A sand block crushing device for a falling sand machine
By adding a sand block crushing device on the sand dropper, and using a press plate and a winch motor to control the tightness of the wire rope, the rapid breaking of the sand block is achieved, solving the problems of low sand block processing efficiency and energy waste in the existing technology, and improving the Sand regeneration treatment efficiency and reduces energy consumption.
Patent Information
- Application Number
- CN202010882310.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-31
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2040-08-31
AI Technical Summary
When handling large and hard sand blocks, existing sand debris machines have low working efficiency and waste energy, and cannot quickly break the sand blocks, resulting in low sand regeneration and treatment efficiency.
A sand block crushing device is added on the sand-falling machine, including a pressure plate, a bracket, a winch motor and a wire rope. The elastic state of the wire rope is controlled by the winch motor, and the sand block is broken on the vibration platform by using the raised block on the pressure plate, and the sand block is broken on the vibration platform through repeated repetition Operation to achieve rapid breaking of sand blocks.
It significantly improves the working efficiency of the sand-falling machine, reduces energy consumption, reduces the effective start-up time of the equipment, and reduces the purchase of new sand.
Smart Images
Figure CN111906278B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of casting equipment, and mainly relates to a sand block crushing device for a sand falling machine, which is used for improving the efficiency of the sand falling operation in the sand regeneration link of the casting industry. Background Art
[0002] In the sand casting process, after the molding and pouring are completed, the foundry sand needs to be recycled and reused. Since it contains resin and curing agent, the foundry sand retained after the casting molding and pouring is in block form. When recycling, the sand blocks are mainly transported to the vibrating sand shakeout machine by a loader, and the sand shakeout machine is used to vibrate up and down to break the sand blocks, and then the sand is regenerated. However, since some sand blocks are large and hard, they cannot be crushed and recycled in a short time by the vibrating sand shakeout machine. The sand shakeout machine can only be vibrated continuously until the sand blocks are broken, which significantly reduces the working efficiency of the sand shakeout machine and wastes energy. Summary of the invention
[0003] In order to overcome the shortcomings of the prior art, the present invention provides a sand block crushing device for a sand shaker. By adding a sand block crushing device to the sand shaker, the sand blocks can be quickly crushed, the working efficiency of the sand shaker can be significantly improved, and the energy consumption can be significantly reduced.
[0004] A sand block crushing device for a sand falling machine, the crushing device comprises a pressure plate, a bracket, a hoisting motor, and a steel wire rope; the pressure plate is tiltedly arranged above the vibration platform of the sand falling machine, the pressure plate comprises a first surface and a second surface arranged opposite to each other, the first surface faces the vibration platform, and the first surface is provided with a plurality of protrusions; the second surface is provided with a lifting lug; a pulley is fixed above the bracket; the bracket is arranged between the hoisting motor and the pressure plate; the steel wire rope is wound on the drum of the hoisting motor, and the steel wire rope passes through the pulley and is fixedly connected to the lifting lug; wherein the hoisting motor, the pressure plate, and the bracket are all arranged on the same horizontal plane.
[0005] Among them, the hoisting motor rotates forward and reverse to realize the tightness of the wire rope, that is, the hoisting motor tilts and pulls the pressure plate through the wire rope; when the hoisting motor relaxes the wire rope until the pressure plate contacts the vibration platform of the sand falling machine, the sand blocks are crushed by the raised blocks provided on the pressure plate, and then the wire rope is pulled to pull up the pressure plate, and the above operation process is repeated until the sand blocks on the vibration platform are broken.
[0006] In one of the embodiments, the pressing plate is hingedly arranged above the vibrating platform of the sand shakeout machine through a flip support.
[0007] In one of the embodiments, a fulcrum ear is provided at one end of the second surface away from the ear, and the fulcrum ear is mounted with the flip support via a pin.
[0008] In one of the embodiments, the pressure plate is rotatably arranged along the pin shaft.
[0009] In one of the embodiments, the rotation range of the pressure plate is 0° to 90°; if the rotation angle of the pressure plate is greater than 90°, the pressure plate will fall onto the vibration platform when the hoisting motor relaxes the wire rope.
[0010] In one embodiment, the exposed end of the protruding block is a spike-like structure, which makes it easier to break up the sand block and improve the working efficiency of the sand shaker.
[0011] In one embodiment, the crushing device also includes a support frame. When the pressure plate is in a pulled-up state, the support frame is placed under the pressure plate to support the pressure plate and prevent the pressure plate from falling or sliding down, which facilitates other operations.
[0012] In one of the embodiments, a limit plate is fixedly provided on the side of the bracket; in order to prevent the pressure plate from being unable to be released and fall down after being pulled up beyond 90°, a reasonable angle is pre-set and a limit plate is fixedly provided on the side of the bracket, so that the pressure plate will not be pulled beyond 90°.
[0013] The present invention provides a sand block crushing device for a sand shaking machine. The sand block crushing device is added to the sand shaking machine. When in use, the hoisting motor is turned on, the hoisting motor pulls up a pressure plate, and then the recovered casting sand blocks are added to the vibration platform of the sand shaking machine. At this time, the sand shaking machine is started, and at the same time, the hoisting motor loosens the wire rope to drop the pressure plate. This operation is repeated, and the recovered casting sand blocks are crushed by the vibration of the sand shaking machine, the dead weight of the pressure plate and the raised blocks on the pressure plate, thereby achieving rapid crushing of the sand blocks, thereby significantly improving the efficiency of the sand shaking link and reducing the purchase amount of new sand; in addition, the effective startup time of the equipment is reduced, and energy consumption is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of a sand block crushing device for a sand falling machine;
[0015] Figure 2 It is a structural schematic diagram of a sand block crushing device for a falling sand machine provided with a supporting frame;
[0016] 100-pressing plate; 200-bracket; 300-winch motor; 400-wire rope; 101-protruding block; 102-lifting ear; 103-fulcrum lifting ear; 201-pulley; 500-turning support; 600-vibration platform; 700-support frame; 800-limiting plate. DETAILED DESCRIPTION
[0017] In order to facilitate the understanding of the present invention, the present invention is described more comprehensively below in conjunction with specific embodiments and with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly and comprehensively understood.
[0018] A sand block crushing device for a sand falling machine, please refer to the attached Figure 1 As shown, the crushing device includes a pressure plate 100, a bracket 200, a hoisting motor 300, and a wire rope 400; the bracket 200 is arranged between the hoisting motor 300 and the pressure plate 100, and the pressure plate 100 is inclined above the vibration platform 600 of the sand falling machine, and the pressure plate 100 includes a first surface and a second surface that are arranged opposite to each other, the first surface faces the vibration platform 600, and the first surface is provided with a plurality of protrusions 101; the second surface is provided with a lifting ear 102; a pulley 201 is fixed above the bracket 200; the wire rope 400 is wound on the drum of the hoisting motor 300, and the wire rope 400 passes through the pulley 201 and is fixedly connected to the lifting ear 102.
[0019] It should be noted that the pressing plate 100, the bracket 200, and the hoisting motor 300 are all arranged on the same horizontal plane. The pressing plate 100 is hingedly arranged above the vibrating platform 600 of the sand-falling machine through the flip support 500. The hoisting motor 300 rotates forward and reversely to realize the tightness of the wire rope 400. The wire rope 400 can slide freely in the pulley 201. The bracket 200 serves as a fulcrum between the hoisting motor 300 and the pressing plate 100, so that the hoisting motor 300 can be realized. 00 The pressing plate 100 is tilted and pulled by the steel wire rope 400, and the pressing plate 100 can rotate freely, and the rotation angle range of the pressing plate 100 is 0°~90°; when the steel wire rope 400 of the pressing plate 100 is loosened until the pressing plate 100 contacts the vibrating platform 600 of the sand falling machine, the raised blocks 101 provided on the pressing plate 100 are used to break the sand blocks, and then the steel wire rope 400 is pulled to pull up the pressing plate 100, and the above operation process is repeated until the sand blocks on the vibrating platform 600 are broken.
[0020] In this embodiment, the exposed end of the protruding block 101 is a spike-like structure, which makes it easier to break up the sand block and improve the working efficiency of the sand shaker.
[0021] In this embodiment, the crushing device further includes a support frame 700. Figure 2 As shown, when the pressing plate 100 is in the pulled-up state, the support frame 700 is placed under the pressing plate 100 to support the pressing plate 100 and prevent the pressing plate 100 from falling or sliding down, which facilitates other operations.
[0022] In this embodiment, a limit plate 800 is fixedly provided on the side of the bracket 200; in order to prevent the pressure plate 100 from being unable to be released and fall down after being pulled up beyond 90°, a reasonable angle is pre-set, and a limit plate 800 is fixedly provided on the side of the bracket 200, so that the pressure plate 100 will not be pulled beyond 90°.
[0023] In this embodiment, fulcrum ears 103 are fixedly provided at both ends of the second surface of the pressure plate 100 away from the end portion where the ear 102 is provided. The fulcrum ear 103 is used as a fulcrum for the rotation of the pressure plate 100. The fulcrum ear 103 and the flip support 500 are installed through a pin shaft. The pressure plate 100 is rotatably arranged along the pin shaft, so that the pressure plate 100 can rotate freely, and the rotation range of the pressure plate 100 is 0° to 90°.
[0024] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A sand block crushing device for a falling sand machine, characterized in that: The crushing device includes a pressing plate, a bracket, a hoisting motor and a steel wire rope; The pressing plate is tiltedly arranged above the vibration platform of the sand-falling machine, and the pressing plate includes a first surface and a second surface that are arranged opposite to each other, the first surface faces the vibration platform, and the first surface is provided with a plurality of protrusions, and the exposed ends of the protrusions are spike-shaped structures; the second surface is provided with a lifting lug; the pressing plate is hingedly arranged above the vibration platform of the sand-falling machine through a flip support; a pulley is fixed above the bracket, and the bracket is arranged between the hoisting motor and the pressing plate; the steel wire rope is wound on the drum of the hoisting motor, and the steel wire rope passes through the pulley and is fixedly connected to the lifting lug; a limiting plate is fixedly arranged on the side of the bracket; the hoisting motor, the pressing plate and the bracket are all arranged on the same horizontal plane; The crushing device comprises a support frame, and when the pressing plate is in a pulled-up state, the support frame is placed under the pressing plate.
2. The sand block crushing device for a falling sand machine according to claim 1, characterized in that: A fulcrum lug is provided at one end of the second surface away from the lug, and the fulcrum lug is mounted in cooperation with the flip support via a pin shaft.
3. The sand block crushing device for a falling sand machine according to claim 2, characterized in that: The pressing plate is rotatably arranged along the pin shaft.
4. The sand block crushing device for a falling sand machine according to claim 3, characterized in that: The rotation range of the pressing plate is 0° to 90°.