A roast chicken cleaning section production device

Abstract

The invention discloses a roast chicken cleaning section production device, comprising a rotary chain transmission track, wherein a hair removal section, a first spray section, a cleaning section, and a second spray section are sequentially arranged on the outer side of the rotary chain transmission track, and a plurality of hooks are also arranged on the rotary chain transmission track; the hair removal section comprises a salt water spray pipe, a temperature control device, a grating sensor, a brush group, and a rubber brush group; the first spray section comprises a first spray device and a first sewage collecting device, the second spray section comprises a second spray device and a second sewage collecting device, and the cleaning device comprises an viscera cleaning pool and an viscera removing device. By adopting this production device, the degree of automation is high, the labor cost is reduced, the aesthetics of the finished product is greatly improved, and the taste of the roast chicken can be improved at the same time, and the device has high practicality.

Description

Technical Field

[0001] The invention relates to the field of food processing equipment, in particular to roast chicken processing equipment, in particular to a roast chicken cleaning section production device. Background Art

[0002] Fuliji Roast Chicken is a traditional Han Chinese dish from Yongqiao District, Suzhou City, Anhui Province. It is named after the town of Fuli. The authentic Fuliji Roast Chicken has a beautiful color and delicious taste, a fragrant aroma, white and tender meat, fat but not greasy, the meat is rotten and boneless, and the bone has a lingering fragrance when chewed, and is deeply loved by consumers. Fuliji Roast Chicken uses high-quality chicken breeds, scientific ingredients, and sophisticated production technology for production. It is produced through more than ten processes such as slaughtering, scalding, rubbing, washing, grating, knocking, bleaching, separating, drying, frying, and braising. The traditional production process basically uses manual processing, which has low production efficiency and high cost. Summary of the invention

[0003] In order to solve the above problems, the present invention completely removes the uncompletely removed fine hair of the depilated chicken through the provided depilatory section, removes the fine hair and the uncompletely removed hair roots of the chicken body during the rotation through the provided rubber brush group, and at the same time, because the rubber brush group is used, the slapping effect on the chicken body during the rotation process can make the chicken body absorb more marinade in the subsequent process, so that the roast chicken tastes better, and the impurities remaining on the surface of the chicken body are removed through the provided first spraying section, and the provided pressure sensor and temperature sensor are connected to the controller at the same time, so that automation is convenient to achieve, and the provided camera group can achieve automatic recognition of the shape and appearance of the chicken body, so that recording and management are convenient, and unqualified chickens can be found, and the staff can be automatically prompted to check, and the provided grating sensor will start the work only after detecting that the chicken body enters the working section, which is more energy-saving, and the provided cleaning device can facilitate the removal of chicken viscera and collection and cleaning, and the provided second spraying section can completely clean the chicken body, so that subsequent work is convenient.

[0004] To achieve the above object, the present invention is implemented in the following manner:

[0005] A roast chicken cleaning section production device comprises a rotary chain transmission track, a hair removal section, a first spraying section, a cleaning section, and a second spraying section are sequentially arranged on the outer side of the rotary chain transmission track, and a plurality of hooks are also arranged on the rotary chain transmission track;

[0006] The depilatory section comprises a salt water spray pipe, a temperature control device, a grating sensor, a brush group, and a rubber brush group. The front end of the depilatory section is provided with a grating sensor. The salt water spray pipe is connected to a salt water storage tank. The salt water storage tank is provided with a temperature control device. The middle part of the salt water spray pipe is provided with a rubber brush group. The rubber brush group comprises symmetrically arranged cylindrical high-composite material vertical brushes. The rear part of the rubber brush group is provided with a brush group. The lower part of the depilatory section is also provided with a salt water recovery and reuse device.

[0007] The first spray section includes a first spray device and a first sewage collecting device. The first spray device includes a first water supply pipe. A plurality of first nozzles are evenly arranged in the middle of the first water supply pipe. The first water supply pipe is parallel to the rotary chain transmission track. The first sewage collecting device is located directly below the first spray device. The first sewage collecting device includes a first sewage collecting tank and a sewer pipe. A plurality of funnel-shaped water outlets are arranged at the bottom of the first sewage collecting tank. The plurality of water outlets are connected to the sewer pipe. A first filter basket is arranged on the water outlet.

[0008] The cleaning device comprises an viscera cleaning pool and an viscera remover, wherein the viscera cleaning pool is arranged below the rotary chain-type transmission track, a plurality of concave hole-shaped filter tanks are arranged at the bottom of the viscera cleaning pool, an viscera collecting net basket is arranged in the filter tank, and the bottom end of the filter tank is connected to the sewer pipe;

[0009] The second spray section includes a second spray device and a second sewage collecting device. The second spray device is connected to a second water supply pipe, and a plurality of second nozzles are evenly arranged in the middle of the second water supply pipe. The second water supply pipe is parallel to the rotary chain transmission track. The second sewage collecting device is located directly below the second spray device. The second sewage collecting device includes a second sewage collecting tank and a sewer pipe. A plurality of funnel-shaped water outlets are arranged at the bottom of the second sewage collecting tank. The plurality of water outlets are connected to the sewer pipe, and a second filter basket is arranged on the water outlet.

[0010] As a preferred technical solution, pressure sensors are installed in the first and second water supply pipes, and the hair removal section also includes a control device, which is electrically connected to the temperature control device, grating sensor, pressure sensor, brush group, and rubber brush group.

[0011] As a preferred technical solution, the structure of the rubber brush group is similar to the brush part of a fully automatic car washing machine with a brush, and its material is a high-composite material, and the rotation direction of the rubber brush group is opposite.

[0012] As a preferred technical solution, the brush set rotates transversely and is arranged in an alternating manner with opposite rotation directions.

[0013] As a preferred technical solution, a camera group is also installed between the hair removal section and the first spray section, and the camera group is electrically connected to the control device.

[0014] As a preferred technical solution, the temperature threshold of the temperature control device is 80°C to 85°C.

[0015] As a preferred technical solution, the eviscerator includes a handle, a connecting rod is connected to the upper end of the handle, a base is installed around the connecting rod, a telescopic support rod is connected to the base through a pin shaft, a shell is installed on the outer side of the connecting rod, a circular top opening is arranged on the top of the shell, a sliding track is arranged between the inside of the shell and the connecting rod, and the position is limited by the sliding connection of the sliding track to prevent the connecting rod from rolling and misalignment, and the position is limited to prevent the connecting rod from being over-pulled. By setting up this device, the chicken viscera can be removed more conveniently. Compared with the previously used devices or manual labor, the viscera removal work can be performed more quickly and the removal is more thorough without damaging the viscera or causing pollution to the chicken body.

[0016] Beneficial effects of the present invention: the roast chicken cleaning section production device disclosed in the present invention can completely remove the fine hair that has not been completely removed from the depilated chicken by means of the provided depilatory section, and can remove the fine hair and the hair roots that have not been completely removed from the chicken body during the rotation by means of the provided rubber brush group. At the same time, because the rubber brush group is used, the beating effect on the chicken body during the rotation process can enable the chicken body to absorb more marinade in the subsequent process, making the roast chicken taste better. The impurities remaining on the surface of the chicken body are removed by means of the provided first spraying section, and the provided pressure sensor and temperature sensor are simultaneously connected to the controller, so as to facilitate the realization of automation. The provided camera group can achieve automatic It can identify the shape and appearance of the chicken, which is convenient for recording and management. If unqualified chickens are found, the staff can be automatically prompted to check. The grating sensor will start working only after detecting that the chicken has entered the work section, which is more energy-saving. The cleaning device can facilitate the removal of chicken viscera and collection and cleaning. The second spray section can completely clean the chicken for subsequent work. The viscera remover can more conveniently remove the chicken viscera. Compared with the previously used devices or manual labor, it can remove the viscera more quickly and thoroughly without damaging the viscera or polluting the chicken. It has high practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure distribution of the hair removal section of the present invention;

[0018] Figure 2 It is a schematic diagram of the structural distribution of the first spray section of the present invention;

[0019] Figure 3 A state diagram of the viscera removal device of the present invention when inserted into a chicken body;

[0020] Figure 4 This is a state diagram of the chicken body when the viscera are removed according to the present invention;

[0021] Figure 5 is a schematic structural diagram of a first nozzle of the present invention;

[0022] Figure 6 It is a schematic structural diagram of the second nozzle of the present invention. DETAILED DESCRIPTION

[0023] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.

[0024] like Figures 1 to 6 As shown, a roast chicken cleaning section production device comprises a rotary chain transmission track, the outer side of which is sequentially provided with a hair removal section, a first spraying section, a cleaning section, and a second spraying section, and the rotary chain transmission track is also provided with a plurality of hooks;

[0025] The depilatory section comprises a salt water spray pipe 1, a temperature control device 2, a grating sensor 3, a brush group 4, and a rubber brush group 5. The front end of the depilatory section is provided with a grating sensor 3. The salt water spray pipe 1 is connected to a salt water storage tank 6. The temperature control device 2 is provided inside the salt water storage tank 6. The middle part of the salt water spray pipe 1 is provided with a rubber brush group 5. The rubber brush group 5 comprises symmetrically arranged cylindrical high-composite material vertical brushes. The rear section of the rubber brush group 5 is provided with a brush group 4. The lower part of the depilatory section is also provided with a salt water recovery and reuse device.

[0026] The first spray section includes a first spray device and a first sewage collecting device. The first spray device includes a first water supply pipe 7. A plurality of first nozzles 8 are evenly arranged in the middle of the first water supply pipe 7. The first water supply pipe 7 is parallel to the rotary chain transmission track. The first sewage collecting device is located directly below the first spray device. The first sewage collecting device includes a first sewage collecting tank 801 and a sewer pipe 802. A plurality of funnel-shaped water outlets 803 are arranged at the bottom of the first sewage collecting tank 802. The plurality of water outlets 803 are connected to the sewer pipe 802. A first filter basket is arranged on the water outlet 803.

[0027] The cleaning device includes an viscera cleaning pool and an viscera remover 9, wherein the viscera cleaning pool is arranged below the rotary chain-type transmission track, and a plurality of concave hole-shaped filter tanks are arranged at the bottom of the viscera cleaning pool, and an viscera collecting net basket is arranged in the filter tank, and the bottom end of the filter tank is connected to the sewer pipe;

[0028] The second spray section includes a second spray device and a second sewage collecting device. The second spray device is connected to a second water supply pipe, and a plurality of second nozzles are evenly arranged in the middle of the second water supply pipe. The second water supply pipe is parallel to the rotary chain transmission track. The second sewage collecting device is located directly below the second spray device. The second sewage collecting device includes a second sewage collecting tank and a sewer pipe. A plurality of funnel-shaped water outlets are arranged at the bottom of the second sewage collecting tank. The plurality of water outlets are connected to the sewer pipe, and a second filter basket is arranged on the water outlet.

[0029] Specifically, pressure sensors are installed in the first and second water supply pipes, and the hair removal section also includes a control device, which is electrically connected to the temperature control device, grating sensor, pressure sensor, brush group, and rubber brush group.

[0030] Specifically, the structure of the rubber brush group is similar to the brush part of a fully automatic car washing machine with a brush, and its material is a high-composite material, and the rotation direction of the rubber brush group is opposite.

[0031] Specifically, the brush set rotates transversely and is arranged in an alternating manner with the rotation directions being opposite to each other.

[0032] Specifically, a camera group is installed between the hair removal section and the first spray section, and the camera group is electrically connected to the control device.

[0033] Specifically, the temperature threshold of the temperature control device is 80°C to 85°C.

[0034] Specifically, the eviscerator includes a handle, a connecting rod is connected to the upper end of the handle, a base is installed around the connecting rod, a telescopic support rod is connected to the base through a pin shaft, a shell is installed on the outer side of the connecting rod, a circular top opening is arranged on the top of the shell, a sliding track is arranged between the inside of the shell and the connecting rod, and the position is limited by the sliding connection of the sliding track to prevent the connecting rod from rolling and misalignment, and the position is limited to prevent the connecting rod from being over-pulled. By setting up this device, the chicken viscera can be removed more conveniently. Compared with the previously used devices or manual labor, the viscera removal work can be carried out more quickly and the removal is more thorough without damaging the viscera or causing pollution to the chicken body.

[0035] Specifically, in this embodiment, the CPLD component used in the control device is additionally equipped with a DSP component, which is powerful, convenient and highly applicable, and is convenient for expansion when functional hardware is added later.

[0036] The operation process of the Fuliji roast chicken production line production system of the present invention is as follows:

[0037] 1. In the cleaning section, firstly, the slaughtered and dehaired white-striped chicken is hung on the hook at the lower part of the rotary chain transmission track to fix it, and then the rotary chain transmission track is started to transmit the hung white-striped chicken forward. After the hair removal section, the grating sensor collects the signal of the chicken passing, and the salt water spray pipe starts to spray salt water on the chicken. Because the temperature of the salt water is 80-85 degrees Celsius, it is easiest to remove the fine hair at this time. The rubber brush group and the brush group are turned on to completely remove the fine hair and enter the next process; the first water supply pipe is turned on to spray the whole body of the white-striped chicken with clean water through the through holes on the first nozzle to flush away the remaining chicken hair on the chicken. The flushed sewage is collected by the sewage collection tank and uniformly flows into the sewer pipe through the outlet at the bottom of the sewage collection tank, and then discharged outdoors. The washed away chicken hair and other debris are filtered and collected by the filter basket, and then taken out and cleaned to avoid clogging the outlet and the sewer pipe. In addition, the water spraying intensity of the nozzle can be increased by increasing the water pressure to make the cleaning more thorough;

[0038] 2. The above-mentioned white-striped chicken enters the cleaning device area under the transmission of the rotary chain transmission track, the white-striped chicken is manually fixed, and the viscera remover is inserted into the chicken's body from the small transverse incision next to the chicken's anus (the chicken's anus has been cut off) until the chicken's throat trachea incision, and then pulled down, and the telescopic support rod is opened and extended by the pulling force of the handle to hook the chicken intestines and other internal organs for manual and rapid removal. The removed chicken internal organs are placed in the internal organs collection basket for unified collection and treatment, and the sewage flows into the sewer pipe through the filter tank and is discharged outdoors; in the original chicken viscera removal process, in order to prevent damage to the overall structure of the chicken, the workers use their fingers to reach into the chicken's body, touch the chicken intestines and other internal organs, and then carefully take them out. Due to the small space, finger operation is difficult and the chicken body is easily broken; after the chicken internal organs are hung loosely with the above-mentioned viscera remover, the internal organs can be easily pulled out from the chicken's anus, which is convenient and quick. At the same time, the chamfered design at the top of the viscera remover avoids the risk of cutting the chicken intestines and contaminating the chicken body;

[0039] 3. After the above-mentioned eviscerated white-striped chicken is artificially shaped, it continues to pass through the second spray device under the drive of the rotary chain transmission track, and the second nozzle is used to rinse the inside and outside of the chicken, thereby completing the entire cleaning process of the white-striped chicken.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A roast chicken cleaning section production device, comprising a rotary chain transmission track, characterized in that: The outer side of the rotary chain transmission track is provided with a hair removal section, a first spray section, a cleaning section, and a second spray section in sequence, and the rotary chain transmission track is also provided with a plurality of hooks; The depilatory section comprises a salt water spray pipe, a temperature control device, a grating sensor, a brush group, and a rubber brush group. The front end of the depilatory section is provided with a grating sensor. The salt water spray pipe is connected to a salt water storage tank. The salt water storage tank is provided with a temperature control device. The middle part of the salt water spray pipe is provided with a rubber brush group. The rubber brush group comprises symmetrically arranged cylindrical high-composite material vertical brushes. The rear part of the rubber brush group is provided with a brush group. The lower part of the depilatory section is also provided with a salt water recovery and reuse device. The first spray section includes a first spray device and a first sewage collecting device. The first spray device includes a first water supply pipe. A plurality of first nozzles are evenly arranged in the middle of the first water supply pipe. The first water supply pipe is parallel to the rotary chain transmission track. The first sewage collecting device is located directly below the first spray device. The first sewage collecting device includes a first sewage collecting tank and a sewer pipe. A plurality of funnel-shaped water outlets are arranged at the bottom of the first sewage collecting tank. The plurality of funnel-shaped water outlets are connected to the sewer pipe. A first filter basket is arranged on the water outlet. The cleaning section includes an viscera cleaning pool and an viscera remover. The viscera cleaning pool is arranged below the rotary chain transmission track. A plurality of concave hole-shaped filter tanks are arranged at the bottom of the viscera cleaning pool. An viscera collecting net basket is arranged in the filter tank. The bottom end of the filter tank is connected to the sewer pipe. The second spray section includes a second spray device and a second sewage collecting device. The second spray device is connected to a second water supply pipe, and a plurality of second nozzles are evenly arranged in the middle of the second water supply pipe. The second water supply pipe is parallel to the rotary chain transmission track. The second sewage collecting device is located directly below the second spray device. The second sewage collecting device includes a second sewage collecting tank and a sewer pipe. A plurality of funnel-shaped water outlets are arranged at the bottom of the second sewage collecting tank. The plurality of funnel-shaped water outlets are connected to the sewer pipe, and a second filter basket is arranged on the water outlet. The first section water supply pipe and the second section water supply pipe are both installed with pressure sensors, and the hair removal section also includes a control device, which is electrically connected to the temperature control device, the grating sensor, the pressure sensor, the brush group, and the rubber brush group; The organ remover includes a handle, a connecting rod is connected to the upper end of the handle, a base is installed around the connecting rod, a telescopic support rod is connected to the base through a pin shaft, a shell is installed on the outer side of the connecting rod, a circular top opening is provided on the top of the shell, a sliding track is provided between the inside of the shell and the connecting rod, and the position is limited by the sliding connection of the sliding track to prevent the connecting rod from rolling and dislocating, and the position is limited to prevent the connecting rod from being over-pulled.

2. A roast chicken cleaning section production device according to claim 1, characterized in that: The brush set rotates transversely and is arranged in an interval manner with the rotation directions being opposite to each other.

3. A roast chicken cleaning section production device according to claim 1 or 2, characterized in that: A camera group is also installed between the hair removal section and the first spray section, and the camera group is electrically connected to the control device.

4. The roast chicken cleaning section production device according to claim 1, characterized in that: The temperature threshold of the temperature control device is 80°C to 85°C.

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