A new type of walking furnace

Abstract

The invention discloses a novel walking furnace, including a walking furnace body, the walking furnace body is provided with a fixed bed, a movable bed and a driving component, a feeding mechanism is provided at the feeding port of the walking furnace body, and a discharging port of the walking furnace body is provided with a discharging mechanism and a turning transmission mechanism; the feeding mechanism includes a feeding frame and a bracket, and a regular device is provided on the bracket; a discharging cavity is provided at the discharging port, and the discharging mechanism includes a plurality of rotating shafts, a first driving device is provided on the rotating shaft, and a large V-shaped roller and a small V-shaped roller are coaxially provided on the rotating shaft; the turning transmission mechanism includes an arc-shaped transmission track, the arc-shaped transmission track includes an arc-shaped inner wall and an arc-shaped outer wall, an arc-shaped channel is formed between the arc-shaped inner wall and the arc-shaped outer wall, a conical roller is provided in the arc-shaped channel, and the conical roller is driven by a second driving device. The invention has the following advantages and effects: it has the effects of saving time and labor, convenient operation, fast transmission, high yield and low energy consumption, saving site resources, and effectively reducing costs.

Description

Technical Field

[0001] The invention relates to the technical field of steel pipe processing, in particular to a novel walking furnace. Background Art

[0002] During the processing of steel pipes, the round steel needs to be placed in a walking furnace for high-temperature heating, and then transferred to the next process through the transmission track. When a batch of round steel is placed at the feeding port of the walking furnace, due to the uneven ends of multiple batches of round steel, when the round steel is transferred into the walking furnace, it is easy to be blocked, and it is necessary to manually sort the round steel at the feeding port, which is time-consuming, labor-intensive and inconvenient to operate. After the round steel in the walking furnace is heated, the round steel in the furnace is placed one by one on the output mechanism through the moving bed and transmitted out. Traditionally, the moving bed can only place one round steel on the output mechanism once, and the moving bed takes a long time to move once. In this way, the round steel has problems of slow transmission rate, low output and high energy consumption during the transmission process.

[0003] In addition, since the round steel itself is long and the equipment used to process the round steel is also large, after the round steel passes through the high-temperature furnace, it is transmitted to the next few processes through the straight transmission track of the transmission mechanism to complete a series of processing processes. In this way, the path across in the same direction is long, and the round steel cannot achieve automatic turning and reversing during the transmission process. Therefore, the site is very limited, the waste of site resources is serious, and there is a problem of high cost. Summary of the invention

[0004] The purpose of the present invention is to provide a new walking beam furnace, which has the effects of saving time and labor, convenient operation, fast transmission, high yield and low energy consumption, saving site resources and effectively reducing costs.

[0005] The above technical objectives of the present invention are achieved through the following technical solutions: a new walking furnace, comprising a walking furnace body, the walking furnace body is provided with a fixed bed, a movable bed and a driving component for driving the fixed bed to move, a feeding mechanism is provided at the feeding port of the walking furnace body, and a discharging mechanism and a turning transmission mechanism are provided at the discharging port of the walking furnace body;

[0006] The feeding mechanism includes a feeding rack and a bracket arranged on the side of the feeding rack, and a regularizing device is arranged on the bracket;

[0007] A discharging cavity is arranged at the discharging port, and the discharging mechanism includes a plurality of rotating shafts rotatably connected to the discharging cavity, a first driving device for driving the rotating shaft to rotate is arranged on the rotating shaft, a large V-shaped roller and a small V-shaped roller are coaxially arranged on each rotating shaft, the large V-shaped rollers on the plurality of rotating shafts form a large roller row, and the small V-shaped rollers on the plurality of rotating shafts form a small roller row;

[0008] The turning transmission mechanism includes an arc-shaped transmission track, which includes an arc-shaped inner wall and an arc-shaped outer wall. An arc-shaped channel is formed between the arc-shaped inner wall and the arc-shaped outer wall. A plurality of tapered rollers are sequentially arranged in the arc-shaped channel along the arc-shaped transmission track. The tapered rollers are rotatably connected to the arc-shaped transmission track through a rotating shaft, and the tapered rollers are driven by a second driving device.

[0009] By adopting the above technical solution, the round steel is placed on the feeding rack. When the round steel rolls down to the feeding port, the tidying device pushes the two ends of the round steel to be arranged so that the ends of several round steels are flush. After the round steel enters the furnace, the driving component drives the movable bed to move. When the movable bed moves relative to the fixed bed, the round steel in the furnace of the walking furnace body can be transferred to the discharge cavity through the movable bed. Two round steels can be transferred each time the movable bed moves. When the movable bed exits the discharge cavity, a round steel is placed in the large On the roller row, another round steel is placed on the small roller row. When the first driving device drives the rotating shaft to rotate, since the large V-shaped roller and the small V-shaped roller on the same rotating shaft have the same rotation speed, and the diameter of the large V-shaped roller at the contact surface with the round steel is larger, and the diameter of the small V-shaped roller at the contact surface with the round steel is smaller, when the rotating shaft rotates, the round steel placed on the large roller row is transmitted out of the discharge cavity first compared to the round steel placed on the small roller row, and then the round steel on the small roller row follows. When the high-temperature heated round steel is sent out from the discharge port and enters the arc transmission track, the second driving device is started, and the corresponding conical rollers are driven to rotate. When the conical rollers convey the round steel, the round steel will generate centripetal force, and the side wall of the conical roller can provide horizontal support for the round steel, so that the round steel can be transmitted in an arc shape with the center of the arc transmission track as the center during the transmission process in the arc channel. The horizontal support force of the conical roller can prevent the round steel from leaving the track due to the centripetal force during the transmission process. In this way, the round steel is arranged by the sizing device during feeding, which has the effect of saving time and labor and convenient operation; when discharging, a large roller row and a small roller row are arranged in the discharging chamber, so that the two round steels transmitted to the discharging chamber through the moving bed each time can be transmitted in sequence. In this way, compared with the existing technology, it has the effect of speeding up transmission, increasing production, and saving energy consumption, and the sized round steel is orderly when the large and small roller rows are transmitted, and it is not easy to collide; it is transmitted through the arc transmission track, and a turn and reversal are formed during the transmission process, which can reduce the overall length of the transmission, greatly reduce the required length of the factory building, have the effect of reducing the floor area, saving site resources, and effectively reducing costs.

[0010] The present invention is further configured as follows: the bracket includes a left bracket and a right bracket, a connecting rod is arranged between the left bracket and the right bracket, the regularization device includes a right push plate assembly arranged on the connecting rod, and a left push plate assembly arranged on the left bracket, the left push plate assembly and the right push plate assembly are arranged opposite to each other, and the left push plate assembly and the connecting rod are linked and cooperated through a linkage structure.

[0011] By adopting the above technical solution, when the round steel rolls to the feed port, the left push plate assembly moves toward the end of the round steel. Under the linkage action of the linkage structure, the right push plate assembly moves toward the left push plate assembly. In this way, the left and right push plate assemblies can move toward each other and respectively correspond to the two ends of the round steel, and multiple round steels can be regularized at the same time. After the regularization is completed, the left push plate assembly moves in the opposite direction away from the round steel, and the connecting rod can drive the right push plate assembly away from the round steel.

[0012] The present invention is further configured as follows: a support roller is arranged on the left bracket, the left push plate assembly includes a push rod and a left push plate arranged at the end of the push rod, the support roller and the push rod support rolling cooperation, and a plurality of guide rollers located on the side of the push rod are also arranged on the left bracket, and the side walls of the guide rollers and the push rod rolling cooperation; a thrust cylinder for driving the push rod to move is arranged on the left bracket, a connecting block is arranged on the push rod, and the piston rod of the thrust cylinder is fixedly connected to the connecting block; the linkage structure includes a first rack, a second rack and a gear, the first rack is fixedly connected to the push rod, the second rack is fixedly connected to the connecting rod, the gear is rotatably connected to the left bracket, the first rack and the second rack are both meshed with the gear, and when the push rod drives the gear to rotate, the connecting rod moves in the opposite direction relative to the push rod.

[0013] By adopting the above technical solution, the thrust cylinder is activated to move the push rod. When the push rod moves in the direction close to the round steel, the first rack moves accordingly and drives the gear to roll. When the gear rolls, the second rack can drive the connecting rod to move in the opposite direction relative to the push rod, and at the same time drive the right push plate assembly installed on the connecting rod away from the left push plate assembly end to move close to the end of the round steel. The left and right push plate assemblies cooperate to achieve the pushing and clamping of the round steel for regularization. When the push rod moves, the support roller can play a good supporting role for the push rod. The setting of the guide roller enables the push rod to have a good guiding role when moving, preventing the push rod from being offset during the movement.

[0014] The present invention is further configured as follows: the right push plate assembly includes a fixed block fixedly connected to the connecting rod, a right push plate fixedly connected to the fixed block, a driven roller is rotatably connected to the right bracket, and the driven roller cooperates with the connecting rod rolling support.

[0015] By adopting the above technical solution, when the connecting rod moves, the bottom wall of the connecting rod and the side wall of the driven roller abut against each other, which can drive the driven roller to rotate. The driven roller has a good supporting effect on the connecting rod, reducing the friction when the connecting rod moves.

[0016] The present invention is further configured as follows: one end of the rotating shaft extends outward from the discharge cavity, a mounting frame is provided outside the walking furnace body, a rotating drum is fixedly connected to the outer wall of the rotating shaft, the rotating drum is rotatably connected to the mounting frame through a bearing, a water cooling circulation device is also provided on the mounting frame, the rotating shaft is configured to be hollow to form a water pipeline, and the water cooling circulation device is connected to the water pipeline of the rotating shaft.

[0017] By adopting the above technical solution, the water-cooling circulation device can deliver cooling water to the water pipeline in the rotating shaft, thereby cooling the part of the rotating shaft extending into the discharge cavity.

[0018] The present invention is further configured as follows: the water cooling circulation device includes a water tank and a water pump fixedly connected to the mounting frame, the end of the rotating shaft extending out of the discharge chamber is rotatably connected to the water pump, the water pipeline includes a water inlet pipeline and a water outlet pipeline, the water inlet of the water pump is connected to the water inlet pipeline, the water outlet of the water pump is connected to the water outlet pipeline, and the water outlet joint of the water tank is connected to the water inlet of the water pump through a connecting pipe.

[0019] By adopting the above technical solution, after the water pump is started, the cooling water in the water tank is pumped into the water inlet pipe, and after cooling the rotating shaft, it is discharged from the water outlet pipe into the water tank, so that the cooling water can be circulated.

[0020] The present invention is further configured as follows: the conical roller is configured as a small end near the arc-shaped inner wall end, and the conical roller is configured as a large end near the arc-shaped outer wall end. The diameter of the conical roller gradually decreases from the large end to the small end. The diameter of the small end of the conical roller is configured as 10 cm, and the diameter of the large end of the conical roller is configured as 12 cm. The second driving device is configured as a driving motor, and the speed n set by the driving motor satisfies the following formula: L×N×60 / (12π×t)<n<L×N×60 / (10π×t), L is the length of the round steel being transmitted, N is the number of conical rollers on the arc-shaped transmission track, and t is the transmission time of the round steel being transmitted on the arc-shaped transmission track.

[0021] By adopting the above technical solution, the rotation speed of the driving motor can be adaptively adjusted according to the length of the round steel being transported and the number of tapered rollers set, so that it can be suitable for transporting round steel of various lengths. It is more flexible to use and there is no need to replace equipment when transporting different round steels, which can effectively reduce costs.

[0022] The present invention is further configured as follows: the inclined angle α between the inclined outer wall of the tapered roller and the central axis of the tapered roller is set to 3.58°, the centripetal force provided by the tapered roller is F1=mgsinα, and the centripetal force required for the round steel to be transmitted is F2=m(s / t) 2 / R, F1>F2 between F1 and F2, then m is the mass of the round steel, s is the arc length of the arc transmission track, R is the radius of the arc transmission track, t is the total transmission time of the round steel on the arc transmission track, and g is the gravity coefficient.

[0023] The present invention is further configured as follows: a front straight track is provided at the inlet of the arc-shaped transmission track, a plurality of front rollers are provided in the front straight track, the front rollers include a V-shaped roller and a plurality of straight rollers, the front rollers are rotatably connected to the front straight track via a rotating shaft, the front straight track is provided with a first transmission motor, and the output shaft of the first transmission motor drives the plurality of rotating shafts to rotate via a plurality of first belts.

[0024] By adopting the above technical solution, after the first transmission motor is started, the front roller on the rotating shaft is driven to rotate by the first belt. During the rotation of the front roller, the round steel from the stepping furnace can be driven to be transmitted from the entrance of the front straight track to the entrance of the arc transmission track. The front straight track can provide a certain acceleration and buffering effect for the round steel to enter the arc transmission track. The V-shaped roller can guide the round steel on the large roller row and the small roller row respectively, so that the round steel can always be transmitted in the center of the straight roller without deviation during the transmission process.

[0025] The present invention is further configured as follows: a rear straight track is provided at the outlet of the arc-shaped transmission track, a diversion assembly is provided at the outlet of the rear straight track, the diversion assembly includes a diversion platform, a fixed rod is provided on the diversion platform, a flap is rotatably connected to the fixed rod, the flap includes a first flap and a second flap, the first flap and the second flap are arranged opposite to each other and form a V-shape, the diversion assembly also includes a first driving cylinder and a second driving cylinder, the first driving cylinder drives the first flap to flip relative to the fixed rod, the second driving cylinder drives the second flap to flip relative to the fixed rod, and guide platforms corresponding to the flaps are provided on both sides of the diversion platform.

[0026] By adopting the above technical solution, the rear straight track can receive the round steel transmitted from the arc-shaped transmission track and transmit it to the next process, playing a transition role. In the initial state of the diversion component, the first flap and the second flap are respectively in an oblique upward state, and the two flaps are V-shaped as a whole. The round steel is sent into the V-shaped groove of the two flaps under the transmission action of the rear straight track. The first driving cylinder drives the first flap to flip downward. When the first flap flips below the horizontal line, the round steel rolls down to the guide table along the first flap under the guidance of the inclined surface of the first flap. Subsequently, the first driving cylinder drives the first flap to reset. When the next one is transmitted to the V-shaped groove, the second driving cylinder starts to flip the second flap, and the round steel can fall to the guide table on the other side. In this way, the round steel can be diverted on both sides in both directions to improve the processing efficiency.

[0027] In summary, the present invention has the following beneficial effects:

[0028] 1. The multiple round steel bars at the feed inlet are arranged by a tidying device, which saves time and effort and is easy to operate; the large rollers and small rollers are arranged in a row in the discharge chamber, so that the two round steel bars that are transferred to the discharge chamber through the moving bed each time can be transferred out in sequence. Compared with the existing technology, it has the effects of speeding up transmission, increasing production, and saving energy consumption. Moreover, the round steel bars after tidying are orderly when they are transferred out by the large and small rollers, and are not easy to collide;

[0029] 2. The arc-shaped transmission track is used to realize transmission reversal, which reduces the overall length of transmission and can greatly reduce the required length of the plant, thus reducing the floor space, saving site resources and effectively reducing costs;

[0030] 3. The rotating shaft is connected to a water cooling circulation device to cool the part of the rotating shaft extending into the discharge cavity;

[0031] 4. According to the length of the round steel to be transported and the number of tapered rollers set, the speed of the driving motor can be adaptively adjusted, so that it can be suitable for transporting round steel of various lengths, which is more flexible to use. There is no need to replace equipment to transport different round steels, which can effectively reduce costs;

[0032] 5. A front straight track is set at the entrance of the arc-shaped transmission track, which can provide a certain acceleration and buffering effect for the round steel entering the arc-shaped transmission track. A rear straight track is set at the exit, which can be transmitted to the next process and play a transitional role. The round steel can be diverted on both sides by the diversion component, and the next process can be processed on both sides, which can greatly improve the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a schematic diagram of the overall structural relationship of the embodiment.

[0034] Figure 2 is a top view of the embodiment.

[0035] Figure 3 Schematic diagram of the structural relationship of the feed port of the embodiment.

[0036] Figure 4 Schematic diagram of the structural relationship of the feeding mechanism in the embodiment, wherein part of the left bracket is not shown.

[0037] Figure 5 It is a schematic diagram of the structural relationship of the left push plate assembly of the embodiment.

[0038] Figure 6 Schematic diagram of the structural relationship of the discharging mechanism of the embodiment.

[0039] Figure 7 Schematic diagram of the internal structure of the discharge chamber of the embodiment.

[0040] Figure 8 It is an embodiment of Figure 7 Magnified view of area A.

[0041] Fig. 9 Schematic diagram of the structural relationship among the front straight track, the arc-shaped transmission track, the rear straight track and the diversion assembly in the embodiment.

[0042] Fig.10 is a cross-sectional view of a tapered roller in the embodiment.

[0043] Fig.11 It is a schematic diagram of the structural relationship among the front straight track, the arc-shaped transmission track and the rear straight track in the embodiment.

[0044] In the figure: 1. walking furnace body; 11. fixed bed; 12. moving bed; 121. extension block; 1211. groove; 13. driving component; 14. discharge chamber; 15. mounting frame; 151. transmission motor; 2. feeding mechanism; 21. feeding frame; 22. left bracket; 221. support roller; 222. thrust cylinder; 223. guide roller; 224. gear; 225. pressure roller; 23. right bracket; 231. driven roller; 24. connecting rod; 241. second rack; 242. fixed block; 2421. right push plate; 25. left push plate assembly; 251. pushing rod; 2511. connecting block; 2512. first rack; 252. left push plate; 26. right push plate assembly; 3. discharge mechanism; 31. rotating shaft; 311. rotating drum; 312. transmission Moving sleeve; 313, large V-shaped roller; 314, small V-shaped roller; 4, turning transmission mechanism; 41, arc-shaped transmission track; 411, arc-shaped inner wall; 412, arc-shaped outer wall; 413, arc-shaped channel; 5, water-cooling circulation device; 51, water tank; 52, water pump; 6, front straight track; 61, V-shaped roller; 62, straight roller; 63, first transmission motor; 64, first belt; 7, tapered roller; 71, small head; 72, large head; 73, driving motor; 8, rear straight track; 81, rear roller; 82, second transmission motor; 83, second belt; 9, diversion assembly; 91, diversion platform; 92, fixing rod; 93, first flap; 94, second flap; 95, first driving cylinder; 96, second driving cylinder; 97, guide platform; 10, round steel. DETAILED DESCRIPTION

[0045] The present invention will be further described below in conjunction with the accompanying drawings.

[0046] A new type of walking furnace, such as Figure 1 and Figure 7As shown, it includes a walking furnace body 1, a feed port is provided at the front end of the walking furnace body 1, a discharge port is provided at the rear end of the walking furnace body 1, the walking furnace body 1 is provided with a fixed bed 11, a movable bed 12 and a driving component 13 for driving the fixed bed 11 to reciprocate between the feed port and the discharge port, a feeding mechanism 2 is provided at the feed port of the walking furnace body 1, and a discharge mechanism 3 and a turning transmission mechanism 4 are provided at the discharge port of the walking furnace body 1.

[0047] like Figure 1-5 As shown, the feeding mechanism 2 includes an inclined feeding frame 21 and a left bracket 22 and a right bracket 23 arranged on both sides of the feeding frame 21, and a tidying device is arranged on the left and right brackets; a connecting rod 24 is arranged between the left bracket 22 and the right bracket 23, and the tidying device includes a right push plate assembly 26 arranged on the connecting rod 24 and a left push plate assembly 25 arranged on the left bracket 22, and the left push plate assembly 25 and the right push plate assembly 26 are arranged opposite to each other, and the left push plate assembly 25 and the connecting rod 24 are linked by a linkage structure. A sliding cavity is provided on the left bracket 22, and a support roller 221 is rotatably arranged in the sliding cavity. The left push plate assembly 25 includes a horizontally arranged push rod 251 and a left push plate 252 arranged at the right end of the push rod 251, and the push rod 251 is located in the sliding cavity, and the support roller 221 and the bottom surface support of the push rod 251 are rollingly matched. A thrust cylinder 222 for driving the push rod 251 to move is fixedly arranged on the left bracket 22, and a connecting block 2511 is arranged on the push rod 251, and a piston rod of the thrust cylinder 222 is fixedly connected to the connecting block 2511. Two sets of guide rollers 223 symmetrically located on the sides of the push rod 251 are also arranged on the left bracket 22, and the side walls of the guide rollers 223 are in rolling cooperation with the push rod 251. The arrangement of the guide rollers 223 enables the push rod 251 to have a better guiding effect when moving, and prevents the push rod 251 from being offset in the process of moving.

[0048] like Figure 4 and Figure 5 As shown, the linkage structure includes a first rack 2512, a second rack 241 and a gear 224. The first rack 2512 is fixedly connected to the push rod 251, the second rack 241 is fixedly connected to the connecting rod 24, and the gear 224 is rotatably connected to the left bracket 22. The first rack 2512 and the second rack 241 are both meshed with the gear 224. When the push rod 251 moves to drive the gear 224 to rotate, the connecting rod 24 moves in the opposite direction relative to the push rod 251. A pressure roller 225 is rotatably provided on the left bracket 22. The pressure roller 225 is abutted against the top wall of the connecting rod 24. The pressure roller 225 is provided above the connecting rod 24. The pressure roller 225 can prevent the end of the connecting rod 24 from warping up during the movement to a certain extent, so that the connecting rod 24 has a better positioning and stabilizing effect.

[0049] like Figure 4As shown, the right push plate assembly 26 is arranged at the right end of the connecting rod 24, and the right push plate assembly 26 includes a fixed block 242 fixedly connected to the connecting rod 24, a right push plate 2421 fixedly connected to the fixed block 242, the right push plate 2421 is arranged opposite to the left push plate 252, and a driven roller 231 is rotatably connected to the right bracket 23, and the driven roller 231 is rollingly supported and matched with the lower surface of the connecting rod 24. When the connecting rod 24 moves, the driven roller 231 can be driven to rotate because the bottom wall of the connecting rod 24 and the side wall of the driven roller 231 are abutted and matched, and the driven roller 231 has a good supporting effect on the connecting rod 24, reducing the friction when the connecting rod 24 moves.

[0050] The thrust cylinder 222 is activated to move the push rod 251. When the push rod 251 moves toward the direction close to the round steel 10, the first rack 2512 moves accordingly and drives the gear 224 to roll. When the gear 224 rolls, the second rack 241 can drive the connecting rod 24 to move in the opposite direction relative to the push rod 251, and at the same time drive the right push plate assembly 26 installed on the connecting rod 24 away from the end of the left push plate assembly 25 to move toward the end of the round steel 10. The left and right push plate assemblies cooperate to push and clamp the round steel 10 for regularization. After the regularization is completed, the left push plate assembly 25 moves in the opposite direction away from the round steel 10, and the connecting rod 24 can drive the right push plate assembly 26 away from the round steel 10. When the push rod 251 moves, the support roller 221 can play a good supporting role for the push rod 251. The setting of the guide roller 223 enables the push rod 251 to have a good guiding role when moving, preventing the push rod 251 from being offset during the movement. Since the bottom wall of the connecting rod 24 abuts against the side wall of the driven roller 231 , the driven roller 231 can be driven to rotate. The driven roller 231 has a good supporting effect on the connecting rod 24 , reducing the friction when the connecting rod 24 moves.

[0051] like Figure 6-7As shown, a discharge cavity 14 corresponding to the discharge port is provided in the walking furnace body 1, and two extension blocks 121 are provided at the end of the moving bed 12 close to the discharge cavity 14. The extension blocks 121 and the moving bed 12 are provided with grooves 1211 for the round steel 10 to be embedded. A plurality of rotating shafts 31 are rotatably connected in the discharge chamber 14, and the axes of the rotating shafts 31 are arranged along the length direction of the stepping furnace body 1, and the rear end of the rotating shafts 31 extends outward from the discharge chamber 14. A mounting frame 15 is arranged outside the stepping furnace body 1, and the outer wall of the rotating shaft 31 located outside the stepping furnace body 1 is fixedly connected with a rotating drum 311, and the rotating drum 311 is rotatably connected to the mounting frame 15 through a bearing and a bearing seat, and one end of the rotating shaft 31 located in the stepping furnace body 1 is rotatably connected to the discharge chamber 14 through a bearing and a bearing seat, and the first driving device includes a transmission motor 151 arranged on the mounting frame 15, and a transmission sleeve 312 is coaxially arranged on the rotating drum 311, and the transmission sleeves 312 on adjacent rotating drums 311 are matched by transmission belt transmission, and one of the transmission sleeves 312 is matched with the output shaft of the transmission motor 151 by transmission belt transmission, and the transmission motor 151 drives each rotating drum 311 to rotate through the transmission belt and the transmission sleeve 312, and the rotating drum 311 drives the rotating shaft 31 to rotate.

[0052] like Figure 7 and Figure 8 As shown, a large V-shaped roller 313 and a small V-shaped roller 314 are coaxially arranged on each rotating shaft 31, the diameter of the middle part of the large V-shaped roller 313 is set to 8 cm, and the diameter of the middle part of the small V-shaped roller 314 is set to 5 cm. The V-grooves of the large V-shaped roller 313 and the small V-shaped roller 314 have the same inclination angle. The large V-shaped rollers 313 on several rotating shafts 31 form a large roller row, and the small V-shaped rollers 314 on several rotating shafts 31 form a small roller row. The large roller row is located on the furnace side away from the walking furnace body 1, and the small roller row is located on the furnace side close to the walking furnace body 1.

[0053] like Figure 6 and Figure 7As shown, a water-cooling circulation device 5 is also provided on the mounting frame 15, and the rotating shaft 31 is arranged to be hollow to form a water pipeline. The water-cooling circulation device 5 is connected to the water pipeline of the rotating shaft 31, and the rotating shaft 31 is arranged to rotate relative to the water-cooling circulation device 5. The water-cooling circulation device 5 includes a water tank 51 and a water pump 52 fixedly connected to the mounting frame 15, and the end of the rotating shaft 31 extending out of the discharge chamber 14 is rotatably connected to the water pump 52. The water pipeline includes a water inlet pipeline and a water outlet pipeline. The water inlet of the water pump 52 is connected to the water inlet pipeline, and the water outlet of the water pump 52 is connected to the water outlet pipeline. The water outlet joint of the water tank 51 is connected to the water inlet of the water pump 52 through a connecting pipe. After the water pump 52 is started, the cooling water in the water tank 51 is pumped into the water inlet pipe, and after cooling the rotating shaft 31, it is discharged from the water outlet pipe to the water tank 51. In this way, the cooling water can be circulated. The water-cooling circulation device 5 can send the cooling water to the water pipe in the rotating shaft 31, thereby cooling the part of the rotating shaft 31 extending into the discharge chamber 14, thereby extending the service life of the rotating shaft 31.

[0054] like Figure 7-Figure 9 As shown, a front straight track 6 is arranged between the discharge port of the stepping furnace body 1 and the turning transmission mechanism 4, and a plurality of front rollers are arranged in sequence in the front straight track 6. The front rollers are rotatably connected to the front straight track 6 through rotating shafts. The front rollers include a V-shaped roller 61 and a plurality of straight rollers 62. The V-shaped roller 61 is arranged near the discharge port end. The front straight track 6 is provided with a first transmission motor 63. The output shaft of the first transmission motor 63 drives the plurality of rotating shafts to rotate through a plurality of first belts 64. After the first transmission motor 63 is started, the front roller on the rotating shaft is driven to rotate through the first belt 64. During the rotation of the front roller, the round steel 10 sent out from the stepping furnace can be driven to be transmitted from the entrance of the front straight track 6 to the entrance of the arc transmission track 41. The V-shaped roller 61 can play a central guiding role for the round steel 10 sent out from the discharge port, so that the round steel 10 is transmitted along the middle part of the straight roller 62 in the subsequent straight roller 62, reducing the position deviation of the round steel 10 during the transmission process. The front straight track 6 can provide a certain acceleration and buffering effect for the round steel 10 entering the arc transmission track 41.

[0055] After the first transmission motor 63 is started, the front roller on the rotating shaft is driven to rotate through the first belt 64. During the rotation of the front roller, the round steel 10 transmitted from the stepping furnace can be driven to be transmitted from the entrance of the front straight track 6 to the entrance of the arc transmission track 41. The front straight track 6 can provide a certain acceleration and buffering effect for the round steel 10 to enter the arc transmission track 41. The V-shaped roller 61 can guide the round steel 10 on the large roller row and the small roller row respectively, so that the round steel 10 can always be transmitted in the center of the straight roller 62 without deviation during the transmission process.

[0056] like Figure 2 and Figure 9-10As shown, the turning transmission mechanism 4 includes an arcuate transmission track 41, and the arcuate transmission track 41 includes an arcuate inner wall 411 and an arcuate outer wall 412. An arcuate channel 413 is formed between the arcuate inner wall 411 and the arcuate outer wall 412. The gap width of the arcuate channel 413 is set to 28-35 cm. In the present embodiment, the gap of the arcuate channel 413 is controlled at 30 cm. A plurality of tapered rollers 7 are sequentially arranged along the arcuate transmission track 41 in the arcuate channel 413. The number of tapered rollers 7 can be set to 8-13. The tapered rollers 7 are rotatably connected to the arcuate transmission track 41 through a rotating shaft. The central axis of the rotating shaft is arranged along the radial direction of the arcuate transmission track 41. The arcuate transmission track 41 is provided with a second driving device and an electric control box for controlling the operation of the driving mechanism. The second driving device includes a driving motor 73 connected to the rotating shaft 31 in a one-to-one correspondence. The output shaft of the driving motor 73 is fixedly connected to the rotating shaft. When the driving motor 73 is started, the tapered roller 7 can be driven to rotate through the rotating shaft. The end of the tapered roller 7 close to the arc-shaped inner wall 411 is set as a small head 71, and the end of the tapered roller 7 close to the arc-shaped outer wall 412 is set as a large head 72. The diameter of the tapered roller 7 gradually decreases from the large head 72 to the small head 71. The side wall between the large head 72 and the small head 71 forms an inclined outer wall. The diameter of the cross section of the small head 71 of the tapered roller 7 is set to 10 cm, and the diameter of the cross section of the large head 72 of the tapered roller 7 is set to 12 cm. The inclination angle α between the inclined outer wall of the tapered roller 7 and the central axis of the tapered roller 7 is set to 3.58°.

[0057] like Fig.11 As shown, the arc angle β1 of the arc-shaped inner wall 411 is set to 58°, the arc length s1 of the arc-shaped inner wall 411 is set to 4600 mm, the arc angle β2 of the arc-shaped outer wall 412 is set to 77°, and the arc length s2 of the arc-shaped outer wall 412 is set to 5400 mm.

[0058] The centripetal force provided by the tapered roller 7 is F1 = mgsinα, and the centripetal force required by the round steel 10 being transported is F2 = m(s / t) 2 / R, F1>F2 between F1 and F2, then m is the mass of the round steel, s is the arc length of the arc transmission track, R is the radius of the arc transmission track, t is the total time for the round steel to be transmitted on the arc transmission track, and g is the gravity coefficient. In this embodiment, when s is the length of the arc inner wall 411 of 4600mm, t should be greater than 2.8s; the speed n set by the drive motor 73 satisfies the following formula: L×N×60 / (12π×t)<n<L×N×60 / (10π×t), L is the length of the round steel to be transmitted, N is the number of tapered rollers on the arc transmission track, and t is the time for the round steel to be transmitted on the arc transmission track. In this embodiment, the length L of the round steel to be transmitted is 1.45 meters, the diameter is 5cm, the number of tapered rollers is set to 13, the transmission time is set to 3s, and the speed n is set to 1100 rpm.

[0059] According to the length of the round steel 10 being transported and the number of tapered rollers 7 set, the rotation speed of the drive motor 73 can be adaptively adjusted, so that it can be suitable for transporting round steels 10 of various lengths. It is more flexible to use and there is no need to replace equipment to transport different round steels 10, which can effectively reduce costs.

[0060] like Fig. 9 As shown, the outlet of the arc-shaped transmission track 41 is provided with a rear straight track 8, and a plurality of rear rollers 81 are provided in the rear straight track 8. The rear rollers 81 are rotatably connected to the rear straight track 8 through a rotating shaft. The rear straight track 8 is provided with a second transmission motor 82, and the output shaft of the second transmission motor 82 drives the plurality of rotating shafts to rotate through a plurality of second belts 83. After the second transmission motor 82 is started, the rear rollers 81 on the rotating shafts are driven to rotate through the second belts 83. During the rotation process of the rear rollers 81, the round steel 10 transmitted from the arc-shaped transmission track 41 can be received and transmitted to the next process, playing a transition role.

[0061] like Figure 1 and Fig. 9 As shown, a diverter assembly 9 is provided at the outlet of the rear straight track 8, and the diverter assembly 9 includes a diverter platform 91, and a fixed rod 92 is provided on the diverter platform 91, and the fixed rod 92 is arranged along the outgoing direction of the round steel 10, and a flap is rotatably connected to the fixed rod 92, and the flap includes a first flap 93 and a second flap 94, and the first flap 93 and the second flap 94 are arranged opposite to each other and form a V shape. The diverter assembly 9 also includes a first driving cylinder 95 and a second driving cylinder 96, and the first driving cylinder 95 drives the first flap 93 to flip relative to the fixed rod 92, and the second driving cylinder 96 drives the second flap 94 to flip relative to the fixed rod 92, and guide platforms 97 corresponding to the flaps are provided on both sides of the diverter platform 91.

[0062] In the initial state, the first flap 93 and the second flap 94 are respectively in an upward slanting state, and the two flaps are V-shaped as a whole. The round steel 10 is sent into the V-shaped groove of the two flaps under the transmission action of the rear straight track 8, and the first driving cylinder 95 drives the first flap 93 to flip downward. When the first flap 93 flips below the horizontal line, the round steel 10 rolls along the first flap 93 to the guide platform 97 under the guidance of the inclined surface of the first flap 93. Subsequently, the first driving cylinder 95 drives the first flap 93 to reset. When the next one is transmitted to the V-shaped groove, the second driving cylinder 96 is started to flip the second flap 94, and the round steel 10 can fall onto the guide platform 97 on the other side. In this way, the round steel 10 can be diverted on both sides to improve the processing efficiency and orderly transmission.

[0063] The basic working principle of the present invention is as follows: the round steel 10 is placed on the feed rack 21. When the round steel 10 rolls down to the feed port, the tidying device pushes the two ends of the round steel 10 to be arranged so that the ends of several round steels 10 are flush. After the round steel 10 enters the furnace, the driving component 13 drives the movable bed 12 to move. When the movable bed 12 moves relative to the fixed bed 11, the round steel 10 in the furnace of the stepping furnace body 1 can be transferred to the discharge chamber 14 through the movable bed 12. When the movable bed 12 moves once, two round steels 10 can be transferred. When the movable bed 12 exits the discharge chamber 14, one round steel 10 is placed. One round steel 10 is placed on the large roller row, and the other round steel 10 is placed on the small roller row. When the first driving device drives the rotating shaft 31 to rotate, since the large V-shaped roller 313 and the small V-shaped roller 314 on the same rotating shaft 31 have the same rotation speed, and the diameter of the large V-shaped roller 313 at the contact surface with the round steel 10 is larger, and the diameter of the small V-shaped roller 314 at the contact surface with the round steel 10 is smaller, when the rotating shaft 31 rotates, the round steel 10 placed on the large roller row is transmitted out of the discharge chamber 14 first compared with the round steel 10 placed on the small roller row, and then the round steel 10 on the small roller row follows.

[0064] When the high-temperature heated round steel 10 is sent out from the discharge port and enters the arc-shaped transmission track 41, the second driving device is started, and the corresponding conical rollers 7 are driven to rotate. When the conical rollers 7 convey the round steel 10, the round steel 10 will generate centripetal force, and the side walls of the conical rollers 7 can provide horizontal supporting force for the round steel 10, so that the round steel 10 can be transmitted in the arc channel 413 in an arc shape with the center of the arc-shaped transmission track 41 as the center. The horizontal supporting force of the conical rollers 7 can prevent the round steel 10 from leaving the track due to the centripetal force during the transmission process. In this way, the round steels 10 are arranged by the tidying device during feeding, which has the effect of saving time and labor and convenient operation; when discharging, a large roller row and a small roller row are arranged in the discharging chamber 14, so that the two round steels 10 transmitted to the discharging chamber 14 through the moving bed 12 each time can be transmitted in sequence. In this way, compared with the prior art, it has the effect of speeding up transmission, increasing production, and saving energy consumption, and the tidy round steels 10 are orderly when the large and small roller rows are transmitted, and collision is not easy to occur; they are transmitted through the arc-shaped transmission track 41, and a turn and reversal are formed during the transmission process, which can reduce the overall length of the transmission, greatly reduce the required length of the factory building, have the effect of reducing the floor space, saving site resources, and effectively reducing costs.

[0065] The above description is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, characteristics and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.

Claims

1. A novel walking furnace, comprising a walking furnace body (1), wherein the walking furnace body (1) is provided with a fixed bed (11), a movable bed (12) and a driving component (13) for driving the fixed bed (11) to move, and a feeding mechanism (2) is provided at a feeding port of the walking furnace body (1), characterized in that: A discharging mechanism (3) and a turning transmission mechanism (4) are provided at the discharging port of the walking beam furnace body (1); The feeding mechanism (2) comprises a feeding frame (21) and a bracket arranged on the side of the feeding frame (21), and a tidying device is arranged on the bracket; A discharge cavity (14) is arranged at the discharge port, the discharge mechanism (3) comprises a plurality of rotating shafts (31) rotatably connected to the discharge cavity (14), a first driving device for driving the rotating shaft (31) to rotate is arranged on the rotating shaft (31), a large V-shaped roller (313) and a small V-shaped roller (314) are coaxially arranged on each of the rotating shafts (31), the large V-shaped rollers (313) on the plurality of rotating shafts (31) form a large roller row, and the small V-shaped rollers (314) on the plurality of rotating shafts (31) form a small roller row; The turning transmission mechanism (4) comprises an arc-shaped transmission track (41), wherein the arc-shaped transmission track (41) comprises an arc-shaped inner wall (411) and an arc-shaped outer wall (412), wherein an arc-shaped channel (413) is formed between the arc-shaped inner wall (411) and the arc-shaped outer wall (412), wherein a plurality of tapered rollers (7) are sequentially arranged in the arc-shaped transmission track (41) in the arc-shaped channel (413), wherein the tapered rollers (7) are rotatably connected to the arc-shaped transmission track (41) via a rotating shaft, and wherein the tapered rollers (7) are driven by a second driving device.

2. A novel walking beam furnace according to claim 1, characterized in that: The bracket includes a left bracket (22) and a right bracket (23), a connecting rod (24) is arranged between the left bracket (22) and the right bracket (23), and the tidying device includes a right push plate assembly (26) arranged on the connecting rod (24) and a left push plate assembly (25) arranged on the left bracket (22), the left push plate assembly (25) and the right push plate assembly (26) are arranged opposite to each other, and the left push plate assembly (25) and the connecting rod (24) are linked and coordinated through a linkage structure.

3. A novel walking beam furnace according to claim 2, characterized in that: The left bracket (22) is provided with a support roller (221), the left push plate assembly (25) includes a push rod (251), and a left push plate (252) arranged at the end of the push rod (251), the support roller (221) and the push rod (251) are supported and rolled together, and the left bracket (22) is also provided with a plurality of guide rollers (223) located on the side of the push rod (251), and the side wall of the guide roller (223) is rolled together with the push rod (251); the left bracket (22) is provided with a thrust cylinder (222) for driving the push rod (251) to move, and the push rod (251) is provided with a connecting block (2511), The piston rod of the thrust cylinder (222) is fixedly connected to the connecting block (2511); the linkage structure comprises a first rack (2512), a second rack (241) and a gear (224); the first rack (2512) is fixedly connected to the push rod (251); the second rack (241) is fixedly connected to the connecting rod (24); the gear (224) is rotatably connected to the left bracket (22); the first rack (2512) and the second rack (241) are both meshed with the gear (224); when the push rod (251) drives the gear (224) to rotate, the connecting rod (24) moves in the opposite direction relative to the push rod (251).

4. A novel walking beam furnace according to claim 3, characterized in that: The right push plate assembly (26) comprises a fixed block (242) fixedly connected to the connecting rod (24), and a right push plate (2421) fixedly connected to the fixed block (242); a driven roller (231) is rotatably connected to the right bracket (23); and the driven roller (231) cooperates with the connecting rod (24) in a rolling support.

5. The novel walking beam furnace according to claim 1 is characterized in that: One end of the rotating shaft (31) extends outward from the discharge chamber (14); a mounting frame (15) is arranged outside the stepping furnace body (1); a rotating drum (311) is fixedly connected to the outer wall of the rotating shaft (31); the rotating drum (311) is rotatably connected to the mounting frame (15) via a bearing; a water cooling circulation device (5) is also arranged on the mounting frame (15); the rotating shaft (31) is arranged to be hollow to form a water pipeline; the water cooling circulation device (5) is connected to the water pipeline of the rotating shaft (31).

6. A novel walking beam furnace according to claim 5, characterized in that: The water cooling circulation device (5) comprises a water tank (51) and a water pump (52) fixedly connected to the mounting frame (15); the end of the rotating shaft (31) extending out of the discharge chamber (14) is rotatably connected to the water pump (52); the water pipeline comprises a water inlet pipeline and a water outlet pipeline; the water inlet of the water pump (52) is connected to the water inlet pipeline; the water outlet of the water pump (52) is connected to the water outlet pipeline; the water outlet joint of the water tank (51) is connected to the water inlet of the water pump (52) via a connecting pipe.

7. The novel walking beam furnace according to claim 1 is characterized in that: The end of the tapered roller (7) close to the arc-shaped inner wall (411) is set as a small head (71), and the end of the tapered roller (7) close to the arc-shaped outer wall (412) is set as a large head (72). The diameter of the tapered roller (7) gradually decreases from the large head (72) to the small head (71). The diameter of the small head (71) of the tapered roller (7) is set to 10 cm, and the diameter of the large head (72) of the tapered roller (7) is set to 12 cm. The second driving device is set to a driving motor (73). The speed n of the driving motor (73) satisfies the following formula: L×N×60 / (12π×t)<n<L×N×60 / (10π×t), L is the length of the round steel to be transmitted, N is the number of tapered rollers on the arc-shaped transmission track, and t is the time for the round steel to be transmitted on the arc-shaped transmission track.

8. A novel walking beam furnace according to claim 7, characterized in that: The inclined angle α between the inclined outer wall of the tapered roller (7) and the central axis of the tapered roller (7) is set to 3.58°. The centripetal force provided by the tapered roller (7) is F1=mgsinα, and the centripetal force required for the round steel (10) to be transmitted is F2=m (s / t). 2 / R, F1 and F2 satisfy F1> F2, then ; m is the mass of the round steel, s is the arc length of the arc transmission track, R is the radius of the arc transmission track, t is the total transmission time of the round steel on the arc transmission track, and g is the gravity coefficient.

9. The novel walking beam furnace according to claim 1, characterized in that: The inlet of the arc-shaped transmission track (41) is provided with a front straight track (6), and a plurality of front rollers are provided in the front straight track (6). The front rollers include a V-shaped roller (61) and a plurality of straight rollers (62). The front rollers are rotatably connected to the front straight track (6) via a rotating shaft. The front straight track (6) is provided with a first transmission motor (63), and the output shaft of the first transmission motor (63) drives the plurality of rotating shafts to rotate via a plurality of first belts (64).

10. A novel walking beam furnace according to claim 9, characterized in that: The outlet of the arc-shaped transmission track (41) is provided with a rear straight track (8), and a diversion assembly (9) is provided at the outlet of the rear straight track (8). The diversion assembly (9) includes a diversion platform (91), and a fixed rod (92) is provided on the diversion platform (91). A flap is rotatably connected to the fixed rod (92), and the flap includes a first flap (93) and a second flap (94). The first flap (93) and the second flap (94) are arranged opposite to each other and form a V shape. The diversion assembly (9) also includes a first driving cylinder (95) and a second driving cylinder (96). The first driving cylinder (95) drives the first flap (93) to flip relative to the fixed rod (92), and the second driving cylinder (96) drives the second flap (94) to flip relative to the fixed rod (92). Guide platforms (97) corresponding to the flaps are provided on both sides of the diversion platform (91).

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