A refractory brick with a reinforced structure

By designing the lining skeleton, heat storage chamber and limit strip in the refractory brick, combined with rigid polyurethane foam filling, the problems of low strength and poor insulation effect of refractory bricks are solved, and higher connection strength and insulation performance are achieved. Improved security.

CN112556430BActive Publication Date: 2024-12-31DONGTAI HONGDA REFRACTORY MATERIAL
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Patent Information

Application Number
CN201910920347.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-09-26
Publication Date
2024-12-31
Estimated Expiration
2039-09-26

AI Technical Summary

Technical Problem

The existing refractory bricks have low strength and are easy to loosen, have poor insulation effect, and are flammable in the case of fire, which poses serious safety hazards.

Method used

Refractory bricks with lining skeletons, heat storage chambers, limit strips and positioning holes are designed to enhance the brick connection strength through a combination of bumps, grooves, sealing grooves and sealing blocks, and use rigid polyurethane foam. Plastic fills the insulation chamber to improve insulation effect.

Benefits of technology

It effectively solves the problems of loose bricks and poor insulation effect, enhances connection strength, reduces production costs, and improves the heat storage and insulation performance of bricks and improves safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a refractory brick with a reinforcement structure, and relates to the technical field of refractory bricks. The present invention comprises a refractory brick substrate; two adjacent surfaces of the refractory brick substrate are fixedly connected with protrusions; two limiting strips are symmetrically arranged on one surface of the two protrusions; the other two adjacent surfaces of the refractory brick substrate are provided with grooves matching with the protrusions; two positioning holes matching with the limiting strips are symmetrically arranged on one surface of the two grooves; a sealing groove is provided on the top surface of the refractory brick substrate; a sealing block matching with the sealing groove is fixedly connected to the bottom surface of the refractory brick substrate. The present invention changes the traditional solid brick into a hollow brick without affecting the performance of the refractory brick through the design of the refractory brick substrate, and through the design of limiting strips, positioning holes, sealing blocks and sealing grooves, the brick body connection can be limited from multiple directions, thereby solving the problem that the traditional brick body connection is prone to loosening and offset, which in turn easily causes heat loss and poor insulation effect.
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Description

Technical Field

[0001] The invention belongs to the technical field of refractory bricks, and in particular relates to a refractory brick with a reinforced structure. Background Art

[0002] Refractory bricks are a kind of refractory material with a certain shape and size. They are widely used in the lining of kilns and can play a good role in heat preservation and heat insulation. The refractory bricks used in existing kilns will become loose at the stacking place due to the change of temperature in the furnace after being stacked for a period of time, which will expand the opening of the stacking place, causing the heat in the furnace to be lost from the stacking place, reducing the firing quality of the product; in severe cases, the bricks will fall off, causing the kiln to collapse.

[0003] At the same time, the refractory bricks commonly used in the prior art are solid bricks, which consume a large amount of materials, cannot effectively keep warm, are flammable in the event of a fire, cannot achieve a good thermal insulation effect, have very poor safety, and bring serious safety hazards to people's lives. Summary of the invention

[0004] The purpose of the present invention is to provide a refractory brick with a reinforced structure, which solves the problems of low strength, easy loosening and poor thermal insulation effect of existing refractory bricks through the design of an inner lining frame, a heat storage cavity, a limit strip and a positioning hole.

[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention provides a refractory brick with a reinforced structure, comprising a refractory brick substrate; two adjacent surfaces of the refractory brick substrate are fixedly connected with protrusions; one surface of the two protrusions is symmetrically provided with two limit strips; the other two adjacent surfaces of the refractory brick substrate are provided with grooves matching with the protrusions; one surface of the two grooves is symmetrically provided with two positioning holes matching with the limit strips; a sealing groove is provided on the top surface of the refractory brick substrate; a sealing block matching with the sealing groove is fixedly connected to the bottom surface of the refractory brick substrate; a plurality of connecting holes are also provided on one surface of the refractory brick substrate; lining frames are clamped on the inner walls of the plurality of connecting holes; four mutually interconnected heat storage cavities are provided inside the lining frame; a heat preservation cavity is also provided on one surface of the lining frame; two groups of heat inlet holes are provided on one surface of the lining frame; a sealing plate matching with the four heat storage cavities and the heat preservation cavity is also fixedly connected to the bottom surface of the refractory brick substrate.

[0007] Furthermore, the interior of the heat preservation cavity is fixedly filled with hard polyurethane foam plastic; and the heat preservation cavity is a "cross"-shaped structure.

[0008] Furthermore, the sealing groove is an annular groove; the sealing plate is located inside the sealing groove; and a refractory adhesive layer is fixedly provided on a surface of the lining skeleton close to the refractory brick substrate.

[0009] Furthermore, a waterproof membrane is fixedly provided on the protrusion and the inner wall of the groove; the refractory brick substrate is an annular structure; and a fireproof coating is coated on the peripheral side of the refractory brick substrate.

[0010] Furthermore, the heat inlet hole is a countersunk hole; and the heat storage cavity is a square cavity.

[0011] The present invention has the following beneficial effects:

[0012] 1. The present invention changes the traditional solid bricks into hollow bricks without affecting the performance of the refractory bricks through the design of the refractory brick matrix. The brick body connection can be limited from multiple directions through the design of the limit strip, positioning hole, sealing block and sealing groove, thereby solving the problem that the traditional brick body connection is prone to loosening and deflection, which easily causes heat loss and poor insulation effect.

[0013] 2. The present invention can effectively enhance the connection strength of the brick body through the design of the inner lining skeleton. The matching design of the heat storage cavity and the heat preservation cavity is helpful to save brick materials and reduce production costs on the one hand, and on the other hand, it helps to enhance the heat storage and heat preservation effects of the brick body.

[0014] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0016] Figure 1 It is a structural schematic diagram of a refractory brick with a reinforced structure;

[0017] Figure 2 for Figure 1 Schematic diagram of the structure at an upward viewing angle;

[0018] Figure 3 for Figure 1 A schematic diagram of a top view structure;

[0019] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0020] 1-refractory brick base, 2-bump, 3-limiting strip, 4-groove, 5-positioning hole, 6-sealing groove, 7-sealing block, 8-connecting hole, 9-lining skeleton, 10-heat storage cavity, 11-insulation cavity, 12-heat inlet hole, 13-sealing plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] See also Figure 1-3 The present invention is a refractory brick with a reinforced structure, comprising a refractory brick substrate 1, the refractory brick substrate 1 is any one of refractory clay bricks, high alumina bricks, silica bricks, and magnesium bricks, and the adjacent surfaces of the refractory brick substrate 1 are fixedly connected with protrusions 2; two surfaces of the two protrusions 2 are symmetrically provided with two limit strips 3; the other two adjacent surfaces of the refractory brick substrate 1 are provided with grooves 4 that match the protrusions 2; two surfaces of the two grooves 4 are symmetrically provided with two positioning holes 5 that match the limit strips 3; the top surface of the refractory brick substrate 1 is provided with a sealing groove 6; the bottom surface of the refractory brick substrate 1 is fixedly connected with a sealing block 7 that matches the sealing groove 6; and the surface of the refractory brick substrate 1 is also provided with four connecting holes 8;

[0023] The inner walls of the four connecting holes 8 are clamped with lining frames 9, and the material of the lining frames 9 can be selected from metal materials, corundum materials, or insulation boards and other materials. Four interconnected heat storage chambers 10 are opened inside the lining frames 9; a heat preservation chamber 11 is also opened on one surface of the lining frames 9; two groups of heat inlet holes 12 are opened on one surface of the lining frames 9; the bottom surface of the refractory brick matrix 1 is also fixedly connected with a sealing plate 13 that matches the four heat storage chambers 10 and the insulation chamber 11, and the sealing plate 13 is used to seal the four heat storage chambers 10 and the insulation chamber 11.

[0024] The interior of the heat-insulating cavity 11 is fixedly filled with hard polyurethane foam plastic, and it can also be filled with other types of heat-insulating and flame-retardant materials; the heat-insulating cavity 11 is a "cross"-shaped structure.

[0025] Among them, the sealing groove 6 is an annular groove; the sealing plate 13 is located inside the sealing groove 6; a refractory adhesive layer is fixedly provided on a surface of the lining skeleton 9 close to the refractory brick substrate 1, and the material of the refractory adhesive layer is refractory clay.

[0026] The convex block 2 and the inner wall of the groove 4 are fixedly provided with a waterproof film; the refractory brick base 1 is a ring structure; and the side surface of the refractory brick base 1 is coated with a fireproof coating.

[0027] Among them, the heat inlet hole 12 is a countersunk hole. The countersunk hole design helps to increase the air intake and reduce the air outlet. The heat storage cavity 10 is a square cavity.

[0028] A specific application of this embodiment is: the refractory brick changes the traditional solid brick into a hollow brick, and adds a limiting mechanism after the brick bodies are connected to each other. The groove 4 cooperates with the protrusion 2 to be used for positioning when two brick bodies are connected. The positioning hole 5 prevents the brick body from loosening or shifting during use by engaging with the limiting strip 3. The lining skeleton 9 is designed with materials to enhance the structural strength of the refractory brick matrix 1, and when in use, it should be ensured that one side of the adjacent heat inlet hole 12 is the working surface. When working, the hot air flow generated by the refractory brick matrix 1 enters the four heat storage chambers 10 for heat storage, and the insulation chamber 11 is designed with materials to reduce heat loss. The sealing plate 13 seals the four heat storage chambers 10 and the insulation chamber 11 to reduce the heat loss rate. The sealing block 7 engages with the sealing groove 6 to limit the brick from another direction.

[0029] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0030] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A refractory brick with a reinforced structure, comprising a refractory brick matrix (1), characterized in that: The two adjacent surfaces of the refractory brick base (1) are fixedly connected with protrusions (2); one surface of the two protrusions (2) is symmetrically provided with two limit strips (3); the other two adjacent surfaces of the refractory brick base (1) are provided with grooves (4) matching with the protrusions (2); one surface of the two grooves (4) is symmetrically provided with two positioning holes (5) matching with the limit strips (3); the top surface of the refractory brick base (1) is provided with a sealing groove (6); the bottom surface of the refractory brick base (1) is fixedly connected with a sealing block (7) matching with the sealing groove (6); one surface of the refractory brick base (1) is also provided with a plurality of connection holes (8); The inner walls of the connecting holes (8) are clamped with lining frames (9); the inner lining frames (9) are provided with four mutually connected heat storage chambers (10); one surface of the lining frames (9) is also provided with a heat preservation chamber (11); one surface of the lining frames (9) is provided with two groups of heat inlet holes (12); the bottom surface of the refractory brick base (1) is also fixedly connected with a sealing plate (13) matching with the four heat storage chambers (10) and the heat preservation chamber (11); The interior of the heat preservation cavity (11) is fixedly filled with hard polyurethane foam plastic; the heat preservation cavity (11) is a "cross"-shaped structure; the sealing groove (6) is an annular groove; The sealing plate (13) is located inside the sealing groove (6); a refractory adhesive layer is fixedly provided on a surface of the lining frame (9) close to the refractory brick substrate (1).

2. The refractory brick with a reinforced structure according to claim 1, characterized in that: The convex block (2) and the inner wall of the groove (4) are fixedly provided with a waterproof membrane; the refractory brick base (1) is an annular structure; and the circumferential side surface of the refractory brick base (1) is coated with a fireproof coating.

3. The refractory brick with a reinforced structure according to claim 1, characterized in that: The heat inlet hole (12) is a countersunk hole; and the heat storage cavity (10) is a square cavity.

Citation Information

Patent Citations

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