A quenching machine automatic liquid level adjustment device

Abstract

The present invention relates to an automatic liquid level regulating device for a quenching machine, comprising an automatic liquid level regulating structure, wherein the automatic liquid level regulating structure comprises an active regulating motor structure, wherein the active regulating motor structure is connected to a push rod seat structure via an axle pin, wherein the upper end of the active regulating motor structure is connected to an active regulating electric push rod structure, wherein the upper end of the active regulating electric push rod structure is connected to an active regulating material shelf structure via a coupling, wherein the active regulating material shelf structure is connected to the push rod seat structure via a linear bearing, wherein a liquid level device connecting plate structure is arranged at a position where the active regulating material shelf structure is connected to the coupling structure, wherein a displacement sensor structure is connected to one side of the liquid level device connecting plate structure, wherein a manual hook structure is connected to an end surface of the liquid level device connecting plate structure, wherein the manual hook structure is connected to the active regulating material shelf structure, and wherein the present invention has the characteristics of strong practicability and strong operability, and has broad market application prospects.

Description

Technical Field

[0001] The invention relates to the technical field of quenching machines, in particular to an automatic liquid level regulating device for a quenching machine. Background Art

[0002] Quenching refers to a heat treatment method that uses high-frequency current (30K-1000KHZ) to locally heat and cool the surface of a workpiece to obtain a surface hardened layer. This method only strengthens the surface of a certain depth of the workpiece, while the core basically maintains the organization and performance before treatment, so that a combination of high strength, high wear resistance and high toughness can be obtained. Because it is local heating, it can significantly reduce quenching deformation and reduce energy consumption. It is precisely because high-frequency quenching has the above characteristics that it is widely used in the machinery and tool processing industry. However, when the existing quenching machine performs quenching operations on the workpiece, it is necessary to manually take the workpiece to be processed, and then manually control the time and temperature in the quenching process for production and processing. Such an operation is not easy to accurately grasp the quenching time. If the manual time is not accurate, the quality of the processed product will be affected. In addition, when quenching is performed manually, the high temperature generated by the quenching process is likely to cause the risk of burns to personnel. Therefore, it is necessary to design a quenching machine automatic liquid level adjustment device to solve the above problems. Summary of the invention

[0003] The purpose of the present invention is to provide an automatic liquid level regulating device for a quenching machine in view of the technical problems existing in the prior art. The specific technical scheme is as follows: The present invention provides an automatic liquid level regulating device for a quenching machine, including an automatic liquid level regulating structure, the automatic liquid level regulating structure including an active regulating motor structure, the active regulating motor structure is connected to a push rod seat structure through an axle pin, the upper end of the active regulating motor structure is connected to an active regulating electric push rod structure, the upper end of the active regulating electric push rod structure is connected to an active regulating shelf structure through a coupling, the active regulating shelf structure is connected to the push rod seat structure through a linear bearing, a liquid level device connecting plate structure is provided at the position where the active regulating shelf structure is connected to the coupling, a displacement sensor structure is connected to one side of the liquid level device connecting plate structure, a manual hook structure is connected to the end face of the liquid level device connecting plate structure, and the manual hook structure is connected to the active regulating shelf structure.

[0004] A further improvement of the present invention is that the automatic liquid level regulating structure can be used in conjunction with another automatic liquid level regulating structure, or a slave liquid level regulating structure can be provided for use in conjunction with the automatic liquid level regulating structure.

[0005] A further improvement of the present invention is that the driven liquid level regulating structure comprises a driven motor regulating structure, the driven motor regulating structure is connected to the driven liquid level structure connecting plate via an axle pin, and the upper end of the driven motor regulating structure is connected to a driven electric push rod structure.

[0006] A further improvement of the present invention is that a slave adjustment coupling is connected to the upper end of the slave adjustment electric push rod structure, the slave adjustment coupling is connected to the slave adjustment shelf structure through a connecting rod structure, and the active adjustment motor structure and the slave adjustment motor structure are electrically connected.

[0007] A further improvement of the present invention is that: the upper ends of the passive adjustment shelf structure and the active adjustment shelf structure are both provided with a V-shaped limit plate structure. A further improvement of the present invention is that: a liquid level connecting rod structure is provided between the coupling and the active adjustment shelf structure, and the liquid level connecting rod structure is Z-shaped.

[0008] A further improvement of the present invention is that: the end of the liquid level connecting rod structure away from the coupling is connected to a lower connecting head structure, and the upper end of the lower connecting head structure is connected to an active adjustment shelf structure.

[0009] A further improvement of the present invention is that the manual hook structure can be arranged to penetrate the liquid level device connecting plate structure.

[0010] A further improvement of the present invention is that the manual hook structure is connected to the push rod seat structure through a manual fixing frame structure.

[0011] The beneficial effects of the present invention are as follows: the present invention can place the product to be processed on the V-shaped limit plate structure according to the parameter settings by setting the automatic liquid level adjustment structure, and then control the displacement sensor through the main control panel, and the displacement sensor is connected to the induction head set at the coupling position to control the displacement position, and the active adjustment motor push rod structure moves up and down under the action of the active adjustment motor structure and the displacement sensor, and the active adjustment electric push rod structure drives the shelf structure to move up and down, thereby realizing the function of automatically adjusting the liquid level. Such a design is highly practical and operable, and has broad market application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the automatic liquid level regulating device for a high temperature furnace of the present invention; Figure 2 It is a schematic diagram of the overall structure of the automatic liquid level regulating device for a low-temperature furnace of the present invention; Figure 3 It is a schematic diagram of the driven liquid level regulating structure of the present invention; Figure 4It is a schematic diagram of the combination of the automatic liquid level regulating device and the driven liquid level regulating structure of the present invention; Description of the drawings: 1-active regulating motor structure, 2-axis pin, 3-push rod seat structure, 4-active regulating electric push rod structure, 5-coupling, 6-active regulating shelf structure, 7-linear bearing, 8-liquid level device connecting plate structure, 9-displacement sensor structure, 10-manual hook structure, 11-driven regulating liquid level structure, 12-driven regulating motor structure, 13-driven liquid level structure connecting plate, 14-driven regulating electric push rod structure, 15-driven regulating coupling, 16-connecting rod structure, 17-driven regulating shelf structure, 18-V-type limit plate structure, 19-liquid level connecting rod structure, 20-lower connector structure, 21-manual fixing frame structure. DETAILED DESCRIPTION

[0013] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0014] Embodiment 1: This embodiment provides that the present invention provides an automatic liquid level adjustment device for a quenching machine, including an automatic liquid level adjustment structure, the automatic liquid level adjustment structure includes an active adjustment motor structure 1, the active adjustment motor structure 1 is connected to a push rod seat structure 3 through an axle pin 2, the upper end of the active adjustment motor structure 1 is connected to an active adjustment electric push rod structure 4, the upper end of the active adjustment electric push rod structure 4 is connected to an active adjustment shelf structure 6 through a coupling 5, the active adjustment shelf structure 6 is connected to the push rod seat structure 3 through a linear bearing 7, a liquid level device connecting plate structure 8 is provided at the position where the active adjustment shelf structure 6 is connected to the coupling 5, a displacement sensor structure 9 is connected to one side of the liquid level device connecting plate structure 8, a manual hook structure 10 is connected to the end surface of the liquid level device connecting plate structure 8, and the manual hook structure 10 is connected to the active adjustment shelf structure Structure 6 is connected, the automatic liquid level regulating structure can be used in conjunction with another automatic liquid level regulating structure, and a slave liquid level regulating structure 11 can also be set for use in conjunction, the slave liquid level regulating structure 11 includes a slave regulating motor structure 12, the slave regulating motor structure 12 is connected to the slave liquid level structure connecting plate 13 through an axle pin 2, the upper end of the slave regulating motor structure 12 is connected to a slave regulating electric push rod structure 14, the upper end of the slave regulating electric push rod structure 14 is connected to a slave regulating coupling 15, the slave regulating coupling 15 is connected to a slave regulating shelf structure 17 through a connecting rod structure 16, the active regulating motor structure 1 and the slave regulating motor structure 12 are electrically connected, and the upper ends of the slave regulating shelf structure 17 and the active regulating shelf structure 6 are both provided with a V-shaped limiting plate structure 18.

[0015] When the low-temperature furnace uses the present invention, the coupling 5 is directly connected to the active adjustment shelf structure 6, and the manual hook structure 10 is arranged at the upper end of the liquid level device connecting plate structure 8, and the manual hook structure 10 is connected to the push rod seat structure 3 through the manual fixing frame structure 21.

[0016] Embodiment 2: This embodiment provides that the present invention provides an automatic liquid level adjustment device for a quenching machine, including an automatic liquid level adjustment structure, the automatic liquid level adjustment structure includes an active adjustment motor structure 1, the active adjustment motor structure 1 is connected to a push rod seat structure 3 through an axle pin 2, the upper end of the active adjustment motor structure 1 is connected to an active adjustment electric push rod structure 4, the upper end of the active adjustment electric push rod structure 4 is connected to an active adjustment shelf structure 6 through a coupling 5, the active adjustment shelf structure 6 is connected to the push rod seat structure 3 through a linear bearing 7, a liquid level device connecting plate structure 8 is provided at the position where the active adjustment shelf structure 6 is connected to the coupling 5, a displacement sensor structure 9 is connected to one side of the liquid level device connecting plate structure 8, a manual hook structure 10 is connected to the end surface of the liquid level device connecting plate structure 8, and the manual hook structure 10 is connected to the active adjustment shelf structure Structure 6 is connected, the automatic liquid level regulating structure can be used in conjunction with another automatic liquid level regulating structure, and a slave liquid level regulating structure 11 can also be set for use in conjunction, the slave liquid level regulating structure 11 includes a slave regulating motor structure 12, the slave regulating motor structure 12 is connected to the slave liquid level structure connecting plate 13 through an axle pin 2, the upper end of the slave regulating motor structure 12 is connected to a slave regulating electric push rod structure 14, the upper end of the slave regulating electric push rod structure 14 is connected to a slave regulating coupling 15, the slave regulating coupling 15 is connected to a slave regulating shelf structure 17 through a connecting rod structure 16, the active regulating motor structure 1 and the slave regulating motor structure 12 are electrically connected, and the upper ends of the slave regulating shelf structure 17 and the active regulating shelf structure 6 are both provided with a V-shaped limiting plate structure 18.

[0017] When the high-temperature furnace uses the present invention, a liquid level connecting rod structure 19 is arranged between the coupling 5 and the actively adjustable shelf structure 6, and the liquid level connecting rod structure 19 is Z-shaped. The liquid level connecting rod structure 19 is arranged into a Z-shaped structure in order to lengthen the distance between the actively adjustable electric push rod structure 4 and the actively adjustable shelf structure 6, and prevent the high temperature from being transmitted to other components, resulting in a shortened device life or operational failure. The end of the liquid level connecting rod structure 19 away from the coupling 5 is connected to a lower connecting head structure 20, and the upper end of the lower connecting head structure 20 is connected to the actively adjustable shelf structure 6. The manual hook structure 10 can be arranged to pass through the liquid level device connecting plate structure 8, and the manual hook structure 10 is connected to the push rod seat structure 3 through a manual fixing frame structure 21.

[0018] The beneficial effects of the present invention are as follows: the present invention can place the product to be processed on the V-shaped limit plate structure according to the parameter settings by setting the automatic liquid level adjustment structure, and then control the displacement sensor through the main control panel, and the displacement sensor is connected to the induction head set at the coupling position to control the displacement position, and the active adjustment motor push rod structure moves up and down under the action of the active adjustment motor structure and the displacement sensor, and the active adjustment electric push rod structure drives the shelf structure to move up and down, thereby realizing the function of automatically adjusting the liquid level. Such a design is highly practical and operable, and has broad market application prospects.

[0019] The above are only preferred embodiments of the present invention, but do not limit the patent scope of the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments, or replace some of the technical features with equivalent ones. Any equivalent structure made by using the contents of the present invention specification and drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the present invention.

Claims

1. A quenching machine automatic liquid level adjustment device, characterized in that: It includes an automatic liquid level adjustment structure, which includes an active adjustment motor structure, which is connected to a push rod seat structure through a shaft pin, and the upper end of the active adjustment motor structure is connected to an active adjustment electric push rod structure, and the upper end of the active adjustment electric push rod structure is connected to an active adjustment shelf structure through a coupling, and the active adjustment shelf structure is connected to the push rod seat structure through a linear bearing, and a liquid level device connecting plate structure is arranged at the position where the active adjustment shelf structure is connected to the coupling structure, and a displacement sensor structure is connected to one side of the liquid level device connecting plate structure, and a manual hook structure is connected to the end surface of the liquid level device connecting plate structure, and the manual hook structure is connected to the active adjustment shelf structure.

2. The automatic liquid level adjustment device for a quenching machine according to claim 1, characterized in that: The automatic liquid level regulating structure is used in conjunction with another automatic liquid level regulating structure, or a slave liquid level regulating structure is provided for use in conjunction with the automatic liquid level regulating structure.

3. The automatic liquid level adjustment device for a quenching machine according to claim 2, characterized in that: The driven liquid level regulating structure comprises a driven motor regulating structure, which is connected to a driven liquid level structure connecting plate via an axle pin, and the upper end of the driven motor regulating structure is connected to a driven electric push rod structure.

4. The automatic liquid level adjustment device for a quenching machine according to claim 3, characterized in that: The upper end of the slave-adjustable electric push rod structure is connected to a slave-adjustable coupling structure, and the slave-adjustable coupling structure is connected to the slave-adjustable material rack structure through a connecting rod structure. The active adjustment motor structure and the slave adjustment motor structure are electrically connected.

5. The automatic liquid level adjustment device for a quenching machine according to claim 4, characterized in that: The upper ends of the passive adjustment shelf structure and the active adjustment shelf structure are both provided with a V-shaped limiting plate structure.

6. The automatic liquid level adjustment device for a quenching machine according to claim 1, characterized in that: A liquid level connecting rod structure is arranged between the coupling structure and the actively regulating material shelf structure, and the liquid level connecting rod structure is Z-shaped.

7. The automatic liquid level regulating device for a quenching machine according to claim 6, characterized in that: The end of the liquid level connecting rod structure away from the coupling structure is connected to a lower connecting head structure, and the upper end of the lower connecting head structure is connected to an active adjustment shelf structure.

8. The automatic liquid level adjustment device for a quenching machine according to claim 1, characterized in that: The manual hook structure is arranged to penetrate the liquid level device connecting plate structure.

9. The automatic liquid level adjustment device for a quenching machine according to claim 1, characterized in that: The manual hook structure is connected to the push rod seat structure through a manual fixing frame structure.

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