knives are tilted, and the angle between the tilted feeding knife surface and the radial cross-section of the roller is 80°.
[0011] Preferably, taking the center line of the belt width direction as a reference, there are 16 cutters in each row, the 8 cutters on both sides of the center line are mirror-distributed relative to the center line, the distance between two adjacent cutters in the same row is 90 mm, and the spacing between two adjacent rows of cutters is 200 mm; taking the center line of the belt width direction as a reference, there are 16 feeding knives in each row, the 8 feeding knives on both sides of the center line are mirror-distributed relative to the center line, the distance between two adjacent feeding knives in the same row is 90 mm, and the spacing between two adjacent rows of feeding knives is 200 mm.
[0012] Preferably, an opening adjustment hydraulic cylinder seat 1 is provided on the belt clamp, an opening adjustment hydraulic cylinder seat 2 is provided on the upper plate of the shovel bucket, the cylinder body of the opening adjustment hydraulic cylinder is fixed on the opening adjustment hydraulic cylinder seat 2, and the telescopic rod of the opening adjustment hydraulic cylinder is fixed to the opening adjustment hydraulic cylinder seat 1.
[0013] Compared with the prior art, the present invention has achieved the following beneficial technical effects:
[0014] The feeding mechanism of the fertilizer spreader in the present invention is realized by the hydraulic system, the opening adjustment of the feeder and the opening size of the spiral material gathering mechanism are realized by the hydraulic cylinder, and the rotation of the auger is realized by the hydraulic motor. The present invention realizes the feeding operation with high efficiency, good crushing degree and uniform feeding. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 Take the front view of the feeding mechanism for the fertilizer spreader.
[0017] Figure 2 Take the left view of the feeding mechanism for the fertilizer spreader.
[0018] Figure 3 Take a top view of the feed mechanism for the fertilizer spreader.
[0019] Figure 4 Axonometric view of the feed mechanism for the fertilizer spreader.
[0020] Among them, 1 is a lower mounting plate; 2 is a small spiral shaft; 3 is an upper mounting plate; 4 is a hydraulic motor; 5 is an extension plate; 6 is a belt clamp; 7 is a cutter; 8 is a feeding knife; 9 is a belt; 10 is a feeding channel; 11 is a belt motor; 12 is a large spiral shaft; 13 is a lower plate; 14 is an opening adjustment hydraulic cylinder seat 2; 15 is a blade motor; 16 is a movable hydraulic cylinder 2; 17 is a side plate; 18 is a bottom plate; 19 is a movable hydraulic cylinder 1; 20 is an opening adjustment hydraulic cylinder seat 1; 21 is a front roller shaft; 22 is an upper plate; 23 is a rear arc plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] The purpose of the present invention is to provide a feeding mechanism for a fertilizer spreader to solve the problems existing in the above-mentioned prior art. A feeding structure is designed in which the material is chopped before feeding, no residue is left at a long distance, and the feeding is more uniform, so as to achieve high-efficiency feeding operation and promote the use of organic fertilizer.
[0023] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0024] like Figure 1-4As shown, the present invention provides a feeding mechanism of a fertilizer spreader, including a shovel-loading bucket, a spiral material gathering mechanism, a feeder and a feeding channel 10, wherein the spiral material gathering mechanism is arranged on both sides of the inlet of the shovel-loading bucket, a large spiral shaft 12 driven by a blade motor 15 is arranged in the shovel-loading bucket, and the discharge end of the shovel-loading bucket is connected to the feeding channel 10; a feeder is arranged on the top of the shovel-loading bucket, and the feeder is used to take and crush the fertilizer.
[0025] Specifically, the shovel loading bucket includes a bottom plate 18, an upper plate 22, a rear arc plate 23 and two side plates 17 welded together. The two ends of the large spiral shaft 12 are fixed on the two side plates 17 through bearings, and one end of the large spiral shaft 12 is connected to the blade motor 15 after passing through the side plate 17; a hole connected to the feed channel 10 is opened on the rear arc plate 23. The blades on the large spiral shaft 12 are distributed oppositely. Taking the midpoint of the length direction of the large spiral shaft 12 as the reference, the spiral directions of the spiral blades on both sides of the midpoint are opposite. The oppositely distributed spiral blades transport the fertilizer to the hole of the rear arc plate 23 and then enter the feed channel 10. The bottom plate 18 has an oblique mouth, which is convenient for close fitting with the ground or the fertilizer feeding place, and convenient for loading.
[0026] In this embodiment, the spiral material gathering mechanism comprises a lower mounting plate 1, a small spiral shaft 2, an upper mounting plate 3, a hydraulic motor 4 and an extension plate 5. The small spiral shaft 2 is installed between the upper mounting plate 3 and the lower mounting plate 1. The lower part of the small spiral shaft 2 is connected to the lower mounting plate 1 through a bearing. The upper part of the shaft passes through the bearing and is connected to the hydraulic motor 4 through a coupling through an opening of the upper mounting plate 3. The lower mounting plate 1 and the upper mounting plate 3 are welded to the extension plate 5. The other side of the extension plate 5 is hinged to the side plate 17 of the shovel bucket. The side plate 17 of the shovel bucket is equipped with a movable hydraulic cylinder 19 and a movable hydraulic cylinder 2 16. The cylinder body of the movable hydraulic cylinder 19 is fixed to the side plate 17, and the telescopic rod is fixed to the inner side of the extension plate 5. The cylinder body of the movable hydraulic cylinder 2 16 is fixed to the side plate 17, and the telescopic rod is fixed to the outer side of the extension plate 5. The small spiral shaft 2 is installed between the upper mounting plate 3 and the lower mounting plate 1. The lower part of the shaft is connected to the lower mounting plate 1 through a bearing. The upper part of the shaft passes through the bearing and is connected to the coupling of the hydraulic motor 4 through the opening of the upper mounting plate 3, so that the hydraulic motor 4 drives the small spiral blade to rotate. The lower mounting plate 1 and the upper mounting plate 3 are welded to the extension plate 5. The other side of the extension plate 5 is hinged to the side plate 17. The opening size of the spiral material gathering mechanism is adjusted by the extension and contraction of the movable hydraulic cylinder 1 19 and the movable hydraulic cylinder 2 16 installed on the extension plate 5.
[0027] Furthermore, the feeder includes a belt 9, a cutter 7, a feeder knife 8 and two belt clamps 6. The two belt clamps 6 are arranged in parallel, and the two ends of the two belt clamps 6 are fixedly connected by two rollers respectively. The front roller 21 is located at the top of the shovel bucket, and the two ends of the rear roller are installed on the upper plate 22 of the shovel bucket through bearings, and the belt motor 11 is connected to the rear roller through a coupling transmission; the belt 9 is connected end to end and wrapped around the outside of the two rollers to form a transmission belt, and the outer surface of the belt 9 is cross-distributed with a cutter row and a feeder knife row at equal intervals parallel to the roller direction. The cutter row includes multiple cutters 7, and the feeder knife row includes multiple feeder knives 8.
[0028] The cutter 7 is fixed to the belt 9 by bolts. The cutter 7 is tilted, and the angle between the cutter 7 surface and the radial section of the roller is 20°; except for the feeding cutter 8 located at the center line of the belt 9, the other feeding cutters 8 are tilted, and the angle between the tilted feeding cutter 8 surface and the radial section of the roller is 80°. Taking the center line of the belt width direction of the belt 9 as the reference, there are 16 cutters 7 in each row, and the 8 cutters 7 on both sides of the center line are mirror-imaged relative to the center line. The distance between two adjacent cutters 7 in the same row is 90mm, and the spacing between two adjacent rows of cutters 7 is 200mm; Taking the center line of the belt width direction of the belt 9 as the reference, there are 16 feeding cutters 8 in each row, and the 8 feeding cutters 8 on both sides of the center line are mirror-imaged relative to the center line. The distance between two adjacent feeding cutters 8 in the same row is 90mm, and the spacing between two adjacent rows of feeding cutters 8 is 200mm. In this way, the fertilizer can be transported to the center line while the large fertilizer is chopped, which is conducive to efficient feeding. The width of the belt 9 is consistent with the distance between the two side plates 17, and the belt clamping plate 6 is outside the side plate 17 and has a hole at a corresponding position for passing the rear axle of the belt 9.
[0029] An opening adjustment hydraulic cylinder seat 20 is provided on the belt clamp plate 6, an opening adjustment hydraulic cylinder seat 2 14 is provided on the upper plate 22 of the shovel loading bucket, a cylinder body of the opening adjustment hydraulic cylinder is fixed on the opening adjustment hydraulic cylinder seat 2 14, and a telescopic rod of the opening adjustment hydraulic cylinder is fixed to the opening adjustment hydraulic cylinder seat 20. The opening adjustment of the material picker is realized by telescoping the opening adjustment hydraulic cylinder.
[0030] The feeding mechanism of the fertilizer spreader of the present invention is used to quickly scoop fertilizer placed in an irregular shape into the fertilizer spreader. The outer contour of the feeding mechanism is a shovel bucket, including an upper plate 22, a side plate 17, a lower plate 13 and a rear arc plate 23, and the internal space formed has a counter-screw. The feeder is a belt 9 equipped with a cutter 7 and a feeder 8 arranged in a certain order. The width of the belt 9 is less than the width between the two side plates 17. The front and rear shafts are used to drive the rear shaft to be installed on the side plate 17 through a bearing. The cutter 7 is arranged in a mirror image of the center line of the upper plate 22 and has a certain inclination angle with the center line, so as to realize the shredding of fertilizer and the gathering of fertilizer to the middle. The feeder 8 is arranged in a mirror image with the center line of the upper plate 22, and has a large inclination angle with the center line, so as to realize feeding to the middle of the mechanism. An extension plate 5 is hingedly connected to the side plate 17, and a mounting plate extends up and down from the front side of the extension plate 5. A spiral material gathering mechanism is installed in the middle, and the edge fertilizer is moved inward by the rotation of the spiral blade. The lower plate 13 has an oblique opening, which is upward, so that fertilizer can be shoveled in conveniently. The action of the whole mechanism is realized by the hydraulic system. The opening adjustment of the material taker and the opening size of the spiral material gathering mechanism are realized by the hydraulic cylinder, and the rotation of the auger is realized by the blade motor 15. The present invention realizes the feeding operation with high efficiency, good crushing degree and uniform feeding.
[0031] The effective example of the present invention is that no matter the fertilizer is placed in strips or piled irregularly on the ground, it can be conveniently collected. If it is placed in strips, the material extractor is not needed. It is only necessary to adjust the hydraulic cylinder according to the width of the strips so that the extension plate 5 opens a certain angle, the mechanism moves forward, and the intermediate fertilizer enters the inside of the mechanism through the bottom plate 18 with an oblique opening, and rotates through the large spiral shaft 12, and enters the feed channel 10 through the opening of the rear arc plate 23. If the fertilizer is placed irregularly, or there are large pieces of fertilizer (such as manure), the opening of the material extractor can be opened by adjusting the hydraulic cylinder, and it can be contacted with the upper part of the fertilizer pile, and then the belt motor 11 works, the belt 9 rotates, the cutter 7 and the material extractor 8 move, the cutter 7 cuts the large piece of fertilizer into pieces and moves it to the center line position, and the material extractor 8 further moves the fertilizer to the center line position. The combined action of the two cuts the fertilizer into pieces and distributes the fertilizer in strips in front of the bottom plate 18. The spiral gathering mechanisms on both sides can also be selected to work according to actual conditions, making it more convenient for fertilizer to enter.
[0032] The present invention realizes the feeding of fertilizers in strip shape or irregular distribution or with large fertilizer lumps, and during the working process, uniform chopping before feeding is achieved, no fertilizer is left on both sides, feeding is more uniform, labor intensity is reduced, labor demand is reduced, and the use of organic fertilizers and industrial development are promoted.
[0033] It should be noted that it is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure mark in the claims should not be regarded as limiting the claims involved.
[0034] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. At the same time, for those skilled in the art, according to the ideas of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.
Claims
1. A feeding mechanism for a fertilizer spreader, characterized in that: It includes a shovel-loading bucket, a spiral material-collecting mechanism, a material-collecting device and a feeding channel. The spiral material-collecting mechanism is arranged on both sides of the inlet of the shovel-loading bucket. A large spiral shaft driven by a vane motor is arranged in the shovel-loading bucket. The material-discharging end of the shovel-loading bucket is connected with the feeding channel. The material-collecting device is arranged on the top of the shovel-loading bucket, and the material-collecting device is used to collect and crush the fertilizer. The feeder comprises a belt, a cutter, a feeder knife and two belt clamps, the two belt clamps are arranged in parallel, and the two ends of the two belt clamps are fixedly connected by two roller shafts, the front roller shaft is located at the top of the shovel bucket, the two ends of the rear roller shaft are installed on the upper plate of the shovel bucket through bearings, and the belt motor is connected to the rear roller shaft through a coupling transmission; the belt is connected end to end and wrapped around the outside of the two roller shafts to form a transmission belt, and a cutter row and a feeder knife row are cross-distributed at equal intervals on the outer surface of the belt parallel to the roller shaft direction, the cutter row includes a plurality of cutters, and the feeder knife row includes a plurality of feeder knives; The belt clamp is provided with an opening adjustment hydraulic cylinder seat 1, the upper plate of the shovel bucket is provided with an opening adjustment hydraulic cylinder seat 2, the cylinder body of the opening adjustment hydraulic cylinder is fixed on the opening adjustment hydraulic cylinder seat 2, and the telescopic rod of the opening adjustment hydraulic cylinder is fixed to the opening adjustment hydraulic cylinder seat 1; The shovel loading bucket comprises a bottom plate, an upper plate, a rear arc plate and two side plates which are welded together. The two ends of the large spiral shaft are fixed on the two side plates through bearings, and one end of the large spiral shaft passes through the side plates and is transmission-connected to the vane motor. A hole communicating with the feed channel is provided on the rear arc plate. The spiral material gathering mechanism includes a lower mounting plate, a small spiral shaft, an upper mounting plate, a hydraulic motor and an extension plate. The small spiral shaft is installed between the upper mounting plate and the lower mounting plate. The lower part of the small spiral shaft is connected to the lower mounting plate through a bearing. The upper part of the shaft passes through the bearing and is connected to the hydraulic motor through an opening of the upper mounting plate through a coupling. The lower mounting plate and the upper mounting plate are welded to the extension plate, and the other side of the extension plate is hinged to the side plate of the shovel bucket.
2. The feeding mechanism of the fertilizer spreader according to claim 1 is characterized in that: The blades on the large spiral shaft are distributed in opposite directions. Taking the midpoint of the length direction of the large spiral shaft as a reference, the spiral directions of the spiral blades on both sides of the midpoint are opposite.
3. The feeding mechanism of the fertilizer spreader according to claim 1 is characterized in that: A movable hydraulic cylinder 1 and a movable hydraulic cylinder 2 are installed on the side plate of the shovel bucket, the cylinder body of the movable hydraulic cylinder 1 is fixed to the side plate, and the telescopic rod of the movable hydraulic cylinder 1 is fixed to the inner side of the extension plate; the cylinder body of the movable hydraulic cylinder 2 is fixed to the side plate, and the telescopic rod of the movable hydraulic cylinder 2 is fixed to the outer side of the extension plate.
4. The feeding mechanism of the fertilizer spreader according to claim 1 is characterized in that: The cutter is fixed to the belt by bolts, the cutter is tilted, and the angle between the cutter surface and the radial section of the roller is 20°; except for the feeding knife located at the center line of the belt, the other feeding knives are tilted, and the angle between the tilted feeding knife surface and the radial section of the roller is 80°.
5. The feeding mechanism of the fertilizer spreading machine according to claim 4 is characterized in that: Taking the center line of the belt width direction as the reference, there are 16 cutters in each row, and the 8 cutters on both sides of the center line are mirror-distributed relative to the center line. The distance between two adjacent cutters in the same row is 90mm, and the spacing between two adjacent rows of cutters is 200mm; taking the center line of the belt width direction as the reference, there are 16 feeding knives in each row, and the 8 feeding knives on both sides of the center line are mirror-distributed relative to the center line. The distance between two adjacent feeding knives in the same row is 90mm, and the spacing between two adjacent rows of feeding knives is 200mm.
Citation Information
Patent Citations
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