A fully automatic hot pressing device for plywood production

By designing a fully automatic plywood production hot pressing device, including a hot pressing mechanism, a plate inlet mechanism and a plate outlet mechanism, and achieving fully automatic operation through a control system, the problem that the plate installation method in the prior art has not been fully automatic, which improves production efficiency and reduces the labor intensity of operators.

CN111844283BActive Publication Date: 2025-03-07钦州市焕发木业有限公司
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Patent Information

Application Number
CN202010845271.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-08-20
Publication Date
2025-03-07
Estimated Expiration
2040-08-20

AI Technical Summary

Technical Problem

In the existing plywood production equipment, the plate-mounting method of the hot pressing device has not achieved fully automatic operation, resulting in high labor intensity and low production efficiency of operators.

Method used

A fully automatic plywood production hot press device is designed, including a hot pressing mechanism, a plate inlet mechanism and a plate outlet mechanism, and the fully automatic operation of the slab in the plate inlet, hot pressing and plate outlet process is realized through the control system.

Benefits of technology

It realizes fully automatic operation of the slab during the entire production process, reduces the labor intensity of operators, and improves the production efficiency of plywood.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a fully automatic hot-pressing device for producing plywood, comprising a hot-pressing mechanism capable of automatically delivering a slab to the inside thereof for heating; a board-feeding mechanism capable of automatically delivering a slab on a arranging section to the hot-pressing mechanism for hot-pressing, the board-feeding mechanism being arranged at the downstream of the arranging section and the board-feeding mechanism being arranged at the upstream of the hot-pressing mechanism; a board-discharging mechanism capable of automatically delivering a slab after hot-pressing by the hot-pressing mechanism to a sawing section, the board-discharging mechanism being arranged at the downstream of the hot-pressing mechanism and the board-discharging mechanism being arranged at the upstream of the sawing section; and a control system for controlling the hot-pressing mechanism, the board-feeding mechanism and the board-discharging mechanism to work in coordination, the control system being communicatively connected with the hot-pressing mechanism, the board-feeding mechanism and the board-discharging mechanism respectively.
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Description

Technical Field

[0001] The invention relates to the technical field of plywood production and manufacturing, and in particular to a full-automatic hot pressing device for plywood production. Background Art

[0002] Plywood is a three-layer or multi-layer board material made by peeling wood segments into veneers or planing wood blocks into veneers, and then gluing them together with adhesive. It is usually made with an odd number of veneers, with the fibers of adjacent layers of veneers glued perpendicular to each other.

[0003] Plywood is one of the commonly used materials for furniture and one of the three major artificial boards. It can also be used as a material for airplanes, ships, trains, cars, buildings and packaging boxes. A group of veneers are usually assembled and glued together in the direction of the wood grain of adjacent layers perpendicular to each other. Usually, the surface board and the inner layer are symmetrically arranged on both sides of the center layer or the core. The veneers coated with glue are staggered in the direction of the wood grain to form a slab, which is pressed under heating or non-heating conditions. The number of layers is generally an odd number, and a few have even numbers. The physical and mechanical properties in the longitudinal and transverse directions are slightly different. Common types of plywood include three-ply board and five-ply board. Plywood can improve the utilization rate of wood and is a major way to save wood.

[0004] In the plywood production equipment, the hot pressing device is one of the most important equipment. At present, there are roughly three types of loading methods for hot pressing devices: the first is full manual loading and unloading of boards; the second is manual loading of boards to the board loading machine, manually pushing the hot-pressed slabs in the hot press to the receiving rack, and then feeding them from the board loading machine into the hot press, and manually stacking the boards at the receiving rack; the third is manual loading of boards to the board loading machine, automatically sending the hot-pressed slabs in the hot press to the receiving rack while leaving the blanks on the board loading machine in the hot press, and then stacking them. The above three types of loading and unloading of slabs have not achieved fully automatic operation, and not only increase the labor intensity of operators, but also reduce the production efficiency of plywood, which brings great inconvenience to the production of plywood. Summary of the invention

[0005] In order to solve the problems existing in the prior art, the purpose of the present invention is to provide a fully automatic plywood production hot pressing device which has a reasonable design, simple structure and convenient operation, and can realize full-automatic operation in the entire process of slab feeding, hot pressing and discharging, which not only reduces the labor intensity of operators, but also improves the production efficiency of plywood, thus bringing great convenience to the production of plywood.

[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0007] A fully automatic hot pressing device for producing plywood, characterized in that it comprises

[0008] A hot pressing mechanism capable of automatically delivering the slab to its interior for heating;

[0009] A plate feeding mechanism capable of automatically conveying the plate blanks on the plate arrangement section to the hot pressing mechanism for hot pressing, wherein the plate feeding mechanism is arranged downstream of the plate arrangement section and upstream of the hot pressing mechanism;

[0010] A plate discharging mechanism capable of automatically conveying the plate blank after hot pressing by the hot pressing mechanism to the plate sawing section, wherein the plate discharging mechanism is arranged downstream of the hot pressing mechanism and upstream of the plate sawing section;

[0011] A control system for controlling the hot pressing mechanism, the plate feeding mechanism and the plate discharging mechanism to work in coordination, wherein the control system is respectively connected to the hot pressing mechanism, the plate feeding mechanism and the plate discharging mechanism for communication.

[0012] In a preferred embodiment of the present invention, the plate feeding mechanism comprises

[0013] One into the board base;

[0014] A plate feeding frame capable of being lifted and lowered, on which a plurality of plate feeding conveying mechanisms capable of automatically conveying the plate blanks on the plate arrangement section to the hot pressing mechanism for hot pressing are arranged at intervals along its height direction;

[0015] A first oil cylinder for driving the plate-entering frame to move up and down, the bottom of the first oil cylinder is arranged on the plate-entering base, the telescopic end of the first oil cylinder is arranged on the plate-entering frame, and the first oil cylinder is communicatively connected with the control system;

[0016] A single-layer board feeding drive mechanism capable of driving each layer of the board feeding conveying mechanism from top to bottom in turn to automatically transport the slab on the board arrangement section to the upper portion thereof, wherein the single-layer board feeding drive mechanism is arranged on one end of the board feeding base close to the board arrangement section, and the single-layer board feeding drive mechanism is communicatively connected with the control system;

[0017] A multi-layer plate feeding drive mechanism is provided which can drive the plate feeding conveying mechanism of each layer to move simultaneously and simultaneously convey the plate blanks placed on the plate feeding conveying mechanism of each layer to the hot pressing mechanism for hot pressing; the multi-layer plate feeding drive mechanism is arranged on one end of the plate feeding frame away from the plate arrangement section; the multi-layer plate feeding drive mechanism is communicatively connected with the control system.

[0018] In a preferred embodiment of the present invention, the plate feeding conveying mechanism comprises a first angle iron arranged on the plate feeding frame, a first active roller is arranged on one end of the first angle iron away from the plate discharging section, a first driven roller corresponding to the first active roller is arranged on one end of the first angle iron close to the plate discharging section, and a first conveying belt is arranged between the first active roller and the first driven roller;

[0019] A plurality of first upper rollers for supporting the inner upper surface of the first conveyor belt are arranged at intervals on the upper side of the first angle iron along its length direction, and both ends of the first upper rollers are arranged on the upper side of the first angle iron through first upper bearing seats;

[0020] A plurality of first lower rollers for supporting the inner lower surface of the first conveyor belt are arranged at intervals on the lower side of the first angle iron along its length direction, and both ends of the first lower rollers are arranged on the lower side of the first angle iron through first lower bearing seats.

[0021] In a preferred embodiment of the present invention, the single-layer board-feeding driving mechanism includes a first board-feeding transmission shaft and a first double-axis counter-directional output continuously variable speed reducer for driving the first board-feeding transmission shaft to rotate, the middle portion of the first board-feeding transmission shaft is arranged on the output shaft of the first double-axis counter-directional output continuously variable speed reducer, the first double-axis counter-directional output continuously variable speed reducer is fixedly mounted on the middle portion of the board-feeding base, first board-feeding active bevel gears are respectively arranged at both ends of the first board-feeding transmission shaft, and the first double-axis counter-directional output continuously variable speed reducer is communicatively connected with the control system;

[0022] A second plate-feeding transmission shaft is symmetrically arranged on both sides of the plate-feeding base, a first plate-feeding driven helical gear matched with the first plate-feeding active helical gear is arranged at the lower end of the second plate-feeding transmission shaft, a second plate-feeding active helical gear is arranged at the upper end of the second plate-feeding transmission shaft, and second plate-feeding driven helical gears matched with the second plate-feeding active helical gear are respectively arranged at both ends of the first driven roller;

[0023] A plurality of first plate feed dovetail tenons are arranged at intervals along the length direction of the second plate feed transmission shaft, a bearing is arranged between the first plate feed dovetail tenon and the second plate feed transmission shaft, the first plate feed dovetail tenon is connected to the second oil cylinder via a first plate feed connecting rod, the second oil cylinder is arranged on a first support frame, the lower end of the first support frame is fixedly arranged on the plate feed base, a first plate feed dovetail groove matching with the first plate feed dovetail tenon is arranged on the first support frame, a first plate feed photoelectric switch is arranged on the upper end of the first support frame, the first plate feed photoelectric switch and the second oil cylinder are respectively connected to the control system for communication.

[0024] In a preferred embodiment of the present invention, the multi-layer board feeding drive mechanism includes a third board feeding transmission shaft and a second double-axis different-direction output continuously variable speed reducer for driving the third board feeding transmission shaft to rotate, the middle portion of the third board feeding transmission shaft is arranged on the output shaft of the second double-axis different-direction output continuously variable speed reducer, the second double-axis different-direction continuously variable speed reducer is fixedly mounted on the middle portion of the board feeding frame away from the board arrangement section, third board feeding active bevel gears are respectively arranged at both ends of the third board feeding transmission shaft, and the second double-axis different-direction continuously variable speed reducer is communicatively connected with the control system;

[0025] A fourth board-feeding transmission shaft is symmetrically arranged on both sides of the board-feeding frame, a third board-feeding driven helical gear matched with the third board-feeding active helical gear is arranged at the upper end of the fourth board-feeding transmission shaft, fourth board-feeding active helical gears corresponding to the multi-layer board-feeding conveying mechanism are arranged at intervals along the axial direction of the fourth board-feeding transmission shaft, and fourth board-feeding driven helical gears matched with the fourth board-feeding active helical gear are respectively arranged at both ends of the first active roller;

[0026] Second board feed dovetail tenons are respectively provided at the upper and lower ends of the fourth board feed transmission shaft, a bearing is provided between the second board feed dovetail tenon and the fourth board feed transmission shaft, the second board feed dovetail tenon is connected to the third oil cylinder through the second board feed connecting rod, the third oil cylinder is arranged on the second support frame, the second support frame is fixedly mounted on the board feed frame, a second board feed dovetail groove matched with the second board feed dovetail tenon is opened on the second support frame, a second board feed photoelectric switch is provided on the board feed frame and at the tail of each layer of the board feed conveying mechanism, the second board feed photoelectric switch and the third oil cylinder are respectively communicated with the control system.

[0027] In a preferred embodiment of the present invention, the heat pressing mechanism comprises

[0028] A heat press frame;

[0029] A hot pressing top plate capable of being lifted and lowered, wherein hot pressing conveying mechanisms corresponding to the multi-layer plate feeding conveying mechanisms are arranged in the hot pressing frame and on the hot pressing top plate at intervals along its height direction, and the hot pressing conveying mechanisms can hot press the slabs conveyed to the upper part thereof under the action of the hot pressing top plate;

[0030] A fourth oil cylinder is used to drive the hot pressing conveying mechanism to move up and down through the hot pressing top plate, the bottom of the fourth oil cylinder is arranged on the bottom of the hot pressing frame, the telescopic end of the fourth oil cylinder is arranged on the hot pressing top plate, and the fourth oil cylinder is communicatively connected with the control system;

[0031] A multi-layer hot pressing plate in and out driving mechanism can drive the hot pressing conveying mechanism of each layer to move simultaneously and can simultaneously convey the hot pressed slabs to the plate discharging mechanism for discharging. The multi-layer hot pressing plate in and out driving mechanism is arranged on one end of the hot pressing frame away from the plate inlet mechanism, and the multi-layer hot pressing plate in and out driving mechanism is communicatively connected with the control system.

[0032] In a preferred embodiment of the present invention, the hot pressing conveying mechanism includes a hot pressing plate that can move up and down to perform hot pressing under the action of a fourth oil cylinder, the hot pressing plate is hung on a hot pressing plate support frame by a hanging angle arranged on its upper part, the hot pressing plate support frame is arranged on the hot pressing frame, a second active roller is provided on the end of the hot pressing plate away from the plate feeding mechanism, and the upper and lower adjacent second active rollers are staggered, a second driven roller corresponding to the second active roller is provided on the end of the hot pressing plate close to the plate feeding mechanism, and the upper and lower adjacent second driven rollers are staggered, and a second conveyor belt is provided between the second active roller and the second driven roller.

[0033] In a preferred embodiment of the present invention, the multi-layer hot pressing plate in and out driving mechanism comprises a first hot pressing transmission shaft and a third double-axis counter-directional output continuously variable speed reducer for driving the first hot pressing transmission shaft to rotate, the middle part of the first hot pressing transmission shaft is arranged on the output shaft of the third double-axis counter-directional output continuously variable speed reducer, the third double-axis counter-directional output continuously variable speed reducer is fixedly mounted on the middle part of the hot pressing frame away from the plate feeding mechanism, first hot pressing active bevel gears are respectively arranged at both ends of the first hot pressing transmission shaft, and the third double-axis counter-directional output continuously variable speed reducer is communicatively connected with the control system;

[0034] Two parallel second hot pressing transmission shafts are symmetrically arranged on both sides of the hot pressing frame, and the two second hot pressing transmission shafts are linked by a chain, and a first hot pressing driven helical gear matched with the first hot pressing active helical gear is arranged at the upper end of one of the second hot pressing transmission shafts, and second hot pressing active helical gears corresponding to the multi-layer hot pressing conveying mechanism are arranged one by one at intervals and staggered along the axial direction of the two parallel second hot pressing transmission shafts, and second hot pressing driven helical gears matched with the second hot pressing active helical gears are respectively arranged at both ends of the second active roller;

[0035] The upper and lower ends of the two parallel second hot pressing transmission shafts are respectively provided with first hot pressing dovetail tenons, bearings are provided between the first hot pressing dovetail tenon and the two parallel second hot pressing transmission shafts, the first hot pressing dovetail tenon is connected to the fifth oil cylinder through the first hot pressing connecting rod, the fifth oil cylinder is arranged on the third support frame, the third support frame is fixedly installed on the hot pressing frame, the third support frame is provided with a first hot pressing dovetail groove matching with the first hot pressing dovetail tenon, a first hot pressing photoelectric switch is provided on the hot pressing frame and located at the tail of the hot pressing conveying mechanism, a second hot pressing photoelectric switch is provided on the hot pressing frame and located at the head of the hot pressing conveying mechanism, the first hot pressing photoelectric switch, the second hot pressing photoelectric switch and the fifth oil cylinder are respectively communicated with the control system.

[0036] The plate discharging mechanism comprises

[0037] A plate base;

[0038] A plate discharging frame capable of being lifted and lowered, on which a plurality of plate discharging conveying mechanisms are arranged at intervals along its height direction, which can automatically convey the plate blanks on the hot pressing mechanism to the plate sawing section for plate sawing operation;

[0039] a sixth oil cylinder for driving the plate-discharging frame to move up and down, wherein the bottom of the sixth oil cylinder is arranged on the plate-discharging base, the telescopic end of the sixth oil cylinder is arranged on the plate-discharging frame, and the sixth oil cylinder is communicatively connected with the control system;

[0040] A multi-layer plate-discharging driving mechanism capable of driving the plate-discharging conveying mechanism of each layer to move simultaneously and conveying the hot-pressed plate blanks from the hot-pressing mechanism to the outlet, wherein the multi-layer plate-discharging driving mechanism is arranged on one end of the plate-discharging frame away from the hot-pressing mechanism, and the multi-layer plate-discharging driving mechanism is communicatively connected with the control system;

[0041] A single-layer board output drive mechanism is capable of driving each layer of the board output conveying mechanism from bottom to top in sequence and automatically conveying the slab placed on the upper portion thereof to the sawing section. The single-layer board output drive mechanism is arranged on one end of the board output base close to the hot pressing mechanism, and the single-layer board output drive mechanism is communicatively connected with the control system.

[0042] In a preferred embodiment of the present invention, the plate-discharging conveying mechanism comprises a second angle iron arranged on the plate-discharging frame, a third active roller is arranged on one end of the second angle iron away from the hot pressing mechanism, a third driven roller corresponding to the third active roller is arranged on one end of the second angle iron close to the hot pressing mechanism, and a third conveying belt is arranged between the third active roller and the third driven roller;

[0043] A plurality of second upper rollers for supporting the inner upper surface of the third conveyor belt are arranged at intervals on the upper side of the second angle iron along its length direction, and both ends of the second upper rollers are arranged on the upper side of the second angle iron through second upper bearing seats;

[0044] A plurality of second lower rollers for supporting the inner lower surface of the third conveyor belt are arranged at intervals on the lower side of the second angle iron along its length direction, and both ends of the second lower rollers are arranged on the lower side of the second angle iron through second lower bearing seats.

[0045] In a preferred embodiment of the present invention, the single-layer board-out driving mechanism includes a first board-out transmission shaft and a fourth double-axis different-direction continuously variable speed reducer for driving the first board-out transmission shaft to rotate, the middle portion of the first board-out transmission shaft is arranged on the output shaft of the fourth double-axis different-direction continuously variable speed reducer, the fourth double-axis different-direction continuously variable speed reducer is fixedly mounted on the middle portion of the board-out base, first board-out driving bevel gears are respectively arranged at both ends of the first board-out transmission shaft, and the fourth double-axis different-direction continuously variable speed reducer is communicatively connected with the control system;

[0046] A second plate-out transmission shaft is symmetrically provided on both sides of the plate-out base, a first plate-out driven bevel gear matched with the first plate-out active bevel gear is provided at the lower end of the second plate-out transmission shaft, a second plate-out active bevel gear is provided at the upper end of the second plate-out transmission shaft, and second plate-out driven bevel gears matched with the second plate-out active bevel gear are respectively provided at both ends of the third driven roller;

[0047] A plurality of first plate output dovetail tenons are arranged at intervals along the length direction of the second plate output transmission shaft, a bearing is arranged between the first plate output dovetail tenon and the second plate output transmission shaft, the first plate output dovetail tenon is connected to the seventh oil cylinder through the first plate output connecting rod, the seventh oil cylinder is arranged on the fourth support frame, the lower end of the fourth support frame is fixedly arranged on the plate output base, the fourth support frame is provided with a first plate output dovetail groove matching with the first plate output dovetail tenon, the upper end of the fourth support frame is provided with a first plate output photoelectric switch, the first plate output photoelectric switch and the seventh oil cylinder are respectively connected to the control system for communication.

[0048] In a preferred embodiment of the present invention, the multi-layer board-out driving mechanism includes a third board-out transmission shaft and a fifth double-axis counter-rotating output continuously variable speed reducer for driving the third board-out transmission shaft to rotate, the middle portion of the third board-out transmission shaft is arranged on the output shaft of the fifth double-axis counter-rotating output continuously variable speed reducer, the fifth double-axis counter-rotating continuously variable speed reducer is fixedly mounted on the middle portion of the board-out frame away from the hot pressing mechanism, third board-out driving bevel gears are respectively arranged at both ends of the third board-out transmission shaft, and the fifth double-axis counter-rotating continuously variable speed reducer is communicatively connected with the control system;

[0049] A fourth plate-out transmission shaft is symmetrically arranged on both sides of the plate-out frame, a third plate-out driven bevel gear matched with the third plate-out active bevel gear is arranged at the upper end of the fourth plate-out transmission shaft, fourth plate-out active bevel gears corresponding to the multi-layer plate-out conveying mechanism are arranged at intervals along the axial direction of the fourth plate-out transmission shaft, and fourth plate-out driven bevel gears matched with the fourth plate-out active bevel gear are respectively arranged at both ends of the third active roller;

[0050] Second plate-discharging dovetail tenons are respectively provided at the upper and lower ends of the fourth plate-discharging transmission shaft, a bearing is provided between the second plate-discharging dovetail tenon and the fourth plate-discharging transmission shaft, the second plate-discharging dovetail tenon is connected to the eighth oil cylinder through the second plate-discharging connecting rod, the eighth oil cylinder is arranged on the fifth support frame, the fifth support frame is fixedly mounted on the plate-discharging frame, a second plate-discharging dovetail groove matched with the second plate-discharging dovetail tenon is opened on the fifth support frame, a second plate-discharging photoelectric switch is provided on the plate-discharging frame and at the tail of each layer of the plate-discharging conveying mechanism, the second plate-discharging photoelectric switch and the eighth oil cylinder are respectively communicated with the control system.

[0051] Compared with the prior art, the present invention comprises a hot pressing mechanism capable of automatically delivering slabs to the interior thereof for heating, a plate feeding mechanism capable of automatically delivering slabs on a plate arrangement section to the hot pressing mechanism for hot pressing, and a plate discharging mechanism capable of automatically delivering slabs after hot pressing by the hot pressing mechanism to a plate sawing section. The control system enables the slabs to be fully automatically operated in the entire process of plate feeding, hot pressing and plate discharging, which not only reduces the labor intensity of operators, but also improves the production efficiency of plywood, bringing great convenience to the production of plywood. BRIEF DESCRIPTION OF THE DRAWINGS

[0052] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0053] Figure 1 It is a structural schematic diagram of the present invention.

[0054] Figure 2 It is a top view of the present invention.

[0055] Figure 3 It is the front view of the plate feeding mechanism of the present invention.

[0056] Figure 4 for Figure 3 Left view of .

[0057] Figure 5 for Figure 3 Right view of .

[0058] Figure 6 It is the front view of the hot pressing mechanism of the present invention.

[0059] Figure 7 for Figure 6 Left view of .

[0060] Figure 8 for Figure 6 Right view of .

[0061] Fig. 9 It is the front view of the plate discharging mechanism of the present invention.

[0062] Fig.10 for Fig. 9 Left view of .

[0063] Fig.11 for Fig. 9 Right view of . DETAILED DESCRIPTION

[0064] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below with reference to specific diagrams.

[0065] Reference Figure 1-Figure 11 As shown in the figure, a fully automatic hot pressing device for plywood production is provided, including a hot pressing mechanism B, a board feeding mechanism A, a board discharging mechanism C and a control system.

[0066] The hot pressing mechanism B can automatically deliver the slab 42 to its interior for heating, and the plate feeding mechanism A can automatically deliver the slab 42 on the plate arrangement section to the hot pressing mechanism B for hot pressing. The plate feeding mechanism A is arranged downstream of the plate arrangement section, and the plate feeding mechanism A is arranged upstream of the hot pressing mechanism B.

[0067] The plate discharging mechanism C can automatically convey the plate blank 42 after hot pressing by the hot pressing mechanism B to the sawing section. The plate discharging mechanism C is arranged downstream of the hot pressing mechanism B. The plate discharging mechanism C is arranged upstream of the sawing section. The control system is used to control the hot pressing mechanism B, the plate feeding mechanism A and the plate discharging mechanism C to work together. The control system is communicated with the hot pressing mechanism B, the plate feeding mechanism A and the plate discharging mechanism C respectively.

[0068] The plate feeding mechanism A includes a plate feeding base, a plate feeding frame 41, a first oil cylinder 16, a single-layer plate feeding drive mechanism and a multi-layer plate feeding drive mechanism. The plate feeding frame 41 can be lifted and lowered, and multiple layers of plate feeding conveying mechanisms are arranged at intervals along its height direction, which can automatically convey the slabs 42 on the plate arrangement section to the hot pressing mechanism B for hot pressing.

[0069] The first oil cylinder 16 is used to drive the plate entry frame 41 to move up and down. The bottom of the first oil cylinder 16 is arranged on the plate entry base, and the telescopic end of the first oil cylinder 16 is arranged on the plate entry frame 41. The first oil cylinder 16 is communicatively connected with the control system.

[0070] The single-layer board feeding drive mechanism can drive the board feeding conveying mechanism of each layer from top to bottom in turn to automatically convey the slab 42 on the arranging section to its upper part. The single-layer board feeding drive mechanism is arranged on one end of the board feeding base close to the arranging section. The single-layer board feeding drive mechanism is communicatively connected with the control system.

[0071] The multi-layer board feeding drive mechanism can drive the board feeding conveying mechanism of each layer to move simultaneously and simultaneously convey the slabs 42 placed on the board feeding conveying mechanism of each layer to the hot pressing mechanism B for hot pressing. The multi-layer board feeding drive mechanism is arranged on one end of the board feeding frame 41 away from the plate arrangement section, and the multi-layer board feeding drive mechanism is communicatively connected with the control system.

[0072] The plate feeding conveying mechanism includes a first angle iron 31 arranged on the plate feeding frame 41, a first active roller 34 is provided on the end of the first angle iron 31 away from the plate arrangement section, a first driven roller 14 corresponding to the first active roller 34 is provided on the end of the first angle iron 31 close to the plate arrangement section, and a first conveyor belt 15 is provided between the first active roller 34 and the first driven roller 14.

[0073] A plurality of first upper rollers 30 for supporting the inner upper surface of the first conveyor belt 15 are arranged at intervals on the upper side of the first angle iron 31 along its length direction, and both ends of the first upper rollers 30 are arranged on the upper side of the first angle iron 31 through the first upper bearing seat 29.

[0074] A plurality of first lower rollers 28 for supporting the inner lower surface of the first conveyor belt 15 are arranged at intervals on the lower side of the first angle iron 31 along its length direction. Both ends of the first lower rollers 28 are arranged on the lower side of the first angle iron 31 through the first lower bearing seat 27.

[0075] The single-layer board-feeding drive mechanism includes a first board-feeding transmission shaft 2 and a first double-axis counter-directional output continuously variable speed reducer 1 for driving the same to rotate. The middle part of the first board-feeding transmission shaft 2 is arranged on the output shaft of the first double-axis counter-directional output continuously variable speed reducer 1. The first double-axis counter-directional output continuously variable speed reducer 1 is fixedly mounted on the middle part of the board-feeding base. First board-feeding active bevel gears 3 are respectively arranged at both ends of the first board-feeding transmission shaft 2. The first double-axis counter-directional output continuously variable speed reducer 1 is communicatively connected to the control system.

[0076] A second plate feed transmission shaft 5 is symmetrically provided on both sides of the plate feed base, a first plate feed driven bevel gear 4 matched with the first plate feed active bevel gear 3 is provided at the lower end of the second plate feed transmission shaft 5, a second plate feed active bevel gear 10 is provided at the upper end of the second plate feed transmission shaft 5, and second plate feed driven bevel gears 11 matched with the second plate feed active bevel gear 10 are respectively provided at both ends of the first driven roller 14.

[0077] Two first plate feed dovetail tenons 8 are arranged at intervals along the length direction of the second plate feed transmission shaft 5, a bearing is arranged between the first plate feed dovetail tenon 8 and the second plate feed transmission shaft 5, the first plate feed dovetail tenon 8 is connected to the second oil cylinder 6 through the first plate feed connecting rod 7, the second oil cylinder 6 is arranged on the first support frame 9, the lower end of the first support frame 9 is fixedly arranged on the plate feed base, a first plate feed dovetail groove matching with the first plate feed dovetail tenon 8 is opened on the first support frame 9, a first plate feed photoelectric switch 12 is arranged at the upper end of the first support frame 9, the first plate feed photoelectric switch 12 and the second oil cylinder 6 are respectively connected to the control system for communication, a first tensioning and deflection adjustment device 13 and a second tensioning and deflection adjustment device 20 are respectively arranged on the first driven roller 14 and the first active roller 34, and the first active roller 34 is arranged on the first angle iron 31 through the bearing seat 33.

[0078] The principle and action of single-sheet feeding are as follows: the control system first controls the second oil cylinder 6 to open, and under the action of the first board feeding connecting rod 7, the first board feeding active helical gear 3 is meshed with the first board feeding driven helical gear 4 and the second board feeding active helical gear 10 is meshed with the second board feeding driven helical gear 11, and then the first double-axis counter-directional output continuously variable speed reducer 1 is started, and the first double-axis counter-directional output continuously variable speed reducer 1 drives the second board feeding driven helical gear 11 to rotate, and the second board feeding driven helical gear 11 drives the first conveyor belt 15 to move. When the front end of the slab 42 touches the second board feeding photoelectric switch 40, the first double-axis counter-directional output continuously variable speed reducer 1 stops, and at the same time controls the second oil cylinder 6 to close, and under the action of the first board feeding connecting rod 7, the first board feeding active helical gear 3 is separated from the first board feeding driven helical gear 4 and the second board feeding active helical gear 10 is separated from the second board feeding driven helical gear 11, and the control system controls the first oil cylinder 16 to work, so that the board feeding frame 41 rises one layer as a whole, and then the next layer of boards are fed.

[0079] The control system controls the second oil cylinder 6 to open again, and under the action of the first board feed connecting rod 7, the first board feed active bevel gear 3 is meshed with the first board feed driven bevel gear 4 and the second board feed active bevel gear 10 is meshed with the second board feed driven bevel gear 11, and the first double-axis counter-directional output continuously variable speed reducer 1 is started again, and the first double-axis counter-directional output continuously variable speed reducer 1 drives the second board feed driven bevel gear 11 to rotate, and the second board feed driven bevel gear 11 drives the first conveyor belt 15 to move. When the slab 42 touches the second board feed photoelectric switch 39, the first conveyor belt 15 stops, and the second oil cylinder 6 is closed. Under the action of the first board feed connecting rod 7, the first board feed active bevel gear 3 and the first board feed driven bevel gear 4 and the second board feed active bevel gear 10 are separated from the second board feed driven bevel gear 11 again, so that the board feed frame 41 as a whole rises one more layer, and this cycle is repeated. The program sets the number of loaded plates and automatically ends the single plate loading state.

[0080] The multi-layer board feeding drive mechanism includes a third board feeding transmission shaft and a second double-axis counter-rotating output continuously variable speed reducer 26 for driving the third board feeding transmission shaft to rotate. The middle part of the third board feeding transmission shaft is arranged on the output shaft of the second double-axis counter-rotating output continuously variable speed reducer 26. The second double-axis counter-rotating continuously variable speed reducer 26 is fixedly mounted on the middle part of the board feeding frame 41 away from the board arrangement section. Third board feeding active bevel gears 25 are respectively arranged at both ends of the third board feeding transmission shaft. The second double-axis counter-rotating continuously variable speed reducer 26 is communicatively connected with the control system.

[0081] A fourth board feed transmission shaft 19 is symmetrically provided on both sides of the board feed frame 41, a third board feed driven bevel gear 24 matching with the third board feed active bevel gear 25 is provided at the upper end of the fourth board feed transmission shaft 19, fourth board feed active bevel gears 22 corresponding to the multi-layer board feed conveying mechanism are provided at intervals along the axial direction of the fourth board feed transmission shaft 19, and fourth board feed driven bevel gears 21 matching with the fourth board feed active bevel gear 22 are provided at both ends of the first active roller 34.

[0082] Second board feed dovetail tenons 18 are respectively provided at the upper and lower ends of the fourth board feed transmission shaft 19, and a bearing is provided between the second board feed dovetail tenon 18 and the fourth board feed transmission shaft 19, and the second board feed dovetail tenon 18 is connected to the third oil cylinder 23 through a second board feed connecting rod, and the third oil cylinder 23 is arranged on the second support frame, and the second support frame is fixedly mounted on the board feed frame 41, and a second board feed dovetail groove 17 matched with the second board feed dovetail tenon 18 is opened on the second support frame, and a second board feed photoelectric switch 35, 36, 37, 38, 39, 40 is provided on the board feed frame 41 and at the tail of each layer of the board feed conveying mechanism, and the second board feed photoelectric switches 35, 36, 37, 38, 39, 40 and the third oil cylinder 23 are respectively communicated with the control system.

[0083] After the plate feeding mechanism is loaded with the plate blank 42, the control system controls the third oil cylinder 23 to close, so that the second plate feeding dovetail 18 moves inward, so that the fourth plate feeding active bevel gear 22 and the fourth plate feeding driven bevel gear 21 and the third plate feeding active bevel gear 25 and the third plate feeding driven bevel gear 24 are meshed, and the second double-axis counter-rotating continuously variable speed reducer 26 is started synchronously, and then the third double-axis counter-rotating output continuously variable speed reducer 55 of the hot pressing mechanism B is started, so that the first conveyor belt 15 and the second conveyor belt 56 run synchronously. When the tail of the plate blank 42 touches the second plate feeding photoelectric switch 35, 3 At 6, 37, 38, 39, 40, the first conveyor belt 15 stops and the entire board feeding work is completed. The control system controls the third oil cylinder 23 to open, so that the second board feeding dovetail 18 moves outward, thereby separating the fourth board feeding active bevel gear 22 from the fourth board feeding driven bevel gear 21 and the third board feeding active bevel gear 25 from the third board feeding driven bevel gear 24, and the board feeding frame 41 drops to the lowest position, the first board feeding active bevel gear 3 from the first board feeding driven bevel gear 4 and the second board feeding active bevel gear 10 from the second board feeding driven bevel gear 11 engage, and the next board loading cycle is carried out.

[0084] The hot pressing mechanism B includes a hot pressing frame, a hot pressing top plate, a fourth oil cylinder 43 and a multi-layer hot pressing in-and-out plate driving mechanism. The hot pressing top plate can be lifted and lowered. Hot pressing conveying mechanisms corresponding to the multi-layer plate in-and-out conveying mechanisms are arranged inside the hot pressing frame and on the hot pressing top plate at intervals along its height direction. The hot pressing conveying mechanisms can hot press the slab 42 conveyed to the upper part thereof under the action of the hot pressing top plate.

[0085] The fourth oil cylinder 43 is used to drive the hot pressing conveying mechanism to move up and down through the hot pressing top plate. The bottom of the fourth oil cylinder 43 is arranged on the bottom of the hot pressing frame, the telescopic end of the fourth oil cylinder 43 is arranged on the hot pressing top plate, and the fourth oil cylinder 43 is communicatively connected with the control system.

[0086] The multi-layer hot pressing plate in and out driving mechanism can drive the hot pressing conveying mechanism of each layer to move simultaneously and can simultaneously convey the hot pressed plate blanks 42 to the plate out mechanism C for plate out. The multi-layer hot pressing plate in and out driving mechanism is arranged on the end of the hot pressing frame away from the plate inlet mechanism A. The multi-layer hot pressing plate in and out driving mechanism is communicatively connected with the control system.

[0087] The hot pressing conveying mechanism includes a hot pressing plate 68 that can move up and down to perform hot pressing under the action of the fourth oil cylinder 43. The hot pressing plate 68 is hung on the hot pressing plate support frame 66 through a hanging angle 67 arranged on its upper part. The hot pressing plate support frame 66 is arranged on the hot pressing frame. A second active roller 58 is arranged on the end of the hot pressing plate 68 away from the plate feeding mechanism A. The second active rollers 58 adjacent to each other are arranged in a staggered manner. A second driven roller 62 corresponding to the second active roller 58 is arranged on the end of the hot pressing plate 68 close to the plate feeding mechanism A. The second driven rollers 62 are staggered, and a second conveyor belt 56 is provided between the second active roller 58 and the second driven roller 62. The second active roller 58 is arranged on the hot press plate 68 through a bearing seat 57. A third tensioning and deviation adjustment device 60 and a fourth tensioning and deviation adjustment device 73 for deviation correction are respectively provided on the second driven roller 62 and the second active roller 58. A non-powered roller 61 for preventing the slab 42 from sagging is provided on the shorter hot press plate 68 close to the plate feeding mechanism, and a heat energy outlet 65 and a heat energy inlet 74 are respectively provided at both ends of the hot press plate 68.

[0088] The multi-layer hot pressing plate in and out driving mechanism includes a first hot pressing transmission shaft 54 ​​and a third double-axis counter-directional output continuously variable speed reducer 55 for driving the first hot pressing transmission shaft 54 ​​to rotate. The middle part of the first hot pressing transmission shaft 54 ​​is arranged on the output shaft of the third double-axis counter-directional output continuously variable speed reducer 55. The third double-axis counter-directional output continuously variable speed reducer 55 is fixedly installed on the middle part of the hot pressing frame away from the plate feeding mechanism A. The first hot pressing active bevel gears 53 are respectively arranged at both ends of the first hot pressing transmission shaft 54. The third double-axis counter-directional output continuously variable speed reducer 55 is communicatively connected with the control system.

[0089] Two parallel second hot pressing transmission shafts 50 are symmetrically arranged on both sides of the hot pressing frame, and the two second hot pressing transmission shafts 50 are linked by a chain 51. A first hot pressing driven bevel gear 52 matching with the first hot pressing active bevel gear 53 is arranged at the upper end of one of the second hot pressing transmission shafts 50, and second hot pressing active bevel gears 49 corresponding to the multi-layer hot pressing conveying mechanism are arranged alternately and at intervals along the axial direction of the two parallel second hot pressing transmission shafts 50, and second hot pressing driven bevel gears 48 matching with the second hot pressing active bevel gear 49 are respectively arranged at both ends of the second active roller 58.

[0090] The upper and lower ends of the two parallel second hot pressing transmission shafts 50 are respectively provided with first hot pressing dovetail tenons 45, and bearings are provided between the first hot pressing dovetail tenons 45 and the two parallel second hot pressing transmission shafts 50. The first hot pressing dovetail tenon 45 is connected to the fifth oil cylinder 46 through the first hot pressing connecting rod. The fifth oil cylinder 46 is arranged on the third support frame, and the third support frame is fixedly installed on the hot pressing frame. The third support frame is provided with a first hot pressing dovetail groove 44 that matches the first hot pressing dovetail tenon 45. A first hot pressing photoelectric switch 47 is provided on the hot pressing frame and located at the tail of the hot pressing conveying mechanism. A second hot pressing photoelectric switch 64 is provided on the hot pressing frame and located at the head of the hot pressing conveying mechanism. The first hot pressing photoelectric switch 47, the second hot pressing photoelectric switch 64 and the fifth oil cylinder 46 are respectively communicated with the control system.

[0091] Hot pressing mechanism feeding plate: the control system closes the third oil cylinder 23, so that the third plate feeding active bevel gear 25 is meshed with the third plate feeding driven bevel gear 24 and the fourth plate feeding active bevel gear 22 is meshed with the fourth plate feeding driven bevel gear 21, and the fifth oil cylinder 46 is closed with a delay, so that the first hot pressing active bevel gear 53 is meshed with the first hot pressing driven bevel gear 52 and the second hot pressing active bevel gear 49 is meshed with the second hot pressing driven bevel gear 48, and at the same time starts the second double-axis counter-directional output continuously variable speed reducer 26 of the plate feeding mechanism A. When the slab 42 touches the second hot pressing photoelectric switch 64, the control system starts the third double-axis counter-directional output continuously variable speed reducer 55, so that the first conveyor belt 15 and the second conveyor belt 56 drive the slab 42 to move forward, and the slab 42 slowly enters the middle part of the hot pressing plate 68. After the slab 42 completely enters the hot pressing mechanism B, after the head of the slab 42 touches the first hot pressing photoelectric switch 47, the control system controls the first conveyor belt 15 and the second conveyor belt 56 to stop moving.

[0092] Hot pressing: The control system controls the third dual-axis counter-rotating output continuously variable speed reducer 55 to open, and through the first hot pressing dovetail 45, the third plate feed active bevel gear 25 of the plate feed mechanism A is disengaged from the third plate feed driven bevel gear 24 and the fourth plate feed active bevel gear 22 is disengaged from the fourth plate feed driven bevel gear 21, the first oil cylinder 16 descends, and the plate feed frame as a whole descends to the lowest position, ready for the next plate feed cycle. The second hot pressing active bevel gear 49 is disengaged from the second hot pressing driven bevel gear 48, and remains until the hot pressing plate 68 is lowered into place. The fourth oil cylinder 43 rises, so that the hot pressing plate 68 and the second conveyor belt 56 are completely closed, and the temperature of the slab 42 is 100-140 degrees Celsius and the pressure is 8-15kg / CM2, and the hot pressing time is set at the same time. After the hot pressing time is up, the fourth oil cylinder 43 automatically descends.

[0093] Hot press machine outputs the plate: After the fourth oil cylinder 43 drops to the lowest position, it touches the first hot pressing photoelectric switch 47, so that the fifth oil cylinder 46 is closed, so that the first hot pressing active bevel gear 53 is meshed with the first hot pressing driven bevel gear 52 and the second hot pressing active bevel gear 49 is meshed with the second hot pressing driven bevel gear 48, and the third double-axis counter-rotating output continuously variable speed reducer 55 is started to drive the second conveyor belt 56 to move, and the hot-pressed slab 42 is slowly transported out of the hot pressing plate 68, touching the first plate output photoelectric switch 85, and at the same time starting the fourth double-axis counter-rotating continuously variable speed reducer 75, and making it drive the third conveyor belt 114, and this hot pressing cycle is completed, and then the action cycle of the hot pressing mechanism for feeding the plate is repeated.

[0094] The plate discharging mechanism C includes a plate discharging base, a plate discharging frame 115, the sixth oil cylinder 88, a multi-layer plate discharging driving mechanism and a single-layer plate discharging driving mechanism. The plate discharging frame 115 can be lifted and lowered, and multiple layers of plate discharging conveying mechanisms are arranged at intervals along its height direction, which can automatically convey the slab 42 on the hot pressing mechanism B to the sawing section for sawing operation.

[0095] The sixth oil cylinder 88 is used to drive the plate-discharging frame 115 to move up and down. The bottom of the sixth oil cylinder 88 is arranged on the plate-discharging base, and the telescopic end of the sixth oil cylinder 88 is arranged on the plate-discharging frame 115. The sixth oil cylinder 88 is communicatively connected with the control system.

[0096] The multi-layer plate output driving mechanism can drive the plate output conveying mechanism of each layer to move simultaneously and convey the hot-pressed completed plate blank 42 from the hot-pressing mechanism B to the output. The multi-layer plate output driving mechanism is arranged on one end of the plate output frame 115 away from the hot-pressing mechanism B. The multi-layer plate output driving mechanism is communicatively connected with the control system.

[0097] The single-layer board output drive mechanism can drive each layer of the board output conveying mechanism in turn from bottom to top and automatically convey the slab 42 placed on the upper part thereof to the sawing section. The single-layer board output drive mechanism is arranged on one end of the board output base close to the hot pressing mechanism B. The single-layer board output drive mechanism is communicatively connected with the control system.

[0098] The plate-discharging conveying mechanism includes a second angle iron 103 arranged on a plate-discharging frame 115, a third active roller 86 is provided on the end of the second angle iron 103 away from the hot pressing mechanism B, a third driven roller 105 corresponding to the third active roller 86 is provided on the end of the second angle iron 103 close to the hot pressing mechanism B, a third conveying belt 114 is provided between the third active roller 86 and the third driven roller 105, and a fifth tensioning and deviation adjustment device 92 and a sixth tensioning and deviation adjustment device 104 for deviation correction are respectively provided at the third active roller 86 and the third active roller 86.

[0099] A plurality of second upper rollers 102 for supporting the inner upper surface of the third conveyor belt 114 are arranged at intervals on the upper side of the second angle iron 103 along its length direction, and both ends of the second upper rollers 102 are arranged on the upper side of the second angle iron 103 through second upper bearing seats 111.

[0100] On the lower side of the second angle iron 103, a plurality of second lower rollers 100 for supporting the inner lower surface of the third conveyor belt 114 are arranged at intervals along its length direction, and both ends of the second lower rollers 100 are arranged on the lower side of the second angle iron 103 through a second lower bearing seat 99.

[0101] The single-layer board output drive mechanism includes a first board output transmission shaft 76 and a fourth double-axis different-direction continuously variable speed reducer 75 for driving the first board output transmission shaft 76 to rotate. The middle part of the first board output transmission shaft 76 is arranged on the output shaft of the fourth double-axis different-direction continuously variable speed reducer 75. The fourth double-axis different-direction continuously variable speed reducer 75 is fixedly installed on the middle part of the board output base. The first board output active bevel gears 77 are respectively arranged at both ends of the first board output transmission shaft 76. The fourth double-axis different-direction continuously variable speed reducer 75 is communicatively connected with the control system.

[0102] A second plate-out drive shaft 116 is symmetrically provided on both sides of the plate-out base, a first plate-out driven bevel gear 78 matching with the first plate-out active bevel gear 77 is provided at the lower end of the second plate-out drive shaft 116, a second plate-out active bevel gear 83 is provided at the upper end of the second plate-out drive shaft 116, and second plate-out driven bevel gears 84 matching with the second plate-out active bevel gear 83 are provided at both ends of the third driven roller 105.

[0103] A plurality of first plate output dovetail tenons 79 are arranged at intervals along the length direction of the second plate output transmission shaft 116, a bearing is arranged between the first plate output dovetail tenon 79 and the second plate output transmission shaft 116, the first plate output dovetail tenon 79 is connected to the seventh oil cylinder 81 through the first plate output connecting rod 80, the seventh oil cylinder 81 is arranged on the fourth support frame 82, the lower end of the fourth support frame 82 is fixedly arranged on the plate output base, the fourth support frame 82 is provided with a first plate output dovetail groove matching with the first plate output dovetail tenon 79, the upper end of the fourth support frame 82 is provided with a first plate output photoelectric switch 85, the first plate output photoelectric switch 85 and the seventh oil cylinder 81 are respectively connected to the control system for communication.

[0104] The multi-layer board output drive mechanism includes a third board output transmission shaft and a fifth double-axis counter-rotating output continuously variable speed reducer 98 for driving the third board output transmission shaft to rotate. The middle part of the third board output transmission shaft is arranged on the output shaft of the fifth double-axis counter-rotating output continuously variable speed reducer 98. The fifth double-axis counter-rotating continuously variable speed reducer 98 is fixedly mounted on the middle part of the board output frame 115 away from the hot pressing mechanism B. Third board output active bevel gears 97 are respectively arranged at both ends of the third board output transmission shaft. The fifth double-axis counter-rotating continuously variable speed reducer 98 is communicatively connected with the control system.

[0105] A fourth plate-out transmission shaft 91 is symmetrically provided on both sides of the plate-out frame 115, a third plate-out driven bevel gear 96 matching with the third plate-out active bevel gear 97 is provided at the upper end of the fourth plate-out transmission shaft 91, fourth plate-out active bevel gears 93 corresponding to the multi-layer plate-out conveying mechanism are provided at intervals along the axial direction of the fourth plate-out transmission shaft 91, and fourth plate-out driven bevel gears 94 matching with the fourth plate-out active bevel gear 93 are provided at both ends of the third active roller 86.

[0106] Second plate discharging dovetail tenons 90 are respectively provided at the upper and lower ends of the fourth plate discharging transmission shaft 91, and a bearing is provided between the second plate discharging dovetail tenon 90 and the fourth plate discharging transmission shaft 91, and the second plate discharging dovetail tenon 90 is connected to the eighth oil cylinder 107 through the second plate discharging connecting rod, and the eighth oil cylinder 107 is arranged on the fifth support frame, and the fifth support frame is fixedly installed on the plate discharging frame 115, and a second plate discharging dovetail groove 89 matching with the second plate discharging dovetail tenon 90 is opened on the fifth support frame, and a second plate discharging photoelectric switch 108, 109, 110, 111, 112, 113 is provided on the plate discharging frame 115 and at the tail of each layer of the plate discharging conveying mechanism, and the second plate discharging photoelectric switches 108, 109, 110, 111, 112, 113 and the eighth oil cylinder 107 are respectively communicated with the control system.

[0107] Multiple board discharge from board discharging mechanism C: the control system closes the eighth oil cylinder 107, so that the fourth board discharging active bevel gear 93 is meshed with the fourth board discharging driven bevel gear 94 and the third board discharging active bevel gear 97 is meshed with the third board discharging driven bevel gear 96. After the slab 42 touches the first board discharging photoelectric switch 85, the control system starts the fifth double-axis counter-rotating output continuously variable speed reducer 98 of the board discharging mechanism C, delays the start of the third double-axis counter-rotating output continuously variable speed reducer 55, and the second conveyor belt 56 drives the slab 4 2 moves forward, so that the third conveyor belt 114 moves synchronously with the second conveyor belt 56, and the slab 42 slowly enters the plate discharging machine. The slabs 42 that have completed hot pressing all enter the plate discharging mechanism C, and the second plate discharging photoelectric switches 108, 109, 110, 111, 112, and 113 are triggered. The second conveyor belt 56 stops moving, and the third conveyor belt 114 stops moving at the same time. The slabs 42 all enter the plate discharging frame 115, and the eighth oil cylinder 107 is kept open, and all plates are stopped at the same time. Start the first conveyor belt 15 and the second conveyor belt 56 to enter the next hot pressing cycle.

[0108] The board discharging machine discharges single boards: the control system closes the seventh cylinder 81, and under the action of the first board discharging connecting rod 80, the first board discharging active bevel gear 77 is meshed with the first board discharging driven bevel gear 78 and the second board discharging active bevel gear 83 is meshed with the second board discharging driven bevel gear 84, and the fourth double-axis counter-rotating continuously variable speed reducer 75 is started to drive the third conveyor belt 114 to move, and the slab 42 is conveyed to the sawing machine individually, and the tail of the slab 42 touches the travel switch, the fourth double-axis counter-rotating continuously variable speed reducer 75 stops rotating, and this layer of conveyor belt stops, and this board is discharged. The seventh oil cylinder 81 is opened, the first plate output active bevel gear 77 and the first plate output driven bevel gear 78 and the second plate output active bevel gear 83 and the second plate output driven bevel gear 84 are opened, the plate output frame 115 descends, and the second plate output photoelectric switch 108 is triggered, and the seventh oil cylinder 81 is closed, the first plate output active bevel gear 77 and the first plate output driven bevel gear 78 and the second plate output active bevel gear 83 and the second plate output driven bevel gear 84 are meshed, and the fourth double-axis non-directional continuously variable speed reducer 75 is started with a delay, and the third conveyor belt 114 moves. This is repeated to transport all the slabs 42 to the sawing machine, and the number of plates output is set. After completion, the plate output frame 115 rises and resets, and the eighth oil cylinder 107 is closed, and the fourth plate output active bevel gear 93 and the fourth plate output driven bevel gear 94 are meshed, waiting for the next plate output.

[0109] In summary, the present invention includes a hot pressing mechanism that can automatically deliver the slabs to the interior thereof for heating, a plate feeding mechanism that can automatically deliver the slabs on the plate arrangement section to the hot pressing mechanism for hot pressing, and a plate discharging mechanism that can automatically deliver the slabs that have been hot pressed by the hot pressing mechanism to the sawing section. The control system can realize full automatic operation in the entire process of plate feeding, hot pressing and plate discharging, which not only reduces the labor intensity of the operators, but also improves the production efficiency of the plywood, bringing great convenience to the production of plywood.

[0110] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A fully automatic hot pressing device for plywood production, characterized in that: include A hot pressing mechanism capable of automatically delivering the slab to its interior for heating; A plate feeding mechanism capable of automatically conveying the plate blanks on the plate arrangement section to the hot pressing mechanism for hot pressing, wherein the plate feeding mechanism is arranged downstream of the plate arrangement section and upstream of the hot pressing mechanism; A plate discharging mechanism capable of automatically conveying the plate blank after hot pressing by the hot pressing mechanism to the plate sawing section, wherein the plate discharging mechanism is arranged downstream of the hot pressing mechanism and upstream of the plate sawing section; A control system for controlling the hot pressing mechanism, the plate feeding mechanism and the plate discharging mechanism to work in coordination, wherein the control system is respectively connected to the hot pressing mechanism, the plate feeding mechanism and the plate discharging mechanism for communication; The plate feeding mechanism comprises One into the board base; A plate feeding frame capable of being lifted and lowered, on which a plurality of plate feeding conveying mechanisms capable of automatically conveying the plate blanks on the plate arrangement section to the hot pressing mechanism for hot pressing are arranged at intervals along its height direction; A first oil cylinder for driving the plate-entering frame to move up and down, the bottom of the first oil cylinder is arranged on the plate-entering base, the telescopic end of the first oil cylinder is arranged on the plate-entering frame, and the first oil cylinder is communicatively connected with the control system; A single-layer board feeding drive mechanism capable of driving each layer of the board feeding conveying mechanism from top to bottom in turn to automatically transport the slab on the board arrangement section to the upper portion thereof, wherein the single-layer board feeding drive mechanism is arranged on one end of the board feeding base close to the board arrangement section, and the single-layer board feeding drive mechanism is communicatively connected with the control system; A multi-layer plate feeding drive mechanism capable of driving the plate feeding conveying mechanism of each layer to move simultaneously and simultaneously conveying the plate blanks placed on the plate feeding conveying mechanism of each layer to the hot pressing mechanism for hot pressing, wherein the multi-layer plate feeding drive mechanism is arranged on one end of the plate feeding frame away from the plate arrangement section, and the multi-layer plate feeding drive mechanism is communicatively connected with the control system; The board feeding conveying mechanism comprises a first angle iron arranged on the board feeding frame, a first driving roller is arranged on the end of the first angle iron away from the board arrangement section, a first driven roller corresponding to the first driving roller is arranged on the end of the first angle iron close to the board arrangement section, and a first conveying belt is arranged between the first driving roller and the first driven roller; A plurality of first upper rollers for supporting the inner upper surface of the first conveyor belt are arranged at intervals on the upper side of the first angle iron along its length direction, and both ends of the first upper rollers are arranged on the upper side of the first angle iron through first upper bearing seats; A plurality of first lower rollers for supporting the inner lower surface of the first conveyor belt are provided at intervals on the lower side of the first angle iron along its length direction, and both ends of the first lower rollers are provided on the lower side of the first angle iron through first lower bearing seats; The single-layer board-feeding driving mechanism includes a first board-feeding transmission shaft and a first double-axis counter-directional output continuously variable speed reducer for driving the first board-feeding transmission shaft to rotate, the middle portion of the first board-feeding transmission shaft is arranged on the output shaft of the first double-axis counter-directional output continuously variable speed reducer, the first double-axis counter-directional output continuously variable speed reducer is fixedly mounted on the middle portion of the board-feeding base, first board-feeding active bevel gears are respectively arranged at both ends of the first board-feeding transmission shaft, and the first double-axis counter-directional output continuously variable speed reducer is communicatively connected with the control system; A second plate-feeding transmission shaft is symmetrically arranged on both sides of the plate-feeding base, a first plate-feeding driven helical gear matched with the first plate-feeding active helical gear is arranged at the lower end of the second plate-feeding transmission shaft, a second plate-feeding active helical gear is arranged at the upper end of the second plate-feeding transmission shaft, and second plate-feeding driven helical gears matched with the second plate-feeding active helical gear are respectively arranged at both ends of the first driven roller; A plurality of first plate feed dovetail tenons are arranged at intervals along the length direction of the second plate feed transmission shaft, a bearing is arranged between the first plate feed dovetail tenon and the second plate feed transmission shaft, the first plate feed dovetail tenon is connected to the second oil cylinder via a first plate feed connecting rod, the second oil cylinder is arranged on a first support frame, the lower end of the first support frame is fixedly arranged on the plate feed base, a first plate feed dovetail groove matching with the first plate feed dovetail tenon is arranged on the first support frame, a first plate feed photoelectric switch is arranged on the upper end of the first support frame, the first plate feed photoelectric switch and the second oil cylinder are respectively connected to the control system for communication.

2. A fully automatic hot pressing device for producing plywood according to claim 1, characterized in that: The multi-layer board feeding drive mechanism includes a third board feeding transmission shaft and a second double-axis counter-rotating output continuously variable speed reducer for driving the third board feeding transmission shaft to rotate. The middle part of the third board feeding transmission shaft is arranged on the output shaft of the second double-axis counter-rotating output continuously variable speed reducer. The second double-axis counter-rotating continuously variable speed reducer is fixedly mounted on the middle part of the board feeding frame away from the board arrangement section. Third board feeding active bevel gears are respectively arranged at both ends of the third board feeding transmission shaft. The second double-axis counter-rotating continuously variable speed reducer is communicatively connected with the control system. A fourth board-feeding transmission shaft is symmetrically arranged on both sides of the board-feeding frame, a third board-feeding driven helical gear matched with the third board-feeding active helical gear is arranged at the upper end of the fourth board-feeding transmission shaft, fourth board-feeding active helical gears corresponding to the multi-layer board-feeding conveying mechanism are arranged at intervals along the axial direction of the fourth board-feeding transmission shaft, and fourth board-feeding driven helical gears matched with the fourth board-feeding active helical gear are respectively arranged at both ends of the first active roller; Second board feed dovetail tenons are respectively provided at the upper and lower ends of the fourth board feed transmission shaft, a bearing is provided between the second board feed dovetail tenon and the fourth board feed transmission shaft, the second board feed dovetail tenon is connected to the third oil cylinder through the second board feed connecting rod, the third oil cylinder is arranged on the second support frame, the second support frame is fixedly mounted on the board feed frame, a second board feed dovetail groove matched with the second board feed dovetail tenon is opened on the second support frame, a second board feed photoelectric switch is provided on the board feed frame and at the tail of each layer of the board feed conveying mechanism, the second board feed photoelectric switch and the third oil cylinder are respectively communicated with the control system.

3. A fully automatic hot pressing device for producing plywood according to claim 1, characterized in that: The hot pressing mechanism comprises A heat press frame; A hot pressing top plate capable of being lifted and lowered, wherein hot pressing conveying mechanisms corresponding to the multi-layer plate feeding conveying mechanisms are arranged in the hot pressing frame and on the hot pressing top plate at intervals along its height direction, and the hot pressing conveying mechanisms can hot press the slabs conveyed to the upper part thereof under the action of the hot pressing top plate; A fourth oil cylinder is used to drive the hot pressing conveying mechanism to move up and down through the hot pressing top plate, the bottom of the fourth oil cylinder is arranged on the bottom of the hot pressing frame, the telescopic end of the fourth oil cylinder is arranged on the hot pressing top plate, and the fourth oil cylinder is communicatively connected with the control system; A multi-layer hot pressing plate in and out driving mechanism can drive the hot pressing conveying mechanism of each layer to move simultaneously and can simultaneously convey the hot pressed slabs to the plate discharging mechanism for discharging. The multi-layer hot pressing plate in and out driving mechanism is arranged on one end of the hot pressing frame away from the plate inlet mechanism, and the multi-layer hot pressing plate in and out driving mechanism is communicatively connected with the control system.

4. A fully automatic hot pressing device for producing plywood according to claim 3, characterized in that: The hot pressing conveying mechanism includes a hot pressing plate that can move up and down to perform hot pressing under the action of a fourth oil cylinder. The hot pressing plate is hung on a hot pressing plate support frame through a hanging angle arranged on its upper part. The hot pressing plate support frame is arranged on the hot pressing frame. A second active roller is arranged on the end of the hot pressing plate away from the plate feeding mechanism, and the second active rollers adjacent to each other are staggered. A second driven roller corresponding to the second active roller is arranged on the end of the hot pressing plate close to the plate feeding mechanism, and the second driven rollers adjacent to each other are staggered. A second conveyor belt is arranged between the second active roller and the second driven roller.

5. A fully automatic hot pressing device for producing plywood according to claim 4, characterized in that: The multi-layer hot pressing plate in and out driving mechanism comprises a first hot pressing transmission shaft and a third double-axis counter-directional output continuously variable speed reducer for driving the first hot pressing transmission shaft to rotate, the middle part of the first hot pressing transmission shaft is arranged on the output shaft of the third double-axis counter-directional output continuously variable speed reducer, the third double-axis counter-directional output continuously variable speed reducer is fixedly mounted on the middle part of the hot pressing frame away from the plate feeding mechanism, first hot pressing active bevel gears are respectively arranged at both ends of the first hot pressing transmission shaft, and the third double-axis counter-directional output continuously variable speed reducer is communicatively connected with the control system; Two parallel second hot pressing transmission shafts are symmetrically arranged on both sides of the hot pressing frame, and the two second hot pressing transmission shafts are linked by a chain, and a first hot pressing driven helical gear matched with the first hot pressing active helical gear is arranged at the upper end of one of the second hot pressing transmission shafts, and second hot pressing active helical gears corresponding to the multi-layer hot pressing conveying mechanism are arranged one by one at intervals and staggered along the axial direction of the two parallel second hot pressing transmission shafts, and second hot pressing driven helical gears matched with the second hot pressing active helical gears are respectively arranged at both ends of the second active roller; The upper and lower ends of the two parallel second hot pressing transmission shafts are respectively provided with first hot pressing dovetail tenons, bearings are provided between the first hot pressing dovetail tenon and the two parallel second hot pressing transmission shafts, the first hot pressing dovetail tenon is connected to the fifth oil cylinder through the first hot pressing connecting rod, the fifth oil cylinder is arranged on the third support frame, the third support frame is fixedly installed on the hot pressing frame, the third support frame is provided with a first hot pressing dovetail groove matching with the first hot pressing dovetail tenon, a first hot pressing photoelectric switch is provided on the hot pressing frame and located at the tail of the hot pressing conveying mechanism, a second hot pressing photoelectric switch is provided on the hot pressing frame and located at the head of the hot pressing conveying mechanism, the first hot pressing photoelectric switch, the second hot pressing photoelectric switch and the fifth oil cylinder are respectively communicated with the control system.

6. The fully automatic hot pressing device for producing plywood according to claim 1, characterized in that: The plate discharging mechanism comprises A plate base; A plate discharging frame capable of being lifted and lowered, on which a plurality of plate discharging conveying mechanisms are arranged at intervals along its height direction, which can automatically convey the plate blanks on the hot pressing mechanism to the plate sawing section for plate sawing operation; a sixth oil cylinder for driving the plate-discharging frame to move up and down, wherein the bottom of the sixth oil cylinder is arranged on the plate-discharging base, the telescopic end of the sixth oil cylinder is arranged on the plate-discharging frame, and the sixth oil cylinder is communicatively connected with the control system; A multi-layer plate-discharging driving mechanism capable of driving the plate-discharging conveying mechanism of each layer to move simultaneously and conveying the hot-pressed plate blanks from the hot-pressing mechanism to the outlet, wherein the multi-layer plate-discharging driving mechanism is arranged on one end of the plate-discharging frame away from the hot-pressing mechanism, and the multi-layer plate-discharging driving mechanism is communicatively connected with the control system; A single-layer board output drive mechanism is capable of driving each layer of the board output conveying mechanism from bottom to top in sequence and automatically conveying the slab placed on the upper portion thereof to the sawing section. The single-layer board output drive mechanism is arranged on one end of the board output base close to the hot pressing mechanism, and the single-layer board output drive mechanism is communicatively connected with the control system.

7. A fully automatic hot pressing device for producing plywood according to claim 6, characterized in that: The plate-discharging conveying mechanism comprises a second angle iron arranged on the plate-discharging frame, a third active roller is arranged on the end of the second angle iron away from the hot pressing mechanism, a third driven roller corresponding to the third active roller is arranged on the end of the second angle iron close to the hot pressing mechanism, and a third conveying belt is arranged between the third active roller and the third driven roller; A plurality of second upper rollers for supporting the inner upper surface of the third conveyor belt are arranged at intervals on the upper side of the second angle iron along its length direction, and both ends of the second upper rollers are arranged on the upper side of the second angle iron through second upper bearing seats; A plurality of second lower rollers for supporting the inner lower surface of the third conveyor belt are arranged at intervals on the lower side of the second angle iron along its length direction, and both ends of the second lower rollers are arranged on the lower side of the second angle iron through second lower bearing seats.

8. A fully automatic hot pressing device for producing plywood according to claim 7, characterized in that: The single-layer board-out driving mechanism includes a first board-out transmission shaft and a fourth double-axis different-direction continuously variable speed reducer for driving the first board-out transmission shaft to rotate, the middle part of the first board-out transmission shaft is arranged on the output shaft of the fourth double-axis different-direction continuously variable speed reducer, the fourth double-axis different-direction continuously variable speed reducer is fixedly mounted on the middle part of the board-out base, and first board-out driving bevel gears are respectively arranged at both ends of the first board-out transmission shaft, and the fourth double-axis different-direction continuously variable speed reducer is communicatively connected with the control system; A second plate-out transmission shaft is symmetrically provided on both sides of the plate-out base, a first plate-out driven bevel gear matched with the first plate-out active bevel gear is provided at the lower end of the second plate-out transmission shaft, a second plate-out active bevel gear is provided at the upper end of the second plate-out transmission shaft, and second plate-out driven bevel gears matched with the second plate-out active bevel gear are respectively provided at both ends of the third driven roller; A plurality of first plate output dovetail tenons are arranged at intervals along the length direction of the second plate output transmission shaft, a bearing is arranged between the first plate output dovetail tenon and the second plate output transmission shaft, the first plate output dovetail tenon is connected to the seventh oil cylinder through the first plate output connecting rod, the seventh oil cylinder is arranged on the fourth support frame, the lower end of the fourth support frame is fixedly arranged on the plate output base, the fourth support frame is provided with a first plate output dovetail groove matching with the first plate output dovetail tenon, the upper end of the fourth support frame is provided with a first plate output photoelectric switch, the first plate output photoelectric switch and the seventh oil cylinder are respectively connected to the control system for communication.

9. The fully automatic hot pressing device for producing plywood according to claim 7, characterized in that: The multi-layer board-out driving mechanism includes a third board-out transmission shaft and a fifth double-axis counter-rotating output continuously variable speed reducer for driving the third board-out transmission shaft to rotate. The middle part of the third board-out transmission shaft is arranged on the output shaft of the fifth double-axis counter-rotating output continuously variable speed reducer. The fifth double-axis counter-rotating continuously variable speed reducer is fixedly mounted on the middle part of the board-out frame away from the hot pressing mechanism. Third board-out driving bevel gears are respectively arranged at both ends of the third board-out transmission shaft. The fifth double-axis counter-rotating continuously variable speed reducer is communicatively connected with the control system. A fourth plate-out transmission shaft is symmetrically arranged on both sides of the plate-out frame, a third plate-out driven bevel gear matched with the third plate-out active bevel gear is arranged at the upper end of the fourth plate-out transmission shaft, fourth plate-out active bevel gears corresponding to the multi-layer plate-out conveying mechanism are arranged at intervals along the axial direction of the fourth plate-out transmission shaft, and fourth plate-out driven bevel gears matched with the fourth plate-out active bevel gear are respectively arranged at both ends of the third active roller; Second plate-out dovetail tenons are respectively provided at the upper and lower ends of the fourth plate-out transmission shaft, a bearing is provided between the second plate-out dovetail tenon and the fourth plate-out transmission shaft, the second plate-out dovetail tenon is connected to the eighth oil cylinder through the second plate-out connecting rod, the eighth oil cylinder is arranged on the fifth support frame, the fifth support frame is fixedly mounted on the plate-out frame, a second plate-out dovetail groove matched with the second plate-out dovetail tenon is opened on the fifth support frame, a second plate-out photoelectric switch is provided on the plate-out frame and at the tail of each layer of the plate-out conveying mechanism, the second plate-out photoelectric switch and the eighth oil cylinder are respectively communicated with the control system.

Citation Information

Patent Citations

  • Full-automatic plywood production hot-pressing device

    CN213352775U